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Cooling Water System for Generator and Lube Oil

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Revision History
Revision Date Content of Change Document Pages total : 14

10-1-2003

Description completed Diagram HTCT 319 612 A replaced with HTCT 319 612 B

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Contents
1 GENERAL DESCRIPTION ........................................................................................... 1 1.1 Function ................................................................................................................ 1 1.2 Design ................................................................................................................... 1 1.3 Principle of Operation .......................................................................................... 3 1.3.1 General ............................................................................................................ 3 1.3.2 Start-Up, Operation, Shut-Down ...................................................................... 3 1.4 Safety and Monitoring Equipment ...................................................................... 5 2 APPENDICES............................................................................................................... 8 2.1 Designation of Parts ............................................................................................ 8 Diagram.............................................................................................. HTCT 319 612 A n

Additional Documents: Lube Oil and Emergency Oil System

HTCT 690 547

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1 1.1

GENERAL DESCRIPTION Function

The cooling water system for the generator and the lube oil dissipates the heat losses occurring in the generator and in the lube and power oil systems.

1.2

Design
Diagram HTCT 319 612B shows the design in schematic form. The main parts of the system are: - Coolers (water/air heat exchangers): MKP10 AC001 and AC002 with fans MKP10 AN011 and AN012 MKP10 AN021 and AN022 Shut-off flaps MKP10 AA030, AA031 MKP10 AA032, AA033 - Circulating pumps MKP10 AP001 and AP003 Shut-off flaps, before and after pumps MKP10 AA021 and AA014 - Pressure accumulator MKP10 BB001 - Pressure limiting valve MKP10 DP001 - Temperature control valve MKP10 DT001 - Generator coolers MKA13 AC100, AC200, AC300 and AC400 with: Shut-off flap MKP10 AA006 to AA013 MKP10 AA056 - Lube oil cooler MBV21 AC010 Shut-off flap MKP10 AA100 - Filling equipment for the cooling circuit, with: Filling handpump MKP10 AP002 Shut-off valve MKP10 AA001 to AA005 - Piping - Safety and monitoring equipment.

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1.3
1.3.1

Principle of Operation
General The closed cooling circuit, which is slightly pressurized, is filled with a mixture of water and glycol, to which corrosion protectives have been added. The volume flow ratio between the generator coolers and the lube oil cooler is set using shut-off flaps MKP10 AA056 and AA100. The volume flow ratio between the generator coolers is set by adjusting shutoff flaps MKP10 AA007, AA009, AA011 and AA013. Shut-off flaps MKP10 AA030 and AA031, MKP10 AA032 and AA033, installed in the lines before and after coolers MKA10 AC001 and AC002, isolate each cooler from the cooling system. Shut-off flaps MKP10 AA021 and AA014, installed in the lines before and after the circulating pumps are used to isolate them from the cooling system. Vent valves MKP10 AA045 and AA046 are used for cooler deaeration. Drain valves MKP10 AA091 and AA093 are used for draining the cooler. Shut-off flaps MKP10 AA006 and AA007, MKP10 AA008 and AA009, MKP10 AA010 and AA011, MKP10 AA012 and AA013, installed in the lines before and after generator coolers MKA13 AC100, AC200, AC300, and AC400, isolate each generator cooler from the cooling system. Ventilation valves MKP10 AA018, AA037, AA038, AA042 and AA061 are used for system deaeration. Drain valves MKP10 AA201, AA202, AA203, AA204, AA241 and AA242 are used for drainage of the coolers. Valve MKP10 AA203 is also used to drain the lube oil cooler (water end). Pressure accumulator MKP10 BB001 compensates for volumetric expansion of the coolant. Manually operated pump MKP10 AP002, in conjunction with valves MKP10 AA002, AA002, AA003, AA004 and AA005, makes it possible to drain or to fill and build up pressure within the system. Start-Up, Operation, Shut-Down One of the two circulating pumps MKF10 AP001 or AP003 starts and maintains circulation in the system; the other one is on standby. If the pressure across the pumps drops below the set level (i.e. the pump in operation fails), the standby pump is started immediately. Control valve MKP10 DT001 controls the cooling water temperature.

1.3.2

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The heat losses produced in the generator are dissipated into cooling water in generator coolers MKA13 AC100, AC200, AC300, and AC400. The heat losses transferred into the lube oil at the points being lubricated and cooled, are transferred into the cooling water in lube oil cooler MBV21 AC010. The heat losses are transferred to the cooling water and carried away in the cooling water system MKP10. The heat is then transferred to the environement via coolers MKP10 AC001 and AC002 (water/air heat exchangers) which use ambient air drawn in by fans.

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1.4

Safety and Monitoring Equipment

MKA10 CT001 to CT006: Measurements of stator winding temperature The measurements monitor the temperatures of the stator windings and display them in the control room. If the temperature at least in one measurement exceeds the preset level an alarm is initiated in the control room. If the temperature at least in one measurement exceeds the preset maximum level a load shedding of the gas turboset is initiated. MKA13 CL011, CL012, CL013, CL014: Measurement of leakage water level The measurements monitor water leakages in the generator. If the level at least in one measurement reaches the preset level an alarm is initiated in the control room. MKA13 CT011: Measurement of the outlet cooling air temperature, drive end The measurement monitors the outlet temperature of the warm cooling air at the drive end of the generator and displays it in the control room. If the temperature exceeds the preset level an alarm is initiated in the control room. MKA13 CT016: Measurement of the inlet cooling air temperature, drive end The measurement monitors the inlet temperature of the cold cooling air at the drive end of the generator and displays it in the control room. If the temperature exceeds the preset level an alarm is initiated in the control room. If the temperature exceeds the preset maximum level a load shedding of the gas turboset is initiated. MKA13 CT021: Measurement of the outlet cooling air temperature, non-drive end The measurement monitors the outlet temperature of the warm cooling air at the non-drive end of the generator and displays it in the control room. If the temperature exceeds the preset level an alarm is initiated in the control room.

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MKA13 CT026: Measurement of the inlet cooling air temperature, non-drive end The measurement monitors the inlet temperature of the cold cooling air at non-drive end of the generator and displays it in the control room. If the temperature exceeds the preset level an alarm is initiated in the control room. If the temperature exceeds the preset maximum level a load shedding of the gas turboset is initiated. MKP10 CP001: Measurement of pressure The measurement indicates the system pressure locally. MKP10 CP002: Measurement of pressure It monitors the system pressure and initiates an alarm in the control room, if the pressure drops below the preset level required for operation. MKP10 CP006: Measurement of differential pressure It monitors the differential pressure across the operating circulating pump MKP10 AP001 or AP003. If the differential pressure drops below the preset level required for operation it initiates an alarm in the control room and the change-over to the standby pump. MKP10 DP001: Pressure limiting valve The valve protects the cooling system MKP10 against excessive pressure. MKP10 DT001: Temperature control valve The valve controls the cooling water temperature and operates as follows: 1 When the valve outlet temperature is below the preset limit (for example during start-up) cooling water is directed from (B) to (A) through the temperature control valve, bypassing the coolers. 2 When cooling output is low (for example during part-load operation, very low ambient temperature), the valve proportions the flow, part of which passes from (C) to (A) after flowing through the the coolers, the remainder passes from (B) to (A) after flowing through the bypass. 3 During normal operation (base load, peak load) the full cooling water flow is directed through the coolers, passing from (C) to (A) through the control valve.

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Measuring points MKP10 CF002, CP003, CP004, CP005, CP007, CT001, CT002, CT003, CT004, CT005 and CT010 are needed for commissioning, service and maintenance. Measuring points are not equipped with instruments.

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2 2.1

APPENDICES Designation of Parts

KKS-No. MBV21 MBV21 AA020 MBV21 AA026 MBV21 AA107 MBV21 AC010 MBV21 CT002 MBV21 DT001 MKA10 MKA10 CT001 MKA10 CT002 MKA10 CT003 MKA10 CT004 MKA10 CT005 MKA10 CT006 MKA10 GW001 MKA10 GW002 MKA10 GW003 MKA10 GW004 MKA13 MKA13 AC100 MKA13 AC200 MKA13 AC300 MKA13 AC400 MKA13 AH010 MKA13 AT010 MKA13 AT020 MKA13 CL011 MKA13 CL012 MKA13 CL013 MKA13 CL014 MKA13 CT011 MKA13 CT016 MKA13 CT021 MKA13 CT026 MKP10 MKP10 AA001 Designation Lube oil forwarding system Vent valve Drain valve Drain valve Lube oil cooler Measuring point for lube oil temperature Temperature control valve Generator Measurement of stator winding temperature Measurement of stator winding temperature Measurement of stator winding temperature Measurement of stator winding temperature Measurement of stator winding temperature Measurement of stator winding temperature Power supply, t-transmitter Power supply, t-transmitter Power supply, t-transmitter Power supply, t-transmitter Generator cooling Generator cooler 1 Generator cooler 2 Generator cooler 3 Generator cooler 4 Standstill heater, generator Filter, leakage air Filter, leakage air Measurement of leakage water level in generator Measurement of leakage water level in generator Measurement of leakage water level in generator Measurement of leakage water level in generator Measurement of generator cooling air temperature Measurement of generator cooling air temperature Measurement of generator cooling air temperature Measurement of generator cooling air temperature Cooling water system for generator and lube oil Shut-off valve before pressure accumulator

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MKP10 AA002 MKP10 AA003 MKP10 AA004 MKP10 AA005 MKP10 AA006 MKP10 AA007 MKP10 AA008 MKP10 AA009 MKP10 AA010 MKP10 AA011 MKP10 AA012 MKP10 AA013 MKP10 AA014 MKP10 AA018 MKP10 AA020 MKP10 AA021 MKP10 AA030 MKP10 AA031 MKP10 AA032 MKP10 AA033 MKP10 AA037 MKP10 AA038 MKP10 AA042 MKP10 AA045 MKP10 AA046 MKP10 AA056 MKP10 AA061 MKP10 AA081 MKP10 AA083 MKP10 AA091 MKP10 AA093 MKP10 AA100 MKP10 AA201 MKP10 AA202 MKP10 AA203 MKP10 AA241 MKP10 AA242 MKP10 AC001 MKP10 AC002 MKP10 AN011

Shut-off valve after handpump Shut-off valve after handpump Shut-off valve before handpump Shut-off valve before handpump Shut-off flap valve before generator cooler 1 Shut-off flap valve after generator cooler 1 Shut-off flap valve before generator cooler 2 Shut-off flap valve after generator cooler 2 Shut-off flap valve before generator cooler 3 Shut-off flap valve after generator cooler 3 Shut-off flap valve before generator cooler 4 Shut-off flap valve after generator cooler 4 Shut-off flap valve after circulating pumps Ventilation cock Non-return valve Shut-off flap valve before circulating pumps Shut-off flap valve before water/air cooler 1 Shut-off flap valve after water/air cooler 1 Shut-off flap valve before water/air cooler 2 Shut-off flap valve after water/air cooler 2 Vent cock Vent cock Vent valve Vent valve, before cooler 1 Vent valve , before cooler 2 Shut-off flap valve before generator coolers Vent valve Vent valve, cooler 1 Vent valve, cooler 2 Drain valve, cooler 1 Drain valve, cooler 2 Shut-off flap valve before lube oil cooler Drain valve Drain valve Drain valve Drain valve Drain valve Cooler 1, water/ air Cooler 2, water/ air Fan, cooler 1

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MKP10 AN012 MKP10 AN021 MKP10 AN022 MKP10 AP001 MKP10 AP002 MKP10 AP003 MKP10 BB001 MKP10 CF001 MKP10 CF002 MKP10 CF003 MKP10 CP001 MKP10 CP002 MKP10 CP003 MKP10 CP004 MKP10 CP005 MKP10 CP006 MKP10 CP007 MKP10 CT001 MKP10 CT002 MKP10 CT003 MKP10 CT004 MKP10 CT005 MKP10 CT010 MKP10 DP001 MKP10 DT001

Fan, cooler 1 Fan, cooler2 Fan, cooler 2 Circulating pump, 1 Handpump Circulating pump, 2 Pressure accumulator Measuring point for water flow through lube oil cooler Measuring point for water flow through generator cooler Measuring point for total cooling water flow Measurement of cooling water pressure before pump Measurement of cooling water pressure before pump Measuring point for pressure after pumps Measuring point for pressure before water/air cooler Measuring point for pressure after water/air cooler Measurement of differential pressure across pump Measuring point for pressure before water/air cooler Measuring point for cooling water temperature before water/air cooler Measuring point for cooling water temperature after lube oil cooler Measuring point for water temperature before oil cooler Measuring point for water temperature after oil cooler Measuring point for cooling water temperature after generator cooler Measuring point for water temperature after oil cooler Pressure limiting valve Temperature control valve

Designation of Connections (A) Outlet, mixed fluid (B) Inlet, uncooled fluid (C) Inlet, cooled fluid

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