Machine Converting Waste Plastics Into Oil (ECP-101)

Company/Factory: 541-11Gajwa-dong Seo-gu Incheon Korea 404-250 Tel) +82-32-583-0003 Fax) +82-32-579-7372 www.ecocreation-in.com E-mail : eco@ecocreation-in.com

1. Product overview
Converting plastics into oil
Turning waste plastics into oil is the reverse way of process in making oil in petro-chemical industry. Waste plastics is indirectly heated in low temperature of about 350 - 450 in the condition of no air or scarce air and then waste plastics such as PP,PE and PS ,their molecular, a long chain, is first broken into shorter chain molecular, then broken into small molecules. Their final product is mixed oil that consists of gasoline, diesel oil, kerosene. The machine and process of making oil are totally based on environment-friendly concept .

Plastics proper for converting into oil Waste plastic, used rural vinyl (color, non color), waste synthetic rubber, life style waste plastics such as ramen & cookie bags, Styrofoam, PP, PE, PET, PS, toys, plastic cases, etc.
PP.. Garbage bag, container to put small volume, cookie bag, CD Case, etc. PE.. Vinyl bag, medical product, cap of PET bottle, label and etc. PS.. Cup Noodle Bowl, convenient store, lunch box, Styrofoam etc.

Types of plastics proper for converting into oil

Waste vinyl

Waste Styrofoam

Waste fishnet

Living waste (plastic)

1-2. Product overview

Oil converting machine from waste plastics released from household and industrial field

Coal Ash

Solid fuel

WASTE PLASTIC PP , PE , PS , Rural waste vinyl (LDPE, HDPE)

ECP-101
Recycled oil

2. Product features
Main features
Item
Environment

Description
Environment-friendly equipment not releasing Dioxin and pollutant

Productivity

Automated fast feeding system and heat efficiency guarantees high productivity

Yield

Max. 90wt% converting ratio is possible depending on the material Average converting ratio up to 90% thus proves economical

Operability

The whole process from feeding plastic materials to producing oil is semi-automation except for eliminating cokes Easy maintenance and minimum labor & operation cost with simple structure The machine is compact and needs narrower space than existing other big plant does Possible to be used for self-fueled boiler as grade of recycled oil with low sulfur Retrieved to use as burner oil of the machine 0.5% of cokes remains out of the fed material and used as a solid fuel or soil material Recycled oil can be refined into Gasoline, diesel oil, kerosene and heavy oil (The device is optional)

Installation space Thermal decomposition oil Decomposed gas Cokes Refining device

3. Purpose of the product development

1. Public economization of energy & inspiration of Environmental Awareness (induction of Green Revolution from routine life) 2. Economization of energy, environmental preservation, improvements, improved urban beauty & life environment * Green Korea & Eco Friendly Environment by reduction of CO2 * Reduction of environmental contamination by routine life garbage (wastes) * Definite restoration system establishment of recycled products into recycled energy * Inspiration of public awareness about thorough garbage separation * Big scale reduction of social indirect costs * Energy conservation & economization of wastes handling cost 3. Accommodating public convenience * Establishing the system for consumer recycling & energy conservation 4. Induction for Green Transformation of other industry 5. characters * Possible to be commercialized in a short term respectively * Forms the basis to save energy through technology developments * Assures much higher economic efficiency and earlier distribution compared to other new recycled energy * Considerable effects of recycling as a clean treatment of wastes & a resource * Utilization as a direct energy resource on wastes * Solution on environmental problems of wastes which were threatening to human survival * Solution on handling problems of wastes of municipality & industry * Used as a clean fuel being produced with thermal decomposition of high polymer wastes like plastic & synthetic resin

4. Specification
Name Handling capacity per day Weight Electrical Power ECP- 101 batch type about 300 ~ 350 Kg about 2,150kg AC380V/100A Batch input system Handling capacity: About 300~350Kg per day Features Visual check for oil is possible. In about 2 hours oil gets produced. It can be operated easily.

5. Performance and Functionality

Features of small oil converting machine for waste plastics 1.Lower price with compact size! -It is compact with simple design not necessary for complex mechanism like conventional equipment of cauldron type for oil converting machine. -It has realized price competitiveness of the main body of oil converting machine, being compact type avoiding complex mechanism. 2. Semi automatic operation system! -Minimization of manual operation through semi automatic operation system. -Semi-Automatic control system with high technology is applied and higher safety is guaranteed simultaneously. 3. Continual input system -Minimization of Labor with automatic input system -Cost effective processing of mass amount of waste plastic without interrupt of machine 4. full electric system! -Application of energy saving type heater with high efficiency through thermal decomposition heat source, not through combustion burner. -Realization of full electric system through electric power integration as an energy source of Oil Converting Machine. 5. Lower running cost! -Use of electricity of the main body is for heat source & control with lower running cost. -Considerable economization of labor cost through minimum necessary manual operation. 6.safety! -Use of electric heater which facilities temperature control as a heat source to make gas not using fire. -There is no harmful gas with main materials of 3P(PE, PP, PS). -Gas which is not converted into oil is burned out completely and becomes an odorless gas. 7. Atmospheric Environment Conservation effect! -Reduction effect of CO2
-In case of processing for waste plastics in incinerators .CO2 is generated. -In case of processing with this machine of EcoCreation for waste plastics CO2 is not generated.

6. Economic effects of oil converting (recycled oil) industry

Wastes recycle industry is a development biz of environmental industry & recycling energy and biz of regeneration of resources It is a biz to create values for environment preservation (reduction of CO2) Oil converting industry enables economization of social indirect costs through processing of plastic wastes (costs for incineration & landfill) In case of Korea which imports total volume of oil, it keeps casting energy of high quality amounting to 433.8 billion won a year paying high expense and causing environmental pollution. Yearly energy restoring amount reaches up to 433.8 billion won through restoring of recycled oil on plastic wastes.

Calculation basis
Relevant Plastic wastes volume per year for converting into oil: 1,300,000 tons (based on 2005) Possible ratio for recycling with incineration & burial : 50% Expected oil Restoration rate out of possible recycling volume : 75% Simulation basis: 1,300,000 tons x 50% x 75% x 900,000/ton = 433,800 Million won

7. Environmental improvement & energy saving

recognition on importance of environment
Actualization and stabilization of garbage separation Maximization of importance & efficiency on energy saving Friendly effect about regional landfill or incineration area Clean visual effect on related landfill or incineration area Supply of boiler facility & oil to the elderly living alone & child householder. Reduction of energy bills through self-sufficiency of regional boiler facility

vProduction detail : 1. recycled oil: 1Kg 2. hard oil: 10%(gasoline, Naphtha) 3. gas oil : 83.75% (gas oil ,kerosene, diesel) 4. heavy oil : 6.25%

Available plastics for converting into oil

PP, Trash bag, container to put small volume, cookie bag, CD case & etc. PE, Vinyl bag, medical products, cap of PET bottle, label & etc. PS, Cup ramen bowl, lunch box of convenience store, Styrofoam & etc.

Reduction effect of CO2 !

-In case of processing for waste plastics in incinerators .CO2 is generated. -In case of processing with this machine of EcoCreation for waste plastics CO2 is not generated.

8. Executive Summary

In the 1990s researches on technology of heat decomposition were actively started as an alternative for environment-friendly processing technology of waste plastics to minimize environmental pollution problems such as harmful gas after incineration process and remaining substances along with the aspect to restore energy. Especially, the problem of economy which was been a major issue in commercializing homogenization technology of waste plastics has been improved to certain extent for recent international oil price hike and thus, it is becoming a big interest again as a technology for new energy recycling. Meanwhile, the process to recover mainly hydrogen & methane gas in the high reaction temperature over 1100 is called fusion gasification process and homogenization technology of thermal decomposition for waste plastics can be called liquidation process of restoring most of decomposition materials into liquid recycling oil. Therefore, if a commercialized plant is performed successfully and get to start main production of recycled oil, it can restrict the consumption of limited natural resources, minimize environmental pollution source and can be the way to economize social cost in using waste resource and reduce environmental burden.

9. Test certificates of recycled oil

Law of managing wastes enforcement regulations #5 about the standard and comparative statement of recycling oil
EXAMINATION RESULT OF ECOCREATION CO.,LTD RECYCLING OIL

SUBJECT

STANDARD RATE

Sulphur Cr Pb Cd As Hg Cl Caloric Value

2.5% below 50mg/kg below 100mg/kg below 1mg/kg below 2mg/kg below 1.5mg/kg below 2,000mg/kg below 3,500kcal/kg above

0.01% under 1mg/kg under 1mg/kg 1mg/kg under 1mg/kg under 1mg/kg under 25mg/kg 42,370J/g (about 10,000kcal/kg)

New technology by Eco creation industries keeps running forward for more clear and cleaner world.

Eco Creation