1

SURALAYA GBU as Part of PT.IP

UP Suralaya Steam Coal PP 3,400 MW (+40 MW)

Jakarta Bandung

UP Priok GT, CCGT & Diesel PP 1,446 MW

UP Semarang CCGT & SPP 1,469 MW

UP Perak Grati SPP & CCGT 864 MW

Semarang Surabaya Banjarnegara Grati

PT IP Total Installed Capacity = 8,978 MW (+40MW)

Jawa-Bali Installed Capacity = 18,696 MW

UP Saguling Hydro 797 MW UP Kamojang Geothermal 360 MW UP Mrica Hydro 306 MW UP Bali GT & Diesel 335 MW

CONSTRUCTION PERIOD
NO. ITEM Unit 1 Unit 2 Unit 3 Unit 4 Unit 5 Unit 6 Unit 7

1 2

Construction First Firing

1980

1984

1994

26.05.84

11.03.85

28.05.88

04.02.89

22.06.96

26.01.97

14.07.97

Synchronize
Commercial Operation

24.08.84

11.06.85

25.08.88

22.04.89

16.12.96

26.03.97

19.09.97

04.04.85

26.03.86

06.02.89

06.11.89

25.06.97

11.09.97

19.12.97

Retrofit (JBIC) dan Uprating (20MW #1-2)

15 Jul 11 s/d 11 des 11 (commerci al Operation )

29 okt 10 s/d 08 Jul 11 (commerc ial OP)

1 nov 09 s/d 21 Jan 10 (commerc ial OP)

9 Apr 10 s/d 17 Mei 10 (commerc ial OP)

500 KV JAVA-BALI SYSTEM

PLTU M. KARANG PLT(G)U PRIOK BEKASI PLTGU M. TAWAR PLTA CIRATA PLT(G)U SEMARANG PLTU SURALAYA

CILEGON

PLTG SUNYARAGI

PLTGU GRESIK

GANDUL
CILBINONG

GRESIK

PLTU PAITON PLTA SAGULING M. RANCAN UNGARAN KRIAN BDG. SEL.

PLTG PEMARON

PLTP KAMOJANG

Power Plant

System Sub Control

System Main Control (Load Dispatcher)

PLTG GILIMANUK PLTD PESANGGARAN

Lokasi PLTU Suralaya Unit 1 s/d 7

Intake Canal Coal Yard

Heat Canal

WWTP

Station 1-7 Ash Valley

MAIN EQUIPMENT SPECIFICATION

UNIT CAPACITY : - Unit 1-4 - Unit 5-7

: 4 X 400 MW : 3 X 600 MW

MAIN CONTROL SYSTEM

Unit 1-4 Unit 5-7 : DCS YOKOGAWA : DCIS BAILEY

STEAM TURBINE Manufacturer : Mitsubishi Heavy Industries GENERATOR Manufacturer : Mitsubishi Electric Company BOILER Manufacturer : Babcock & Wilcox COAL HANDLING SYSTEM Manufacturer : - Samsung - Flender
7

ORGANIZATION
PT. PLN (Persero)
GENERATING UNIT (Unit Induk pembangkitan) LOAD TRANSMISS ION AND CONTROL UNIT (Unit Induk Penyaluran dan pengaturan Beban) PT. Pembangkitan Jawa Bali PT. PJB

PT. Indonesia Power

AREA UNIT (Unit Induk Wilayah)

SERVICES UNIT (Unit Jasa-Jasa)

DISTRIBUTION UNIT (Unit Induk Distribusi)

DEVELOPMENT UNIT (Unit Induk Pengembangan)

OTHERS (lain-lain)

SURALAYA CFPP
MRICA (HYDRO PP)

PRIOK (COMBINE CYCLE PP)

SAGULING (HYDRO PP)

SEMARANG (COMBINE CYCLE PP)

KAMOJANG (GEOTHERMAL PP)

BALI (GT AND DIESEL PP)

PERAK GRATI (COMBINE CYCLE PP)

ORGANIZATION : Suralaya
GENERAL MANAGER

DEPUTY GENERAL MANAGER OPERATION & MAINTENANCE

DEPUTY GENERAL MANAGER GENERAL AFFAIR

DEPUTY GENERAL MANAGER PRIMARY ENERGY

AUDIT SPECIALIST OPERATION MANAGER UNIT 1-4 OPERATION MANAGER UNIT 5-7 MAINTENANCE MANAGER UNIT 1-4 MAINTENANCE MANAGER UNIT 5-7 ENGINEERING & ASSET MANAGEMENT MANAGER SPECIALIST HR & PR MANAGER IT & FINANCE MANAGER LOGISTIC MANAGER PLANNING & INVENTORY OF PRIMARY ENERGY MANAGER COAL HANDLING MANAGER ASH HANDLING MANAGER CIVIL MANAGER LAW & CONTRACT SPECIALIST HSE, QUALITY & ENVIRONMENT MANAGER

HUMAN RESOURCES PROFILE

Based on education level

Based on age

Quantity : 725 person

Suralaya Contribution to JAMALI (Jawa-Madura-Bali Network)

YEAR PRODUCTION OF SURALAYA

PRODUCTION OF INDONESIA POWER

GRID INTERCONECTION NEEDS

2012

22.351 GWh

39.449 GWh

145.545 GWh

OTHER POWER PLANT PRODUCTION

Market Share of Indonesia Power = 27 % Peak Load of Jamali Grid = 21,600 MW

11

PRODUCTION SALES COAL CONSUMPTION

12

PRODUCTION
25,000

20,000

15,000

10,000

5,000

PRODUCTION [GWH] U1-4 PRODUCTION [GWH] U5-7 PRODUCTION [GWH] U1-7

2007 11,836 11,335 23,171

2008 11,410 10,230 21,640

2009 10,081 12,570 22,651

2010 10,017 13,039 23,057

2011 9,688 13,715 23,403

2012 9,295 13,055 22,350

13

SALES
25,000

20,000

15,000

10,000

5,000

SALES [GWH] U1-4 SALES [GWH] U5-7 SALES [GWH] U1-7

2007
11,039 10,901 21,941

2008
10,705 9,693 20,398

2009
9,597 11,756 21,353

2010
9,421 12,333 21,754

2011
9,060 13,079 22,139

2012
8,671 12,449 21,120

14

COAL CONSUMPTION
14,000

12,000

10,000

8,000

6,000

4,000

2,000

COAL CONSUMPTION [mil Ton] U1-4 COAL CONSUMPTION [mil Ton] U5-7 COAL CONSUMPTION [mil Ton] U1-7

2007 6,389 6,059 12,448

2008 6,317 5,307 11,624

2009 5,257 6,375 11,632

2010 5,127 6,616 11,744

2011 4,902 6,752 11,653

2012 4,849 6,224 11,073

15

EAF CF EFF THERMAL NETTO

EFOR SdOF AUX POWER

HEAT RATE CALORIFIC VALUE OF COAL CONSUMPTION

NETT THERMAL EFFICIENCY (1997 2012)

19

Comparison of Suralaya CFPP on GSEP Efficiency Report

SURALAYA

20

Subject : Unit 4
NO.
1

ITEM
Construction

TIMELINE
1984

First Firing Synchronize Commercial Operation Partially Retubing Retrofit (JBIC) : Control System modification from Panel to Computer Based

04 February 1989 22 April 1989 06 November 1989 23 May 4 August 2009 9 April 2010 17 May 2010 (commercial OP)
21

Subject : Unit 4
EAF
100.00 90.00 80.00 70.00 60.00 50.00 % % 18.00 16.00 14.00 12.00 10.00 8.00 6.00 30.00 20.00 10.00 0.00 EAF Year 2009 2010 2012 2009 67.09 2010 84.00 Inspection Periodic Serious Inspection & Retubing Boiler Retrofit DCIS Program JBIC Mean Inspection 2011 94.49 2012 80.46 Duration (Day) 73 38
25

EFOR

40.00
4.00 2.00 0.00 EFOR

2009 16.13

2010 6.14

2011 3.47

2012 4.20

2009 EFOR high cause by Boiler leak and Boiler partial retubing. 2010 EFOR decrease cause we had done retrofit DCIS to minimize EFOR and boiler leak

22

Subject : Unit 4
SdOF
25.00 20.00 15.00 X 10.00 5.00
%

THERMAL EFFICIENCY
35.00

30.00

25.00

20.00

15.00

2009 SdOF 19.29

0.00

2010 9.00

2011 5.00

2012 3.00

2009 THERMAL EFF 33.03

10.00

2010 33.02

2011 32.95

2012 31.52

Thermal Efficiency Timeline activities : Improve Coal Calorific Value 2009 : Partial Boiler Retubing and Air Heater Outage 2010 : Retrofit System Control DCIS 2011 : Replace motor coal feeder using VFD motor 2012 : Air Heater Outage 2012 : Low Load Operation (Efficiency decreased)

23

LATEST OUTAGE PERFORMANCE TEST DATA

PRE OUTAGE
NO DESCRIPTION Engine Unit 100 % MCR 30 Des 2011
1 2 3 4 5 6 7

POST OUTAGE 100 % MCR 11 Mei 2012 398,82 375,06 1.950,16 44,10 82,43 5,96 2.365,77 3,46 2,61 -53,49 1,18 -1,21 0,17 -29,81 DIFFERENTIAL

DIFFERENTIATI ON PERCENTAGE
0,88% 0,70% -2,67% 2,74% -1,45% 2,94% -1,24%

GROSS GENERATOR OUTPUT NETT GENERATOR OUTPUT TURBINE HEAT RATE TURBINE EFFICIENCY BOILER EFFICIENCY (Heat Loss) AUXILIARY POWER GROSS PLANT HEAT RATE (Heat Loss)

MW MW kCal/kWh % % % kCal/kWh

395,36 372,45 2.003,65 42,92 83,64 5,79 2.395,58

8 9 10 11 12

NETT PLANT HEAT RATE (Heat Loss) PLANT EFFICIENCY (Heat Loss) NET PLANT EFFICIENCY (Heat Loss) COAL CALORIFIC VALUE SPECIFIC FUEL CONSUMPTION (Heat Loss)

kCal/kWh % % kCal/kg

2.542,92 35,90 33,82 5.276,00 0,45

2.515,69 36,35 34,19 4.422,00 0,53

-27,23 0,45 0,37 -854,00 0,08

-1,07% 1,25% 1,09% -16,19% 17,78%

13

Condenser Cleanliness Factor

93,26

89,61

-3,65

-3,91%

24

Coal Supply
Suralaya coal-fired power plant was built based on coal specification from Bukit Asam (Sumatera Island), which categorized as sub-bituminous coal rank

Another Supply from :

PT. Berau Coal (East Kalimantan) PT. Kideco Jaya Agung (East Kalimantan) PT. Adaro Indonesia (South Kalimantan) KP from Kalimantan (South Kalimantan) KP from Sumatera (Lahat, Bengkulu, Jambi)

Coal Supply Sources

Bukit Asam

PKP2B KP

SURALAYA

Suralaya Power Plant Coal Consumption

Coal Stock Policy

PT. Indonesia Power Coal Stock Policy : The quantity of coal in the stock pile is between 20 35 day coal consumption Equal to 660.000 1.155.000 MT (average of coal consumption is 33.000 MT/Day)
Note : Coal Stockyard Capacity is about 21 ha (volume about 1.500.000 MT )

COAL SPECIFICATION

PARAMETER Spesifikasi Calorific Value Total Moisture Ash Content Sulfur Content Nitrogen Content Ash Fusion Temperature HGI Slagging Index Fouling Index Coal Size 2.38 mm Coal Size 50/70 mm max 45,00 32 min 97 % Contract

PT. BA Rejection Level

PT. BERAU Contract Rejection Level

PT. KIDECO Contract Rejection Level

MID CONTRACT Contract 4.800 kcal/kg 30% 8% 1% 1,10% 1150c 50% > medium > medium 25% 3% Rejection Level Contract

ADC Rejection Level

5.100 kcal/kg > 7.000 kcal/kg - <4.700 kcal/kg 4,700 - 5,200 > 4.700 kcal/kg 4,700 - 5,100 < 4.700 kcal/kg max 28,00 max 8,00 max 0,80 0.70 - 1.10 1010 - 1500 55 - 64 > 31 % > 13 % > 1,2 % > 1,1% < 1.200 c < 48 % maks 30 maks 8 maks 1,05 Min. 1010 Min. 48 > 45 % >3% maks 32,5 maks 7,5 > 32,5% > 7,5% > 32,5% > 10% > 1,1% > 1,2% > 1.010 > 48% maks 35 maks 10 maks 32 maks 8 maks 1,00 Min. 1010 Min. 48 > 35% > 10% > 30 % >8% > 1,00 % > 1,1% < 1.010 c < 48

>4.800 Kcal/kg 5.000 kcal/kg <4.800 Kcal/kg > 30 % > 8% > 1% >1,1% < 1,150c < 50 > medium > medium > 25% > 3% 28 % 6 % 0.80 % 1 % 1150c 50-60 medium medium 20 2 > 30 % > 8% > 1% >1% < 1,150c < 50 atau > 60 > medium > medium > 25% > 5%

29

Coal Ship JH. H

M/H. & BF.32/33

COAL HANDLING SYSTEM SURALAYA POWER PLANT UNITS 1 ~ 7

ST / RE 2

BS.34/35

Coal Ship
RH.A & BF.03/04 BS.02
JH. G & HG36/37, HG40/02 JH.B & C S. & MS.03/04 BS.36/37 BC. 02

Telescopic Chute

Coal stock area

RH. D & BF.09/10

Alat Berat

CHCR
JH. J & HG. A/B BC. 15

Telescopic Chute
JH. C & MCC, BF.11/12, MS.09/10

BC. 11 BC. 12

JH.F

BC. 16 BC. 17

JH. E & Coal Sampling Belt Weigher BC. 13 BC. 14

Plant Distribute Hopper & BF 501A/B, BF 601A/B, BF 701A/B

BC. 702A BC. 702B BC. 703A BC. 703B BC. 602A BC. 602B BC. 502A BC. 502B SC.30 SC. 31 Hopper M BC. 26 BC. 27 SC. 28 SC. 29

Hopper K & BF.20/21, BF 26/27,MS.13/14

BC. 20 BC. 21 SC. 24 SC. 25

Hopper L SC. 22 SC. 23

Unit 7

Unit 6 COAL BUNKER

Unit 5

TL 02

Unit 4

Unit 3

Unit 2

COAL BUNKER

Unit 1

STOCK AREA IMPROVEMENT

BEFORE (single pile)

Settling basin

2 1

AFTER (triple pile)

31

TERIMA KASIH THANK YOU

32