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STULZ Air Technology Systems, Inc. Printed in the United States of America. All rights reserved. 12/07 Stulz Air Technology Systems, Inc. 1572 Tilco Drive Frederick, MD 21704 USA (Nov, 2007)
Air Technology Systems, Inc.
TABLE OF CONTENTS
1.0
1.1 1.2 1.2.1 1.2.2 1.3
2.0 3.0
3.1 3.2 3.2.1 3.2.2
4.0
4.1
5.0 6.0
6.1 6.2 6.3 6.4 6.4.1 6.4.2 6.4.3 6.5 6.5.1 6.5.2 6.5.3
Installing New Firmware on a FieldServer ................................................................... 6 Configuring the FieldServer as a Stulz Client ............................................................. 8
Data Arrays/Descriptors.............................................................................................................. 8 Client Side Connection Descriptions........................................................................................... 9 Client Side Node Descriptors...................................................................................................... 9 Client Side Map Descriptors ..................................................................................................... 10 FieldServer Related Map Descriptor Parameters...................................................................... 10 Driver Related Map Descriptor Parameters .............................................................................. 10 Timing Parameters ................................................................................................................... 10 Map Descriptor Examples......................................................................................................... 11 The active read command ........................................................................................................ 11 Float and integer passive commands ....................................................................................... 11 Bit array passive commands..................................................................................................... 12
7.0
7.1.1 7.2 7.3
APPENDICES
APPENDIX A APPENDIX B APPENDIX C Stulz Commands .......................................................................................... 14 Troubleshooting Tips ................................................................................... 18
Driver Limitations...................................................................................................... 18
Glossary
1.0
1.1
General Information
Forward
The C6000/C7000 MIB FS Series, (Multi Interface Board), covered by this manual is provided by Stulz Air Technology Systems, Inc. (SATS) using the latest, state-of-the-art control technology. Recognized as a world leader, SATS provides precision cooling systems and controls with the highest quality craftsmanship using the finest materials available in the industry. This device will provide years of trouble free service if installed and maintained in accordance with this manual. Damage to the unit from improper installation, operation or maintenance is not covered by the warranty.
This manual contains information for configuring, operating, and troubleshooting the MIB. STUDY the instructions contained in this manual. They must be followed to avoid difficulties. Spare parts are available from SATS to insure continuous operation. Using substitute parts or bypassing electrical components in order to continue operation is not recommended and will VOID THE WARRANTY. Due to technological advancements, components are subject to change without notice. The FS Series Multi Interface Board is designed primarily to remotely interface with SATS models C6000 or C7000 controllers to manage an A/C system. Any use beyond this is deemed to be not intended. SATS is not liable for any damage resulting from improper use. All MIBs are designed for indoor use.
A bold text WARNING safety alert appears with information that is important for protecting you from harm and the equipment from damage. Pay very close attention to all warnings that apply to your application. A safety alert symbol accompanies a general WARNING or CAUTION safety statement. A safety alert symbol accompanies an electrical shock hazard WARNING or CAUTION safety statement.
1.2.2
Safety Summary
The following statements are general guidelines followed by warnings and cautions applicable throughout the manual.
CAUTION
Prior to operating the unit, read and understand all instructions, recommendations and guidelines contained within this manual.
CAUTION
All adjustments, maintenance and/or repairs must be performed by a qualified technician.
NOTE
We recommend contacting SATS Product Support Group for assistance with adjusting or servicing your A/C unit.
1.2
1.2.1
Safety
General
WARNING
If a fault occurs when operating the A/C unit or adjusting control parameters, it must be corrected immediately in accordance with the troubleshooting instructions for the A/C unit.
Stulz Air Technology Systems, Inc. uses NOTES along with CAUTION and WARNING symbols to draw your attention to important operational and safety information.
A bold text NOTE marks a short message in the information to alert you to an important detail. A bold text CAUTION safety alert appears with information that is important for protecting your equipment and performance. Be especially careful to read and follow all cautions that apply to your application.
CAUTION
Equipment may contain components subject to Electrostatic Discharge (ESD). Before attempting to mount or service these electronic devices, ensure you have no charge built up by touching a ground source. When possible, use a wristgrounding strap when working on or near electronic devices.
1.3
Product Warranty
2.0
Description
The Stulz driver allows the transfer of data from a Stulz device using the Stulz monitoring protocol version1.7. The Field Server can act as a Client. Currently, only the C6000 controller is supported as the protocol only specifies read capabilities on that unit. The Client is configurable to read all information into separate data points and supports writing to selected points as specified below. It supports the following formats: Float values Binary values Integer values
Max Nodes Supported FieldServer Mode Client Remote nodes 32 Comments The protocol supports one Client per system, but 32 devices can be read on the system.
3.0
3.1
3.2
3.2.1
3.2.2
4.0
Hardware Connections
The FieldServer is connected to the Stulz device as shown in the connection drawing. Configure the Stulz C6000 according to manufacturers instructions.
4.1
5.0
1)
2) If you are using WinZip then press the Install button. If you do not have WinZip then extract the files to a temporary folder and run the setup.exe program 3) If you have only one FieldServer on your network, then the firmware install procedure will start automatically after pressing Install 4) If you have multiple FieldServers on your network, then select the FieldServer that requires the new firmware to be installed from the menu shown. 5) In order to download config file other than the one included in the Install.zip file do the following:
If you are using Winzip: Rename the file you want to download to the FieldServer as config.csv Click on Add
Now you can Browse and Select the config.csv file you want to send to the FieldServer. Then Click Add. Now Click on Install to install the config.csv file to the FieldServer. If you are not using WinZip: Copy the config.csv file to the Install.zip NOTE The csv file which you add should be called config.csv If the Install.zip file contains more than one csv file, then only one csv file will be downloaded to the FieldServer. If config.csv, primserv.csv and secdserv.csv are present, then config.csv will be downloaded. If config.csv is not present, then primserv.csv will be downloaded and if config.csv and primserv.csv are not present, then secdserv.csv will be downloaded. Version: 1.00aA 1.00bA 1.00bB
Created the eNote. Updated for WinZip Install use. Updated for adding new csv file to Install.zip
6.0
For a detailed discussion on FieldServer configuration, please refer to the FieldServer Configuration Manual. The information that follows describes how to expand upon the factory defaults provided in the configuration files included with the FieldServer (See .csv sample files provided with the FieldServer). This section documents and describes the parameters necessary for configuring the FieldServer to communicate with a Stulz controller.
6.1
Data Arrays/Descriptors
The configuration file tells the FieldServer about its interfaces, and the routing of data required. In order to enable the FieldServer for Stulz communications, the driver independent FieldServer buffers need to be declared in the Data Arrays section, the destination device addresses need to be declared in the Client Side Nodes section, and the data required from the Servers needs to be mapped in the Client Side Map Descriptors section. Details on how to do this can be found below. Note that in the tables, *indicates an optional parameter, with the bold legal value being the default. Section Title Data_Arrays Column Title Data_Array_Name Function Provide name for Data Array Provide data format. Each Data Array can only take on one format. Number of Data Objects. Must be larger than the data storage area required by the Map Descriptors for the data being placed in this array. Legal Values Up to 15 alphanumeric characters Float, SInt16, Packed_Bit, Byte
Data_Array_Format
Data_Array_Length
1-10,000
Example //Data Arrays Data_Arrays Data_Array_Name, DA_ACTIVE, DA_AI_01, DA_AO_01, DA_DI_01, DA_DO_01,
6.2
Stulz 9600 - The baud rate is limited by the Stulz bus being only 9600 None 8 1 None 0-32,000seconds, 0.05 seconds
Connections Port R1
Protocol STULZ
Baud 9600
Parity None
Handshaking None
Poll_Delay 0.100s
6.3
Node_ID 1
Protocol Stulz
Connection R1
Not all ports shown are necessarily supported by the hardware. Consult the appropriate Instruction manual for details of the ports available on specific hardware.
6.4
6.4.1
6.4.2
Length
Length of Map Descriptor Specifies the command to be read from the device. In order to read data a legal LS command is needed
Stulz_Command
6.4.3
Timing Parameters
Column Title Scan_Interval Function Rate at which data is polled Legal Values 0.001s
10
6.5
This driver uses one command to read all data from the device. None of the data is stored in this Map Descriptors Data Array, but is stored in the passive Map Descriptors Data Arrays. To write data to the device, make sure the command supports writing in Appendix A and write to the passive commands data point.
6.5.1
//
Data_Array_Name DA_ACTIVE
Data_Array_Offset 0
Function RDBC
Node_Name Node_A
Stulz_Command ls
Length 1
Scan_Interval 5
On the ls command, use RDBC for continuous reading or RDB for once-off reading.
In order to read any data, a ls command with a RDBC is required. Every time it is read, the data will be stored according to the passive Clients.
6.5.2
Data_Array_Offset 0
Function Passive_Client
Node_Name Node_A
Stulz_Command sett
Length 1
Scan_Interval 5
This Data Array is where the data will be stored and to which a write can be performed (if it is supportedsee Appendix A)
These commands must always be passive (for read only) or passive Client (for read and write) or WRBX (write only). RDBC is not supported for these commands.
11
6.5.3
Data_Array_Offset 0
Function Passive_Client
Node_namen Node_A
Stulz_Command gst1
Length 1
Scan Interval 5
The bit array commands should always point to packed_bit Data Array for easiest use.
The offset should point to the first bit of a byte i.e. 0, 8, 16, 24 etc. These commands use 8 bit spaces in this array.
These commands must always be passive (for read only) or passive Client (for read and write) or WRBX (write only). RDBC is not supported for these commands.
12
7.0
SATS provides to its customers a Product Support Group (PSG) which not only provides technical support and parts but the following additional services, as requested: performance evaluations, start-up assistance and training.
7.1.1
Technical Support
The SATS Product Support Group is dedicated to the prompt reply and solution to any problem encountered with a unit. Should a problem develop that cannot be resolved using this manual, you may contact PSG at (240) 529-1399 Monday through Friday from 8:00 a.m. to 5:00 p.m. EST. If a problem occurs after business hours, dial the page number (301) 414-4514 and follow the steps below: 1. Wait for the dial tone. 2. Dial your telephone number (including area code). 3. Press the pound (#) key. 4. Wait for a busy signal. 5. Hang up the telephone. One of our service technicians will return your call. When calling to obtain support, it is vital to have the following information readily available, (information is found on unit's nameplate): Unit Model Number SATS Item Number Unit Serial Number Description of Problem
A written (or faxed) purchase order is required on warranty parts and must be received prior to 12:00 p.m. for same day shipment. The purchase order must contain the following items: Purchase Order Number Date of Order SATS Stated Part Price (obtained from PSG) Customer Billing Address Shipping Address Customer's Telephone and Fax Numbers Contact Name Unit Model No., Serial No. & SATS Item No. The customer is responsible for the shipping cost incurred for returning the defective part(s) back to SATS. Return of defective part(s) must be within 30 days at which time an evaluation of the part(s) is conducted and if the part is found to have a manufacturing defect a credit will be issued. When returning defective part(s) complete the Return Material Authorization Tag and the address label received with the replacement part. See SATS Standard Warranty located in section one of this manual.
7.3
7.2
Warranty inquires are to be made through the Product Support Group at (240) 529-1399 Monday through Friday from 8:00 a.m. to 5:00 p.m. EST. A service technician at SATS will troubleshoot the system over the telephone with a field service technician to determine the defect of the part. If it is determined that the part may be defective a replacement part will be sent UPS ground. If the customer requests that warranty part(s) be sent by any other method than UPS ground the customer is responsible for the shipping charges. If you do not have established credit with SATS you must provide a freight carrier account number.
Spare and replacement parts requests are to be made through the Product Support Group by fax (301) 620-1396, telephone (240) 529-1399 or Email (parts@stulz-ats.com). Quotes are given for specified listed parts for a specific unit. SATS accepts Visa and MasterCard. SATS may extend credit to its customers; a credit application must be prepared and approved (this process could take one week). A 25% minimum restocking charge will be applied on returned stocked parts that were sold as spare/replacement parts. If the returned part is not a stocked item, a 50% restocking charge may be applied. Additionally a Return Material Authorization Number is required when returning parts. To receive credit for returned repair/replacement parts, the parts must be returned to SATS within 30 days of the purchase date. Spare part sales over 30 days old will be considered final and the parts will remain the sole property of the ordering party.
13
Long state request Module 1 fan speed setpoint Module 2 fan speed setpoint Water temperature Return air temperature Supply air temperature Return air humidity Supply air humidity Module 1digital out status byte 1 Reheat 1 Compressor 1 Humidification1 Dehumidification 1 Fan 1 Drycooler Alarm relays 1(1=no alarm) PWW Module 1 digital out status byte 2 Reheat 2 Glycol pump Louver (0=closed, 1=open) Alarm relays 2 (1=no alarm) Alarm relays 3 (1=no alarm) Alarm relays 4 (1=no alarm) Alarm relays 5 (1=no alarm) Glycol pump select Module 2 digital out status byte 1 Module 2 digital out status byte 2
Data_Type Active Commands Byte Integer Integer Passive Client commands Float Float Float Float Float Packed Bit Bit Bit Bit Bit Bit Bit Bit Bit Packed Bit Bit Bit Bit Bit Bit Bit Bit Bit Packed Bit Packed Bit
Signed N N N Y N N N N
Units
% % C C C % %
These commands structure match the m1o1 structure These commands structure match the m1o2 structure
14
FieldServer as a Client Command Descriptions and Supported Status Command Description m1i1 Module 1 digital in status byte 1 0 Compressor low pressure 1 Compressor high pressure 2 Reheat 1 failure 3 Humidification failure 4 Air flow failure 5 Filter clogged 6 Aux alarm 1 7 Reheat 2 alarm m1i2 Module 1 digital in status byte 2 0 Conductivity too high 1 Ultrasonic failure 2 Glycol pump 1 failure 3 Glycol pump 2 failure 4 Drycooler failure 5 Water detector 6 Aux alarm 2 7 Aux alarm 3 m2i14 Module 2 digital in status byte 1 m2i25 Module 2 digital in status byte 2 m1gecw Module 1 analogue out GE/CW m2gecw Module 2 analogue out GE/CW m1pww Module 1 analogue out PWW m2pww Module 2 analogue out PWW m1aoh Module 1 analogue out humidifier m2aoh Module 2 analogue out humidifier m1aosv Module 1 analogue out suction valve m2aosv Module 2 analogue out suction valve m16doc2 Module 1-6 digital out compressor 2 0 Module 1 compressor 2 1 Module 2 compressor 2
4 5
Data_Type Packed Bit Bit Bit Bit Bit Bit Bit Bit Bit Packed Bit Bit Bit Bit Bit Bit Bit Bit Bit Packed Bit Packed Bit Float Float Float Float Float Float Float Float Packed Bit Bit Bit
Signed
Range
Units
N N N N N N N N
C6000 r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r r
These commands structure match the m1i1 structure These commands structure match the m1i2 structure
15
FieldServer as a Client Command Descriptions and Supported Status Command Description 2 Module 3 compressor 2 3 Module 4 compressor 2 4 Module 5 compressor 2 5 Module 6 compressor 2 6 Not used 7 Not used m14dic2 Module 1-4 digital in compressor 2 0 Module 1 compressor 2 low pressure 1 Module 1 compressor 2 high pressure 2 Module 2 compressor 2 low pressure 3 Module 2 compressor 2 high pressure 4 Module 3 compressor 2 low pressure 5 Module 3 compressor 2 high pressure 6 Module 4 compressor 2 low pressure 7 Module 4 compressor 2 high pressure m56dic2 Module 5-6 digital in compressor 2 0 Module 5 compressor 2 low pressure 1 Module 5 compressor 2 high pressure 2 Module 6 compressor 2 low pressure 3 Module 6 compressor 2 high pressure 4 not used 5 not used 6 not used 7 not used sett Setpoint temperature seth Setpoint humidity year DateYear month DateMonth day DateDay hour TimeHour minute TimeMinute ratha Return air temperature too high alarm satha Supply air temperature too high alarm ratla Return air temperature too low alarm satla Supply air temperature too low alarm wtha Water temperature too high alarm wtla Water temperature too low alarm rahha Return air humidity too high alarm sahha Supply air humidity too high alarm rahla Return air humidity too low alarm sahla Supply air humidity too low alarm 5gecwvs 5gecwvpb GE/CW valve start temperature GE/CW valve proportional band
Data_Type Bit Bit Bit Bit Bit Bit Packed_Bit Bit Bit Bit Bit Bit Bit Bit Bit Packed_Bit Bit Bit Bit Bit Bit Bit Bit Bit Float Integer Integer Integer Integer Integer Integer Integer Integer Integer Integer Integer Integer Integer Integer Integer Integer Module1 Float Float
Signed
Range
Units
N N N N N N N N N N N N Y N N N N N N
10..35 10..90 0..99 1..12 1..31 0..23 0..59 0..30 0..30 0..30 0..30 0..50 50..30 0..90 0..90 0..90 0..90 0..10 0..10
C %
C C C C C C % % % %
C6000 r r r r r r r r r r r r r r r r r r r r r r r r r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w r/w
16
FieldServer as a Client Command Descriptions and Supported Status Command Description gst1 General status byte 1 0 0=PC STOP (monitoring), 1= on 1 0=REMOTE STOP (contact), 1= on 2 0=LOCAL STOP (key), 1=on 3 0=TIMER STOP (weekly oper.), 1= on 4 Seq. Start/Stop (0= No, 1= Yes) 5 WARM UP STOP 6 Remote UPS1 = UPS active 7 LocalUPS1= UPS active gst2 General status byte 2 0 G/CW mode; G:1, CW:0 1 CW Valve OR/AND selector 2 not used 3 not used 4 not used 5 not used 6 not used 7 not used err1 Error byte 1 0 Return air temp. too high alarm 1 Return air humid. too high alarm 2 Supply air temp. too high alarm 3 Supply air humid. too high alarm 4 Water temp. too high alarm 5 Return air temp. too low alarm 6 Return air humid. too low alarm 7 Supply air temp. too low alarm err2 Error byte 2 0 Supply air humid. too low alarm 1 Water temp. too low alarm 2 Supervisor failure 3 Freeze alarm 4 Fire/smoke detector 5 Sensor failure 6 Controller failure 7 IO board transmission failure ar6 Alarm reset
6
Data_Type Packed_Bit Bit Bit Bit Bit Bit Bit Bit Bit Packed_Bit Bit Bit
Signed
Range
Units
Packed_Bit Bit Bit Bit Bit Bit Bit Bit Bit Packed_Bit Bit Bit Bit Bit Bit Bit Bit Bit None
r r r r r r r r r r r r r r r r w
Writing any value to this command will reset the alarms on the Stulz unit.
17
Only 9600 baud is supported by the Stulz devices. Server Side Supported Protocols - BACnet IP - BACnet Ethernet - BACnet MSTP - LonWorks - Johnson Controls Metasys N1 - Modbus TCP The Following Protocols Require Device FS 20 - BACnet IP - BACnet Ethernet The Following Protocols Require Device FS 30 - BACnet MSTP - Modbus TCP - Johnson Controls - LonWorks
18
NOTES
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Appendix C- Glossary
Definition of Terms and Abbreviations
Air Conditioner Building Management System British Thermal Units Per Hour Degrees Centigrade Chilled Water Direct Expansion Electrostatic Discharge Degrees Fahrenheit Freight on Board
Degrees Kelvin Multi Interface Board Product Support Group Pounds per Square Inch Pounds per Square Inch Gauge Degrees Rankine Relative Humidity Stulz Air Technology Systems, Inc. Software Program; Interfaces MIB to a BMS or PC
Dec, 2007
Air Technology Systems, Inc.