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Mechanical Engineering and Design

December 2012, Volume 1, Issue 1, PP.1-6

Heat Error Modeling Methods of CNC Machine


Tool Processing of Mounting Holes and Slots of
Door Hardware Based on Genetic Algorithms
Xiaojun Ma 1, 2, Yan Ma 2
1. JMS University, Heilongjiang Jiamusi 154007 China
2. Forestry & Woodworking Mechanical Engineering Technology Center, Northeast Forestry University, Heilongjiang Harbin
150040 China
#Emailmjzx2009phd@163.com

Abstract
According to special accuracy require of mounting holes and slots of wooden door hardware, the principle of CNC processing of
mounting holes and slots of wooden door hardware was put forward. Heat error is an important factor of processing accuracy of
machine tools. The way of improving machine tools accuracy by using thermal deformation compensation is a necessary
intelligent module of high quality CNC machine tools. The heat error modeling principle and methods based on genetic algorithms
for processing of mounting holes and slots of wooden door hardware on the CNC machine tool were raised, which are the key for
compensating heat error. The most optimized heat error can be obtained by error modeling based on genetic algorithms, which can
compensating the heat error of machine tools for processing of mounting holes and slots of wooden door hardware
Keywords: CNC processing of mounting holes and slots of wooden door hardware; genetic algorithms; thermal error; error
modeling

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2. 150040

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309723149482010 4 24
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Y Z
W
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2

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6 2 500 10 6
2 1a
b
3a
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10

mm
mm
60216 34078 0.0039770 0.0040291

58677

574

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0.1482508 0.1562816

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a10

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3
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E simu

T1
T2
= x * T = [x1 x 2 x n x n +1 ]
Tn
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(2) Esimu Ereal


3 10 6 2
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5
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E r = 0.00116T1 + 0.00081T2 0.00066T3 0.00098T4 0.0039T5 + 0.00176T6


3
+ 0.00186T7 + 0.00247 T8 + 0.00081T9 + 0.00172T 100.00003
3 10 0.0052mm

E a = 0.00101T1 + 0.00831T2 + 0.00289T3 0.00503T4 + 0.00019T5 + 0.00107 T6


4
+ 0.0033T7 + 0.00009T8 0.00641T9 + 0.00003T 100.00001
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4 10 0.025mm

E r = 0.0009T1 0.00046T2 + 0.00118T3 0.0007 T4


0.0006T5 + 0.00422T6 + 0.00063

5 6 0.036mm

E a = 0.00143T1 + 0.0011T2 + 0.00805T3 + 0.0028T4


0.00349T5 0.00493T6 0.00005

6 6 0.025mm

E r = 0.00189T1 + 0.00036T2 0.000172

1-7 2 0.12mm

E a = 0.00288T1 + 0.00278T2 0.00653

1-8 2 0.16mm

30972314948 2010-4-24

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1976-

1955-

Email: sbc8068@126.com


Email:mjzx2009phd@163.com

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