Professional Documents
Culture Documents
with 'OMEGA' Trims and 'Tendril' Trims for Severe Choke Services
J Flow Controls
J Flow Controls, LLC 14 De Camp Cincinnati, OH 45216 Phone: 513-731-2900 Fax 513-731-6939 www.jflowcontrols.com
Ordering Schematic
680 9 0 0 0
Actuator Type Spring Diaphragm 870 880 Multi-Spring Type Air to Close Multi-Spring Type Air to Open Cylinder 670 Spring Cylinder Others 900 200 Electric Motor Others 100 Manual Handwheel 680 Springless Cylinder 9
Seal Type Undefined 'OMEGA' Trim 'Tendril' Trim Cage Trim Others
Manufacturing Range
Description Body Size Ratings Connections Body Material Trim Material 1" 16" ANSI Class 600 4500 Flanged, Butt-Weld, Clamp-Hub, Other ends available A216 Gr-WCB, A351 Gr-CF8, Alloy Steel Available Solid Carbide Tungsten, Inconel, 316, 420, 630SSST, 17-4PH, Hard Facing, Alloy Steel Available Manufacturing Range Remark
General Specifications
Flow Direction: Flow to Open or Flow to Close Max. Fluid Temperature: 1049F Minimum Fluid Temperature: -320F Seat Leakages: ANSI B16.104 Class IV or V Body: Angle or Straight Globe Bonnet Type: Stud Bolted Flow Characteristics: Linear, available Equal Percentage and Modified % Cv Ration: 30:1 to 800:1 Diaphragm actuators, heavy duty cylinders (spring-cylinder and double-cylinder), electric motors Applicable for various instruments (positioner, SOV, Limit switch)
jflowcontrols.com
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Features
The Series 9000 surface choke valves are ideally suited to the majority of choke applications in the well head of oil and gas industries. Normally, 3 phased choke fluids (hydrocarbon gas, oil and send & water) enables the flow velocity to be controlled through the valve by the various multi-hole, multi-stage cage trim (Tendril Trim) and conventional Cage trim. The Series 9000 design combines features such as a wide range of 'OMEGA' trim (labyrinth disk stack trim) designs. This means it is ideally suited to meet the various severe service choke process control requirements that are demanded from a wide range of oil and gas industry related applications. Series 9000 Choke Valves are: Stable choke flow control with strong body and trim construction Numerous trim designs applicable from Tendril (cage-multi hole, multi stage) to 'OMEGA' (labyrinth disk stack) trims for severe choke services Various construction design available with a range of different end styles and connections Large variation of trim designs to multi-turns and passages low noise, anti-cavitation Inherently characterized trim offered in Linear, Equal Percentage, and Modified & All trim components are removable from the top side for easy maintenance Large range of Cv per choke body size allowing for wide applications in choke conditions Clamped cage for heavy duty guiding on severe service applications High integrity cage guiding system All seals are resilient and unpardonable explosive decompression Low emission packing available Available in a wide range of actuator applications, including manual, pneumatic spring diaphragm, pneumatic cylinder, pneumatic stepping, hydraulic stepping, electric, electro-hydraulic actuators Applicable for various instruments (positioner, relay, SOV, limit s/w, etc) Strictly tested to ensure specified performance with quality assurance systems in accordance with ISO 9001
Series 9000 Choke Valves materials: Cast alloy steel and forged body available Provides solid tungsten carbide trim elements Various materials available as options - depending on actual choke process conditions
jflowcontrols.com
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Applications for 'Tendril' Trim Sometimes, the best selection will be multi-hole and multistage cage trim applied choke valve. J Flow Controls, LLC provides flexible trim design application to meet choke service conditions. This 'Tendril' trim gives excellent resistance to cavitation on high pressure drop choke applications. For very high pressure drop applications, the cage (stage), plug and seat insert would be solid tungsten carbide or glass metallic and other alloy steel.
Benefits of 'OMEGA' Trim Applications Reliable system operation Prolonged trim life time Eliminates shut down time Effective noise control Reduction of cavitation damaging, pipe fatigue Flexibility of flow characteristics Stable control of valve/piping vibration Reduced maintenance time, quick change trim design Faster start-up, reduced system managing costs
jflowcontrols.com
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Body Constructions
6 7
8A
4 5
6 7
8A
4 5
8 3 10 12 11 16 13 14 15 A Globe Type 2 17 1 H
17 10 12 11 16 13 14 15
8 3 2 H
A 90 Angle Type
Dimensions
A Valve Size 150 1-1/2" 2" 3" 4" 6" 8" 10" 8.74 10.0 11.7 13.9 17.8 21.4 26.5 RF Flange ANSI Class 300 9.25 10.5 12.5 14.5 18.6 22.4 27.9 600 9.88 11.3 13.3 15.5 20.0 24.0 29.6 900 14.8 17.4 21.7 28.1 36.0 43.0 1500 14.8 18.1 20.9 30.2 38.3 46.0 150-600 9.88 11.3 13.3 15.5 20.0 24.0 29.6 Welding ANSI Class 900,1500 14.8 18.1 20.9 30.2 38.3 46.0 2500 15.8 19.6 22.6 30.0 40.5 Standard ANSI Class -600 8.5 9.84 11.8 13.0 15.5 19.6 22.2 900,1500 13.6 13.6 15.5 20.6 H Extension ANSI Class -600 12.4 14.5 18.1 18.1 21.1 25.4 29.4 900,1500 19.8 21.7 24.5 27.9 -
jflowcontrols.com
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We can provide and custom design to be suitable to customer's specialized flow characteristic and Cv The Cv values shown in our catalog are for reference only J Flow Controls, LLC can design and modify the seat design to meet different customer requirements
jflowcontrols.com
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Hd
Direct Action
Reverse Action
Without Handwheel DA Hd 13.1 14.5 16.1 24.8 26.7 28.7 RA Hr 13.9 16.5 18.1 26.7 28.7 30.6 Handwheel Type Top Top Top Side Side Side
D D
Hd / Hr
Hr
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Weight
Body Sub-Assembly
Valve Size 2" 3" 4" 6" 8" 10" 10" BW, SW up to 600 lbs 51 110 192 364 668 1168 1453 Flanged ANSI Class 150 150 245 304 516 800 1349 1700 300 161 256 311 529 825 1380 1739 600 174 269 335 595 959 1499 1900 900 298 397 492 893 1440 2251 2851 1500 298 408 505 911 1459 2251 2851
Actuator
Actuator Size #25 #29 #37 #48 #55 #55H Standard 22 42 82 203 256 265 With Handwheel Top 29 55 101 238 309 318 Side 33 60 108 247 320 331
Accessories
Positioners Smart, E/P, P/P Positioners for Single / Double Acting Transfer (Trip) Valves, Volume Booster Relay Air Regulators (Air Set), Speed Control Valves Instrument Valves
J Flow Controls
J Flow Controls, LLC 14 De Camp Cincinnati, OH 45216 Phone: 513-731-2900 Fax 513-731-6939 www.jflowcontrols.com