Summary of Major Changes

CLAUSE/ DESCRIPTION
1.1 - Scope

IS 12615 2004
Covers 2, 4, 6 & 8 Pole Ratings (kW) 0.37 160

IS 12615 2011
Covers 2,4 & 6 Pole Ratings (kW) 0.37 375

Frames 71 315L

Frames 71 315L. Frame beyond 315L are as per manufacturers catalogue.

Duty S1 (Continuous) & S3: 80% CDF and above (intermittent duty)

Duty S1 (Continuous)

1.2 Scope 1.3 Scope

Rated Voltage - up to 650V Rated Voltage - up to 1000V All performance values are All performance values are subject to tolerance subject to tolerance specified in IS/IEC 60034-1: 2004. specified in IS 325

Summary of major changes

CLAUSE/ DESCRIPTION
4.3 Temperature rise limits at extreme voltages

IS 12615 2004

IS 12615 2011

In the case of continuous In the case of continuous operation operation at extreme voltage at extreme voltage limits, the temp limits, the temp rise limits rise limits specified in 34-1 shall not specified in table 1 of IS 12802 exceed by more than 20 deg C. shall not exceed by more than 10 deg C 11.2 Pull up Torque At rated voltage and frequency At rated voltage and frequency shall shall be minimum 0.7 times the be minimum 0.5 times the rated full rated full load torque load torque 12.1 Temperature Rise Shall be in accordance with IS Shall be in accordance with 34-1 12802 13 Vibration Class Shall conform to 'Normal' vibration Shall conform to Precision A' severity as per IS 12075 vibration severity as per IS 12075

Summary of major changes

CLAUSE/ DESCRIPTION
IS 12615 2004 IS 12615 2011
14.4 Starting Current No such clause The locked rotor current increases approx by 10 to 15 percent for increase in each level of efficiency and is given in table 1 to 3. This is required to achieve higher efficiencies. 16 - Terminal Markings Shall be as per IS 4728 Shall be as per 34-8 17.1 Efficiency Specifies two classes Specifies four classes IE1, IE2, IE3 and IE4 eff2 & eff1 17.2 Losses and eff as per As per IS 15999 ( part 2 / sec 1). Losses and Efficiency 4.1 of IS 4889 & Selected test method shall be stated in test 7.5.3.2 of IS 4029 certificate. Test method as per 8.1.1 or 8.1.2 or 8.2.1 or 8.2.2.5.1 of above std is applicable for determination of stray load losses. Alternatively test as per assigned loss method as per 34-1 may be applicable.

Summary of major changes

CLAUSE/ DESCRIPTION
17.4

IS 12615 2004
No such clause

IS 12615 2011

17.5

18 Testing

Formula for interpolation of intermediate ratings given No such clause When used with VFD, the efficiency of the motor can be one class lower for IE2 & IE3 class motors. For all tests, reference is This is specified in clause 19. IS 325 All tests are specified with applicable standards reference such as IS 15999 or 34-1 & others Clause 22.3.1 f) of IS 325. Locked rotor readings of V, I and power input at a suitable reduced voltage are to be measured. This is specified in clause 21.1 e) . Locked rotor readings of V, I, power input & torque at a suitable reduced voltage are to be measured.

18.1 - Type tests

Stray load losses

What is Stray Load Loss?
Losses produced by the load current in active iron and other metal parts other than conductors; eddy current losses in winding conductors caused by load current-dependent flux pulsations

Present standard assumes stray load losses as 0.5% of the shaft output and there is no method for measuring the same. The new revised standard specifies method for determination of stray load losses.

Efficiency calculation considering stray load losses

Methods to determine stray load loss
From a load test with direct measurement of torque using a torque transducer as per clause 8.2.2.5.1 of IEC 60034-2-1 Ed 1.0
From a test with rotor removed and a reverse rotation test as per clause 8.2.2.5.2 of IEC 60034-2-1 Ed 1.0

From an Eh-Star method as per clause 8.2.2.5.4 of IEC 60034-2-1 Ed 1.0

From assigned allowance as per clause 8.2.2.5.3 of IEC 60034-2-1 Ed 1.0- the value of additional load loss at rated load may be determined as a percentage of input power P1 using the graph - monogram. The curve does not represent an average but an upper envelope of a large number of measured values, and may in most cases yield greater additional load losses than 8.2.2.5.1 or 8.2.2.5.2 ( as in 1 above)

Demonstration of efficiency calculation

Comparison of Efficiency values for 4 Pole ratings as specified in standard As per old IS As per New IS 12615:2004 12615:2011 Eff2 0.75 15 37 73.00 89.40 92.00 IE1 72.10 88.70 91.20 As per old IS 12615:2004 Eff1 82.50 91.80 93.60 As per New IS 12615:2011 IE2 79.60 90.60 92.70 As per New IS 12615:2011 IE3 82.50 92.10 93.90

kW Rating

75
160

93.60
95.00

92.70
93.80

94.70
95.80

94.00
94.90

95.00
95.80

Demonstration of efficiency calculation

Effect of stray load losses on efficiency (Eff2 Vs IE1) Stray load loss as per old method 3.75

kW Rating

*Stray load loss as per new method

25.68

Increase in stray load loss over earlier loss

21.9

Reduction in eff by percent points 1.53

0.75

15
37 75 160

75.00
185.00 375.00 800.00

320.8
690 1252 2354

245.8
505.0 877.0 1554.0

1.29
1.14 1.01 0.87

* This stray load loss calculation is based on the monogram given in 'assigned allowance for additional load loss' as per clause 8.2.2.5.3 of IEC 60034-2-1 : 2007