Professional Documents
Culture Documents
Contents
Contents
1
1.1 1.2 1.3 1.4 1.5
Safety instructions . . . . . . . . . . . . . . . . 4
Designated use . . . . . . . . . . . . . . . . . . . . . . . . . . . . Installation, commissioning and operation . . . . . . . . Operational safety . . . . . . . . . . . . . . . . . . . . . . . . . . Return . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Notes on safety conventions and icons . . . . . . . . . . . 4 4 4 5 5
2
2.1 2.2
Identification . . . . . . . . . . . . . . . . . . . . 6
Device designation . . . . . . . . . . . . . . . . . . . . . . . . . 6 2.1.1 Nameplate . . . . . . . . . . . . . . . . . . . . . . . . . 6 Certificates and approvals . . . . . . . . . . . . . . . . . . . . 6
3
3.1
Installation . . . . . . . . . . . . . . . . . . . . . . 7
Incoming acceptance and transport . . . . . . . . . . . . . 7 3.1.1 Incoming acceptance . . . . . . . . . . . . . . . . . . 7 3.1.2 Transport . . . . . . . . . . . . . . . . . . . . . . . . . . 7 Installation conditions . . . . . . . . . . . . . . . . . . . . . . . 7 3.2.1 Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . 7 3.2.2 Temperature ranges . . . . . . . . . . . . . . . . . . . 7 3.2.3 Orientation . . . . . . . . . . . . . . . . . . . . . . . . . 8 Installing the heating jacket . . . . . . . . . . . . . . . . . . . 8 3.3.1 Mounting kit . . . . . . . . . . . . . . . . . . . . . . . . 8 3.3.2 Mount the isolation . . . . . . . . . . . . . . . . . . . 8 3.3.3 Connecting to in-house heating pipes . . . . . 9 Postconnection check . . . . . . . . . . . . . . . . . . . . . 10
3.2
3.3
3.4
4
4.1
Technical data . . . . . . . . . . . . . . . . . . 11
Technical data at a glance . . . . . . . . . . . . . . . . . . . 4.1.1 Application . . . . . . . . . . . . . . . . . . . . . . . . 4.1.2 Function and system design . . . . . . . . . . . . 4.1.3 Operating conditions . . . . . . . . . . . . . . . . . 4.1.4 Operating conditions: environment . . . . . . 4.1.5 Operating conditions: Process . . . . . . . . . . 4.1.6 Mechanical construction . . . . . . . . . . . . . . 4.1.7 Certificates and approvals . . . . . . . . . . . . . Dimensions of heating jacket (SI Units) . . . . . . . . . 4.2.1 Promass F . . . . . . . . . . . . . . . . . . . . . . . . . 4.2.2 NPT Adapter . . . . . . . . . . . . . . . . . . . . . . . 4.2.3 Flange Adapter . . . . . . . . . . . . . . . . . . . . . Dimensions of heating jacket (US Units) . . . . . . . . . 4.3.1 Promass F . . . . . . . . . . . . . . . . . . . . . . . . . 4.3.2 NPT Adapter . . . . . . . . . . . . . . . . . . . . . . . 4.3.3 Flange Adapter . . . . . . . . . . . . . . . . . . . . . 11 11 11 11 11 11 13 13 14 14 15 15 16 16 17 17
4.2
4.3
Safety instructions
1
1.1
Safety instructions
Designated use
The heating jacket serves to transfer heat to maintain temperature of fluids in the Promass sensors of the F. Resulting from incorrect use or from use other than that designated, the operational safety of the measuring devices can be suspended. The manufacturer accepts no liability for damages being produced from this.
1.2
Installation, commissioning and maintenance of the instrument must be carried out exclusively by trained specialists authorised by the facilitys owneroperator. The specialist must have read and understood these Operating Instructions and must adhere to them. The manufacturer reserves the right to modify technical data without prior notice. Your FMC Technologies distributor will supply you with current information and updates to these Operating Instructions.
1.3
Operational safety
Note the following points: Heating jackets can not be combined with sensor which have purge connections and/or rupture disks. When using heating jackets, it is recommended to use the remote version of the sensor and transmitter. When using the remote version, and particularly with the Promass F, at very high fluid and heating temperatures, we recommend the use of the "longnecked version" (= remote version for heating), so that the ambient temperature of the connection housing and the connecting cable is not exceeded. With the compact version, make sure you take appropriate measures (orientation, etc.) so that the maximum ambient temperature for the transmitter is not exceeded, otherwise electronic components will be driven outside their specifications. You should particularly avoid this for components which are used for explosion protection. The permitted pressure of the heating medium is specified on the nameplate Page 6. Heating mediums are acceptable, water, water vapour, oil and other noncorrosive liquids. If using oil as heating medium consultation is to be held with Endress+Hauser. Deposits by dirty heating media or calcareous water can limit an even distribution of the heating medium in the heating jacket. A faultless function of the heating jacket will not be then ensured.
Warning! Danger of injury/burning from hot surfaces! During operation, the surfaces of the heating jacket and those of the conveyance lines for the heating medium may become very hot and will lead to burns if touched. The customer is responsible for mounting insulation. If the heating jacket and the conveyance lines are insulated, you must wait a long enough period of time for the jacket to cool after the insulation is removed.
Safety instructions
1.4
Return
The following procedures must be carried out before a flowmeter requiring repair, for example, is returned to FMC Technologies: Always enclose a duly completed "Declaration of contamination" form. Only then can FMC Technologies transport, examine and repair a returned device. Enclose special handling instructions if necessary, for example a safety data sheet as per EN 91/155/EEC. Remove all residues. Pay special attention to the grooves for seals and crevices which could contain residues. This is particularly important if the substance is hazardous to health, e.g. flammable, toxic, caustic, carcinogenic, etc.
! #
Note! You will find a preprinted "Declaration of contamination" form at the back of this manual. Warning! Do not return a heating jacket if you are not absolutely certain that all traces of hazardous substances have been removed, e.g. substances which have penetrated crevices or diffused through plastic. Costs incurred for waste disposal and injury (burns, etc.) due to inadequate cleaning will be charged to the owner operator.
1.5
The heating jackets are designed to meet stateoftheart safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. They can, however, be a source of danger if used incorrectly or for use other than that designated. Consequently, always pay particular attention to the safety instructions indicated in these Operating Instructions by the following icons:
# " !
Warning! "Warning" indicates an action or procedure which, if not performed correctly, can result in injury or a safety hazard. Comply strictly with the instructions and proceed with care. Caution! "Caution" indicates an action or procedure which, if not performed correctly, can result in incorrect operation or destruction of the device. Comply strictly with the instructions. Note! "Note" indicates an action or procedure which, if not performed correctly, can have an indirect effect on operation or trigger an unexpected response on the part of the device.
Identification
2
2.1
Identification
Device designation
2.1.1
Nameplate
Heating Jacket
Order Code:
1
DK8HJ-XXXX XXXXXXXXXXXX 1.4571 / 316Ti G3/4" / RP3/4" 25bar / 375psi +200C / 392F F DN50
Ser.No.:
2 3 4 5 6
Material: Process Connection: p max.: TM max.: For Promass Sensor Type: 3.1B
7 8
i
321566-0001A
a0006934
Fig. 1: 1 2 3 4 5 6 7 8
Nameplate specifications for heating jackets (example) Ordering code / Serial number: See the specifications on the order confirmation for the meanings of the individual letters and digits. Heating jacket material Process connection of the heating jacket Maximum permitted pressure (heating medium) Maximum permitted temperature (heating medium) Corresponding sensor Reserved for information on special products Please refer to operating instructions / documentation
2.2
The devices are designed to meet stateoftheart safety requirements, have been tested, and left the factory in a condition in which they are safe to operate. The devices correspond to article 3 (3) of the EEC guideline 97/23/BG (Pressure Equipment Directive) and are laid out and manufactured after good engineer practice. The devices described in these Operating Instructions thus complies with the statutory requirements of the EC Directives. FMC Technologies confirms successful testing of the device.
Installation
3
3.1
3.1.1
Installation
Incoming acceptance and transport
Incoming acceptance
On receipt of the goods, check the following points: Check the packaging and the contents for damage. Check the shipment, make sure nothing is missing and that the scope of supply matches your order.
3.1.2
Transport
3.2
3.2.1
Installation conditions
Dimensions
3.2.2
Temperature ranges
Temperature ranges of the heating medium find you on Page 11. Heating medium Operating temperature
"
Caution! Always select the orientation of the sensor and the heating jacket so that the maximum ambient temperatures for the measuring electronics are not exceeded Page 11. With additional heating jacket insulation, always keep to the minimum safety distances to the device Page 14 ff. Keep to the following ambient temperatures depending on the design of the measuring system:
Device version Compact version Remote version (standard version) Remote version for heating (longnecked version) Max. ambient temperatures Transmitter: maximal +60 C (+140F) Connection housing: maximum +60 C (+140F) Operating temperature of connecting cable: maximum +105 C (+221F) Always use the longnecked version when the max. ambient temperature of +60 C (+140F) for using the standard remote version cannot be kept to. The longnecked version has a housing support for the thermal separation of sensor and transmitter. This version is used, for example, for applications in which very high fluid and heating medium temperatures are encountered.
The material load curves (pressuretemperature diagrams) for the heating jacket are to be found on Page 13.
Installation
3.2.3
Orientation
Vertical Horizontal at the top Horizontal at the bottom
T
Transmitter
at the side
Sketch
T
T
a0004576 a0004580
a0004572
T
A0008136 A0008137
Recommended
Recommended
Recommended
Possible (m)
T = Process connection heating jacket HT = High temperature version for medium temperatures (TM) > 200 C (> 392 F) m This orientation is not suitable for fluids with entrained solids. n This orientation is not suitable for outgassing fluids. o This orientation is not suitable for low fluid temperatures. p Depending on medium temperatures. q Depending on heating medium.
3.3
3.3.1
Note the following points: Screws, nuts, etc. are included in the scope of supply. Dimensions and required space Page 14 ff. Promass F Join the two halfshells of the heating jacket by nuts and bolts.
Warning! With large nominal diameters, a support may be required due to the heavy weight of the sensor and the heating jacket. Never use the feed and return pipes of the heating system to support the heating jacket! The weight data for the sensors are listed in the "Technical data" of the corresponding Operating Instructions.
3.3.2
With additional heating jacket insulation, always keep to the minimum safety distances to the device Page 14 ff.
Installation
3.3.3
Designing and making calculations for a tempered heating system is generally based on the highest heating needs ever to be expected. Pipe network sizing is based on the permitted flow velocities of the heated media (steam, water, oil) or pipe friction loss. The pump capacity, and thus the sizing parameters, result from the total of the overall resistances in the heating system together with the required amount of heated media. Partial load operation always means an increase in the differential pressure in the overall system. In the case of normal, non-regulated pumps, this effect is intensified by the increasing pump characteristic. In the case of regulated pumps (p = constant), the pump pressure is maintained even if the total flow is reduced but is passed on almost completely to existing, still open valves or pipe restrictions due to the greatly reduced pipe loss.
"
Caution! Heating pipes with thermal oils When thermal oils are used, a high differential pressure can occur during system startup. This is due to the high viscosity of thermal oils at low temperatures. Differential pressure regulating values or overflow valves can be used to reduce an increase in high differential pressures. The overflow valve should be installed between the feed and return section of the heating jacket. The valve limits the feed pressure of the circulation pump and ensures a minimum volume flow in the boiler system by opening as soon as the feed pressure exceeds the value set at the valve. This value should not be above the permitted nominal pressure of the heating jacket. Once the heating jacket, and the oil it contains, are heated up, an differential pressure according to Fig. 3 (Fig. 4) on Page 12 is achieved.
4 2 3 2
A0008132
Fig. 2: 1 2 3 4 Promass heating jacket Shutoff valve Dirt trap Overflow valve
Installation
3.4
Postconnection check
10
Technical data
4
4.1
4.1.1
Technical data
Technical data at a glance
Application
The heating jacket serves to transfer heat to maintain temperature of fluids in the Promass sensors F: Chocolate, condensed milk, liquid sugar Oils, fats Lacquers Pharmaca, catalysts, inhibitors Suspensions
4.1.2
Design
4.1.3
Installation instructions
Operating conditions
Installation position arbitrary (horizontal or vertically) restrictions and further references Page 7 ff.
4.1.4
Ambient temperature Transmitter or connection housing
4.1.5
Heating medium temperature range Pressure rating of heating system Heat transfer coefficient
Heating jacket/ Promass F: max. +200 C (+392 F) Heating jacket / Promass F (high temperature): max. +350 C (+662 F) Heating jackets for all sensors: 25 bar (363 PSI)
8 130
15 130
25 130
40 120
50 110
80 90
100 70
150 40
11
Technical data
Pressure loss
Typical pressure loss of the heating jacket for Promass F independent of the nominal diameter, for a half-shell (parallel/series installation).
"
Caution! With serial installation the pressure losses of each half-shell add themselves. SI Units
[mbar]
10000
30 cP 1 cP
1000
100
10 10 100
[kg/h]
1000
10000
a0008130en
Fig. 3:
US Units
[psi]
100
30 cP 1 cP
10
0.1 0.1
[lb/min]
10
100
a0008130ae
Fig. 4:
12
Technical data
4.1.6
Design, dimensions Weight Materials Material load diagrams
Mechanical construction
Page 14 ff. Page 14 ff. Heating jackets: 1.4571 / 316 Ti Heating jackets Materials: 1.4571 / 316 Ti
"
Caution! The following material load diagrams (reference curves) are referring to a temperature range of 50 to +350 C (58 to +662 F). But the maximal permissible fluid temperature always depends on sensor.
[psi] [bar] 370 360 350 340 330 320 310 300 290 280 270 260
Fig. 5:
4.1.7
Pressure device approval
The devices correspond to article 3 (3) of the EEC guideline 97/23/BG (Pressure Equipment Directive) and are laid out and manufactured after good engineer practice.
13
Technical data
4.2
4.2.1
Promass F
E F E F
DN 825 (3/8"1")
E F
DN 100 (4")
E F
DN 25HT40 (1"HT1")
E F
DN 150 (5")
DN 5080 (2"3")
R S
G1 A
G2
C D
A0008131
Fig. 6: R S T
Heating jacket Promass F Insulation, customer supply (e.g. mineral wool) Safety distance: min. 20 mm Process connection of the heating jacket acc. to tabele
E 40 50 50 50 50 50 415
40 2.5 0.2
150 15 1.0
14
Technical data
4.2.2
NPT Adapter
NPT
ISO
B A
A0006945
Abb. 7:
NPT
1) 2)
ISO2) G G
S
C1) 11.9 15.7
4.2.3
Flange Adapter
L
a0009270
Abb. 8:
Flange according to ASME B16.5: 1.4404/316L/316 Pressure stage Cl 150 G G Cl 300 G 15.7 66.5 95.2 4 15.7 92.3 15.7 15.7 60.5 66.5 88.9 95.2 4 15.7 4 15.7 87.8 92.3 SW 21 (7/8 AF) ISO2) G D1) 15.7 E1) 60.5 F1) 88.9 G1) 4 15.7 L1) 87.8 S
ISO2) G
F1) 95 95
ISO
G1) 4 14 4 14
F E D
S SW 21 (7/8 AF)
15
Technical data
4.3
4.3.1
Promass F
E F E F
DN 825 (3/8"1")
E F
DN 100 (4")
E F
DN 25HT40 (1"HT1")
E F
DN 150 (5")
DN 5080 (2"3")
R S
G1 A
G2
C D
A0008131
Fig. 9: R S T
Heating jacket Promass F Insulation, customer supply (e.g. mineral wool) Safety distance: min. 0.79" Process connection of the heating jacket acc. to tabele
11.46
16
Technical data
4.3.2
NPT Adapter
NPT
ISO
B A
A0006945
Abb. 10:
NPT
1) 2)
ISO2) G G
S 1 1/16 AF 1 5/16 AF
S
C1) 0.47 0.62
4.3.3
Flange Adapter
L
a0009270
Abb. 11:
Flange according to ASME B16.5: 1.4404/316L/316 Pressure stage Cl 150 G G Cl 300 G 0.62 2.62 3.75 4 0.62 3.63 0.62 0.62 2.38 2.62 3.5 3.75 4 0.62 4 0.62 3.46 7/8 AF 3.63 ISO2) G D1) 0.62 E1) 2.38 F1) 3.5 G1) 4 0.62 L1) 3.46 S
ISO2) G
ISO
G1) 4 0.55 4 0.55
F E D
L1) 3.07
S 7/8 AF
3.07
17
Technical data
18
Declaration of Hazardous Material and De-Contamination Erklrung zur Kontamination und Reinigung RA No.
Please reference the Return Authorization Number (RA#), obtained from Endress+Hauser, on all paperwork and mark the RA# clearly on the outside of the box. If this procedure is not followed, it may result in the refusal of the package at our facility. Bitte geben Sie die von E+H mitgeteilte Rcklieferungsnummer (RA#) auf allen Lieferpapieren an und vermerken Sie diese auch auen auf der Verpackung. Nichtbeachtung dieser Anweisung fhrt zur Ablehnung ihrer Lieferung.
Because of legal regulations and for the safety of our employees and operating equipment, we need the "Declaration of Hazardous Material and De-Contamination", with your signature, before your order can be handled. Please make absolutely sure to attach it to the outside of the packaging. Aufgrund der gesetzlichen Vorschriften und zum Schutz unserer Mitarbeiter und Betriebseinrichtungen, bentigen wir die unterschriebene "Erklrung zur Kontamination und Reinigung", bevor Ihr Auftrag bearbeitet werden kann. Bringen Sie diese unbedingt auen an der Verpackung an. Type of instrument / sensor Gerte-/Sensortyp ____________________________________________ Serial number Seriennummer ________________________
Used as SIL device in a Safety Instrumented System / Einsatz als SIL Gert in Schutzeinrichtungen Process data/Prozessdaten Temperature / Temperatur_____ [F] _____ [C] Conductivity / Leitfhigkeit ________ [S/cm] Pressure / Druck _____ [psi] _____ [ Pa ] Viscosity /Viskositt _____ [cp] _____ [mm2/s]
Medium and warnings Warnhinweise zum Medium Medium /concentration Identification flammable CAS No. Medium /Konzentration entzndlich Process medium Medium im Prozess Medium for process cleaning Medium zur Prozessreinigung Returned part cleaned with Medium zur Endreinigung * explosive; oxidising; dangerous for the environment; biological risk; radioactive * explosiv; brandfrdernd; umweltgefhrlich; biogefhrlich; radioaktiv Please tick should one of the above be applicable, include safety data sheet and, if necessary, special handling instructions. Zutreffendes ankreuzen; trifft einer der Warnhinweise zu, Sicherheitsdatenblatt und ggf. spezielle Handhabungsvorschriften beilegen. Description of failure / Fehlerbeschreibung __________________________________________________________________________ ______________________________________________________________________________________________________________ ______________________________________________________________________________________________________________ Company data /Angaben zum Absender Company /Firma ___________________________________ _________________________________________________ Address / Adresse _________________________________________________ _________________________________________________ Phone number of contact person /Telefon-Nr. Ansprechpartner: ____________________________________________ Fax / E-Mail ____________________________________________ Your order No. / Ihre Auftragsnr. ____________________________ toxic giftig corrosive tzend
harmful/ irritant gesundheitsschdlich/ reizend
P/SF/Konta XIV
We hereby certify that this declaration is filled out truthfully and completely to the best of our knowledge.We further certify that the returned parts have been carefully cleaned. To the best of our knowledge they are free of any residues in dangerous quantities. Wir besttigen, die vorliegende Erklrung nach unserem besten Wissen wahrheitsgetreu und vollstndig ausgefllt zu haben. Wir besttigen weiter, dass die zurckgesandten Teile sorgfltig gereinigt wurden und nach unserem besten Wissen frei von Rckstnden in gefahrbringender Menge sind.
Signature / Unterschrift
The specifications contained herein are subject to change without notice and any user of said specifications should verify from the manufacturer that the specifications are currently in effect. Otherwise, the manufacturer assumes no responsibility for the use of specifications which may have been changed and are no longer in effect.
Headquarters: 500 North Sam Houston Parkway West, Suite 100, Houston, TX 77067 USA, Phone: +1 (281) 260-2190, Fax: +1 (281) 260-2191 Gas Measurement Products: Erie, PA USA +1 (814) 898-5000 Ellerbek, Germany +49 (4101) 304-0 Thetford, England +44 (1842) 82-2900 Kongsberg, Norway +47 (32) 286-700 Buenos Aires, Argentina +54 (11) 4312-4736 Integrated Measurement Systems: Corpus Christi, TX USA +1 (361) 289-3400 Kongsberg, Norway +47 (32) 286-700 San Juan, Puerto Rico +1809 (787) 274-3760 United Arab Emirates, Dubai +971 (4) 331-3646 Liquid Measurement Products: Erie, PA USA +1 (814) 898-5000 Los Angeles, CA USA +1 (310) 328-1236 Slough, England +44 (1753) 57-1515 Ellerbek, Germany +49 (4101) 304-0 Barcelona, Spain +34 (93) 201-0989 Moscow, Russia +7 (495) 564-8705 Melbourne, Australia +61 (3) 9807-2818 Beijing, China +86 (10) 6500-2251 Singapore +65 6861-3011 Chennai, India +91 (44) 450-4400