CSPC NANHAI PETROCHEMICALS PROJECT HUIZHOU Loc. (P.R.C.

) Plant
Title

CNOOC/SHELL - Identification Code

Rev

VP-4325-MVSC-0001
TECNIMONT - Identification Code

00

MECHANICAL CALCULATIONS 3163

CD

VM

12

SUPPLIER DOC. NO: MDC 858

Bottom Cone a) For Design Pressure Design pressure Safety factor at design pressure Stress coefficient at design temp. Factor Cone angle Transition radius Outside diameter of connected cylinder Required wall thickness inside of taper area Required wall thickness outside of taper area Allowance for minus thickness tolerance Wastage allowance Provided cone thickness As per AD-Merkblatt B 2 subclause 8.1.1 [r * S / (15 * K * v)] [ r / Da1] From Fig. 3.4 for j = 16 , ( sl -c1 -c2 / Da1 ) Hence Required sl = As per AD-Merkblatt B 2 equation 6 Required sg = [(Dk * r ) / (20 * (K/S) * v - r )] * ( 1 / cos j ) + c1 + c2 Where DK = Da1 - 2 * [ sl + r ( 1 - cos j ) + x2 sin j ] = x2 = 0.7 * [ Da1 * ( sl - c1 - c2 ) / cos j ] ^ 0.5 DK x2 [ [ mm mm ] ] 741.5 64.7 [ mm ] 0.003969 0 0.0021 2.6 r S K v j r Da1 sl sg c1 c2 [ [ [ [ [ [ [ [ [ [ [ [ bar N/mm2 mm mm mm mm mm mm mm ] ] ] ] ] ] ] ] ] ] ] ] 0 1 12 6.849 1.5 203 0.85 10 0 764

mm

3.2

Sh. 23 of 32
CSPC NANHAI PETROCHEMICALS PROJECT HUIZHOU Loc. Plant (P.R.C.)
Title
CNOOC/SHELL - Identification Code

Rev

VP-4325-MVSC-0001
TECNIMONT - Identification Code

00

MECHANICAL CALCULATIONS 3163

CD

VM

12

CSPC NANHAI PETROCHEMICALS PROJECT HUIZHOU Loc. Plant (P.R.C.)

Title

CNOOC/SHELL - Identification Code

Rev

VP-4325-MVSC-0001
TECNIMONT - Identification Code

00

MECHANICAL CALCULATIONS 3163

CD

VM

12

SUPPLIER DOC. NO: MDC 858

Bottom Cone b) For Test Pressure ( Equipment in upright condition) Design pressure Height of water column Static pressure of test water = H / 10000 Hydrotest pressure = ( 1.3 * r ) + pStatic Safety factor at test pressure Stress coefficient at 20 deg. C Factor Cone angle Transition radius Outside diameter of connected cylinder Required wall thickness inside of taper area Required wall thickness outside of taper area Allowance for minus thickness tolerance Wastage allowance Provided cone thickness As per AD-Merkblatt B 2 subclause 8.1.1 [r' * S' / (15 * K20 * v)] [r / Da1] From Fig. 3.4 for j = 28 , ( sl -c1 -c2 / Da1 ) Hence Required sl = As per AD-Merkblatt B 2 equation 6 Required sg = [(Dk * r ) / (20 * (K/S) * v - r )] * ( 1 / cos j ) + c1 + c2 Where DK = Da1 - 2 * [ sl + r ( 1 - cos j ) + x2 sin j ] = x2 = 0.7 * [ Da1 * ( sl - c1 - c2 ) / cos j ] ^ 0.5 DK x2 [ [ mm mm ] ] 1414.1 90.6 [ mm ] 0.003867 0 0.0024 4.5 r H pStatic r' S' K20 v j r Da1 sl sg c1 c2 [ [ [ [ [ [ [ [ [ [ [ [ [ [ [ bar mm bar bar N/mm2 mm mm mm mm mm mm mm ] ] ] ] ] ] ] ] ] ] ] ] ] ] ] 0 1 12 6 26893 2.6893 10.49 1.1 234 0.85 16 0 1464

mm

5.3

Hence provide cone plate thickness 12 mm is OK.

Sh. 24 of 33

ication Code

Rev

C-0001
12

00

entification Code

0.17453293

ication Code

Rev

C-0001
12

00

entification Code

ication Code

Rev

C-0001
12

00

entification Code

0.27925268

Equipment No.

Mechanical Design Calculations

Design of Top Cone a) For Design Pressure Design pressure r [ Safety factor at designS pressure [ Stress coefficient at design K temp. [ Factor v [ Cone angle j [ Transition radius r [ Da1 Outside diameter of connected cylinder [ sl inside of taper [area Required wall thickness sgoutside of taper Required wall thickness [ area c1 Allowance for minus thickness tolerance [ Wastage allowance c2 Provided cone thickness [ [ bar N/mm2 mm mm mm mm mm mm mm ] ] ] ] ] ] ] ] ] ] ] ]

V 6370
Rev. No.

6.813 1.5 203 0.85 16 0 1464

0 1 12

As per AD-Merkblatt B 2 subclause 8.1.1 [r * S / (15 * K * v)] [r / Da1] From Fig. 3.4 for j = 16 , ( sl -c1 -c2 / Da1 ) Hence Required sl = As per AD-Merkblatt B 2 equation 6 Required sg = [ mm ] 0.003948 0 0.00288 5.2

[ mm [(Dk r ) / (20 * (K/S) * v - r )] * ( 1 / cos j ) + c1 + c2 Where DK = Da1 - 2 * [ D slK+ r ( 1 - cos j [ ) + x2 sin j ]= mm x2 = 0.7 * [ Da1 * ( sl - cx - c2 ) / cos j ] ^ [ 0.5 12 mm

] ] ]

5.4 1414.1 90.6

CSPC NANHAI PETROCHEMICALS PROJECT

Project No. 120253

V 6370
Rev. No.

Page No. 21 of 65
Equipment No.

Mechanical Design Calculations

Design of Cone b) For Test Pressure ( Equipment in upright condition) Design pressure r [ Height of water column H [ Static pressure of test p water [ Static = H / 10000 Hydrotest pressure p' [ = ( 1.3 * p ) + pStatic Safety factor at test pressure S' [ Kdeg. Stress coefficient at 20 C [ 20 Factor v [ Cone angle j [ Transition radius r [ Da1 Outside diameter of connected cylinder [ sl inside of taper [area Required wall thickness sgoutside of taper Required wall thickness [ area c1 Allowance for minus thickness tolerance [ Wastage allowance c2 [ Provided cone thickness [ bar mm bar bar N/mm2 mm mm mm mm mm mm mm ] ] ] ] ] ] ] ] ] ] ] ] ] ] ]

6 26300 2.63 10.43 1.1 234 0.85 16 0 1464

0 1 12

As per AD-Merkblatt B 2 subclause 8.1.1 [r' * S' / (15 * K20 * v)] 0.003845

[r / Da1] From Fig. 3.4 for j = 28 , ( sl -c1 -c2 / Da1 ) Hence Required sl = As per AD-Merkblatt B 2 equation 6 Required sg = [ mm ]

0 0.0024 4.5

[ mm [(Dk * r ) / (20 * (K/S) * v - r )] * ( 1 / cos j ) + c1 + c2 Where DK = Da1 - 2 * [ D slK+ r ( 1 - cos j [ ) + x2 sin j ]= mm x2 = 0.7 * [ Da1 * ( sl - cx - c2 ) / cos j ] ^ [ 0.5 12 mm

] ] ]

5.3 1414.1 90.6

Hence provide cone plate thickness 12 mm is OK.

CSPC NANHAI PETROCHEMICALS PROJECT

Project No. 120253

Page No. 21 of 65

0.279253

0.279253

Mechanical Design Calculations

Design of Top Cone a) For Design Pressure Design pressure Safety factor at design pressure Stress coefficient at design temp. Factor Cone angle Transition radius Outside diameter of connected cylinder Required wall thickness inside of taper area Required wall thickness outside of taper area Allowance for minus thickness tolerance Wastage allowance Provided cone thickness As per AD-Merkblatt B 2 subclause 8.1.1 [r * S / (15 * K * v)] [r / Da1] From Fig. 3.4 for j = 28 , ( sl -c1 -c2 / Da1 ) Hence Required sl = As per AD-Merkblatt B 2 equation 6 Required sg = [(Dk r ) / (20 * (K/S) * v - r )] * ( 1 / cos j ) + c1 + c2 Where DK = Da1 - 2 * [ sl + r ( 1 - cos j ) + x2 sin j ] = x2 = 0.7 * [ Da1 * ( sl - c1 - c2 ) / cos j ] ^ 0.5 DK x2 [ [ mm mm ] ] [ mm ] r S K v j r Da1 sl sg c1 c2 [ bar [ 2 [ N/mm [ [ [ mm [ mm [ [ [ [ [ mm mm mm mm mm ] ] ] ] ] ] ] ] ] ] ] ]

Equipment No. V 6370

Rev. No.

6.74 1.5 203 0.85 28 730 3528

0 1 14

0.00391 0.20692 0.0022 8.8

mm

11.7 3207.3 159.5

CSPC NANHAI PETROCHEMICALS PROJECT

Project No. 120253

Page No. 21 of 65
V 6370
Rev. No.

Equipment No.

Mechanical Design Calculations

Mechanical Design Calculations

Design of Cone b) For Test Pressure ( Equipment in upright condition) Design pressure Height of water column Static pressure of test water = H / 10000 Hydrotest pressure = ( 1.3 * p ) + pStatic Safety factor at test pressure Stress coefficient at 20 deg. C Factor Cone angle Transition radius Outside diameter of connected cylinder Required wall thickness inside of taper area Required wall thickness outside of taper area Allowance for minus thickness tolerance Wastage allowance Provided cone thickness As per AD-Merkblatt B 2 subclause 8.1.1 [r' * S' / (15 * K20 * v)] [r / Da1] From Fig. 3.4 for j = 28 , ( sl -c1 -c2 / Da1 ) Hence Required sl = As per AD-Merkblatt B 2 equation 6 Required sg = [(Dk * r ) / (20 * (K/S) * v - r )] * ( 1 / cos j ) + c1 + c2 Where DK = Da1 - 2 * [ sl + r ( 1 - cos j ) + x2 sin j ] = x2 = 0.7 * [ Da1 * ( sl - c1 - c2 ) / cos j ] ^ 0.5 DK x2 [ [ mm mm ] ] [ mm ] r [ H [ pStatic [ p' [ S' K20 v j r Da1 sl sg c1 c2 bar mm bar bar ] ] ] ] ] ] ] ] ] ] ] ] ] ] ]

6 25079 2.5079 10.31 1.1 234 0.85 40 730 3544

[ 2 [ N/mm [ [ [ mm [ mm [ [ [ [ [ mm mm mm mm mm

0 1 22

0.0038 0.20598 0.0024 9.5

mm

11.9 2921.9 218.2

Hence provide cone plate thickness 14 mm is OK.

CSPC NANHAI PETROCHEMICALS PROJECT

Project No. 120253

Page No. 21 of 65

0.4886922

0.6981317

1_THE MACRO TABLE _________ ______________________________________ _________ _________ _________ MACRO DESCRIPTION MACRO NAME KEYSTROKES _________ ______________________________________ _________ _________ _________ \M - Create a Macro {d 5}/rnc\a~~{d 4} /rnc\d~~{d 2}/rnc\e~~{d 2}/rnc\l~~{d 4} /rnc\p~~{d 2}/rnc\s~~{d 2}/rnc\u~~{d 2} /rnc\c~~{d 3}/rncc~~{d 2}/rnc\x~~/wgpe{home} /c{esc}{up}~~{edit}{home}{del} @length("{end}"){calc}{home} @repeat("*",{end}){calc}{home}'~ /wgpd /wgpe /c{esc}{up}~~{edit}{home}{del} @length("{end}"){calc}{home} @repeat("-",{end}){calc}{home}'~ /rp {paneloff}/fs~r /ru /c~b:c35~

\A

- Underline a string using Asterisks

\D \E \L

- Turn global protection OFF - Turn global protection ON - Underline a string using lines

\P \S \U \C

- Protect range(s) - Save the file - Unprotect a range - Copiy cell at location to the cell b:c35 - Copied cell using macro \c

SA-516-70 /cc~~

\X

- Copy the cell at b:c36 to the current pointer location

_________

_________

e~~{d 2}/rnc\l~~{d 4} s~~{d 2}/rnc\u~~{d 2} ~~{d 2}/rnc\x~~/wgpe{home}