SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Pressure Vessels- Internal
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2003
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

EQUIPMENT ID NUMBER(S) LAYOUT DRAWING NUMBER SCHEDULED INSPECTION DATE & TIME SAUDI ARAMCO TIP NUMBER SAUDI ARAMCO INSPECTION LEVEL

EQUIPMENT DESCRIPTION REV. NO. PURCHASE ORDER NUMBER

EQPT CODE

SYSTEM ID.

PLANT NO.

EC / PMCC / MCC NO. QUANTITY INSP. MH's SPENT TRAVEL TIME

ACTUAL INSPECTION DATE & TIME SAUDI ARAMCO ACTIVITY NUMBER CONTRACTOR INSPECTION LEVEL

SAUDI ARAMCO USE ONLY

WORK PERMIT REQUIRED?

ITEM No. A1 A2 A3 A4

ACCEPTANCE CRITERIA For trayed vessels/columns, Non-Material Reqmts (NMR-7919-2) for Column trays were available on site & verified per SAIC-D-2001. The bores of nozzle flanges matched the nozzle neck bore. Welding of all internal attachments to the shell have corners rounded to a minimum of 50mm and were seal welded. All nozzle/branch and manway connections have full penetration welds. Internal shell surfaces are free from any defects such as dents, gouges, surface laminations, scabs, pores, arc strikes and tack welds, uneven weld profiles, and undercut. Demister Pads were installed as per the vessel/column data sheet or Vessel detail drawing with respect to the following items: a) Demister thickness b) Demister framed with top and bottom grid of 25mm high. c) beam supports were slotted d) demister material used (SS or CS) e) tie wire material, size and spacing (NOTE: Refer to Library Drawing-C/D-DD-950004)

REFERENCE 32-SAMSS-020, Par. 15.1 32-SAMSS-004, Par. 8.1.4 (2) 32-SAMSS-004, Par. 13.2.11 32-SAMSS-004, Par. 7.1.7 SAES-W-010, Par. 11.6

PASS

FAIL

N/A

RE-INSP DATE

A5

A6

SAES-D-001, Par. 8.1 & 32-SAMSS-004, Par. 9.1

A7

Vortex breaker installed in pump suction nozzle and constructed per PIP- 32-SAMSS-004, VEFV1100/1124. Par. 3.2 & 9.1 Clad or overlaid surfaces are free from welding arc, weld spatter, and damage from ground clamps or other associated equipment, free of overlaps, undercutting, notches and are relatively smooth. Internal ladder rungs are installed at manholes according to PIPVEFV1100/1125. a) grab rung at 6" above the manhole opening b) Ladder rungs at 12" below the manhole opening and equally spaced at 12", until 6" above bottom head weld line of vertica vessel or 24" above the deck(bottom) of vessel of horizontal vessel. c) rungs are 3/4" diameter and seal welded to the vessel shell. Internal Coating system applied conformed with the Vessel Data Sheet and SAES-H-001 Para 7.3 & SAES-H-101 (APCS system): See Attachment 1 for specific applications & verify APCS system used meets design parameters (Serv & temp) For GOSP traps, degassers, & WOSEP's in wet sour service, entire interior surface including all internals has been coated except for anodes & heating coils. For wet sweet service, coat 0.3 m above maximum expected water level. Coating is not reqd for dry service. For desalters and dehydrators, the bottom 60% including all internals except anodes, were coated up to this level. Also coat the last 25-50 mm of the tips of the grid. SAES-W-014, Par. 6.9

A8

A9

32-SAMSS-004, Par. 9.5

A10

SAES-D-001, Par. 12.2 & SAES-H-001, Para. 7.3

A11

SAES-H-001, Par. 7.3 (G)

A12

SAES-H-001, Par. 7.3 (G)

Page 1 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Pressure Vessels - Internal
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2003
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.

ACCEPTANCE CRITERIA Random verification of dry film thickness showed average DFT meets SA APCS Specs. Obtain & verify DFTs (Random) for the applicable APCS system. Internal Coating have no physical defects such as: scratches/gouges runs, sags, drips, dry spray or foreign matter and uniform in appearance, cracked, porous or below minimum dry film thickness as given in the applicable APCS. All coated tanks, vessels, and offshore structures in immersion services shall be holiday checked using a wet sponge at 67.5 volts if coating thickness does not exceed 500 micron. A small amount of a wetting agent such as Foto flow shall be added to the water to aid in finding holidays. Dry spark tester shall be used for holiday detection if the coating dry film exceeds 500 microns. Holidays shall be repaired in accordance with paragraph 8.3. All internal piping systems, such as feed and reflux distributors, are supported from the vessel shell or head, and not from trays. The dimensions of tray support rings, including corrosion allowance, are not be less than the dimensions specified in the following Table : Vessel Basic Material Vessel Diameter (Carbon Steel) (Alloy Steel) 1.5 m and smaller 10 x 40 mm 8 x 35 mm Over 1.5 to 2.3 m 10 x 50 mm 8 x 50 mm Over 2.3 to 3.5 m 10 x 65 mm 8 x 65 mm Over 3.5 to 4.6 m 10 x 75 mm 8 x 75 mm Over 4.6 m 10 x 90 mm 8 x 90 mm (1) Bolts smaller than 10 mm diameter are not be used.

REFERENCE

PASS

FAIL

N/A

RE-INSP DATE

A13

SAES-H-101, APCS System

A14

SAES-H-100, Par. 8.1.7

A15

SAES-H-100, Par. 8.2.6

A16

32-SAMSS-020, Par. 9.1.11

A17

32-SAMSS-020, Par. 9.1.10 , Table 1

A18

32-SAMSS-020, Par. 9.1.12

A19

All tray support rings and other attachments required for supporting trays 32-SAMSS-020, are welded to the vessel shell and fully welded on all sides. Skip welding Par. 12.1.1 & is not permitted. Par. 12.2.1(2) NO welds are performed after the vessel has completed post weld heat treatment and hydrostatic test and internally coated. Internal bolting where vibration is suspected are either, double nutted, tack welded to baffles or with lock wire. (Best Practice per PIPVEFV1001, Par. 5.17.5.) 32-SAMSS-020, Par. 12.2.1(3) 32-SAMSS-020, Par. 3.2

A20

A21

REMARKS:

ATTACHMENTS: ATTACHMENT 1 - APCS COATING SYSTEM CHART (VESSEL SERVICE REQUIREMENTS) REFERENCE DOCUMENTS: 1- 32-SAMSS-004 -- Manufacture of Pressure Vessels, 30 MARCH 2005 2- 32-SAMSS-020 -- Manufacture of Trays and Packing, 30 MARCH 2005 3- SAES-W-010 -- Welding Requirements for Pressure Vessels, 30 June 2002 4- SAES-W-014 -- Weld Overlays and Welding of Clad Materials, 30 June 2002 5- SAES-H-001 -- Selection Requirements for Industrial Coatings, 28 September 2005 6- SAES-H-100 -- Painting Requirements for Industrial Facilities, 31 July 2004 7- SAES-H-101 -- Approved Protective Coating Systems, 29 June 2005

Contractor / Third-Party
Construction Representative*
Work is Complete and Ready for Inspection: Name, Initials and Date: Name, Initials and Date:

Saudi Aramco
PMT Representative
T&I Witnessed QC Record Reviewed Work Verified

Page 2 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 0 (Standards Cutoff - December 2005)

Rev 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Pressure Vessels - Internal
PROJECT TITLE

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2003
WBS / BI / JO NUMBER

1-Dec-06

MECH-

CONTRACTOR / SUBCONTRACTOR

ITEM No.
Name, Initials and Date:

ACCEPTANCE CRITERIA
Work is Complete and Ready for Inspection:

REFERENCE
Name, Initials and Date:

PASS

FAIL

N/A

RE-INSP DATE

QC Inspector
Performed Inspection Name, Initials and Date: Work / Rework May Proceed

PID Representative
T&I Witnessed Name, Initials and Date: QC Record Reviewed Work Verified

QC Supervisor
Quality Record Approved: Name, Sign and Date: *Person Responsible for Completion of Quality Work / Test

Proponent and Others

Name, Organization, Initials and Date: T&I Witnessed QC Record Reviewed Work Verified

Y = YES

N = NO F = FAILED

Page 3 of 6

SAUDI ARAMCO ID/PID - 18-MAY-05 - REV 2 (Standards Cutoff - December 2005)

REV 2 SAIC NUMBER

SAUDI ARAMCO INSPECTION CHECKLIST

Receiving Inspection of Pressure Vessels - Internal

31-Dec-05 DATE APPROVED QR NUMBER

SAIC-D-2003

1-Dec-06

MECH-

ATTACHMENT 1 - APCS COATING SYSTEM CHART (VESSEL SERVICE REQUIREMENTS)

ATTACHMENT 1 - APCS COATING SYSTEM CHART (VESSEL SERVICE REQUIREMENTS)

ATTACHMENT 1 - APCS COATING SYSTEM CHART (VESSEL SERVICE REQUIREMENTS)