Fuel-Fired Vertical Tubeless Boilers

Fulton Classic (4-60HP), The EDGE (6-30HP)

Horizontal and Vertical Condensate Return Systems and Blow-down Separators

FULTON: AN INDUSTRY LEADER SINCE 1949

Since Fultons invention of the vertical tubeless boiler in 1949, Fulton has been the leading U.S. manufacturer of this type of boiler. For over 60 years, more than 100,000 boilers have been produced and nd distributed world-wide. Every Fulton boiler is built and stamped d to ASME Code and registered with the National Board of Boiler and Pressure Vessel Inspectors. Fulton boilers are UL listed boilers -- not just the burner or electrical components -- the entire boiler er and they are CSA approved.

All Fulton Boilers can be ordered with a polished stainless steel jacket
Ask y your Fulton distributor how little extra it can cost for stainless.

If you want more efficiency with the same vertical tubeless design Fulton has The EDGE
T thickness of the The pressure vessel is no less p than 5/16 (7.94mm)

A vertical tubeless boiler is a relatively simple design, offering years of trouble-free operation
Many Fulton boilers over 30 years of age are still in operation today. There are no tubes or coils to rust or burn out periodically, therefore, no retubing costs, ts, no downtime. No downtime means increased productivity.

an it does have the edge over the and Classic. Fuel to steam efficiencies in the Cla low 80s. The EDGE has the same time proven top mounted matched burner pro with the downward cyclonic flame and wi features the Fulton engineered Flue fea Gas Enhancing System (FGE). A highly Ga efficient two pass design, the Fulton FGE system works by using a massive heat sys transfer surface with high velocity flue tra gasses traveling over a cylindrical grid of ga heat convection fins. Through controlled he velocities these fins transmit additional ve heat evenly to the outer side of the water he vessel, creating high efficiencies with ve lower stack temperatures. low

Dramatic stack temp. reductions Dr

Wi the Fulton FB-F, The EDGE, stack With temperatures can be from 100-150F tem below standard two pass designs and be have cut previous fuel bills in half! ha
Typical Fulton Competitor's Standard Boiler Boiler Percent P Pe rcent of efficiency Fulton FB-F Boiler

es Complete control panel box houses nts all necessary operating components
The 7800 Series Microprocessor based ng controls are standard. A trouble shooting display module is optional. Fultons commitment to continuous product ncy, improvement is reflected in the efficiency, ior quality, and ruggedness of these superior standard fuel-fired boilers.

Unique features begin with simplicity

The furnace (pressure vessel) is, simply stated, a pipe within a pipe. The top mounted Fulton power burner sends a spinning cyclonic flame into and down the center furnace chamber.

85 80 75 70

A LOOK INSIDE FULTONS

VERTICAL TUBELESS BOILER
The Fulton standard top fired power burner

Fulton fuel-fired boilers can be ordered with combination fuel capabilities or be converted to combination fuels simply and economically.

All fuel-fired boilers feature the Fulton designed and manufactured top mounted down fired forced draft burner.

Complete Gas Train

1
The optional Fulton Fulton low emissions burner. urner. (< 20PPM NOx and < 60PPM PM CO)

Steam Outlet

THE COMBUSTION PROCESS SS

1 Air is drawn into the power el burner where it is mixed with fuel he for optimum combustion. 2 The / ignition assembly ignites the air/ fuel mixture and sends a spinning g cyclonic flame down the length of e the furnace chamber, forming the gs first pass. 3 Flame retainer rings increase occupancy time of the flue flue gases increasing heat transfer. 4 e The flue gases are turned at the base of the chamber and return over the n nd heat convection fins that surround the entire water jacket. This is the second pass, which transfers he additional heat to the water in the e vessel. The Edge model has more n to fins and an enhanced orientation improve heat transfer. 5 The flue gases are then collected at the upper pper portion of the boiler and are expelled elled through the flue outlet.

4
Control Panel Box

Water Inlet

Large Handholes

Blowdown Outlet High Temp Insulation

C
GAS HEAD CAN PIVOT 360

B H G D

I E

Side View

Front View

Top View

CLASSIC MODELS FBA, EDGE MODELS FBF

Classic Models FB-A The EDGE Models FB-F
Unit Size: Heights and Widths (A) Boiler Height (B) Boiler Height With Trim and Fuel Train (C) Overall Depth Stack to Burner Fan Housing (D) Boiler Diameter (E) Overall Width with Water Column (F) Flue Outlet Diameter (G) To Center of Flue Outlet HP IN MM IN MM IN MM IN MM IN MM IN MM IN MM

4 N/A
4 47.5 1207 63.5 1613 44 1118 26 660 35.5 902 6 152 42 1070 72 1828 26 660 41 1041 18 914 1400 635

6 6
6 57.5 1461 73.5 1867 44 1118 26 660 35.5 902 6 152 52 1320 82 2083 26 660 41 1041 18 914 1700 773

9.5 N/A
9.5 67.5 1715 83 2108 44 1118 26 660 35.5 902 6 152 62 1575 92 2337 26 660 41 1041 18 914 1900 862

10 10
10 63.5 1613 80 2032 45 1143 28 710 37 940 6 152 58 1473 86 2184 28 710 41 1041 18 914 2000 910

15 15
15 69 1753 86 2184 47 1194 30 760 39 990 8 203 63 1600 92 2337 30 760 41 1041 18 914 2280 1036

20 20
20 72.5 1842 91.5 2324 59.5 1511 39 990 46.5 1181 10 254 65 1651 96 2438 39 990 41 1041 18 914 3400 1545

25 N/A
25 75 1905 93.5 2375 60 1524 39 990 47 1194 10 254 66 1676 98 2489 39 990 41 1041 18 914 3500 1588

30 30
30 82.5 2069 101 2565 66.5 1689 46 1170 52.5 1333 12 305 73.5 1867 106 2692 46 1170 41 1041 18 914 4780 2168

50 N/A
50 87 2210 106.5 2705 77 1956 55 1400 60 1524 12 305 79 2007 114 2896 55 1400 41 1041 18 914 6526 2960

60 N/A
60 93.5 2375 118.5 3010 77 1956 55 1400 60 1524 12 305 85 2159 124 3150 55 1400 41 1041 18 914 7280 3302

Minimum Clearances (H) Clearance for Burner Removal * IN MM (I) Opening Required for Installation IN With Water Column Removed MM Front of Boiler IN MM Sides & Rear of Boiler IN MM Weights Approx. Shipping Weight LB KG

* This dimension is 6 less for oil-fired units 6-50 HP and 12 less for oil-fired units 60 HP. Add 6 for low emissions burner removal.

AND SPECIFICATIONS
Classic Models FB-A 4
4

6
6

9.5
9.5

10
10

15
15

20
20

25
25

30
30

50
50

60
60

The EDGE Models FB-F

Unit Size: Ratings* (Sea level to 3000 ft.) Output HP

N/A

9.5

10

15

20

N/A

30

N/A

N/A

1,000 BTUHR 134 1,000 KCAL/HR 33.8 Steam Output LB/HR 138 KG/HR 63 Approximate Fuel Consumption at Rated Capacity+ Light Oil (Classic Only) GPH 1.2 LPH 4.5 Propane Gas (Classic) FT3/HR 67.2 M3/HR 1.9 Natural Gas (Classic) FT3/HR 168 M3/HR 4.8 Propane Gas (EDGE) FT3/HR N/A M3/HR N/A Natural Gas (EDGE) FT3/HR N/A M3/HR N/A Nat. Gas Boiler Connection Size IN 1 MM 25 Burner Motor HP 3450 RPM/60 CY 2850 RPM/50 CY 1/3 Electric Power Requirements (in Amps) 120V,60 CY, 1 Phase 7.2 240V, 50/60 CY, 1 Phase 208V, 50/60 CY, 3 Phase 240V, 50/60 CY, 3 Phase 480V, 50/60 CY, 3 Phase Water Content GALLONS LITERS 14 53 3.6 2.4 2.2 1.1

201 50.7 207 94 1.8 6.8 100 2.8 257 7.1 97 2.7 242 6.9 1 25 1/3 7.2 3.6 2.4 2.2 1.1

318 80.1 328 149 2.8 10.6 159 4.5 398 11.3 N/A N/A 384 10.8 1 25 1/3 7.2 3.6 2.4 2.2 1.1

335 84.4 345 157 3.0 11.4 168 4.8 419 11.9 161 4.6 403 11.4 1 25 1/3 7.2 3.6 2.4 2.2 1.1

503 127 518 235 4.5 17.0 251 7.1 628 17.8 242 6.9 606 17.2 1 25 1/3 7.2 3.6 2.4 2.2 1.1

670 169 690 313 6 22.7 335 9.5 837 23.7 323 9.1 837 23.7 1.25 32 1/3 gas 3/4 oil 7.2 gas 13.8 oil 3.6 gas 6.9 oil 2.4 gas 3.7 oil 2.2 gas 3.2 oil 1.1 gas 1.6 oil 77 292

838 211 863 392 7.5 28.4 419 11.9 1,047 29.7 N/A N/A N/A N/A 1.25 32 1/3 gas 3/4 oil 7.2 gas 13.8 oil 3.6 gas 6.9 oil 2.4 gas 3.7 oil 2.2 gas 3.2 oil 1.1 gas 1.6 oil 82 310

1,005 253 1,035 470 9 34.1 502 14.2 1,256 35.4 484 13.7 1,210 34.4 1.5 38 3/4 13.8 6.9 3.7 3.2 1.6

1,674 422 1,725 785 15.0 56.8 837 23.7 2,093 59.3 N/A N/A N/A N/A 1.5** 38 1.5 gas 2 oil 20 24 oil 10 gas 12 oil 6.9 gas 7.8 oil 6.0 gas 6.8 oil 3.0 gas 3.4 oil 245 927

2,009 506 2,070 942 17.9 67.8 1,004 28.4 2,511 71.1 N/A N/A N/A N/A 2 51 1.5 gas 2 oil 20 24 oil 10 gas 12 oil 6.9 gas 7.8 oil 6.0 gas 6.8 oil 3.0 gas 3.4 oil 270 1,022

16 61

16 61

24 91

39 148

170 644

+ Consumption based on Light Oil 140,000 BTU/G/ Natural Gas 1010 BTU/ft3; Propane 2530 BTU/ft3. * All ratings from 0 PSIG and at 212F. Consult Factory ** 2/51mm IRI and CSA N/A-Not Available Specifications and Dimensions are approximate. We reserve the right to change specifications and/or dimensions without notice. Diagram for guidance purposes only. Comprehensive details of dimensions, connections, etc. for each model are given on product dimension data sheets available from Fulton.

N te No te: : High pressure boilers ordered with an extra pressure Note:

control f for night heating have less than rated output while operating at low pressure.

Boiler, Condensate Tank, and Blow-Down Separator

Condensate return tank should be vented and have a capacity sufficient to satisfy boiler consumption and maintain proper return tank temperature. Vent pipe should not be down-sized (may cause pressure build up in the condensate tank). Return pipes must not be insulated. Return
Vent

Safety Valve

See Return System Instruction Manual.

Optional barometric damper is recommended for most installations.
Vent Shut Off Valve Check Valve Outlet To Drain Sight Glass Cold Water Supply Check Valves Shut Off Valve

Water Column and Sight Glass

Gas-Fired Steam Boiler

Electric Control Panel

Blowdown Separator

Thermometer

Condensate Return Tank

Union Blowdown Valve Fast Opening Valve

Cold Water Inlet Hand Hole Drain Union

Pump/ Strainer

FEATURES
Fulton condensate return systems are completely assembled with tank, stand, high pressure pump, motor strainer rainer float valve, shut-off valve, gauge glass ass assembly, with overflow and drain openings. Heavy gauge properly sized tanks built for quick installation and removal or replacement Heavy duty feed water pump p Rigid welded support frame

Designed For All Boilers From 4 HP up to 400 HP

Suggested Piping
Water Column and Sight Glass

Condensate Return Tank

Return Vent Overflow Opening Aquastat Cold Water Supply Sight Glass Check Valves Shut Off Valve

* *

Oil, Gas, or Electric Boiler

Electric Control Panel

Thermometer Steam Injector

Union

To Blowdown Separator Pump/ Strainer

*Supplied With Optional Preheat Kit Assembly

RETURN D VENT D ACCESS PLATE

G
S.G.A.

H A C E
BALL VALVE

F
STRAINER

SPECIFICATIONS & DIMENSIONS MENSIONS S

Model HT
For Boiler Size Full Capacity Weight DIMENSIONS (A) Tank Diameter (B) Tank Length (C) Overall Height Floor-Top Of Tank (D) Vent/Return HP GALLONS LITERS LBS KGS IN MM IN MM IN MM

PUMP & MOTOR

10
4-12.5 33 125 160 73 18 457 30 762 45 1143 1.25 32 .50 13 1 25 .50 13 1 25 .50 .50 3450

20
13-21 40 151 180 82 18 457 36 914 45 1143 1.25 32 .50 13 1 25 .50 13 1 25 .75 .75 3450

30
22-30 46 174 195 89 18 457 42 1067 45 1143 1.25 32 .50 13 1 25 .50 13 1 25 2 2 3450

50
31-50 71 269 325 148 24 610 36 914 52 1321 2 51 1 25 1 25 .75 19 1 25 2 2 3450

60
51-60 94 356 465 211 24 610 48 1219 52 1321 2 51 1 25 1 25 .75 19 1 25 5 3450

80
61-80 128 485 560 254 28 711 48 1219 56 1422 2 51 1 25 1 25 .75 19 1 25 5 3450

100
81-100 147 556 650 295 30 762 48 1219 80 2032 3 76 1 25 1 25 .75 19 1 25 3 3 1725

150
101-150 220 833 1190 540 30 762 72 1829 80 2032 3 76 1 25 1.25 32 .1 25 1 25 5 5 X

200
151-200 220 833 1190 540 30 762 72 1829 80 2032 3 76 1 25 1.25 32 1 25 1 25 7.5 7.5 X

250
201-250 317 1200 1430 649 36 914 72 1829 86 2185 3 76 1.25 32 2 51 1 25 1 25 7.5 7.5 X

300
251-300 317 1200 1430 649 36 914 72 1829 86 2185 3 76 1.25 32 2 51 1 25 1 25 7.5 7.5 X

350
301-350 432 1635 1670 757 42 1067 72 1829 92 2337 3 76 1.25 32 2 51 1.25 32 1.25 32 15 X

400
351-400 432 1635 1670 757 42 1067 72 1829 92 2337 3 76 1.25 32 2 51 1.25 32 1.25 32 15 X

IN MM (E) Drain IN MM (F) Pump Outlet IN MM (G) Cold Water Inlet IN MM (H)* Overflow Opening IN MM (I) Pump HP 1 Ph. Motor 3 Ph. Motor (J) Pump Motor: RPM

* Overflow opening must be piped to drain. Consult Factory

RETURNSYSTEMS
FEATURES
Both the horizontal and the vertical condensate return systems are available in heavy gauge long lasting steel only. Vertical tanks have all the same assembly components that the horizontal tanks do. Increased pump life under normal operation because of higher head pressure Vertical return systems can be ordered separately or skid-mounted and piped to your boiler Easily serviced from the top Complete float assembly can be removed without draining tank
Standard pump is good for 180F maximum water temperature. Pumps for higher temperature water are available upon request.

VERTICALCONDENSATE
Vertical Condensate Return Systems Designed For Compact Space Saving Applications For Boilers From 1 HP up to 100 HP

Suggested Piping
Condensate Return Tank
Return Vent Overflow Opening Cold Water Supply Sight Glass Shut Off Valve Water Column and Sight Glass

Check Valves

Oil, Gas, or Electric Boiler

Electric Control Panel

* * Steam Injector *
Thermometer Aquastat

Union

To Blowdown Separator Pump/ Strainer Supplied With Optional Preheat Kit Assembly *(NOTE: Aquastat Opening Is The Same Dimension Off Centerline Of Sightglass But On Opposite Side)

SPECIFICATIONS & DIMENSIONS

Model VT
For Boiler Size Full Capacity Weight DIMENSIONS (A) Tank Diameter (B) Tank Height (C) Overall Height Floor-Top Of Tank CONNECTIONS (D) Vent/Return HP GALLONS LITERS LBS KGS IN MM IN MM IN MM

10
4 - 12.5 33 125 160 73 18 457 30 762 51 1295 1.25 32 .50 13 1 25 .50 13 1 25 .50 .50 3450

20
13 - 21 40 151 180 82 18 457 36 914 57 1448 1.25 32 .50 13 1 25 .50 13 1 25 .75 .75 3450

30
22 - 30 46 174 195 89 18 457 42 1067 63 1600 1.25 32 .50 13 1 25 .50 13 1 25 2 2 3450

50
31 - 50 71 269 325 148 24 610 36 914 59 1499 2 51 1 25 1 25 .75 19 1 25 2 2 3450

60
51 - 60 94 356 465 211 24 610 48 1219 71 1803 2 51 1 25 1 25 .75 19 1 25 NA 5 3450

80
61 - 80 128 485 560 254 28 711 48 1219 71 1803 2 51 1 25 1 25 .75 19 1 25 NA 5 3450

100
81 - 100 147 556 650 295
C
RETURN D VENT D ACCESS PLATE

G B
S.G.A.

30 762 48 1219 71 1803 2 51 1 25 1 25 .75 19 1 25 3 3 1725

E F

BALL VALVE STRAINER

PUMP & MOTOR

DRAIN

IN MM (E) Drain IN MM (F) Pump Outlet IN MM (G) Cold Water Inlet IN MM (H)* Overflow Opening IN MM (I) Pump HP 1 Ph. Motor 3 Ph. Motor (J) Pump Motor: RPM

Optional preheat kits available. Preheat kit consist of sparge tube, ball valve, pressure reducing valve, self-actuated valve, thermometer, strainer, and steam gauge assembly.
HT/VT 50-200 require two (2) sparge injector tubes.

* Overflow opening must be piped to drain.

FEATURES
Constructed with the finest quality materials, all compact Fulton Blow-Down Separators meet or exceed ASME Code and include special features to insure safe boiler blow-down. Fulton Blow-Down Separators also operate with minimum maintenance. Baffle plate absorbs steam flash and pressure Steam is expelled safely through vent Water and sludge pass through drain to sewer 3 x 4 handhole for cleaning and inspection Welded to ASME Pressure Vessel Code Fast, easy hook-up to boiler

SPECIFICATIONS/DIMENSIONS/CONNECTIONS
Model F
For Boiler Size HP Max. Boiler Pressure PSI Capacity GALLONS LITERS Weight LBS KGS DIMENSIONS (A) Height IN MM (B) Diameter IN MM (C) Tank Height IN MM (D) Vent IN MM (E) Drain IN MM (F) Water Supply IN MM (G) Outlet IN MM (H) Inlet IN MM (I) Thermometer IN MM (J) Handhole IN MM (K) Inlet Height IN MM

10
4 - 10 150 7.9 30 110 50 32 813 10.75 254 20 508 3 76 1.5 38 .75 19 3 76 1 25 .50 13 3x4 76 x 102 16 406

20
11 - 20 150 17.4 66 190 86 34 864 16 406 20 508 3 76 1.5 38 1 25 3 76 1.25 32 .50 13 3x4 76 x 102 18 457

30
21 - 30 150 22 83 200 91 34 864 18 457 20 508 3 76 1.5 38 1 25 3 76 1.25 32 .50 13 3x4 76 x 102 18 457

50
31 - 50 150 35.6 135 255 116 40 1016 20 508 26 660 3 76 1.5 38 1 25 3 76 1.50 38 .50 13 3x4 76 x 102 18 457

75
51 - 75 150 40.8 154 295 134 44 1118 20 508 30 762 4 102 1.5 38 1 25 3 76 2 51 .50 13 3x4 76 x 102 18 457

100
76 - 100 150 58.75 222 415 188 44 1118 24 610 30 762 4 102 1.5 38 1 25 3 76 2 51 .50 13 3x4 76 x 102 18 457

150
101 - 150 150 70.5 267 450 204 50 1270 24 610 36 914 4 102 1.5 38 1 25 3 76 2 51 .50 13 3x4 76 x 102 18 457

Fultons full line of heat transfer products includes:

Fuel-fired vertical tubeless steam and hot water boilers New VMP 2000 vertical flue pipe design boilers Electric steam and hot water boilers Pulse combustion steam and hot water boilers Fuel-fired and electric thermal fluid heaters

D G

C F J A K I H

Larger blow-down separators are available. Consult factory.

Optional cooling kits available. Cooling kit consist of ball valve, strainer, thermometer and self-actuated valve. See Fulton VMP Brochure for the 40, 50, 60, 80, 100, 130 and 150 HP Pipe Design and Vertical Boilers.

The heat transfer innovators.

Fulton Boiler Works, Inc.
972 Centerville Road, Pulaski, NY 13142 Call: (315) 298-5121 Fax: (315) 298-6390

www.fulton.com
FBA12-bro-2012-0907