Data Pack C

Issued November 1991 012-075

Data Sheet
General

Fluorescent luminaire emergency conversion kits

Description 8-cell conversion kit (batteries + module) 6-cell conversion kit (batteries + module) Mounting box RS Stock number 568-102 570-234 568-118

The RS charger/inverter modules can be used, together with their battery packs, to convert a wide range of single and twin fluorescent luminaires and compact fluorescent luminaires into emergency lighting units. The module and battery pack can be mounted inside existing luminaires or, where inside temperatures and dimensions of the fitting restrict this, in a remote mounting box (RS stock no. 568-118), which may be positioned away from the luminaire, to a maximum distance of 0.5m. The box comes complete with four pre-drilled 20mm conduit entries and four 5mm clearance holes for mounting purposes. A red led is supplied with the module for fitting to the luminaire or box, giving a visual indication of battery charging. The battery pack supplied provides a three-hour emergency light period, depending on the state of charge and battery condition.

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Features Slim design High temperature rating 3-hour duration Protected battery Fitted charge indicator ICEL approved.

Description
The RS conversion kit comprises of a charger/inverter unit, and a two-piece battery pack and polarised plug and socket interconnection. The conversion module houses a constant current battery charger, with charge indication and solid state inverter circuitry controlled by a low battery voltage disconnect circuit, designed to prevent deep discharge of the battery pack. Changeover to emergency mode is achieved by a voltage sensitive internal relay controlled by the permanent mains supply. This ensures rapid switching in the event of partial or momentary failure of the general lighting supply. The two-piece battery pack consists of nickel cadmium cells suitable for high temperatures, which are charged continuously by the conversion unit and are therefore kept at full charge in readiness for an emergency situation. Healthy charging is shown by a red led indicator. In the event of a mains failure the unit automatically connects the battery to the fitting and provides a three-hour duration emergency light output. When the mains supply is restored the battery pack is disconnected and the battery automatically recharges over a maximum 24-hour period.

Mounting
The module and battery pack may be mounted within existing luminaires, however the remote mounting box should be used where any of the following conditions exist. a) A twin lamp or 1200mm luminaire is to be converted. b) The luminaire internal temperature is likely to exceed 50C. Note: Some single semi resonant and quick start fittings have internal space restrictions. If these luminaires are to be converted then the remote mounting box should be used.

Technical specification
Input voltage ____________ 240Vac + 6V - 10% single phase Frequency range _____________________________ 50-60Hz Input current ____________________________ 50mA ac max. Duration time _________________________________ 3 hours Max. case temp. ____________ 70C (at centre side of case) Converter operating frequency ________________ 25-45KHz Cell type __________________ 1.2V 4 ampere hour capacity __________________ D-type nickel cadmium cells Max cell temp. (to achieve 4-year life) ______________ 50C Battery voltage _________ 8-cell 9-11.6Vdc (9.6Vdc nominal) ________ 6-cell 6.8-8.7Vdc (7.2Vdc nominal) Battery current ___________________ charge 0.25A nominal _________________ discharge 1.1A nominal

012-075 Light output conditions

To calculate typical light output from standard linear fluorescent tubes on emergency duty the ballast lumen factor and tube lumen output should be referred to (Tables 1 and 2 below). Suitable tubes and recommended conversion module Table 1
Type Length Wattage Ballast lumen factor* RS Stock no. RS Stock no. 568-102 570-234 0.11 0.12 0.12 0.13 0.13 0.14

General notes on conversion

Before conversion starts a trial run on the bench will often help the user not only to become familiar with the mechanics involved in converting a module but also to verify that the luminaire does in fact work properly before any changes are made. Carefully study the internal arrangement of the luminaire, careful preparation will often ensure a quick and efficient conversion. Major points to observe are: 1. Remember to keep the battery packs as far away from any sources of heat, ie. the mains ballasts. If this is not possible the remote mounting box (RS Stock no. 568-118) should be used. 2. Try to keep the conversion module away from possible heat sources. 3. Study the internal layout of the existing mains circuitry components to minimise any changes that may be necessary in the wiring. To a certain extent most of these criteria can be met; however, if not practical, then a compromise will have to be made bearing in mind that excessive battery temperatures will shorten their life considerably. Ultimately removal of the battery packs and/or conversion module may have to be considered, however cable lengths should be kept to a minimum. Note: The conversion module is not suitable for remote mountings more than 0.5m from the luminaire. Caution: Please note that when actually converting a luminaire that the inverter circuit within the module is capable of delivering a serious electric shock, care should be taken to ensure that all work is carried out in a safe position with all mains supplies off and the batteries disconnected.

Linear

1800mm 1800mm 1500mm 1500mm 1200mm 1200mm 2 x 600mm 600mm 600mm

Circular Compact 2D, 4 pin

75W 70W 60W 58W 40W 36W 20W 20W 18W 32W 38W 28W 16W 36W 24W 18W 26W 18W 13W

0.09 0.10 0.12 0.14 0.16 0.20 0.21 0.18 0.17 0.22 0.37 0.15 0.19 0.25 0.21 0.31 0.35

PL-L 2 element, 4 pin

PL-C 4 element, 4 pin

* The ballast lumen factors shown above in Table 1 refers to the light output by the fluorescent tube on emergency duty.

For example. An 1800mm 70 watt tube has a ballast lumen factor of 0.12 which means that 12% of the normal running lumens are available for emergency lighting. As the running lumens of this lamp is 5700 (based on 2000 hr output) the light output on emergency duty will be 5700 0.12 = 684 lumens. Below are typical 1000 hr and 2000 hr lumen outputs for the RS range of T8 (1in) white krypton-filled fluorescent tubes. T12 (11/2in) argon filled white tube data is shown in brackets ([ ]) ()Table 2). Typical lumen outputs
Table 2 Wattage [75] 70 [65] 58 [40] 36 1000 hr output 6550 6050 5100 5100 3050 3050 2000 hr output 6250 5700 4750 4700 2800 2800

012-075 Types of luminaires capable of conversion

Most modern types of fluorescent luminaires can be converted for use in emergency lighting mode. However it should be noted that two conversion modules will be required if both tubes of a standard twin fitting are to be used in emergency mode. Figure 1 shows a basic control circuit diagram for a single fluorescent lamp. Figure 2 shows how this can be converted for emergency duty. For further conversion information please refer to the instruction leaflet. The conversion module can be used with either standard wound or electronic chokes (ballasts) with either switch start, semi-resonant or quick start circuitry. Note: For a full list of luminaires which are suitable for conversion to emergency operation and the recommended RS conversion module refer to Table 1.

Figure 1

Figure 2

012-075

The information provided in RS data sheets is believed to be accurate and reliable; however, RS Components Ltd. assumes no responsibility for inaccuracies or omissions, or for the use of this information, and all use of such information shall be entirely at the users own risk. No responsibility is assumed by RS Components Ltd. for any infringements of patents or other rights of third parties which may result from its use. Specifications shown in RS Components Ltd. data sheets is subject to change without notice.

RS Components Ltd. PO Box 99, Corby, Northants, NN17 9RS

An Electrocomponents Company

Telephone: 01536 201234 RS Components Ltd. 1995