SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

In-Process Inspection of Intumescent Fireproofing Mat'ls
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2007
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No.

ACCEPTANCE CRITERIA

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

1. Use Section A for General Application Requirements. 2. Use Section B for Weather & Environmental checks during work. Note 3. Use Section C for Quality Control checks during application. Production work is in progress. Inspector monitors ongoing work & identifies deficiencies early (SATR-B-2006 is used) A A1 A2 A3 General Requirements (Material & Data Sheet Instructions) Metal surfaces are clean (no sand, dust, etc) before application. Cleanliness (use white glove) shows all fines & dust are removed. The substrate is free of any visible oil, grease, dirt, loose paint, loose rust, or other surface contaminants (as applicable). APCS 1B surfaces are acceptable (touch up & repairs complete). Surfaces are clean & free of sand, dust, oil and other contaminants. Overspray protection is adequate for the application as follows: A) Winds do not blow coating overspray into unwanted areas. B) Equipment & personnel are protected from overspray damage. Substrate temperature is above 10C & within the temperature limits listed by the manufacturer on the applicable Data Sheet. The substrate temperature is less than 3C above the dew point & within limits listed by the manufacturer on the applicable data sheet. Adverse weather conditions do not exist (such as the following): A) Wind is strong enough to blow sand, salt spray, or other foreign matter onto the surface being painted. B) Wind is strong enough to cause dry spray or to otherwise seriously disturb the spray pattern applied by the spray gun. Material Staging areas remain organized and clean and permit continued proper and safe mixing of materials for fireproofings. Fireproofing materials are applied directly from original sealed containers to avoid contamination and changes in their formulation. Contrasting colors (black & grey, etc) are used where multiple coat applications are performed (primer, intermediate & top coats) Stripe coat by brush of all weld lines, edges, bolts, nuts & rivets applied prior to paint application. Maximum brush size is 125 mm. Primer application thickness & curing time is per manufacturer specific data sheet (Typically 50 - 75 microns dry). Paints to be sprayed are filtered (30 to 60-mesh screen) before use & continuously agitated (low-speed stirrer) during application. Technique used results in no significant coating defects such as sags, runs, drips or dry spray accumulation. Technique used results in uniform appearance & wet film thickness. Proper frequency of wet film thickness checks is performed. Equipment for spraying applications continues to operate properly & sufficient material located near pump ensures application continuity. Temperature gages for heated tanks and mixers are monitored and temperatures remain within manufacturer specified limits. Materials heated to proper application temperatures are checked during spray delivery. Delivery temps are within specified limits and result in a good spray pattern with acceptable workmanship.

as referenced

SAES-H-100, Section 5.5 SAES-H-100, Section 8 SAES-B-006, Section 8.4 SAES-B-006, Section 3.2 SAES-H-100, Section 8 SAES-H-100, Section 8

A4

A5 A6

A7

SAES-B-006, Section 3.2

A8

SAES-B-006, Section 3.2 SAES-H-100, Section 8 SAES-H-100, Section 8 SAES-H-100, Section 8 SAES-H-100, Section 8 SAES-H-100, Para. 8.1.6 SAES-H-100, Para. 8.1.6 SAES-B-006, Section 3.2 SAES-B-006, Section 8 SAES-B-006, Section 3.2

A9 A10 A11 A12 A13 A14 A15 A16

A17

Page 1 of 4

Weather, Preparation & Cleaning (*API Pub. 2218 as referenced in SAES-B-006 Para. 3.2) Weather is dry, temperature (metal, ambient) is moderate, humidity is low to medium, & winds are not strong. Proper conditions exist. Weather forecast is known & prep is based on winds & temps, etc: A) Wind is not strong enough to blow sand, salt spray, or other foreign matter onto the surface being painted. B) Wind is not strong enough to cause dry spray or to otherwise seriously disturb the spray pattern applied by the spray gun. C) Substrate temperature is above 10C & within the temperature limits listed by the manufacturer on the applicable Data Sheet. D) Substrate temperature is less than 3C above dew point & in limits listed by the manufacturer on the applicable data sheet.

B1

SAES-B-006 Section 3.2

Page 2 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

In-Process Inspection of Intumescent Fireproofing Mat'ls
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2007
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. A18 A19 A20

ACCEPTANCE CRITERIA Epoxy intumescent mastic mesh reinforcement material is correctly applied per the manufacturer's specifications. Fabric meshes are laid over the first spray coat with 50 mm edge overlap (within middle third of total thickness) & gently rollered in. Special hand applications such as small areas of tie-ins and repairs (rollers, brushes, trowels, etc) are properly applied. Application checks per API Publication 2218 as follows: A) Controlled cure materials are identified & properly cured B) Materials are applied per manufacturers recommendations for dry thickness with checks in congested and hard to reach areas. Areas with defects (blisters, cracks, porous, below minimum dry film thickness, etc) are identified for repair. Identify defects by form. Finished coating dry film thickness is within minimum & maximum limits specified as checked in accordance with SSPC PA2 method. Repair Procedure for coatings strictly follows surface prep and application requirements in the manufacturer's technical data sheet. Recoating intervals follow manufacturer's Technical Data Sheet. In all cases, workers certified for specific tasks perform the work. Typical teams have 1 sprayer, 2 rollers/trowellers & 1 operator. Saudi Aramco work is not used as a training ground.

REFERENCE SAES-B-006, Section 8 SAES-B-006, Section 3.2 SAES-B-006, Section 3.2 SAES-B-006, Section 3.2 SAES-H-100, Section 8 SAES-H-100, Section 8 SAES-H-100, Section 8 SAES-H-100, Section 8 SAES-B-006, Section 3.2

PASS

FAIL

N/A

RE-INSP DATE

A21

A22 A23 A24 A25

A26 B B1 B2 B3 B4 B5 B6 C C1 C2 C3

Weather & Application Monitoring (*API Pub. 2218 as referenced in SAES-B-006 Para. 3.2) Weather conditions are continually monitored & data is recorded at necessary intervals per QC forms. Overspray & wind protection (Plastic sheets, coverings, masking) are adequate for operations, especially during windy conditions. Foreign matter (dust/sand) embedment, dry spray & spray pattern disruption does not occur due to strong wind. QC STOPS WORK! If required, total encapsulation & use of dehumidifying equipment provides environmental conditions to meet manufacturer guidelines. Overspray encapsulation of working areas is effective. There is no overspray damage (visible escape of paint from covered areas) Proper Masking in application areas is effective. Tape is tabbed for easy removal BEFORE complete curing. Quality Control Drawings are checked & areas to be treated are easily identifiable & supported by drawings. Application limits are clearly identified. QC equipment listed in SAES-H-100, Attachment A is on site for inspection of coatings application. Quality Control Equipment Check Sheet (Attachment B) was completed prior to job start-up & signed by contractor & SA. In-process Inspection Sheet (Attachment C) is completed & signed daily by contractor. Inspection initials each asterisk item before next step progresses & work quality is controlled. Paints/Coatings & Equipment Log (Att. D) is completed/signed by coating contractor & verified/signed by inspection & SA. QC Inspection Hold & Witness points (Surface preparation, cleanliness, mixing, density, temps, humidity, etc) are followed. Adhesion strength of coating systems is not less than specified where suspect coating applications result in rejection, NCR and the follow-up performance of an adhesion test to resolve any dispute. SAES-B-006, Section 3.2 SAES-H-100, Section 9 SAES-H-100, Section 9 SAES-H-100, Section 9 SAES-H-100, Section 9 SAES-B-006 Section 8 SAES-H-100, Section 8 SAES-H-100, Section 9 SAES-H-100, Section 8.1.1 SAES-H-100, Section 8.1.1 SAES-B-006, Section 3.2 SAES-B-006, Section 3.2 SAES-B-006, Section 3.2

C4

C5 C6

C7

Page 3 of 4

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

In-Process Inspection of Intumescent Fireproofing Mat'ls
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-B-2007
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No. C8

ACCEPTANCE CRITERIA Random sampling to verify coat thickness, proper bond, lack of voids using specific agreed upon evaluation methods is completed. Form SATR-B-2002 - Fireproofing Inspection Report Form is used with this checklist to denote in-process findings, obstruction for Fireproofing & other unusual items encountered during Work. Use this form to detail significant Inspection notes & details.

REFERENCE SAES-B-006, Section 3.2

PASS

FAIL

N/A

RE-INSP DATE

C9

As referenced

REMARKS: *Always use latest approved revision of B-Std, not the Cut-off stds. Note 1: Specific Inspection Requirements and acceptance Criteria for In-Process Application shall be listed in this sheet upon submittal of Manufacturer's Quality Control Plan or Procedure, IF ANY REVISIONS ARE NEEDED.

REFERENCE DOCUMENTS: 1. SAES-B-006, Fireproofing for Plants, (*18 July, 2006) See Remarks 2. SAES-H-100, Coating Materials & Application Requirements for Industrial Facilities (31 July 2004) 3. SAES-H-102, Safety Requirements for Coating Applications (31 July 2004) 4. API Publication 2218 - Fireproofing Practices in Petroleum & Petrochemical Processing Plants (2nd EDITION, AUG 1999) ATTACHMENTS: N/A

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 4 of 4