GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D.

, MUMBAI, INDIA

DESIGN OF FLANGE (WELD NECK TYPE) AS PER APPENDIX 2

MDC No. : 915 Project No. : 130351-353 Made by : JSB Description of Flange Geometry Design Pressure (Including static head) Design Temperature Axial load Axial force equivalent of pressure Equivalent pressure ( P + PA ) Corrosion allowance Flange inside diameter (corroded) Flange outside diameter Thickness of flange (corroded) Thickness of hub at small end (corroded) Thickness of hub at large end (corroded) Length of hub Attachment factor Flange material Flange allowable stress at design temperature Flange allowable stress at ambient temperature Bolt Material Bolt allowable stress at design temperature Bolt allowable stress at ambient temperature Diameter of bolt circle Nominal Bolt diameter Root area of a single bolt Number of bolts Flange face outside diameter Flange face inside diameter Flange facing sketch Gasket outside diameter Gasket inside diamter Gasket Factor Gasket design seating stress Gasket thickness Length of Partition Gasket Width of Partition Gasket Partition Gasket Factor Partition Gasket Design Seating Stress

Client : BASF Consultant : Eqpt. no. : E-3501 C/D/E Blind P = 153.500 psi = 150 F F = 0 lb PA = 4 F / p G 2 = 0.000 psi Pe = 153.500 psi ci B A t g0 g1 h c = = = = = 0.125 0.000 104.610 6.175 0.000 in in in in in in

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= 0.000 = 0.000 = 0.3

in (As per sketch (j), Fig UG-34)

SA 266 Gr.4 Sf = 20000.00 psi Sfa = 20000.00 psi SA 193 B7 = 25000 psi = 25000 psi = = = = 102.090 1.25 0.929 64 in in in2 no.

Sb Sa C db

(UN 8)

FOD = 100.2 in FID = 95.88 in Code sketch, 1a GOD GID m y = = = = = 100.200 98.460 3.750 7600.000 0.120 in in psi in

LP wP mP yP = = = Nw = = = bo = = = R

98.460 in 0.390 in 3.750 7600.000 psi (C-B)/2 - g1 ( 102.09 - 0.00 )/ 2 - 0.00 51.045 in (GOD - GID)/2 ( 100.20 - 98.46 )/ 2 0.870 in Nw/2 0.87 / 2 0.435 in

Radial distance from BCD to intersection of hub and back of flange Gasket contact width,

Basic gasket seating width

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA

DESIGN OF FLANGE (WELD NECK TYPE) AS PER APPENDIX 2

MDC No. : 915 Project No. : 130351-353 Made by : JSB Effective gasket width

Client Consultant Eqpt. no. b

Gasket Reaction Diameter

Effective pass-partition gasket width Basic Flange and Bolt Loads Hydrostatic End Force due to pressure

bP

: BASF :: E-3501 C/D/E = 0.5 bO = [( 0.44 )^0.5 ] x 0.5 = 0.330 in = GOD - 2 b = 100.20 - 2 x 0.330 = 99.540 in = wP/ 2 = 0.195 in = = = = =

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0.785 x G2 x Pe 0.785 x 99.54^2 x 153.50 1,194,531 lb HP 2 b p G m P + 2 LP bP mP P Contact load on gasket surface 2 x 0.33 x 3.141 x 99.54 x 3.75 x 153.50 + 2 x 98.46 x 0.195 x 3.75 x 153.50 = 140,826 lb Wm1 = H + HP Operating Bolt load = 1194531 + 140826 = 1,335,358 lb Wm2 = p b G y + yP bP LP Gasket Seating Bolt load = 3.141 x 0.330 x 99.540 x 7,600.00 + 7,600.00 x 0.195 x 98.46 = 929,668 lb Total cross sectional area of bolts required for operating conditions Am1 = Wm1 / Sb = 1,335,357.57 / 25,000.00 H in = 53.414 Total cross sectional area of bolts required for gasket seating conditions Am2 = Wm2 / Sa = 929,668.02 / 25,000.00 Total required cross sectional area of bolts in2 = 37.187 Am = Max. of Am1 & Am2 = Maximum of ( 53.41, 37.19 ) = 53.414 Bolting information for user defined bolts Actual Bolt area Ab = Root area of single bolt x number of bolts = 0.929 x 64.00 = = = = in2 59.456 p x C / no. of bolts 3.141 x 102.09 / 64.00 5.011 in in (As per Table D-5,TEMA) in2
2

Actual circumferencial spacing between bolts

Minimum circumferencial spacing between bolts

= 2.813

The Actual bolt spacing is greater than the minimum required Minimum gasket contact width (As per Brownell Young)Nmin = Ab x Sa / [ y p (GOD + GID)] = 59.46 x 25,000.00 / [7,600.00 x 3.141 (100.20 + 98.46 )] = 0.313 in

GODREJ & BOYCE MFG.CO.LTD., PRODUCT ENGINEERING DEPT., P.E.D., MUMBAI, INDIA

DESIGN OF FLANGE (WELD NECK TYPE) AS PER APPENDIX 2

MDC No. : 915 Project No. : 130351-353 Made by : JSB Flange Design Bolt load (W) : Operating condition Gasket seating condition

Client : BASF Consultant : Eqpt. no. : E-3501 C/D/E W W = = = = =

Page : 1 Rev : 0 Date

Wm1 1,335,358 lb (Am + Ab) Sa/2 ( 53.41 + 59.46 ) x 25,000.00 / 2 1,410,879 lb

Moment Arm Calculations Distance to Gasket Load Reaction

hG

= (C - G)/2 = ( 102.09 + 99.54 ) / 2 = 1.275 in

Calculation of Flange Stresses : Tangential Flange Stress (Operating)

STO = 1.9Wm1 hG CPG 2 t 2G t2 = 1.9 x 1,335,357.57 x 1.27 + 6.175^2 x 99.54 = 12,818 psi STA = 1.9WhG t 2G = 1.9 x 1,410,879 x 1.27 6.18^2 x 99.54 = 900 psi

0.30 x 153.50 x 99.54^2 6.175^2

Tangential Flange Stress (Bolting)

Flange Stresses : (a) Operating Condition : Bolt Stress

SB

= ( Wm1 / Ab ) = ( 1,335,357.57 / 59.46 ) = 22,460 ( less than allowable 25000 psi ) = ( Wm2 / Ab ) = ( 929,668.02 / 59.46 ) = 15,636 psi ( less than allowable 25000 psi )

(b) Gasket Seating Condition Bolt Stress

SB