Part-A 1. What do you understand by design for manufacture? 2. What is mean by functional dimension and non-functional dimensional? 3.

What is monte carlo simulation method? 4. List out the geometrical tolerances. 5. What are the ways by which the mating parts can be made to fit together in the desired manner? 6. What is mean by datum feature? 7. What is the procedure to be followed when changing the datum face? 8. What you mean by functional gauges and paper layout gauging? 9. What are the disadvantages of using contoured parting lines in castings? 10. What are factors considered in redesign of cast members to obvitate sand cores. 11. Explain the casting consideration of components which have machined holes. 12. Sketch any two incorrect designs of welded joints and specify the correct designs. 13. Box type of welded cross section has high rigidity. (true/false) 14. Tolerance charting technique is preparation of process drawings for different operations, tolerance work sheets and centrality analysis (true/false) 15. What is the importance of the re-designing for manufacture? 16. What are the basic uneconomical features are followed? 17. List out the advantages of six sigma. 18. What is the poke yoka principle? 19. Define lean manufacturing system. 20. Explain value stream mapping.

PART-B 1. (i) what is the importance of tolerance and explain the feature tolerances? (ii).write an account on process capability. 2. (i) Differentiate between selective assembly and interchangeable assembly (ii) Specify the importance criteria to be employed in the choice of location of laminated shims in the assembly for the purpose of control of axial play. 3. Sketch a grouped datum system with spigot and recess, pin and enumerate the procedure for the computation of translational and rotational accuracy of the given datum system. 4. (i) Differentiate between co-ordinate and convection method of feature location. (ii) Explain the projected tolerance zone and zero true position tolerance. 5. (i) Explain with sketches the general rules to be observed in designing weldments. (ii) What is meant by cast holes and cored holes? Explain with an example. 6. (i) Explain in detail to identify an uneconomical design. (ii) Discuss the procedure used in modifying design. 7. Sketch a simple type spur gear reduction unit and discuss the various features to be considered for producing an economical design. 8. Write short notes on: (i) Computer application for DFMA. (ii) Quality function deployment.