Powerful Senses To Avoid Mishaps

Powerful senses to avoid mishaps
When we promise, we
deliver.
We change with the changing markets;

we bring in changes that change the markets.
We respond to customer feedback.
No wonder our customers remain in a permanent state of
pleasant surprise!
We are Minilec
Starting operations in 1965 as a manufacturer of single phasing preventors (phase failure relays), Minilec is today a leading group involved in 100% indigenous production, marketing and export of reliable industrial electronic products for protection, control and monitoring.
World's only company manufacturing a very wide range of products in diverse Protection, Control & Monitoring areas !
Market leader in India for protection relays, monitoring relays and alarm annunciators!
Expanding rapidly by spreading our wings globally and continuously introducing new product categories!
Our insistence on quality has resulted in customer insistence for our products. Our continuous effort to introduce new features to enhance product performance, adapt new technology to bring in greater sophistication and evolve new products in anticipation of market needs gives our customers many reasons to remain in a permanent state of pleasant surprise
Index
THE MINILEC GROUP . . . . . . 03 SHAPING THE MARKETS . . . 04 PROGRESS . . . . . . . . . . . . . . . 05 QUALITY FOCUS. . . . . . . . . . . 06 PRODUCTS . . . . . . . . . . . . . . . 07 CUSTOMERS . . . . . . . . . . . . . 08
PRODUCT DETAILS Phase Failure Relays . . . . . . . . . . . . . 09 - 16 Monitoring Relays . . . . . . . . . . . . . . . 17 - 23 CBCT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24 Motor / Pump Protection Relays . . . 25 - 30 Electronic Timers . . . . . . . . . . . . . . . . 31 - 34 Liquid Level Controllers . . . . . . . . . . 35 - 38 Power Line Transducers . . . . . . . . . . 39 - 46 Automation Products . . . . . . . . . . . . . 47 - 49 Twin AC Controller . . . . . . . . . . . . . . . . . . 50
Alarm Annunciators . . . . . . . . . . . . . . . 51-60 Soft Starters . . . . . . . . . . . . . . . . . . . . 61 - 64 Variable Frequency AC Drive . . . . . . 65 - 67 PCB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 68 Agri Sector Product . . . . . . . . . . . . . . 69 - 71 Pune-the city of Minilec . . . . . . . . . . . . . . . 72
02
THE MINILEC GROUP

ORGANISATION
The Minilec Group is a progress-oriented organisation incorporating five group companies. Group companies work on niche areas to ensure an 'activity focus'. The group is very well-knit and works together keeping the larger picture in sight.
Minilec (India) Pvt. Ltd. A world-class manufacturer and exporter of microprocessor-based alarm annunciators, pre-programmed logic controllers, diesel level controllers, motor/pump protection relays, thermistor-based winding protection relays etc. Minilec Protective Relays Pvt. Ltd. Manufacturer of a variety of protection relays Minilec Electronics Pvt. Ltd. Manufacturer of Printed Circuit Board. Minilec Singapore Pte. Ltd. The S-E Asia marketing wing Shalaka Electronics Pvt. Ltd. For export of Minilec products NETWORK & CUSTOMER SUPPORT Minilec has a strong sales and service network in the country which, along with an extensive dealer network, ensures reliable and prompt after-sales service. We also have a wide base internationally.
Canada UK France U.S.A. Holland Germany Italy
Russia
Spain
Mexico El Salvador Venezuela Guyana Colombia Ghana
Greece Korea Syria China Lebanon Pakistan Kuwait Nepal Jordan Bangladesh Egypt Taiwan Bahrain Qatar UAE Hongkong Saudi Arabia Thailand Vietnam Oman Philippines Yemen Malaysia Sri Lanka Congo Kenya Singapore Indonesia
Australia South Africa
New Zealand
Factory & Head Office Regional Offices Resident Engineers
03
SHAPING THE MARKET

Minilec's bench-mark developments have shaped the markets since 1965.For instance, in the year 2002, responding to customer feedback, we introduced multiple options in enclosures of relays, ( in addition to the existing D1-D2 ), P1-P2 and F3 enclosures. This product enhancement gave our customers the much needed flexibility in terms of size and started a trend. Another interesting product development came anticipating a market need, the MBAS 9400 with front replaceable windows, which gave us the edge to win a major tender from Indonesian Electricity Authority against American and Japanese competitors in 1994. This updation in MBAS 9400 has also ensured a continuous flow of orders from the Malaysian Electricity Authority since 1994.
BENCHMARK DEVELOPMENTS 1965-2007 1965:
First to design and manufacture single innovatively.

1982:
phasing preventors in India and fulfill an emerging market requirement
First to launch micro-processor based alarm annunciator.

1984:
(Redesigned as Microwarn 9000 in 1990), this was, and remains the most beautiful alarm annunciator attracting customers across the globe.
First to introduce super bright LEDs for facia of alarm annunciators.

1987:
several new customers globally.
First to launch prodless dry run protection device pump guard. This innovation alone, won us
1994: 1997:
First company in our segment to get ISO 9001. First company to introduce RS232 communication port to alarm annunciators.
2000:
Millennium Series (P1 & P2 enclosures) products launched

2005:
MBAS 9700 expanded up to 128 channels.

2006:
Microcontroller based relays replacing existing relays (D1 & D2 series) introduced. S2 (Sleek) Series products with microcontroller & SMD technology launched. This technology has the powerful advantage of added intelligence. State of art SMD technology & microprocessor based design gives higher reliability, multi purpose functionality, reduced size & more value.
2007-08: 2007:
Innovative and upgraded new products with latest technology are poised to change the face of the emerging market in India and abroad.
04
PROGRESS
INFRASTRUCTURE
Every small change or a big expansion that serves the customer better is progress. To us at Minilec, one more pleasant surprise for our customers is progress. This progress is evident in every area, be it figures of turnover and exports or developments in infrastructure, products and R&D.
40,000 sq.ft Premises

located in clean, green and environment friendly location at Pirangoot Industrial Estate near Pune, includes 10,000 sq.ft of recent addition.
200+ Employees
Highly qualified engineers, R&D experts, quality control technicians and administrative staff; all very well-trained to ensure high quality results.
Sophisticated R&D laboratory
Well-calibrated testing equipments
Manufacturing facility to cater ever-growing customer demands
Innovative designs are made here.
05
QUALITY FOCUS
QUALITY SYSTEMS
Stringent quality checks by carefully selected vendors, extensive inward inspection and proven production processes continuously improve product quality at Minilec. Minilec's Quality Systems are verified by BVQI to be as per ISO 9001-2008 requirement of international quality standards. The products are also thoroughly type tested at reputed test houses in India, Singapore, Malaysia and Russia as per the IEC standards. IEC Standards Compatible 1) IEC 61000 2) IEC 60255
ACCREDITATIONS
The Models of phase failure relays and alarm annunciators carry CE mark, CSA Certification, RoHS and ABS
YEARS WARRANTY!
All Minilec alarm annunciators carry a 5 years' warranty.
008
'Timely supply of
reliable products with innovative features for customer satisfaction.'

Quality Policy of Minilec
06
PRODUCTS
WIDEST RANGE
Minilec is the only company in the world offering the widest range of products in all three product segments viz. protection, control and monitoring. Our products cater to every agro. and industrial segment and provide for the needs of small scale industries as well as corporate giants like Siemens and Reliance.
PRODUCT CATEGORIES
Phase Failure Relays Voltage / Current / Frequency / Power Monitoring Relays Motor/Pump Protection Relays Level Controllers Timers Alarm Annunciators Power Line Transducers & Multifuction Meter Pump Automation Products Soft Starters Process & Plant Controllers Variable Frequency AC Drive Printed Circuit Boards
TREND-SETTING DESIGNS
Our product designs today set the trends for the markets in India. Minilecs quality is a standard that even competitors aspire for. Our products are approved by leading industrial project consultants. Growing demand for our products world-wide is a proof of customer acceptance for our products globally. Our products are rated as 'being the best' on the three criteria of Quality, Product Features and Delivery Schedules.
SECTOR DIVERSIFICATION
Omnipresence of our products across agro and industrial sectors.
20 %
Farm Irrigation
10 %
Water Supply & Sewerage
Process Industry
10 %
15 %
Air Conditioning & Refrigeration
5%
Material Handling
5%
Machinery & Equipments
20%
Power Generation, Transmission & Distribution
Telecommunication
15%
We update our customers & dealers about our latest product range and breakthrough technology through various seminars, training sessions and regular product literature . This ensures optimum utilization of the latest features and technology used in products.
07
THOROUGH APPROACH TO PRODUCT RELATED EDUCATION
4200
10.50 Million $ 10.00 9.50 9.00 8.50 8.00
UNDETERRED GROWTH
4000 3800 3600 3400 3200
Turnover has shown a steady increase. Even in times of market lows, Minilec has never found it difficult to keep a growing turnover trend.
8.5 8.0 7.5 7.0 6.5 6.0 5.5 5.0
3000 2800 2600 2400 2200 2000 1800
Yearly Sales Growth

Growing turnover is also an index of product reliability & increasing customer satisfaction.
7.50 7.00 6.50 6.00 5.50 5.00 4.50 4.00 3.50 3.00 2.50 2.00 1.50 1.00 0.50 0.0
09 -1 0
Turnover in INR x 100,000
1600 1400 1200 1000 800 600 400 200 0

-8 5 85 -8 6 86 -8 7 87 -8 8 88 -8 9 89 -9 0 90 -9 1 91 -9 2 92 -9 3 93 -9 4 94 -9 5 95 -9 6 96 -9 7 97 -9 8 98 -9 9 99 -0 0 00 -0 1 01 -0 2 02 -0 3 03 -0 4 04 -0 5 05 -0 6 06 -0 7 07 -0 8 84
EXPORTS :
Exports rose steadily in the initial years, and are now showing a rapid growth fueled by a very encouraging reception of our products globally. Minilec has traditionally exported to S.E. Asia, Europe and the Middle-East. Exports to North and South America are now increasing substantially.
4 6 9 1 4 6 8 -9 -9 -9 -0 -0 -0 -0 93 95 98 00 03 05 07 09 -1 0
Turnover in US$ x 100,000
4.5 4.0 3.5 3.0 2.5 2.0 1.5 1.0 0.5 0.0
CUSTOMERS
OHPC
Minilecs customers span a wide spectrum of segments and scale.
Repeat orders from customers for decades is a very big confirmation of customer delight with our products.
SIEMENS
BLUE STAR
Crompton Greaves
li
TM
08
PHASE FAILURE RELAYS
These relays are suitable for monitoring incoming 3phase supply from Mains (Electricity distribution line). Being independent of load, they can be used for any HP/KW rating of load.
MODELS VSP D1, VSP D2, VPG D1, USP D1 P1 PFS1, P1 PFS2, P2 PFS1 S2 VMR1, S2 VMR2, S2 VMR3, S2 VMR6, S2 VMR8 D1 HLS1, HLV D2, ALV D2, VMR D2, VST D1, D1 VMR1, D2 VMR1, D2 VMR2, S1 VMR7, F3 VSR4
FEATURES

Fixed/adjustable unbalance settings Fixed/adjustable undervoltage/over-voltage settings Fixed/adjustable trip delays Built-in or external power supply Resetting Auto / Manual / Remote Output contacts: 1 CO or 2 CO Choice of enclosures (DIN-Rail, Plug-in) Models with Micro-Controller based design 2 Line Alpha-Numerac LCD display (For F3 VSR4 model) Serial Communication (RS 232) Port (for F3 VSR4 model) Use of SMD Technology User-friendly LED indications
PROTECTIONS / FUNCTIONS
Phase Failure (Phase Loss / Single Phasing), Phase sequence reversal, Voltage Unbalance, Under Voltage, Over Voltage Dry Run
Ordering Instructions
Product Family Name Model Name System Supply Voltage & Frequency Aux. Supply / Control supply voltage
09
P H A S E F A I L U R E R E L A Y S
VSP D1
Phase Failure Relay
VSP D2
Phase Failure Relay
P2 PFS1
Phase Failure Relay
S1 VMR7
Phase Sequence Relay
Phase Failure, Unbalance, Phase Sequence, Auto Reset, Fixed Unbalance Setting, 1 CO output Relay
Phase Failure, Unbalance, Phase Sequence, Auto/Manual/Remote Reset, Adjustable Unbalance setting, 2 CO output relay
100-120/220-240/380-440 V AC 20% 50 / 60 Hz 100-120/220-240/380-440V AC 20% 2 CO Yes 30 V to 70 V 6 V (adjustable)
Phase Failure, Unbalance, Phase Sequence, Auto Reset, Adjustable Unbalance Trip Settings, Adjustable Trip Delay, 2 CO output relay
110/ 220/ 380/ 415 VAC 10%, 50/ 60 Hz Bulit-In 2 CO Yes 30 V to 70 V 6 V (adjustable)
Phase Sequence, Auto Reset, 1 CO output relay
Supply Voltage System Auxiliary Output Contacts Trip Setting (Volts) Phase Sequence Phase Unbalance
100-120/220-240/380-440 V AC 20% 50 / 60 Hz 100-120/220-240/380-440 V AC 20% 1 CO Yes 40 V 6 V (fixed)
380 440 VAC, 20%, 3PH-3 Wire Built-In from 3-Phase 1 CO Yes -
Trip Time Delay On Phase Failure/Unbalance 3.5 sec. 1.5 sec. For level sensing N.A. Resetting Mode Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W) Auto 320 gms.
3.5 sec. 1.5 sec. N.A. Auto / Manual / Remote 400 gms.
1 - 5 secs. (variable) N.A. Auto 250 gms. 80 x 35 x 95 11 Pin Plug- In
Instant N.A. Auto Reset 90 gms. (Approx.) 90 x 18 x 60 (Approx.) 35 mm rail Mounting
76 x 30.5 x 117.5 76 x 56.5 x 117.5 68 centre to centre / 35 mm rail Mounting 67 x 46 / 35 mm rail Mounting
Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * Available on request.
Aux Supply
RYB R B Y R B R Y B
Aux Supply
RYB R B Y R B R Y B
RYB R Y R B Y
RYB
R B Y
R Y B
3 Ph
Phase Fail
3 Ph
17 14
Phase Fail
3 Ph
Td : 2-5 Sec.
3 Ph
9
Unbalance >30 - 70 V Set Value
16
13
14
13
Td : 2-5 Sec.
Td : 2-5 Sec.
11
11
1 4 11 8
10
18
15
16
13
13
15
11
12
R Y B
L1 L2 L3
L1 L2 L3
Y B
R Y B
OFF
OFF
M
P2 PFS1
5 6 7 8 9
10
N/V
ON
N/V
ON
DOL STARTER
DOL STARTER
1 2 3 4 5 6
1 2 3
VSP D2
AUX. SUPPLY
VSP D1
AUX. SUPPLY 7 8 9
7 8 9 10 11 12
13 14 15
13 14 15 16 17 18
4 3 2
11
Bottom view
Relay contact position shown in 'Power off' condition

10
P1 PFS1
Phase Failure Relay
VPG D1
P1 PFS2
Phase Failure Relay
S2 VMR1
Phase Failure Relay
US
Phase Sequence, Auto Reset, 1 CO output relay
Single phasing, reverse phasing, unbalanced supply, Auto reset, 1 CO output contact Suitable for any HP/kW rating submersible pumps Low water level guard for dry running protection
415VAC 20%, 50 Hz 3% Built-in 1 CO Yes 40 V 6 V (fixed)
Phase Failure, Unbalance, Phase Sequence, Auto Reset, fixed unbalance setting, 1 CO output relay
Microcontroller design, SMD Technology, Phase Failure, Unbalance, Phase Sequence Auto/Manual Reset, Adjustable Unbalance setting, 2 CO output relay
100-120 / 220-240 / 380-440V AC, -25+20%, 48-63 Hz Built In 2 CO Yes 4 % TO 20 % (Variable) 5% of full scale.
110/ 220/ 380/ 415 VAC 10%, 50 / 60 Hz Built-in 1 CO Yes -
110 / 240 / 380 / 415 V AC 10%, 50 / 60 Hz Built-in 1 CO Yes 40V 6V (fixed)
Instant N.A. Auto Reset 90 gms. 50 x 40 x 80 8 Pin Plug - In
3.5 Sec 1.5 Sec 3.5 Sec 1.5 Sec Auto Reset 300 gms. 76 x 30.5 x 117.5 68 centre to centre / Panel Mounting & 35 mm rail Mounting
3.5 sec. 1.5 sec. N.A. Auto 175 gms. 50 x40 x 80 8 - Pin Plug-in
4 Sec 1 Sec / RP-Instant N.A. Auto/ Manual Reset (Selectable by Front Push Button) 100 gms (Approx.) 90 X 35 X 60 35 mm Rail Mounting
RYB
R B Y
R B
R Y B
RYB R B Y R B R Y B
RYB R Y R B Y
RYB
R B Y
R Y B
3 Ph
Water Level
3 Ph
1 3
Phase Fail /Reverse
3 Ph
Td : 2-5 Sec.
7 8 10 11
Td : 3-5 Sec.
Unbalance >4 - 20 %
10
12
R Y B
L1 L2 L3
M
P1 PFS1
Y B
R Y B
R Y B
N/V
OFF
4 3 2 1
Bottom view
5 6 7 8
NO
8 7
ON
4
1 2 3
VPG D1
5 6 7
3
PROD
NC
1 8
2 1 8
7 8 9
13 14 15
WATER TANK
Bottom view
Relay contact position shown in 'Power off' condition Note: S2 Series - RoHS Product available on request. CE marked VSP D1, VSP D2 available on request.
11
USP D1
Phase Failure Relay
S2 VMR2
Phase Failure Relay
HLV D2
Phase Failure with UV / OV Relay
US
Phase Failure, Unbalance, Phase Sequence, Auto Reset, Fixed Unbalance Setting, 1 CO output relay conntacts
Microcontroller design, SMD Technology, Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage, Auto reset, Fixed Unbalance setting, Fixed UV/OV settings, 2 CO output relay
Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage, Manual reset, Fixed Unbalance setting, Adjustable UV/OV settings, 2 CO output relay
Supply Voltage System Auxiliary Output Contacts Trip Setting (Volts) Phase Sequence Phase Unbalance Under For 380-440V AC Voltage For 220-240V AC For 100-120V AC For 380-440V AC Over Voltage For 220-240V AC For 100-120V AC Trip Time Delay On Phase Failure On UV/OV Resetting Mode Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W)
415 VAC 20%, 50 Hz 3% Built In 1 CO Yes 60 V 6 V (fixed)
100-110-120 / 220-230-240 / 380-415-440V AC -25+20%, 48-63 Hz, Selectable by Front Knob Built In (from 3 Phase) 2 CO Yes 10% (Fixed) 10%
110 / 240 / 380 / 415 / 440 V AC 20% 50 / 60 Hz

110 V (Fixed) or (220-230-240) or (380-415-440) VAC
2 CO Yes 40 V 6 V (fixed) 80% to 95% (adjustable)
20% (Fixed)
105% to 120% (adjustable)
3.5 sec. 1.5 sec. Auto Reset 100 gms (Approx.) 76 x 30.5 x 117.5 68 centre to centre / 35 mm rail Mounting
2 - 5 Sec. (Fixed) / RP-Instant Auto Reset 100 gms (Approx.) 90 X 35 X 60 35 mm Rail Mounting
3.5 secs. 1.5 sec

Less than 2 secs. for OV & 2 - 5 secs for UV
Manual / Remote 430 gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting
Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * CE marked products available on request.
RYB
R Y
R B Y
RYB
RYB
RY
Unbalance / Phase fail
R B Y
UV Td : 2-5 Sec.
OV
3 Ph
1 2
Phase Fail Td : 2-5 Sec.
3 Ph
7 8 10 11
Aux Supply
UV
RYB R B
Unbal./ Phase Fail
OV
RBY
RYB
Td : 2-5 Sec.
3 Ph
13 14 16 17
Td : 2-5 Sec.
10
12
13
15 16
18
R Y B
R Y B
R Y B
L1 L2 L3
MOTOR
N/V
OFF
ON
DOL STARTER
USP D1
1 2 3 4 5 6
HLV D2
AUX. SUPPLY 7 8 9 10 11 12
13 14 1516 17 18
12
Relay contact position shown in Power off' condition Note: S2 Series - RoHS Product available on request. CE marked HLV D2, ALV D2, VMR D2 available on request.
ALV D2
VMR D2
S2 VMR6
Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Auto Reset, Fixed Unbalance setting, Adjustable UV/OV settings, 2 CO output relay
Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage, Auto Reset, Fixed Unbalance setting, Adjustable UV/OV settings, 2 CO output relay
Phase Failure, Unbalance, Phase Sequence, Under Voltage, Over Voltage, Auto Reset, Fixed Unbalance Settings, Adjustable UV/ OV Settings, Neutral Fail, 2 CO
415 V AC 20% 110 / 240 / 380 / 415 / 440 V AC 20% 50 / 60 Hz

110 V (Fixed) or (220-230-240) or (380-415-440) VAC 20% selectable
2 CO Yes 40 V 6 V (fixed) 80% to 95% (adjustable)
110/220/230/240/380/415/440 V AC 20% 50/60 Hz 110/220/230/240/380/415/440 V AC 20% 50/60 Hz 2 CO Yes 94 V 6 V (fixed) 80% to 95% (adjustable)
Built-In 2 CO Yes 94 V 6 V ph- ph (fixed) 75% to 95% of 415 VAC
105% to 125% of 415 VAC
3.5 secs. 1.5 sec Less than 2 secs. Auto Reset 400 gms. 76x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting
3.5 secs. 1.5 sec Less than 2 secs. Auto Reset 400 gms. 76x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting
5 sec. 1 sec for UB/SP/UV/OV, Instant for RP , Less than 2 secs. for NF. Auto Reset 110 gms. 90 x 35 x 60 35 mm rail mounting
Aux Supply
UV
RYB R B
Unbal./ Phase Fail
OV
Aux Supply
RYB R B
Unbal./ Phase Fail
UV
RBY RYB
OV
RYBN
RY
RBYN
RYBN
UV
OV
3 Ph-N
7 8 10 11
T On 5 Sec.
RBY
RYB
3 Ph
13 14 16 17
3 Ph
13 14 16 17
Td : 5 Sec.
Td : 5 Sec. T On 5 Sec.
Td : 2-5 Sec.
Td : 2-5 Sec.
13
15 16
18
13
15 16
18
10
12
R Y B
L1 L2 L3
L1 L2 L3
R Y
MOTOR
Y B
MOTOR
B N
N/V
OFF
ON
N/V
OFF
ON
N/V
OFF ON
DOL STARTER
DOL STARTER
S2 VMR6
1 2 3 4 5 6 1 2 3 4 5 6
ALV D2 VMR D2
AUX. SUPPLY 7 8 9 10 11 12 AUX. SUPPLY 7 8 9 10 11 12
13 14 1516 17 18
13 14 1516 17 18
Relay contact position shown in 'Power off' condition Note: Product available on request - P2 PFV1, P2 SMV1
13
S2 VMR8
Phase Failure Relay
D1 HL S1
VST D1
Phase Failure with Under Voltage
Phase Failure, Unbalance, Phase Sequence, Under Voltage, Over Voltage, Auto Reset, Fixed Unbalance Settings, Fixed UV/ OV Settings, 2 CO
Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage, Auto reset, Fixed Unbalance setting, Fixed UV/OV settings, 2 CO output relay
Phase Failure, Phase Sequence, under voltage, Auto Reset, Adjustable trip delay, Adjustable UV setting, 1 CO output relay Selectable range of supply voltage
Supply Voltage System Auxiliary Output Contacts Trip Setting (Volts) Phase Sequence Phase Unbalance Under For 380-440V AC Voltage For 220-240V AC For 100-120V AC For 380-440V AC Over Voltage For 220-240V AC For 100-120V AC Trip Time Delay On Phase Sequence On SP/UV/OV Resetting Mode Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W)
100-110-120/220-230-240/380-415-440V AC+20,-25%, 415 V AC 20%
Built-In 2 CO Yes 40 V 4 V (10 % 10% of set value-fixed) 85% of 415 V AC (fixed)
48-63 Hz, Built-in Selectable by Front Knob 2 CO Yes 10% (Fixed) 75% of system supply (Fixed)
240 / 415 / 575 V AC 3 Phase (15% selectable) Built-in 1 CO Yes N.A. 80% of V set
110 % of 415 V AC (fixed)
120% of system supply (Fixed)
N.A.
2 - 5 sec. fixed for UB/SP/UV Instant for RP/OV Auto Reset 150 gms. 110 x 35 x 60 Screw Mounting
3.51.5 secs. [Fixed] Less than 2 secs. Auto 200 gms. 76 x 30.5 x 117.5 68 centre to centre / 35 mm rail Mounting 0.2 - 10 secs. (same for UV & SP) Auto 300 gms. 76 x 30.5 x 117.5 68 centre to centre / 35 mm rail Mounting
Wherever not specified Contact Rating : 5A @ 230 V AC (resistive)

3
RYB
RY
RYB
RBY
RYB
UV
OV
RYB
RY
R B Y
UV
OV
RYB
RY
Phase fail
R B Y
UV
3 Ph
1 6 4
T On 180 Sec.
Unbalance / Phase fail T On Td 2-5 Sec. T On
3 Ph
13 14 1 2
3 Ph
13 14
Td : 3.5 Sec.
Td :0.2-10 Sec.
13
15
13
15
R Y B
L O A D
R Y B
L1 L2 L3
MOTOR
N/V
18 16 15 28 26 25
OFF ON
N/V
OFF
ON
DOL STARTER
1 2 3
S2 VMR8
VST D1
L3 L2 L1
D1 HLS1
13 14 15
Relay contact position shown in Power off' condition

14
Note: S2 Series - RoHS Product available on request.
D1 VMR1
D2 VMR 1
Phase Failure with UV / OV (3-3W)
D2 VMR 2
Phase Failure with UV / OV (3-4W)
US
US
Phase Failure, Unbalance, Phase sequence, Under & Over voltage, Auto Reset, fixed unbalance setting, Adjustable UV/OV settings, fixed trip delay, 2 CO output relay
Suitable for 3 Ph-3W system, Microcontroller design, Absolute values of UV/OV settings, Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage, Auto/Manual reset, Adjustable settings for Unbalance, UV/OV and trip delays, 2 CO output relay
Suitable for 3 Ph-4W system, Microcontroller design, Absolute values of UV/OV settings Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Auto/Manual reset, Adjustable settings for Unbalance, UV/OV and trip delays, 2 CO output relay
100-120/220-240/380-440 VAC20%, 3Ph-3Wire Built-in 2 CO Yes 10% (fixed) 285-425V AC [Variable] 165-225V AC [Variable] 75-115V AC [Variable] 400-520V AC [Variable] 230-290V AC [Variable] 105-140V AC [Variable] 3.5 secs 1.5 sec. 3.5 secs 1.5 sec. Auto 430 gms. 76 x 30.5 x 117.5 68 centre to centre / 35 mm rail Mounting
100-120 / 220-240 / 380-440V AC -25%+20%, 48-63 Hz Built In (from 3 Phases) 2 CO Yes 4 % - 20 % [Variable] 285-425V AC [Variable] 165-225V AC [Variable] 75-115V AC [Variable] 400-520V AC [Variable] 230-290V AC [Variable] 105-145V AC [Variable] Instant 1 To 10 Sec [Variable) Auto/ Manual Reset (External NC Push Buttons) 300 gms. 76 X 56.5 X 117.5 67 x 46 / 35 mm rail Mounting
100-120 / 220-240 / 380-440V AC -25%+20%, 48-63 Hz Built In (from 3 Phases) 2 CO Yes 4 % - 20 % [Variable] 165-245V AC [Variable] 95-135V AC [Variable] 45-65V AC [Variable] 230-310V AC [Variable] 130-170V AC [Variable] 60-80V AC [Variable] Instant 1 To 10 Sec [Variable) Auto/ External Manual Reset (External NC Push Buttons) 300 gms. 76 X 56.5 X 117.5 67 x 46 / 35 mm rail Mounting
RYB
RY
R B Y
UV
OV
RYB
RYB RY
Unbalance / Phase fail Td : 1-10 Sec. Td : 1-10 Sec.
RY
R B Y
UV
OV
R B Y
UV
OV
3 Ph
13 14 1 2
Td : 3.5 Sec.
3 Ph
13 14 16 17
3 Ph N
13 14 16 17
Td : 1-10 Sec. Td : 1-10 Sec.
13
15
13
15
16
18
13
15
16
18
L O A D
R Y B
L O A D
R Y B N
L O A D
DOL STARTER
MANUAL RESET PB
MANUAL RESET PB
D2 VMR 1
D2 VMR 2
Relay contact position shown in 'Power off' condition Note: Product available on request - P2 PFV1, P2 SMV1
15
S2 VMR 3
F3 VSR4
Voltage Scanner [3 Ph 3 W/ 4 W]
US
Microcontroller design, SMD Technology, Absolute values of UV/OV settings, Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage Auto/Manual reset, Adjustable settings for Unbalance, UV/OV and trip delays, 2 CO output relay
3-Phase 3-Wire or 3-Phase 4-Wire voltage monitoring & display, Phase Failure, Unbalance, Phase Sequence, under voltage, Over Voltage, Auto / Manual Reset, Adjustable unbalance trip setting, Adjustable under/over voltage settings, adjustable trip delay, RS232 communication port, 2 CO output relay, True RMS Values
Supply Voltage System Auxiliary Output Contacts Trip Setting (Volts) Phase Sequence Phase Unbalance Under For 380-440V AC Voltage For 220-240V AC For 100-120V AC For 380-440V AC Over Voltage For 220-240V AC For 100-120V AC Trip Time Delay On Phase Sequence On SP/UV/OV Resetting Mode Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W)
100-120 / 220-240 / 380-440V AC -25%+20%, 48-63 Hz Built In (from 3 Phases) 2 CO Yes 4 % - 20 % [Variable] 285-425V AC [Variable] 165-225V AC [Variable] 75-115V AC [Variable] 400-520V AC [Variable] 230-290V AC [Variable] 105-145V AC [Variable]
415 V AC + 20%,-30% (3 Ph-3 W or 3 Ph-4 W selectable) 90-270 V AC/DC, 50 Hz/ (60 Hz) 3% 2 CO & RS 232 (optional) Yes 1 - 20 % (Adjustable) 1 - 80V below nominal voltage (for 3 Ph. 3 W) 1 - 50V below nominal voltage (for 3 Ph. 4 W) 1 - 60V above nominal voltage (for 3 Ph. 3 W) 1 - 25V below nominal voltage (for 3 Ph. 4 W)
Instant 1 To 10 Sec [Variable) Auto/ Manual Reset [Selectable] 110 gms (Approx.) 90 X 35 X 60 35 mm Rail Mounting
3.5 1.5 sec. 1 - 59 secs. or 1-5 mins Selectable Auto/ Manual Reset [Selectable] 800 gms 96 x 96 x 130 92 x 92 mm

7 8
RYB
RY
R B Y
UV
OV
RESET
RESET S.P .
RESET UB > SET
RESET R.P .
RESET
OV SET
3 Ph
10 11
OV HYST .
LINE
B Y R UV SET UV HYST .
Td : 1-10 Sec. Td : 1-10 Sec.

T2 T2
OV
LED
T1
UV
UV UB/SP
T2
UB/SP
UB/SP
10
12
RELAY C - NO
T1 = POWER ON DELAY
T2 = TRIP DELAY
R Y B
Y B N SYSTEM SUPPLY
+VE
VE
AUX. SUPPLY 90-270 VAC/DC
RS232
C1
NO1
NC1
C2
NO2
NC2
Relay position shown in 'Power off' condition

16
MONITORING RELAYS
These relays are best suitable for monitoring balanced or unbalanced supplies, either of single phase, 3-phase 3-wire or 3-phase 4 wire loads powered by generators, UPS, stabilizers, inverters, or Mains (by Electricity Boards / Utilities); in AMF panels, PCCs, distribution boards and for power monitoring of individual loads / motors / pumps.
MODELS D1 VCR1, D1 VCR2 VCT D2, VCF D2, D2 VCT1, D1 VCT1, S2 VMR 4, S2 VMR 5, D2 EFR1, OCS D1, S2 CMR2, S2 CMR3, S2 CMR4, OFS D1, S2 FMR1, RPT D2, RPF D2, CBCT
FEATURES
Fixed/adjustable under/Over trip settings for parameters. Fixed/adjustable trip delays and Power On delays Built-in or external power supply Resetting Auto or Manual Output contacts : 1 CO or 2 CO Choice of enclosures (DIN-Rail, Flush) Models with Micro-Controller based design Use of SMD Technology User-friendly LED indications
Under/over Voltage, Under/Over Current Under/Over Frequency Reverse Power Earth Fault/Ground Fault Earth leakage
Product Family Name Model Name System Supply Voltage & frequency Aux. Supply/Control supply voltage Current input (1A or 5A)
17
VOLTAGE MONITORING RELAYS

1 Phase Voltage Monitoring Relay
D1 VCR 1
1 Phase Voltage Monitoring Relay
D1 VCR 2
Voltage Monitoring Relay, 3-3W
VCT D2
VCF D2
Single Phase Under & Over voltage, Auto Reset, Adjustable under / over voltage settings, 2 CO output relay.
Single Phase Under & Over voltage, Auto Reset, Adjustable under/over voltage settings, 2 CO output relay
3-Phase 3-Wire Under & Over voltage Auto/Manual Reset, Adjustable under/over voltage settings, adjustable trip delay & ON delay, 2 CO output relay
3-Phase 4-Wire Under & Over voltage Auto/Manual Reset, Adjustable under/over voltage settings, adjustable trip delay & ON delay, 2 CO output relay
System Supply Output Relay Contact Trip Setting Under Voltage
220/230/240 V AC (+20%-30%), 50/60 Hz 3% 2 CO 75 - 95% [Variable] of set value
220/240 VAC,(+20%,-25%)50/60 Hz3% 2 CO 165 V to 225 V (in step of 15) (2%) 2 CO
110/240/380/415/440 V AC +20%, 25% 50/60Hz 2 CO 75% - 95% (adjustable)
75% - 95% (adjustable)
Over Voltage
105 - 120% [Variable] of set value
230 V to 290 V (in step of 15) (2%)
105% -120% (adjustable)
105% -120% (adjustable)
Trip Time Delay Power on Delay Reset Weight Dimensions (mm) Overall (L x W x D) Mounting
2- 5 Sec (Fixed) (UV/OV) Auto Reset 180 gms. 76 x 30.5 x 117.5 68 mm centre to centre / 35 mm rail mounting
3.5 sec. (1.5 sec.) 3 min.( 20 sec) Auto Reset 180 gms. 76 x 30.5 x 117.5 68 mm centre to centre / 35 mm rail mounting
1-10 secs. (adjustable) 1-10 secs. (adjustable) Auto / Manual 450 gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm rail mounting
1-10 secs. (adjustable) 1-10 secs. (adjustable) Auto / Manual 450 gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm rail mounting
OV SET OV RESET
OV SET OV RESET
3 Ph
UV RESET
1 Ph N
UV RESET
UV SET TD 2 to 5sec. TD
TRIP DLY 2 to 5Sec.
UV SET
TD 1 to 10sec.
TD
13
14
2
P.ON DLY= 180 Sec.
Reset DLY= 180 Sec.
Reset DLY= 180 Sec.
13
14
16
17
T on
1 to 10sec.
13
15
13
15
16
18
L N
OFF ON
L O A D
L N
L O A D
R Y B
OFF
ON
L O A D
OFF
R Y B N
D1 VCR1
1
L O A D
OFF
N/V
N/V
D1 VCR2
1
N/V
ON
1 2 3 4 5 6
D1 VCR1
7
8
1 2 3 4 5 6
VCF D2
A/M LINK
N/V
ON
VCT D2
9
A/M LINK
13 14 15
7 8 9 10 11 12
13
7 8 9 10 11 12
14
15
13 14 151617 18
13 14 151617 18

18
VOLTAGE MONITORING RELAYS

D1 VCT1
Voltage Monitoring Relay
D2 VCT1
S2 VMR4
S2 VMR5
US
US
US
3-Phase 3-Wire Under & Over Voltage, Auto reset, Adjustable UV/OV settings, fixed trip delay, 2 CO output relay.
3-Phase 3-Wire and 3-Phase 4-Wire (selectable) Under & Over voltage, Microcontroller based design, Auto/Manual Reset, Adjustable under/over voltage settings, Absolute values for UV/OV, adjustable trip delay & ON delay, 2 CO output relay (or selectable 1CO for UV, 1CO for OV) Failsafe-non-failsafe selectable
3-Phase 3-Wire Under & Over voltage, Microcontroller based design, SMD Technology Auto/Manual Reset, , Adjustable under/over voltage settings, Absolute values for UV/OV, adjustable trip delay & ON delay, 2 CO output relay (or selectable 1CO for UV, 1CO for OV) Failsafe-non-failsafe selectable
3-Phase 4-Wire Under & Over voltage, Microcontroller based design, SMD Technology, Auto / Manual Reset, Adjustable under/over voltage settings, Absolute values for UV/OV, adjustable trip delay & ON delay, 2 CO output relay (or selectable 1CO for UV, 1CO for OV) Failsafe-non-failsafe selectable
100-120/220-240/380-440 V AC 2 CO 75-115 Unit of 100-120 V AC 165-225 Unit of 220-240 V AC 285-425 Unit of 380-440 V AC
100-120/220-240/380-440V AC -25%+20%,48-63 Hz 100-120/220-240/380-440V AC -25%+20%,48-63 Hz 100-120/220-240/380-440V AC -25%+20%,48-63 Hz 1 CO + 1 CO / 2 CO 1 CO + 1 CO / 2 CO 1 CO + 1 CO / 2 CO

Ph Ph Setting: For 380-440V AC For 220-240V AC For 100-120V AC Ph N Sensing: For 380-440V AC For 220-240V AC For 100-120V AC Ph Ph Sensing: For 380-440V AC For 220-240V AC For 100-120V AC Ph N Sensing: For 380-440V AC For 220-240V AC For 100-120V AC 285-425V AC (Variable) 165-225V AC (Variable) 75-115V AC (Variable) 165-245V AC (Variable) 95-135V AC (Variable) 45-65V AC (Variable) 400-520V AC (Variable) 230-290V AC (Variable) 105-145V AC (Variable) 230-310V AC (Variable) 130-170V AC (Variable) 60-80V AC (Variable) 400-520V AC (Variable) 230-290V AC (Variable) 105-145V AC (Variable) 230-310V AC (Variable) 130-170V AC (Variable) 60-80V AC (Variable) 285 - 425V AC (Variable) 165-225V AC (Variable) 75-115V AC (Variable) 165-245V AC (Variable) 95-135V AC (Variable) 45-65V AC (Variable)
105-145 Unit of 100-120 V AC 230-290 Unit of 220-240 V AC 400-520 Unit of 380-440 V AC
3.51.5 Sec (UV/OV) Auto Reset 200 gms. (Approx). 76 x 30.5 x 117.5 68 centre to centre / 35 mm rail mounting
1-10 Sec (Variable) UV/OV/NF 1-10 Sec (Variable) Auto/ Manual Reset 300 gms (Approx.) 76 X 56.5 X 117.5 67 x 46 / 35 mm rail mounting
1-10 Sec. (Variable) 1-10 Sec (Variable) Auto / Manual Reset 110 gms (Approx.) 90 X 35 X 60 35 mm Rail Mounting
1-10 Sec. (Variable) 1-10 Sec (Variable) Auto / Manual Reset 110 gms (Approx.) 90 X 35 X 60 35 mm Rail Mounting
OV SET
OV SET OV RESET
OV SET OV RESET
OV SET OV RESET
OV RESET
3 Ph
UV SET
UV RESET
3 Ph N
UV RESET
3 Ph
UV RESET
3 Ph N
UV RESET
TD 3.5 sec.
TD
UV SET
TD 1 to 10sec.
UV SET
UV SET
TD
TD 1 to 10sec.
TD
TD 1 to 10sec.
TD
13
14
13
14
16
17
T on
1 to 10sec.
10
11
T on
1 to 10sec.
10
11
T on
1 to 10sec.
13
15
13
15
16
18
10
12
10
12
L O A D
L O A D N
3 or 4 Wire selection link
R Y B
R Y B N
OFF
DOL STARTER
D2 VCT1
Relay position shown in Power off condition Note: S2 Series - RoHS Product available on request.
19
CURRENT MONITORING RELAYS

OCS D1
1 Phase Over Current Relay
S2 CMR2
1 Phase Current Monitoring Relay
US
Single phase over current Auto reset, Input 1A or 5 A through CT, Adjustable over current trip settings, Adjustable trip delay, 1 CO output relay
Single phase under & over current Microcontroller based design, SMD technology, Auto/Manual reset, Input 1A or 5 A through CT, Adjustable under / over current trip settings, adjustable trip delay & ON delay, 2 CO output relay (or selectable 1CO for UC, 1CO for OC) Failsafe-non-failsafe mode selectable
Supply Voltage System Auxiliary Ext. Input Output contact Trip setting EF Trip Setting Under Current Over Current Power On Delay Trip Time Delay Resetting Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W)
110-120/220-240/380-440 V Ac20%, 12 V DC/24/30 V DC10% 1 Amp / 5 Amp (Secondary) CT or 250/500 mA 1 CO
100-120 / 220-240 V AC 20%, 24 V DC 10% 1 Amp / 5 Amp (Secondary) CT 1 CO + 1 CO
N.A.
50% -140% (adjustable) of CT sec
10% - 100% (Variable) 50% - 140% (Variable) 1-10 Sec. (Adjustable) 1 Sec. 1-10 Sec. (Adjustable) 1 Sec. Auto / Manual 140 gms 90 X 35 X 60 35 mm Rail Mounting
3.5 secs 1.5 sec (fixed) 1 - 10 secs (adjustable) Auto 250 gms. 76 x 30.5 x 117.5 68mm centre to centre / 35mm rail Mounting
Aux. Supply OC SetPoint
Aux. Supply OC SetPoint UC SetPoint
OC Reset
OC Reset UC Reset
Current Input
Current Input
T ON 2 to 5 sec. 13 13 14 15
Td 1 to 10 sec.
7 7 8 10 11 12
T ON 1 to 10 sec.
AUTO RESET
Td 1 to 10 sec.
9 10
L
N
L O A D
N/V
1 2 3
DOL STARTER ON OFF
OCS D1
AUX. SUPPLY
7 8 9
13 14 15

20
GROUND FAULT MONITORING RELAYS

D2 EFR1
Earth Fault Relay
S2 CMR3
Ground Fault Relay
S2 CMR4
Earth Leakage Relay
US
US
Earth fault/Ground fault monitoring of 3 phase systems Manual Reset, Input 1A or 5A through CBCT, Adjustable earth fault trip setting, adjustable trip delay, 2 CO relay output
Earth fault/Ground fault monitoring of 3 phase systems, Microcontroller based design, SMD technology, Manual Reset, Input 1A or 5A through CBCT, Adjustable earth fault trip setting, Adjustable trip delay & ON delay, 2 CO relay output Failsafe-non-failsafe selectable
100-120/220-240/380-440 V AC 20%, 48-63 Hz 100-120/220 -240 V AC / 24V DC 20% 1A or 5A (Selectable) CBCT Secondary 2 CO 10% - 100% of Rated Current Input (Variable) (Input through CT of 1AMP or 5AMP Secondary) N.A. N.A. 1 -10 Sec.(Adjustable) 0.1 - 1 Sec.(Adjustable) Manual 140 gms 90 X 35 X 60 35 mm Rail Mounting
Earth leakage monitoring of 3 phase systems, Microcontroller based design, SMD technology, Manual Reset, Input through CBCT, Adjustable trip setting, Adjustable trip delay & ON delay, 2 CO relay output Failsafe-non-failsafe selectable
100-120/220-240/380-440 V AC 20%, 48-63 Hz 100-110/240V AC / 24V DC 20% 300mA CBCT Secondary 2 CO 10% - 100% of Rated Current Input (Variable) (Input through CBCT of 300m A Secondary) N.A. N.A. 1 -10 Sec.(Adjustable) 0.1 Sec to 1 Sec.(Adjustable) Manual 140 gms 90 X 35 X 60 35 mm Rail Mounting
24-30 VDC / 110-240 V AC / DC / 380-440 V AC 20%
1A or 5A (Selectable) CBCT Secondary 1 CO (2 CO) (Pick up on Fault)

10% -100% (adjustable) of CT sec
N.A. N.A. N.A. 0.1-1.0 / 1-10 Sec. (Adjustable) Manual / Remote (Selectable) 550gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting
Td 13 13 14 15 16 16 17 18
Td
EXTERNAL 5 Amp. CT.
CBCT ( ZCT)

OFF ON
EXTERNAL 5 Amp. CT.
CBCT (ZCT) With Secondary of 300 mA only
R Y B
N/V
MOTOR
R Y B
OFF ON
M
N/V
1 2 3 4 5 6
AUX. SUPPLY
D2 EFR1

13 14 15 16 17 18
*Use either 3 x 5A Ext. CTs or 3 x 1A Ext. CTs or 1 x 5A (or 1A) CBCT
*Use either 3 x 5A Ext. CTs or 3 x 1A Ext. CTs or 1 x 5A (or 1A) CBCT
S2 CMR 4
7 8 9 10 11 12
Relay contact position shown in 'Power off' condition Note: S2 Series - RoHS Product available on request.
21
FREQUENCY MONITORING RELAYS

OFS D1
Over Frequency Relay
S2 FMR1
Frequency Monitoring Relay
US
Single phase over frequency, Auto reset, Adjustable over frequency trip settings,' Adjustable trip delay, 1 CO output relay
Single phase under & over frequency, Microcontroller based design, SMD technology, Auto reset, Adjustable under/over frequency trip settings, Adjustable trip delay & ON delay, 2 CO output relay Failsafe-nonfailsafe mode selectable
100-120/220-240/380-440 V AC 20%, 38-72 Hz In Built 1 CO + 1 CO 40 Hz - 60 Hz (Variable) 50 Hz - 70 Hz (Variable) 1 - 10 Sec.(Adjustable) 1 Sec. 1 - 10 Sec.(Adjustable) 1 Sec. Auto / Manual 130 gms 90 X 35 X 60 35 mm Rail Mounting
Supply Voltage System Auxiliary Ext. Input Output contact Trip setting Under Frequency Over Frequency Reverse Power Power On Delay Trip Time Delay Resetting Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W)
100-120 / 220-240 / 380-440 V AC 20% 12 / 24 V DC or Built in 1 CO N.A. 50 Hz - 70 Hz 3.5 secs. 1.5 sec (fixed) 1 - 10 secs. (adjustable) Auto 450 gms. 76 x 30.5 x 117.5 68 centre to centre / 35 mm Rail Mounting
Aux. Supply OF SetPoint
Aux. Supply OF SetPoint UF SetPoint
OF Reset
OF Reset UF Reset
Freq. Input
Freq. Input
T ON 2 to 5 sec. 13 13 14 15
Td 1 to 10 sec. 7 7 8 10 9 10 11 12
T ON 1 to 10 sec.
AUTO RESET
Td 1 to 10 sec.
L N
L O A D
L O A D
OFF
ON
OFF
ON
N/V
DOL STARTER
N/V
DOL STARTER
OFS D1
13
14
15
22
POWER MONITORING RELAYS

RPT D2
Reverse Power Relay,(3-3W) Reverse Power Relay,(3-4W)
RPF D2
3-phase 3-wire generators reverse power monitoring Auto/Manual reset, Reverse power (current) trip settings adjustable, ON delay and trip delay adjustable, 2 CO output relay
Single phase or 3-phase 4-wire generators reverse power monitoring Auto/Manual reset, Reverse power (current) trip settings adjustable, ON delay and trip delay adjustable, 2 CO output relay
100-120 / 220-240 / 380-440 V AC 20% Built-in 5A CT Secondary & R,Y, B 2 CO 2% - 20% (adjustable) 1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable.) Auto / Manual 460 gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm Rail Mounting
100-120 / 220-240 / 380-440 V AC 20% Built-in 5A CT Secondary & B, Neutral 2 CO 2% - 20% (adjustable) 1 - 10 secs. (adjustable) 1 - 10 secs. (adjustable) Auto / Manual 460 gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm Rail Mounting
POWER SOURCE
ASYN. MOTOR
POWER SOURCE
ASYN. MOTOR
3 Ph Supply Forward Power Reverse Power Recovery Level Current Tripping Level
RPT D2 / RPF D2
RPT D2 / RPF D2
Increasing Foward Current Increasing Reverse Current
13 13
14 16 15 16
17
Td 1 to 10 sec.
18
1 to 10 sec.
T ON
LOAD
ASYN. MOTOR
R Y B
P1 S1 P2 S2
L O A D
L O A D
External 5 Amp Secondary CT
1 2 3 4 5 6
RPT D2
RPF D2
A/M LINK
7 8 9 10 11 12
13 14 15 16 17 18
23
CORE BALANCE CURRENT TRANSFORMERS (CBCT)

New
Core Balance Current Transformers (CBCT) for Earth fault protection
Introduction & Application CORE BALANCE CURRENT TRANSFORMERS (CBCT) is a sensor to sense earth fault current in conjunction with an EARTH FAULT RELAY to protect the system when an EARTH FAULT occurs on one or more phases. The CBCT is mounted externally & load carrying conductors are passed through CBCT. The CBCT inner diameter is large enough to pass all the three bus-bars or the three phase cables, unlike a metering CT where only one bus-bar or cable passes through the CT. As the VECTOR SUM of the three currents at any given time is ZERO, the resultant magnetic field through the core of the CT is zero. This is the healthy situation of the system. If required Neutral also can be passed through CBCT in case of 3 phases, 4 wire system. Ideally Vector Sum will remain zero in case of fault free systems. In the event of an Earth Fault occurring in any of the phases, the current in that phase rises, inducing a resultant magnetic flux in the CT secondary, energizing the relay & tripping the system. The current at CBCT secondary will depend on the actual earth fault current level & hence unbalanced loading does not affect the functioning of Earth fault relay. Salient Features

General Specifications 1. System Voltage - up to 440 V AC 2. System Frequency - 50 Hz 3. Operating Temperature - 0 - 60C. 4. Humidity - Up to 95% R.H. 5. Rated Burden - < 3 VA 6. Inner Diameter - 50 / 100 / 120 / 150 / 200 / 220 / 250 / 300 mm or any other customize size as per the requirement. 7. Outer Diameter - As per the relay requirement (Primary/ Fault & secondary current) & ID. 8. Mounting - for smaller range clamps can be provided for CBCT up to 50 mm ID & for higher range ID of CBCT, external arrangement needs to be done. Ordering Information 1) CT ratio (Primary & Secondary Current). 2) Inner Diameter. 3) Outer Diameter. 4) Type of CBCT - Resign cast or Tape wound or Moulded. 5) Minilec Relay Model Name.
All current ratio's are available to match Minilec EFR / ELR. Light Weight. Compact in size. Cost Effective.
24
MOTOR / PUMP PROTECTION RELAYS
These relays are useful for protection of 3-phase AC induction motors against various hazards. With their unique advantages they eliminate use of a thermal/bimetal relay for motor protection. Being current sensing, they are to be selected according to motor rating and are available for practically all ranges of motors. These relays are ideally suitable for Air-conditioning Compressor motor protection, as also for motors in machines, conveyors, cranes/hoists and lifts, and for pumps.
MODELS MPR D2, SPG D2, F3 DRC1, D2 MPR1, D2MPR2, S2 CMR1 S2 CTS1, F3 MPR1 MBMPR, M-Commander, WTR D1, S2 WTR1
FEATURES PROTECTIONS / FUNCTIONS
Phase Failure (Phase Loss/Single Phasing), Phase sequence reversal, Voltage Unbalance, Under Voltage, Over Voltage Overload protection as per motor IDMTL characteristics No-load/dry running Motor Winding overheating Over-current/Short circuit/locked rotor Earth Fault
Fixed/adjustable unbalance settings Fixed/adjustable settings for under/over voltage, current, load Fixed/adjustable trip delays Resetting Auto or Manual Output contacts : 1 CO or 2 CO Choice of enclosures (DIN-Rail, Flush) Models with Micro-Controller based design Serial Communication (RS485) port 2 line alpha-numeric LCD display Use of SMD Technology User-friendly LED indications
Product Family Name Model Name System Supply Voltage & frequency Aux. Supply/Control supply voltage Motor/Pump rating (HP/KW) & duty Overload characteristics required No. of PTCs & Temp. graph
25

Overload Protection Relay
with Phase Failure
MPR D2
Dry Run & Overload Protection Relay with Phase Failure
SPG D2
F3 DRC1
Discontinued
Phase Failure, Unbalance, Phase sequence and overloading Auto / Manual Reset, Adjustable current trip settings, selectable characteristics, 1CO/2CO output relay Phase Failure, Unbalance, Phase sequence, Overloading & Dry running Auto/Manual Reset, Adjustable current trip settings, selectable overload characteristics, 1CO/2CO output relay
Phase Failure, Unbalance, Phase sequence, overloading and dry running Auto/Manual Reset, Adjustable current trip settings, Adjustable overload characteristics, 1CO output relay
Supply Voltage System Auxiliary Output Relay Contact Input Trip Setting
Phase to phase unbalance Under current (Dry running)
100-120 / 220-240 / 380-440 V AC 20% 110/240/380/415 V AC/DC/ 24 V AC/DC 20%, 50 / 60 Hz 1 CO (2 CO) From CTS
50% of motor Current 10% N.A. Above 120% of set Current (IDMTL) N.A. 5.5 secs. 1.5 secs. As per selectable inverse time Characteristics (2 secs. / 5 secs.) or 10 secs. or 15 secs. or 20 secs. (optional) N.A. Auto / Manual / Remote
100-120/220-240/380-440V AC 20%
110/240/380/415/440 V AC/DC/24 V AC/DC20%, 50/60 Hz
1 CO (2 C0) From CTS 50% of motor Current 50%/75% of set current Above 120% of set current (IDMTL)
N.A.
220-240/380-440 V AC 20% 50/60 Hz 3% 110 / 240 / 380/ 415 V AC 20% 50 / 60 Hz 1 CO From CTS 50% of I FLC 50% or 75% of I SET Above 120% of set current (IDMTL)
N.A.
Overload UV/OV Trip Time delay On phase failure For overloading UV/OV RP Resetting Dimensions (mm) Overall (L x W x D) Panel mounting (L x W) Approx Weight
5.5 secs. 1.5 secs. As per selectable inverse time Characteristics 2 / 5 secs (10 secs.)
N.A.
5.5 secs. 1.5 secs. As per selectable inverse time Characteristics 2 - 10 secs. (variable)
N.A.
Auto / Manual / Remote 76 x 56.5 x 117.5 67 x 46 / 35 mm Rail Mounting 425 gms.
Auto / Manual / Remote 96 x 96 x 76 92 x 92 425 gms.
67 x 46
76 x 56.5 x 117.5 / 35 mm Rail Mounting
425 gms.
Motor Current (%)
700 % 600 % 400 % 200 % 120 % 100 %

10 % 0%
O/L
Motor Current (%) Phase Fail
700 % 600 % 400 % 200 % 120 % 100 %

10 % 0%
O/L
Motor Current (%) Phase Fail
700 % 600 % 400 % 200 % 120 % 100 %

10 % 0%
O/L
Phase Fail
RYB
RYB
RYB
3 ph
/ / /
T1
As per IDMTL
T1 T2 4 to 7 sec.
3 ph
/ / /
T2 T1 As per IDMTL T1
3 ph
T2 4 to 7 sec.
/ / /
T2 4 to 7 sec.
13 13
14 15
13 13
14 15
C C
NO NC
T1 = O/L Trip Delay T2 = SP Trip Delay
T1 = O/L Trip Delay T2 = SP / DR Trip Delay
R Y B
R Y B
R Y B
MOTOR
N/V
DOL STARTER
A
Dry run Link
OFF ON
B C E
EXT. P. B. A/M LINK DRY RUN LINK
NO
NC D
S2 CTS1
MPR D2 AUX. SUPPLY

A/M Link
SPG D2
S2 CTS1
AUX. SUPPLY
A/M Link
S2 CTS1
F G
B R IN OUT IN OUT
Link at 17-18 for 2 or 5 Sec. IDMTL curve selection
R IN OUT
B IN OUT
R IN OUT
B IN OUT
AUX. SUPPLY

26

R
D2 MPR1
Dry Run & Overload Protection with Phase Failure & UV+OV
R
D2 MPR2

R
S2 CMR1
S2 CTS1
Current Sensor
R
US
US
US
US
Phase Failure, Unbalance, Phase sequence and overloading, Under Current, Auto/Manual Reset, Adjustable current trip settings, Test Facility, UC bypass facility, selectable overload characteristics, 2CO output relay
Sensing both voltage and current signals, Phase Failure, Unbalance, Phase sequence, under over voltage, overloading and dry running. Manual Reset, Delayed auto reset, fixed trip settings, fixed overload characteristics, 2CO output relay
Phase Failure, Unbalance, Phase sequence, overloading and dry running (Under current) Microcontroller based design, SMD technology, Auto/Manual Reset, Adjustable current trip settings, selectable overload characteristics, 2CO output relay
Current sensor suitable for full load motor current of 1.25A, 2.5A, 5A, 10A, 20A, 40A & 80A To be used with Minilec relays only.
380-440 V AC 20%, 48-63 Hz 220-240 / 380-440V AC 2 CO
380-440V AC 20%, 48-63 Hz 220-240 20% VAC 2 CO
100-120/220-240/380-440V AC 20%, 48-63 Hz 100-120/220-240VAC20%, 24V DC+10%-15% 2 CO
N.A. N.A. 3-wire Output
50% of Motor Current (Fixed) 40% to 80% of set current (Adj.with Bypass facility) As per inverse time characteristics N.A. 4 Sec 1 Sec As per Inverse Time Characteristics 2/5/10 Sec. (Selectable) N.A. Auto/ Manual (Remote with NC Push Button) 76 x 56.5 x 117.5 67 x 46 /35 mm Rail Mounting 400 gms
50% of Motor Current (Fixed) 50% of set current (Fixed) As per inverse time characteristics UV = -20% (Fixed) OV = +20% (Fixed) 4 Sec 1% As per Inverse Time Characteristics 2 Sec. (Fixed) For UV/OV - 4 Sec 1 Sec for RP - Instant Delayed Auto 76 x 56.5 x 117.5 67 x 46 /35 mm Rail Mounting 400 gms
50% of Motor Current (Fixed) 40% to 80% of set current As per inverse time characteristics N.A. 4 Sec 1 Sec (Fixed) As per Inverse Time Characteristics 2/5/10 Sec. (Selectable) N.A. Auto / Manual 90 x 35 x 60 35 mm Rail Mounting 140 gms
N.A. N.A. N.A. N.A. N.A. N.A. N.A.
90 x 35 x 60 35 mm Rail Mounting 140 gms.
Motor Current (%)
700 % 600 % 400 % 200 % 120 % 100 %

10 % 0%
O/L
Motor Current (%)
700 % 600 % 400 % 200 % 120 % 100 %
O/L
Motor Current (%)

Phase Fail
700 % 600 % 400 % 200 % 120 % 100 %

10 % 0%
O/L
Selection Chart for S2 CTS1

HP
Phase Fail
KW
Amp
S2 CTS1 Model S2 CTS1/2.5 S2 CTS1/5 S2 CTS1/10 S2 CTS1/20 S2 CTS1/40 S2 CTS1/80
<0.75 <0.5 <3
0.5-1.25 S2 CTS1/1.25
Phase Fail
10 % 0%
<1.75 <1.30 1-2.5

RYB R B
RYB
RYB
3 ph
/ / /
3 ph
T2
/ / /
3 ph
/ / /
<2.25 2-5 <4.5 4-10 8-20 32-80
T2
T2
<6 <30
13 13
14 15
16 16
17 18
13 13
14 15
16 16
17 18
7 7
8 9
10 10
11 12
<12.5 <9.4
<22.5 16-20 <45
<60
R Y B
OFF
MOTOR
R Y B
OFF
Y
MOTOR
OFF N V
ON
AUX. SUPPLY
ON
ON
D2 MPR1
D2 MPR2
S2 CMR1
S2 CTS1
AUX. SUPPLY
External Reset NC PB
S2 CTS1
AUX. SUPPLY
External Reset NC PB
S2 CTS1
R IN OUT
B IN OUT
R IN OUT
B IN OUT
R IN OUT
B IN OUT
27
MICROPROCESSOR BASED MOTOR PROTECTION RELAY

F3 MPR1
Motor Protection Relay
MBMPR
Comprehensive Motor Protection Relay
CT Module
( CT 20 / CT 50 )
Microcontroller based. Sensing voltage, current and temperature. Protecting against Phase Failure, Unbalance, Phase sequence, Under/over voltage, overloading, winding over temperature, Over current/Short circuit, locked rotor, Auto/Manual resetting, Adjustable trip settings for UV/OV, UC/OC, O/L, Locked rotor & earth fault. On delay & start-up delay adjustable, 2x1CO output relays and serial communication port.
F3 MPR 1
Supply Voltage System Auxiliary Output Relay Contact Serial Communication Input
Trip Setting
CT Module is specially designed for use with Minilec relays only like F3 MPR1. MBMPR and M-Commander Available in 2 modules, CT20 and CT50. Interconnecting cable (2.5mtrs) is provided with this module.
MBMPR
220-440 V AC 20%, 45-65Hz 90-270 V AC/DC 2 CO Provision of RS485 Output Current Sensor - External CTS (CT1/CT5/CT 20/CT50) Supply Voltage System Auxiliary Output Input Power Consumption
Trip Setting
415V AC +20%,-25% 3, 3 Wire, 50 / (60)Hz 3% 90-270V AC / DC 1 CO for Trip & 1 CO for Alarm/RS 232 Port (Optional) Current Sensor - External CTS (CT1/CT5/CT 20/CT50) 8 VA
Interconnection cable
Input from R.Y.B. phases and CBCT
Protection Parameter
Over load Trip Setting As per IDMTL Char Unbalance Trip Setting Phase Faliure Reverse Phasing Under Current Over Current Lock Rotor Earth Fault Setting Over Temp.
Setting Range
2/5/10/15/20 Sec 20% 60% N.A N.A 30%-90% 300%-800% 200%-500% 30%-80% 70o to 180o
Trip Delay
LCD Display Resetting Mode

Over Load Current Unbalanced Current S.P . Phase Reversal Under Current Over Current Rotor Lock Manual Multi Attempt Manual Manual
N.A 1-10 Sec 1-10 Sec Instant 1-60 Sec 2-25 Sec 1-10 Sec 0.5 - 10 Sec 1-20 Sec
Settings Power ON Unbal/Ph.Rev Under Voltage Over Voltage Current unbalance Current phase Loss
Under Current (dry run)
Trip Level
1% - 20% 75% - 95%
}Multi Attempt
Manual
for CDR-M
105% - 120% 20-60% of Imax 30-90% of Imax 300% - 800% of Imax
Trip Delay 1-10 Secs. 1-10 Secs. 1-10 Secs. 1-10 Secs. 1-10 Secs. 1-10 Secs. 2-25 Secs.
LED Reset Mode Auto / Manual Auto / Manual Auto / Manual Multi Attempt Multi Attempt Multi Attempt Multi Attempt Manual Manual Manual Auto / Manual
CT Module Selection Chart Range CT For motor currents CT20 (FLA) upto 20 Amp
CT50 For motor currents (FLA) upto 50 Amp
Earth Fault Manual Sensor Fail, Auto/Manual Motor Temp. High
Over Current/ Short Circuit Overload Lock Rotor Earth Fault Winding Overheat
Display Dimensions (mm) Overall (L x W x D) Panel mounting (L x W) Approx Weight
Display Dimensions (mm.) Overall (L x W x D) Mounting (L x W) Approx Weight Unit
16x2 (Back lit LCD Display) 96 x 96 x 80 Panel Mounting - 92 x 92 400 gms
2/5/10/15/20 Sec. As per IDMTL char. 200%-500% of Imax 1-10 Secs. 30% - 80% 0.5 - 10 Secs. 4K1 - 5K6 1-20 Secs. 16x2 Ch. (Back lit LCD Display) 166 x 216 x 80 153 x 203 600 gms
102 x 35 x 81 90mm Panel Mounting centre to centre 600 gms
EXTERNAL CBCT OF 1Amp / 5Amp OUTPUT
CT MODULE ( CT1 / CT5 / CT20 / CT50 )
R Y B N
S1
R Y B OFF
S2
M1 M2 M3 ON
M1
CT MODULE (1A / 5A / 20A / 50A)

AUX. SUPPLY
R Y B N
S1
R Y B OFF
S2
M1 M2 M3
E N L CON4
RS-232 OUTPUT
M1
R
G
SYSTEM SUPPLY
ON
R Y B
CON6 CT INPUT
CON2
AUX. SUPPLY
ALARM
NC2 NO2 C2 NC1 NO1 C1
CON3
RELAY OUTPUT
485 O/P
PTC I/P
CON1
T4 T3 T2 T1
PTC-1 FOR ALARM
CT INPUT
TRIP
PTC-2 FOR TRIP
C1 N01 NC1 C2 N02 NC2
10
11 12 13 14
MBMPR
F3 MPR1

PC Side Software
28
MICROPROCESSOR BASED PUMP AUTOMATION SYSTEM

CT Module
( CT1 / CT 5 )
M-COMMANDER
Pump Management & Protection System
For motor current above 50 Amp. customer to use suitable external CT of 1 Amp/5 Amp Secondary and CT Module CT 1/CT 5 for Minilec relay only like F3 MPR1, MBMPR & M- COMMANDER
M-Commander is a micro-processor based Motor protection and Pump management system, suitable for 2 pumps. Sensing voltage, current and temperature. Protecting against Phase Failure, Unbalance, Phase sequence, Under/over voltage, overloading, dry running, winding over temperature, Over current/Short circuit, locked rotor, earth fault. Auto/Manual resetting, Adjustable trip settings for UV/OV, UC/OC, O/L, Locked rotor & earth fault. On delay & start-up delay adjustable, 2x1CO output relays RTC based time settings Water level control.
EXTERNAL CT OF 1Amp / 5Amp OUTPUT

M1 M2 M3
PUMP
M1
R Y B
S2
To Unit
CT-5
90 x 35 x 60 35 mm Rail Mounting 400 gms
Motor protection Includes Under/Over voltage protection Single/Reverse phasing protection Voltage / Current unbalance Overload trip Over current protection Dry running protection Earth fault protection PTC based winding overheating protection Pump Management System Features Auto Change over between two pumps Intelligent resetting facility On-site programming facility Password protection for programming Pump On-Off timer programmable for 10 times a day, with advance programming of 7 days Provision for water level control Run-time compensation Ideal for Pump Automation & Unmanned Pumping Stations.
PARAMETERS Supply Voltage System Auxiliary Output Contacts Current sensor Reset Unbalance Overload Over Current / Short Circuit Locked Rotor Earth Fault Winding Overheating Under Voltage Over Voltage Dry Running Display Level Control Weight
SPECIFICATIONS 415 V AC +20%,-25% 50/60Hz 3% 90-270 VAC/DC 20%, 50Hz 4 x 1 CO Relays (for 2 pumps) External CT1 / CT5 / CT20 / CT50 Auto/ Multi-Attempt / Manual 1-20% 6V for Voltage Unbalance 20-60% 5% of current unbalance As per inverse time characteristics 300% - 800% 200% - 500% 30% - 80% As per PTC temperature characteristics 75% - 95% of system supply (adjustable) 105%-120% of system supply (adjustable) 30-90% of Imax 16x2 Ch. (Backlit LCD) Upper tank full Lower tank empty 800gms
For more detailed specifications, refer table on page No. 26 (MBMPR)
CT MODULE (CT1 / CT5 / CT20 / CT50)
R Y B N
S1
R Y B OFF
S2
M1 M2 M3 ON
PUMP-1 M1
M1
CON6 CT INPUT
PUMP-2 M2
AUX. SUPPLY
E N L CON4
M2 M3 OFF ON
SYSTEM SUPPLY
R Y
B
CON1
C IP1 P4 P5 P6 P1 P2 P3
CON2 CON3
NC4 NO4 C4 NC3 NO3 C3 NC2 NO2 C2 NC1 NO1 C1
PUMP-2 PRIMING
PUMP-2
INPUT
T4 T3 T2 T1
RELAY OUTPUT
P6 P5
WINDING TEMP SENSOR ( PTC - 1) FOR PUMP- 1 WINDING TEMP SENSOR ( PTC - 2) FOR PUMP- 2
P4 UPPER TANK
PUMP-1 PRIMING
P3 P2 P1 LOWER TANK
PUMP-1
M-COMMANDER For Auto operation, Put link across 'ON' push button
29
WINDING OVER-TEMPERATURE PROTECTION RELAYS

WTR D1
Winding Protection Relay
S2 WTR1
PTC Thermistor Relay
PTC
Thermistor
Sensing motor winding temperature through PTC Thermistors. Winding overheating, sensor short, sensor open faults. Suitable for single, triple or 6/9/12 PTCs
Supply Voltage Auxiliary Output Contacts Trip Setting
Thermistor Sensor Healthy
Sensing motor winding temperature through PTC Thermistors. Winding overheating, sensor short, sensor open faults. Suitable for single, triple or 6/9/12 PTCs failsafe/Non fail safe
PTC Thermistors are semi conductor sensors. These have typical characteristics that change their resistance instantly at a specified pre-defined response temperature (NRT). As soon as the surrounding temperature of PTC reaches it's NRT value the body resistance of PTC Thermistor rises sharply from 200 / 250 Ohms to more than 5000 Ohms.The PTC Thermistors are embedded in the overhang location of the motor windings. The NRT value of PTC is selected according to the Insulation Class of the copper windings of motor or transformers. Selection Chart for NRT of PTC Thermistors.
NRT
0
110-120/220-240/380-440 V AC/24 V DC 50Hz(60 Hz)10% 1 CO 40 ohm - 4 K ohm 4.1 K ohm - 5.5 K ohm 5.6 K ohm & above 39 ohms & below Less than 2 secs. Below 1.51 K 76 x 30.5 x 117.5 68 mm centre to centre / 35 mm Rail Mounting 300 gms. Auto / Manual (Optional)
12/24V DC/100-120/220-240V AC, 50Hz(60 Hz)10%
2 CO 40 to 4K 4.1K 5.5K 5.6K & Above 0 - 39 Less than 1 Sec (Fixed) Below 1.51 K 90 x 35 x 60 35 mm Rail Mounting 250 gms. Auto / Manual
Thermistor Sensor Trip Thermistor Sensor Open Thermistor Sensor Short
Trip time delay Resetting Dimensions (mm) Overall (L x W x D) Mounting (L x W) Weight Resetting Mode
TYPICAL CHARACTERISTICS OF PTC (THERMISTOR)
Class of Ins. A E B F H C
Cable Colour Code White - Brown White - White Green - Green Red - Red Brown - Brown Grey - Grey Blue - Blue White - Blue Black - Black Blue - Red White - Green White - Red Orange - Black
RESISTANCE IN OHMS
RESISTANCE VS TEMPERATURE
PTC O/P THERMISTOR CONDITION RELAY AND TRIP STATUS SETTINGS
70
OPENED (RESISTANCE > 5.6k)
6000 5600 5000
80 90 100 110
UNHEALTHY (RESISTANCE >4.2k < 5.5k)
4000
3000
2000 1500 1000 500 250 200
Relay Reset Zone (>1.5K<1.8K)
HEALTHY RESISTANCE >39W<4K
120 130 140
100 250C ROOM TEMP. NRT-20 NRT-5 NRT NRT+5 NRT+15
SHORTED (RESISTANCE < 3.9W
R Y B
M1 M2 M3
MOTOR
R Y B
M1 M2 M3
150 160
Push Button
N/V
OFF
ON
Aux. Supply
DOL STARTER
170 180 190
DOL STARTER
1 2 3 4 5 6 S2 WTR1
7 8 9 10 11 12
WTRD1 Aux. Supply

7 8 9
Manual Reset
13
14
15
EXT.NO P.B for manual reset.

30
ELECTRONIC TIMERS
Minilec offers timers for various fuctions and applications,in various enclosures/sizes and with multi voltage options.
MODELS ETS D1, ETA D1, ESR D1, ESD D1, D1 ETM1, S2ETM1, D2 ETR1, S2 ETM2, S2 ETM3
FEATURES
Single voltage & Multi-voltage Single function and multi-function Wide time range Better repeat Accuracy Models with Micro-Controller based design Use of SMD Technology (S2 Series models)
FUNCTIONS
On Delay Interval Delay Cyclic ON/OFF Multi-Attempt (for Engine Starting) Star-Delta changeover True off Delay
Product Family Name Model Name Aux. Supply/Control supply voltage Application
31
ON DELAY TIMERS
On Delay Timer
ETS D1
On Delay Timer (Multivoltage)
ETA D1
Engine Start Relay
ESR D1
On Delay, time range upto 209 hours, 2 CO output relay
On Delay, time range 30 Minutes, Multi-voltage supply, 2 CO output relay
Multi-attempt engine start relay
Supply Voltage Auxiliary
24/110 / 240 / 380 / 415 V AC 20%, 12 / 24 V DC 20%
24-240 V AC / DC +10%, - 20%
12, 24 VDC 10 % 110 / 220/ 230 / 240 VAC 20%
Output Contacts Time Range Operating Modes
2 CO 0.1-10, 1-19, 10-109, 20-209 sec, 1-19, 10-109, 20-209 min, 1-19, 10-109, 20- 209 Hrs. On Delay
2 CO 0.7 secs. - 30 mins. (4 ranges) On Delay
Start attempts - 1 CO Alarm on - 1 CO
Start Time - 1 to 10 secs. (via Potentiometer) Pause Time - 2 to 20 secs. (via Potentiometer) Number of attempts - 1 to 10 (via Potentiometer)
Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W)
175 gms. 76 x 30.5 x 120 68 mm centre to centre / 35 mm Rail Mounting
160 gms. 76 x 30.5 x 117.5 68 centre to centre / 35 mm Rail Mounting
175 gms. 76 x 30.5 x 117.5 68 mm centre to centre / 35 mm Rail Mounting
Aux. Supply
13 14
Aux. Supply
T Set
13 14
POWER SUPPLY
7- 8
T Set
START RELAY ON
Ts Tp
PRESET NUMBER OF START

13-14 13-15
13
15
13
15
ALARM RELAY ON
1- 2 1- 3
Start Failure Alarm
R1
R2
AUX. SUPPLY
7
ETS D1
AUX. SUPPLY
9 7
ETA D1
AUX. SUPPLY
Starter/ Solenoid/ Load
13 14 15
L N Starter/CB Coil L N
13 14 15
Starter/CB Coil
Note: Relay contacts shown for relay in energized condition & alarm relay in de energized condition
Relay contact position shown in 'Time Elapsed' condition

32
Note: ETS D1 old model available on request
SPECIAL FUNCTION TIMERS

Star Delta Timer
ESD D1
Multi Function Timer
D1 ETM1
R
Multi Function Timer
S2 ETM1
R
US
US
Star to Delta Changeover timer, Time range upto 60 seconds, 2x1NO output relays
Microcontroller based Multi-function timer (On delay, interval delay, cyclic, star-delta, Engine starting), time range upto 100 Hrs, 2x1CO output relays
12 VDC 20% 24 VAC/DC 20% *24-240VAC/DC +10%,-20% *100-120/220-240/380-440VAC 20% 1 CO + 1 CO 0.1-1,1- 10, 6 - 60, 60-600 seconds 0.1- 1, 1-10,10-100 hours M1 M2 M3 M4 M5 M6 M7 On delay Interval Cyclic off first Cyclic on first Star Delta Instant & Delayed Engine Start Mode
Microcontroller based, SMD technology Multi-function timer (On delay, interval delay, cyclic, star-delta, Engine starting), time range upto 100 Hrs, 2x1CO output relays
12 VDC 20% 24 VAC/DC 20% *100-120/220-240/380-440VAC 20% 1 CO + 1 CO 0.1-1,1- 10, 6 - 60, 60-600 seconds 0.1- 1, 1-10,10-100 hours M1 M2 M3 M4 M5 M6 M7 On delay Interval Cyclic off first Cyclic on first Star Delta Instant & Delayed Engine Start Mode
110 / 240 / 380 / 415 V AC +10%,20%
1 NO-Star relay (NO) 1 NO-Delta relay (NO) 0.7 60 secs. in 2 diff. ranges Star Delta Changeover Time 50 / 100 m.secs.
Selectable By Rotary Switch
Selectable By Rotary Switch
175 gms. 76 x 30.5 x 117.5 68 mm centre to centre / 35 mm Rail Mounting
200 gms (Approx.) 76 x 30.5 x 117.5 68 mm centre to centre / 35 mm Rail Mounting *CE/CSA Not available for 110 V AC & 24-240 VAC/DC Models
150 gms (Approx.) 90 x 35 x 60 35 mm Rail Mounting *CE/CSA Not available for 110VAC models
Aux. Supply
Y
13 14
Y- Transfer Time
1 2
50/100 msec
Aux. Supply
OFF ON
L O A D
L O A D
OFF ON
N/V
N/V
ESD D1
AUX. SUPPLY
D1 ETM1
8 9
13 14 15
13 14 15
Relay contact position shown in 'Time Elapsed condition
33
CYCLIC TIMERS
Off Delay Timer
S2 ETM3
Cyclic & Forward-Reverse Timer
D2 ETR1
Cyclic & Forward-Reverse Timer
S2 ETM2
US
US
Off Delay timer, Auto reset, Time range upto 200 seconds, 2 CO output relay
Microcontroller based, Unequal cyclic and forwardreverse functions, on time and pause time selectable, 2x1CO output relays
Microcontroller based, SMD technology Unequal cyclic and forwardreverse functions, on time and pause time selectable, 2x1CO output relays
Supply Voltage Auxiliary
110/240 V AC 10%
*24/110/240/415VAC, 20%, 12/24 VDC 10% 1 CO + 1 CO On Time 0. 1 Sec.To 100 Hrs. Pause Time - 0. 1 Sec.To 100 Hrs Mode 1 Unequal Cyclic Operation Mode 2 Forward Reverse Cyclic Operation 200 gms (Approx.) 76 x 56.5 x 117.5 / 35 mm Rail Mounting *CE/CSA mark not available for 110VAC models
*100-120 / 220-240 / 380-440 V AC 20%, 12/24 VDC 20% 1 CO + 1 CO On Time0. 1 Sec.To 100 Hrs. Pause Time- 0. 1 Sec.To 100 Hrs Mode 1 Unequal Cyclic Operation Mode 2 Forward Reverse Cyclic Operation 100 gms (Approx.) 90 x 35 x 60 35 mm Rail Mounting *CE/CSA mark not available for 110VAC models
Output Contacts Time Range Operating Modes Weight Dimensions (mm) Overall (L x W x D) Mounting (L x W)
2 CO 20-200 Sec. Power On 170 gms. (Approx). 90 x 35 x 60 35 mm Rail Mounting
67 x 46

POWER
Mode 1 Unequal
13
14
16
17
Mode 1 Unequal
13
15
16
18
10
11
8
Tset
Mode 2 Cyclic
13
14
13
15
Mode 2 Cyclic
10
12
9
16 17
16
18
Aux. Supply
1 3
Aux. Supply
OFF ON
L O A D
Aux. Supply
N/V
S2 ETM3
1 2 3 4 5 6
D2 ETR 1
7 8 9 10 11 12
Back-up supply
L O A D
13 14 15 16 17 18

34
LIQUID LEVEL CONTROLLERS
These are suitable for conductive liquids like water and for non-conductive liquids like Diesel/Oil. Models for either one level monitoring or two level monitoring.
MODELS WLC D1, Electrodes, P1 LCW1, S2 WLC1, P2 ALT1, DLC D1 + FRKP 1, FRKP 4
FEATURES
Can be used for potable water, water with impurities and for diesel/oil Cable size & length no restriction for water level monitoring Suitable for variety of electrodes Optical sensing for diesel/oil level monitoring Open collector output (for FRKP4) Choice of enclosures (DIN-Rail, & Plug-in) Use of SMD Technology (S2 Series models)
FUNCTIONS
Level monitoring of conductive and non-conductive liquids One level or two level monitoring One tank or two tank level monitoring
Product Family Name Model Name System Supply Voltage Aux. Supply/Control supply voltage Type of liquid & its specifications
35
LEVEL CONTROLLERS - CONDUCTIVE LIQUIDS

Water Level Control Relay Two Level Single Tank
WLC D1
P1 LCW1
Single tank - 2 level control relay, suitable for conductive liquids, sensitivity adjustment, 1CO output relay. Also can be used as moisture control relay.
Single tank - 2 level control relay, suitable for conductive liquids, 1CO output relay
Auxiliary Supply Output Contacts Input Sensors Sensitivity Trip Time Delay Weight Unit Sensor (each) Dimensions (mm) Unit Overall (L x W x D) Mounting (L x W) Sensor (mm) Overall
24 VAC/DC/100-120/220-240/380-440 V AC 10%, 50 / 60 Hz
1 CO 3 Electrodes 1KW - 200 KW (adjustable) Less than 1 sec 300 gms. 50 gms.
24 /110 / 240 / 380 / 415 V AC 10%, 50 / 60 Hz, 12 / 24 V DC 1 CO 3 Electrodes N.A. Less than 1 sec 125 gms 50 gms
76 x 30.5 x 117.5 68 mm centre to centre / 35 mm rail mounting 24 (Dia) x 76 (L)
50 x 40 x 80 8 - pin plug-in 24 (Dia) x 76 (L)
Aux Supply Suction (Source) Tank Water Level

p2 p1 p3 p2 p1 p3 p2 p1 p3 p2 p1 p3 p2 p1 p3

13
14
13
15
R Y B
OFF
M1 M2 M3
MOTOR
P2 P3
4 3 2 1
5 6 7 8
N/V
DOL STARTER
Link for Auto ON operation
P1
Moisture control relay connection: Short 1 & 3 terminals. Connect sensor wires at 1 & 2 terminals.
AUX. SUPPLY
Bottom view
1 2 3
WLC D1
DC AC AUX. SUPPLY P1 P2 P3
7 8 9
P3 P2 P1
13 14 15
Relay contact Applicable for suction Tank
36
S2 WLC1
Alternating Relay
P2 ALT1
Single tank 2 level control relay, Sensitivity adjustment, suitable for conductive liquids, 1CO output relay
This is a simple 'Step Relay' to achieve alternating duty of two pumps or compressors. Operation of two pumps or compressors is achieved in alternating sequence as per either pressure switch or level control or thermostat contacts. Product is available in 11 pin (P2) plug-in enclosure.
24 V AC / DC / 110 / 240 V AC 10% 1 CO 3 Electrodes 1 KW To 200 KW (adjustable) Less than 1 sec. (Fixed) 200 gms. 50 gms.
Aux Supply Frequency Power Consumption Output Relay Contact Indication ON RLY Operations Dimensions (H x W x D) Mounting Weight
110/115/220/230/240/380/415 V AC 24 V AC/DC 15 % 50 Hz / 60 Hz 3% 5 VA max. 2 NO Power ON (Green) Relay ON (Red) 30 Operation/Min. (max.) 85 x 35 x 90mm 11 pin plug in base mounting 250 gms. (approx.)
90 x 35 x 60 35 MM Rail Mounting 24 (Dia) x 76 (L)

PS 2 LEVEL PS 1 LEVEL
CONTACTOR PUMP A CONTACTOR PUMP B
R Y B
M1 M2 M3
NC (A) NC (B)
PUMP 'B' CONTACTOR
Link for Auto operation
5 4 3 2
6 7 8 9
10
Aux. Supply
1 3 4 5 6
PS1
S2 WLC1
P3 P2 P1
11
PUMP 'A' CONTACTOR
SUCTION TANK
PS2 AUX. SUPPLY
Relay position as per suction logic selection
37
LEVEL CONTROLLERS - NONCONDUCTIVE LIQUIDS

Diesel Level Control Relay Single Level
DLC D1 + FRKP 1
Diesel Level Sensor Switch Single Level
FRKP 4
One level switch for diesel/oil, optical sensing principle, 1 CO output relay
Either high level or low level switch (selectable), open collector output Output suitable as input to PLC or Controller
Auxiliary Supply Output Contacts Input Sensors Sensitivity Trip Time Delay Weight Unit Sensor (each) Dimensions (mm) Unit Overall (L x W x D) Mounting (L x W) Sensor (mm) Overall
100-120/220-240/380-440 V AC / 24 V DC / AC, 12 V DC 10% 1 CO 1 (FRK P1) N. A. Less than 5 sec 300 gms. 100 gms.
10-28 V DC 10% Open Collector 200 mA @ 24 V DC Built-in sensor N. A. Less than 1 sec 100 gms
76 x 30.5 x 117.5 68 mm centre to centre / 35 mm rail mounting 18 (Dia) x 75 (L)
18 (Dia) x 75 (L)
Aux Supply Suction Diseel Fuel Level
Aux Supply
Aux Supply
Diseel Fuel Level Load ON
Diseel Fuel Level Load ON
13 13
14 15
Load OFF NPN-MakeSwitching
Load OFF PNP - Break Switching
R Y B
OFF
M1 M2 M3
MOTOR
NPN- Make Switching

RED 200mA MAX. GREEN BLACK +
N/V
ON
DOL STARTER
10 VDC TO 28 VDC
1 2 3
DLC D1
AUX. SUPPLY
3 CORE CABLE
PNP- Break Switching

7 8 9
RED GREEN 200mA MAX. BLACK
13 14 15
LIQUID TANK SENSOR PROD
10 VDC TO 28 VDC
Relay position as per logic selection

38
POWER LINE TRANSDUCERS AND MULTIFUNCTION METER
Power line transucers are suitable for measuring electrical parameters like AC voltage, current, frequency, PF, KW, KVAR and also for DC signal isolation. They are best suited for MCC and PCC panels, AMF panels, SCADA systems, PLCs for data acquisition and metering.
MODELS D2 PTV1, D2 PTC1, D3 PTF1, D5 PTA1, D5 PTW1, D5 PTW2, D5 PTW3, D1 IST1, D3 IST1, D5 IST1, F3 MFM1, D3 TTT1, D3 RET1, D3 TET1, D5 PTC1, D5 PTV1, D1 PTC3, D1 PTV3, D5 MFT1
FEATURES FUNCTIONS
Convert high value AC signal to low value DC signals Inputs voltage, current, frequency, power factor, power Outputs DC signals single or dual (optionally 3 or 4 for Isolation transducers)
Fully solidstate electronic design. Rugged to withstand harsh environments Load independent outputs Galvanically isolated signals Accuracy class : 0.5% (Optional 0.2%) Self or auxiliary powered. CT burden : less than 0.5 VA
Product Family Name Model Name System Supply Voltage Aux. Supply/Control supply voltage CT/PT Ratios Primary range Output required
39
VOLTAGE, CURRENT, FREQUENCY TRANSDUCERS

AC Voltage Transducer
D2 PTV1
AC Current Transducer
D2 PTC1
Line Frequency Transducer
D3 PTF1
Voltage transducer, Input AC voltage, Output (DC) single or dual, accuracy 0.5%
Current transducer, Input AC Current, Output (DC) single or dual, accuracy 0.5%
Frequency transducer, Output (DC) single or dual, accuracy 0.5%
Auxiliary Supply Power Consumption Input Value I in V in DC Output (Single / Dual) No of Signal Output Response Time Input / Output isolation Temperature Humidity Dimensions (L x W x D) (mm) Weight
24/48 VDC+/- 20%, 60-300 VAC / DC 3.5 VA - AC, 4 VA - DC 24/48 VDC +/- 20% 3.5 VA - AC, 4 VA - DC N.A. 0 -1 A AC / 0 - 5 A AC 110 / 240 / 415 V N.A. 0 - 1 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V Other optional on request Single (Optional Dual Output) Single (Optional Dual Output) Less than 500 miliseconds Galvanic Galvanic 00C to + 550 C 00C to + 550 C Up to 95% Rh non condensing Up to 95% Rh non condensing 75 x 56.5 x 117.5 75 x 56.5 x 117.5 440 gms 440 gms
24/48 VDC+/- 20%, Self Powered, 60-300 VAC/DC 3.5 VA - AC, 4 VA - DC

Freq. Range 45 to 55 Hz/40-60 Hz/55-65 Hz/48-52Hz
63.5 / 110 / 240 / 415 V Single (Optional Dual Output) Galvanic 00C to + 550C Up to 95% Rh non condensing 75 x 83.5 x 117.5 575 gms
Operations
The input Voltage signal is scaled down through Interposing potential transformer. The scaled down signal is fed to a precision rectifier stage, its output is processed to provide DC Voltage/ Current output proportional to input AC voltage. The output signal is calibrated for RMS value.
The input current signal is scaled down through Interposing current transformer. The scaled down signal is fed to a precision rectifier stage, its output is processed to provide DC Voltage/ Current output proportional to input AC Current. The output signal is calibrated for RMS value.
The input frequency signal is scaled down through Interposing potential transformer. The scaled down signal is fed to a precision frequency to voltage Converter stage, its output is processed to provide DC Voltage/ Current proportional to Line Frequency.
Common Specifications
Output Load Resistance (Rout) For Current Output Max. 10V/I out (Optional Max. 15V/Iout) For Voltage Output 10 Kohm (min.) Output Ripple Auxiliary Supply Burden Insulation Resistance Zero Span Adjustment Terminals Enclosure Type Less than 0.5% of span (peak to peak) Less than 4 VA
INPUT VOLTAGE AUX. SUPPLY
INPUT CURRENT
AUX. SUPPLY
NOMINAL INPUT VOLTAGE
1 2 3 4 5 6 7 8 9
1 2 3 4 5 6
1 2 3 4 5 6
D3 PTF1 D2 PTV1 D2 PTC1

7 8 9 10 11 12 13 14 15 16 17 18
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
AUX. SUPPLY
More than 100 Mohms at 500 V DC Optionally provided Suitable for 2.5 sq.mm wires ABS Plastic, Ingress Protection IP40
DC OUTPUT
7 8 9 10 11 12 13 14 15 16 17 18
DC OUTPUT
DC OUTPUT
40
Note: Voltage/Current Transducer in case of dual output will come in D3 enclosure (Dimension change)
POWER TRANSDUCERS
Power Factor Transducer
D5 PTA1
Active Power Transducer
D5 PTW1
Reactive Power Transducer
D5 PTW2
Apparent Power Transducer
D5 PTW3
Power Factor Transducer, Input 3-phase voltage & current, output Single or Dual (DC), Accuracy 0.5%
Active Power Transducer, Input 3-phase voltage & current, output Single or Dual (DC), Accuracy 0.5%
Reactive Power Transducer, Input 3-phase voltage & current, output Single or Dual (DC), Accuracy 0.5%
Apparent Power Transducer, Input 3-phase voltage & current, output Single or Dual (DC), Accuracy 0.5%
24/48 VDC+/- 20%, Self Powered, 60-300 VAC / DC 3.5 VA - AC, 4 VA - DC 1A/5A 110 / 415 V Single (Optional Dual Output) Galvanic 00 C to + 550C Up to 95% Rh non condensing 73 x 150 x 113 1200 gms. 3.5 VA - AC, 4 VA - DC 3.5 VA - AC, 4 VA - DC 1A/5A 1A/5A 110 / 415 V 110 / 415 V 0 - 1 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V Single (Optional Dual Output) Single (Optional Dual Output) Less than 500 miliseconds Galvanic Galvanic 00 C to + 550 C 00 C to + 55 0 C Up to 95% Rh non condensing Up to 95% Rh non condensing 73 x 150 x 113 73 x 150 x 113 1200 gms. 1200 gms. 3.5 VA - AC, 4 VA - DC 1A/5A 110 / 415 V Single (Optional Dual Output) Galvanic 00 C to + 55 0 C Up to 95% Rh non condensing 73 x 150 x 113 1200 gms.
The input Voltage and current signals are scaled down through interposing and current transformers. The scaled down voltage signal proportional to vcos. This signal is divided by the voltage signal to get DC Voltage linearly proportional to Power Factor. This output is further processed to provide DC Voltage / Current output signal. The Transducer is suitable for balanced load conditions only, when used on 3 Phase 3 Wire, 3 Phase 4 Wire electrical networks.
S U P P L Y
The input Voltage and current signals are scaled down through interposing potential and current transformer. In case of reactive transducers the voltage signals are 900 phase shifted. The scaled down signals are fed to precision multipliers working on time division multiplication principle. The multiplier output is processed to provide DC Voltage / Current output signal proportional to input active / reactive power. For Signal Phase network, only Active Power Transducer is offered. Fro 3 Phase 3 Wire or 3 Phase 4 Wire electrical networks both Active and Reactive Power Transducers are offered for balanced as well as unbalanced load conditions.
R Y B N
P1 S1
P2 S2 P1 S1 P2 S2
L O A D
AUX. SUPPLY
AUX. SUPPLY
AUX. SUPPLY
For 3 Phase 4 Wire Network
1 2 3 4
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
S U P P L Y
5 6
S2 P2 S1 P1 S2 P2
7 8 9 10 11 12 13 14 15 16
RL YO A BD N
S U P P L Y
1 2 3 4
S1 P1
5 6
S2 P2 S1 P1 S2 P2
7 8 9 10 11 12 13 14 15 16
RL YO A BD N
S1 P1
D5 PTA 1
D5 PTW 1 / D5 PTW 3
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
+
S U R P P Y L B Y
D5 PTW 2
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
+
DC o/p
L O A D
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
+
DC o/p
DC o/p
P1 S1
P2 S2 P1 S1 P2 S2
AUX. SUPPLY
1 2 3 4
5 6
7 8 9 10 11 12 13 14 15 16
D5 PTW 1 / D5 PTW 2 / D5 PTW 3
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
41
DC o/p
ISOLATION TRANSDUCERS
DC Signal Isolation Transducer
D1 IST1
D3 IST1
D5 IST1
Loop Powered DC Signal Isolator input & output DC signal. Single Output. Accuracy 0.2%
Signal Isolation transducer, Input & output DC signals, Single or dual outputs, accuracy 0.5%
Signal Isolation transducer, Input & output DC signals, upto 4 outputs, accuracy 0.5%
Auxiliary Supply
Looped Powdered
24/48 VDC+/- 20%, 60-300 VAC / DC
Power Consumption Input Value I in V in Resistance Type DC Output (Single / Dual) No of Signal Output Response Time Input / Output isolation Temperature Humidity Dimensions (L x W x D) (mm) Weight
3.5 VA - AC, 4 VA - DC 4 - 20 mA DC Signal. N.A. 4- 20 mA DC Single Less than 100 mSec. Galvanic 00 C to + 55 0 C Up to 95% Rh non condensing 30 x 80 x 120 150 gms. N.A.
3.5 VA - AC, 4 VA - DC 0-1, 0-5, 0-10, 0-20, 4-20mADC Signals 0-50, 0-60, 0-75, 0-100 mV DC / 0-1, 0-5, 0-10, 0-150, 0-300, 0-600 V DC N.A.
0 - 1 mA, 0 - 10 mA, 0 - 20 mA, 4 - 20 mA, 0 - 5 V, 0 - 10 V Single (Optional Dual Output) Single (Optional Dual or 3 or 4) Galvanic 00 C to + 55 0C Up to 95% Rh non condensing 73 x 83.5 x 117.5 1200 gms. Galvanic 00 C to + 55 0 C Up to 95% Rh non condensing 73 x 150 x 113 1200 gms.
The input signal is filtered and processed to convert into a standard dc voltage. This voltage is fed to a linear optocoupler which provides the required galvanic isolation. An optical feedback is used for improved linearity, response time and temperature effects. The output from the linear optocoupler is further processed to provide dc voltage / current output. The isolator with fast response time (10 mSec) are typically used in feedback control system.
Operations
In input dc current is chopped by the chopper to conver t it into high frequency ac signal. This signal is fed to an isolating high frequency transformer. The ac output current from the transformer is rectified and filtered to obtain load independent dc output current. As the transformation ratio is 1:1 the output current is identical in value to the dc input current.
mA or mV or V DC Signal Input
+
AUX. SUPPLY
1 2 3 4
5 6
7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9
D5 IST1
ma or mv or v
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
D3 IST1
+ DC signal input + + DC DC OUTPUT4 OUTPUT3 + + DC DC OUTPUT2 OUTPUT1
10 11 12 13 14 15 16 17 18
7 8 9
ma or mv or v
19 20 21 22 23 24 25 26 27
AUX. SUPPLY
42
DC O/P 2
DC O/P 1
Transformer Tap Position Transducer
D3 TTT1
Resistance Transducer
D3 RET1
Transformer Tap Position transducer, Input Resistance output (DC) single or dual, accuracy 0.5%
Resistance transducer, Input 2 Wire or 3 Wire Resistance output (DC) single or dual, accuracy 0.5%
24/48 VDC+/- 20%, 60 300 VAC / DC
24/48 VDC+/- 20%, 60 300 VAC / DC
Less than 4 VA 0 1.6 Kohm, 0 16 Kohm, 0 1.7 Kohm, 0 17 Kohm 3 Terminal Input
Less than 4 VA As per given range, e.g. 0 - 100 Ohm, 0 - 200 Ohm, 0 - 1KOhm 2 Wire, 3 Wire
0 1 mA DC, 0 5 mA DC, 0 10 mA DC, 0 20 mA DC, 4 20 mA DC, (-)20 0 - (+)20 mA DC, 4 20 mA DC, 500 Ohm (max), 0 5 V DC, 0 - (+)10 V DC, (-)10 0 - (+)10 V DC Single (Optional Dual Output) Single (Optional Dual Output) Less than 500 mSec. Less than 500 mSec. 2 KV 50 Hz for 1 min 0 55 Deg. C. 95% RH Non-condensing 85 X 80 X 120 350 gms. 2 KV 50 Hz for 1 min 0 55 Deg. C. 95% RH Non-condensing 85 X 80 X 120 350 gms.
It is a precision grade transducer is used for galvanically isolated measurement of Transformed Tap or Resistance (2 Wire or 3 Wire). It measures the value of resistance on tap position changers, typically used on high voltage transformers. Each position on the selector has an equal value of resistance so that as the tap position is increased or decreased the value of resistance increases or decrease respectively. The input is in the form of Resistance and provides a Stable, RippleFree and Optically Isolated DC load independent output in the form of current or voltage. The transducer is fully solid state. Use of latest circuit techniques and quality components ensure reliable operation over long period.
LO
HI
3 Wire Type
1 2 3 4 5 6 7 8 9
INPUT
1 2 3 4 5 6 7 8 9
INPUT
D3 TTT1
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Aux. Supply
+ +
D3 RET1
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Aux. Supply
+ +
Output 2 Output 4-20mA DC 4-20mA DC
Output 2 Output 1 4-20mA DC 4-20mA DC
43
ISOLATION TRANSDUCERS
Temperature Transducer
D3 TET1
3 Phase Combined AC Current or Voltage Transducer
D5 PTC1 / D5 PTV1
Temperature transducer, Input PT 100, Output (DC) single or dual, accuracy 0.5%
3 Phase Combined Current transducer, Input AC Current, Output (DC) 3 Nos., accuracy 0.5%
3 Phase Combined Voltage transducer, Input AC Voltage, Output (DC) 3 Nos., accuracy 0.5%
Auxiliary Supply
24/48 VDC+/- 20%, 60 300 VAC / DC
24/48 VDC+/- 20%, Universal Supply 80 300 VAC / DC
Power Consumption Sensor Input Value I in V in Resistance Type DC Output (Single / Dual) No of Signal Output Response Time Input / Output Isolation Temperature Humidity Accuracy Enclosure Dimensions (L x W x D) (mm) Weight
Less than 4 VA P T 100, 3 Wire Connection N.A. N.A. N.A. Single (Optional Dual Output) Less than 500 mSec. 2 KV 50 Hz for 1 min 0 55 Deg.C. 95% RH Non-condensing (+/-)0.5% of Span D3 85 X 80 X 120 350 gms.
Less than 12 VA N.A. 0 1 A / 0 5 A AC for D5 PTC2 0 150 V, 0 300 V, 0 500 V AC or any user range for D5 PTV2 N.A. Three Nos. Less than 500 mSec. 2 KV 50 Hz for 1 min 0 55 Deg.C. 95% RH Non-condensing (+/-)0.5% of Span D5 120 X 70 X 114 750 gms.
0 1 mA DC,0 5 mA DC,0 10 mA DC,0 20 mA DC,4 20 mA DC,(-)20 0 - (+)20 mA DC,4 20 mA DC, 500 Ohm (max),0 5 V DC, 0 - (+)10 V DC,(-)10 0 - (+)10 V DC
It is a precision grade transducer is used for galvanically isolated measurement of Temperature using external PT100 (RTD) Sensor 3 Wire Type. It measures temperature by measuring resistance of the PT100 Sensor. The input is in the form of Resistance and provides a Stable, Ripple-Free and Optically Isolated DC load independent output in the form of current or voltage. The transducer is fully solid state. Use of latest circuit techniques and quality components ensure reliable operation over long period.
In this type of Transducer, 3 Separate Current/Voltage Transducers are combined in one enclosure. This Type of Transducer can be used to measure Voltages or Current in a 3 Phase 3 Wire or 4 Wire Electrical Network. Advantages: a) Reduces Wiring cost b) Compact compared to 3 separate Transducers c) Economical
PT 100 3 Wire Type
S U P P L Y
P1 S1
P2 S2
P1 S1
P2 S2
P1 S1
R Y P2 B S2
L O A D
AUX. SUPPLY
1 2 3 4
5 6
7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9
INPUT
D5 PTC1 D3 TET1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
3 2 1
10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27
Aux. Supply
+ +
+
S U P P L Y
R Y B
L O A D
DC OUTPUTS
AUX. SUPPLY
1 2 3 4
5 6
7 8 9 10 11 12 13 14 15 16
Output 2 Output 1 4-20mA DC 4-20mA DC
D5 PTV1
17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32
3 2 1
44
DC OUTPUTS
2 Wire Type AC Current or Voltage Transducer
D1 PTC3 / D1 PTV3
Multifunction Transducer (Analog Outputs)
D5 MFT1
2 Wire Current transducer, Input AC Current, Output (DC) single, accuracy 0.5%
2 Wire Voltage transducer, Input AC Voltage, Output (DC) single, accuracy 0.5%
D5MFT1 is a Multifunction Power Line Transducer for simultaneous measurement of various electrical parameters of 3 Phase 3 Wire or 4 Wire electric power system. The information is available through 4 Nos. of galvanically isolated Analog Outputs and RS 485, Half Duplex Serial Communication Port over MODBUS RTU Protocol. Use of latest circuit techniques and quality components ensures reliable operation over long periods. The Transducer are widely used in application areas where accurate and reliable monitoring of powerline parameters is essential.
7.5 - 36 V DC, 2 Wire Type (Mostly 24 V DC)
18-60 V AC/DC, 65 - 300 V AC/DC
Less than 1 VA N.A. 0 1 A / 0 5 A AC for D1 PTC3 0 150 V, 0 300 V, 0 500 V AC or any user range for D1 PTV3 N.A. 4 - 20 mA DC Single Less than 500 mSec. 2 KV 50 Hz for 1 min. 0 55 Deg.C. 95% RH Non-condensing (+/-)0.5% of Span D1 30 X 80 X 120 100 gms. The Transducer converts the A.C. Input current or Voltage signal to a 4-20mA D.C. Output. The output is directly proportional to the input signal. 2 Wire Transducer obtain the power to operate from the 4-20mA output circuit to which they are connected, and therefore require no separate auxiliary supply. It is average sensing RMS calibrated current Transducer. 2 Wire Transducers have an advantage over conventional auxiliary powered transducer, because no separate auxiliary is required, savings in the cost of providing a separate auxiliary supply and wiring are made. The above Transducer can be used to measure current or voltage in energy management systems, switchboards, generator and telemetery controls. Isolation of 2 KV is provided between the input and output signal, allowing the output to be fed to conventional analogue meters, digital meters, PLC, and computer systems.
Less than 6 VA N.A. 1A, 5A (User Selectable) 110 V, 415 V (User Selectable) N.A. 4 Nos. of Galvanically Isolated 4 20 mA DC, 500 or 750 Ohm N.A. Less than 500 mSec. 2 KV AC, 50 Hz for 1 min. 0 55 Deg C. 95% RH Non Condensing 0.5% of Span ABS Plastic Enclosure, Ingress Protection IP40 120 x 70 x 114 750 gms. Salient Feature Monitoring of various electrical parameters from a Single Transducer Replaces Multiple Analog Transducers. Programmable CT and PT Ratio. Modbus RTU Communication Protocol. Complete galvanic isolation between Input, Output, Auxiliary Supply. High long term stability. DIN Rail, Panel Wall Mounting. Applications Electrical Utility Motor and Power Control Circuits Process Monitoring and Control Energy Management Substation Monitoring Building Management Systems Standalone Or SCADA, RTU Integration Telemetering Power Generation, Transmission & Distribution Captive Power Plants
Wiring Diagram
3 Phase, 3 Wire Connection
D+ D- GND
Transducer 3 Phase, 4 Wire Connection
D+ D- GND
45
MULTIFUNCTION METER
Minilec offers multifunction meter F3MFM1 to 4 for simultaneous measurement of various Electrical Parameters of 3 Phase 3 Wire or 4 Wire electric power system. The Meters are widely used in application areas where accurate and reliable monitoring of Power Line parameters is essential.
Measurement Input Current Input Voltage Frequency Power Factor Power Continuous Overload Momentary Overload Power Supply Burden Response Time Display Keys Comm. Port Isolation Insulation Environmental
3 Phase 3 Wire or 4 Wire (User Selectable) 0 - 120% ofthe selected range (1A,5A AC User Selectable) 0 - 120% of the selected range (110 or 415 V User Selectable) 40 - 60 Hz (Lag) 0.5 -1- 0.5 (Lead) 0-V3*V*I*PF 2 times for Current, 1.2 times for Voltage 40 times for Current (1 Second) 2 times for Voltage (1 Second) 45 - 300 V AC/DC, 18- 60 V DC Self Powered (PI. Specify) Less than 5 VA for Auxiliary Supply 0.5 VA for Voltage & Current Less than 500 mSec. 3 Lines of 7 Segment 4 Digits 3 Tactile keys RS 232 or RS 485 (Optional) 2 KV, 50 Hz for 1 min between Input, Supply & Communication Port 100 Mohms at 500 V DC for 1 min 0-55C. 95% RH Non-Condensing
Applications Electrical Utility Control Panels Motor and Power Control Circuits Process Monitoring and Control Energy Management Substation Monitoring Parameters Voltage Current Frequency Power Factor Active Power Reactive Power Apparent Power Active Energy Reactive Energy Apparent Energy Parameters Vpn, VI, V2, V3 Vpp, Vry, Vyb, Vbr A, Al, A2, A3 W, Wl, W2, W3 VAR, VAR1, VAR2, VAR3 VA, VA1, VA2, VA3 Frequency PF, PF1, PF2, PF3 Wh, Import Wh, Export Wh VARh, Import VARh, Export VARh Vah Demand Parameters (W/VA/A) Run, On Hours, Interruptions User Selectable any 10 Parameters At your End (Except Demand) Class 0.5
Building Management Systems Telemetering Power Generation, Transmission and Distribution Captive Power Plants
Class 0.2 0.2% of Span 0.2% of Reading 0.2% of Reading 0.2% of Span
0.5% of Span 0.5% of Reading 0.5% of Reading 0.5% of Span
Features
Accuracy Class 0.5 and 0.2% Compact and Easy Installation Programmable CT, PT Ratio Wide range of Auxiliary Power Supply 45 to 300 V (Self Powered also available) True RMS Measurement Conformity to EMI/EMC 4 Quadrant Measurement Communication with PC, DCS, PLC through RS 232 or RS 485 Port Demand, Energy Parameters Password Protection
0.5% of Reading
0.2% of Reading
F3 MFM2 F3 MFM3 F3 MFM4 F3 MFM1
Dimensional Drawing
Panel Cutout
All Dimensions in mm
53 46
AUTOMATION PRODUCTS
Minilec offers variety of controllers for plant/process automation and data logging PLCs with dedicated softwares, and with communication features, these are easily adoptable to varying customer needs.
MODELS BPC Card, F3 BPC1, PPLC, PROTOCOM-1
FEATURES
Digital / Analogue inputs Digital outputs RS232 / RS485 Serial communication link MODBUS ASCII / RTU protocol PC side software
FUNCTIONS
Continuous monitoring of input parameters Control of process through outputs & software Data acquisition & communication Data Storage & records through PC
Product Family Name Model Name Aux. Supply / Control
Supply Voltage
Input & output details Process / application

details
47
PROCESS / PLANT CONTROL & AUTOMATION

PRE-PROGRAMMED LOGIC CONTROLLER - PPLC
LOGICON SERIES single chip microprocessor custom built dedicated programs as per logic sequence user panel flush mounting facility, 8 way/16 way digital inputs & outputs, built in timers, open collector / relay output key board and display and battery back up.
Some examples
Auxiliary supply Input signal ( Digital ) ( Analogue ) Output signal ( Digital ) 90 - 270 V AC / DC 12 Numbers 4 Numbers (0 to 5 VDC, Non Isolated) 12 Numbers ( NO Contacts) 5 AMP@ 230 VAC (Resistive) -50 - +600C 166 x 216 x 147mm 153 x 203mm 1200gms
Operating temperature Dimensions Overall (L x W x D) Mounting (L x W) Weight
F5 PLC2 R/o Plant Controller 8 Digital Inputs 6 Digital Outputs 2 Keys & 13 stage Mimic diagram
Features
User defined custom - Built operating logic Keyboard - 4 Keys - Menu, Up, Down, Enter 4 Keys - Function Keys Display - LCD display 16x2 char backlit Serial communication [RS 232C] Password protection for programming Inbuilt buzzer with alarm indication Programmable LED indication
216mm
203mm
166mm
153mm
F5 CHL 1 Chiller Plant Controller 7 Digital Inputs 1 Analog Inputs 4 Digital Outputs 6 Keys & LCD Display
147mm
F5 CMP 1 Compressor Plant Controller 8 Digital Inputs 5 Digital Outputs 6 Keys & LCD Display
F5 BLR 1 Boiler Plant Controller 11 Digital Inputs 2 Analog Inputs 6 Digital Outputs 8 Keys & LCD Display
48
PROCESS / PLANT CONTROL & AUTOMATION

Booster Pump Controller
BPC Card
Booster Pump Controller
F3 BPC1
New
Sequencing of Booster Pumps according to the pressure switch, duty cycle is a necessity in a Booster Pump Control System. Minilec Booster Pump Controller Card fulfils all the requirements of a Booster Pump Control Panel. Suitable for 2 / 3 Pumps or 4 /5 Pumps. F3 BPC1 is suitable for 2/3 pumps, operates on 90-270 V AC/DC supply and has RS 485 output port.
Technical Specifications :
Input : 2, 3, 4,5 Pressure Switches, Over load relay contacts, Water Level Electrodes & Auto / Manual switches Outputs : 2 Relay outputs for 2 Pump System OR 3 relay outputs for 3 pump System and respectively for 4 & 5 pump systems. Common Alarm Relay output for Buzzer. Open Collector output : For LED indications for RUN / Trip on the panel door For LED indications for LL, HL, O / L on the panel door Operating Sequence: The key of the Booster Pumps is the Pressure Switches, which are preset according to the different pressure levels in the Pressure Tank. The water pressure in the Pressure Tank is to be maintained so that the consumers get constant pressure irrespective of the variations in the demand. As the user demand increases the respective Pressure switches activate & Booster Pumps are switched ON sequentially. *Pumps are switched off Sequentially as per decrease in demand. Role of Stand-by pump is rotated in each next cycle to ensure equal running of all pumps.
Parameter F3 BPC1 Auxiliary Supply Voltage 90-270 V AC 10% Inputs (Potential free) Pressure Switch Contacts 3 Trip Contacts 3 Water Level Inputs HLL, LL & RST (4 Electrodes) Auto / Manual Selection Alarm Mute By Front Keys Relay Outputs Pump 3 Alarm 1 Open Collector Output (24 V DC, 40 mA)
BPC Card
20 V AC 10%
TO SERIAL COMMUNICATION
RS 485 E RST LL HL O/L3 O/L2 HOOTOR NO4 C4 NO3 C3 PUMP 2 NO2 C2 PUMP 1 AUX. SUPPLY NO1 C1 Ve Ve
AUX. SUPPLY
4/5 4/5 HLL, LL & RST

DIGITAL INPUTS
PUMP 3
COM O/L1 PS3 PS2
DIGITAL OUTPUTS
Yes 4/5 1
2 4/5 4/5 1
PS1 COM
F3 BPC 1
F3 BPC 1 - OVERALL DIMENSIONS
Water Level Control (HL, LL) Pump ON Pump Trip Alarm ON AIC (Alarm Indication Cancel)
Serial Port output Indications
RS 485 Power On, Pump 1 On, Pump 2 On, Pump 3 On, 96 X 96 X 76 92 X 92 500
1 N/A HL, LL, Pump Trip, AIC 270 X 175 X 50 259.5 X 165 850
96
96
96
80
F3 BPC 1 - CUT OUT DIMENSIONS
Dimensions (mm) Overall (L x W x D) Mounting (L x W) Weight (gms)
92
92
BOOSTER PUMP CONTROLLER (3 PUMP) TIMING DIAGRAM

CYCLE 1 01 02 03 02 01 01 02 CYCLE 2 03 02 01 CYCLE 3
POWER ON
STAGE
4 01
02
03
PS 1 PS 2 PS 3
T1 T1 SB T2
24VDC
HL IND
LL IND
TRP1 TRP2 TRP3 IND IND IND
A/C IND
ALARM
ALARM
IND
COM NO
PUMP PUMP1 1IND COM NO
PUMP PUMP2 PUMP PUMP3 2IND COM NO 3IND COM NO
PMP1
T2 T2
OUTPUT
SB
PMP2
T3 SB SB T3 T3
PMP3 TRP1 TRP2 TRP3 LL RST AIC HL ALARM MUTE
INPUT
HL LL RST
TRP1 TRP2 TRP3 PS 1 PS 2 PS 3 MUTE AM 1 AM 2 AM 3 GND GND AC 20V IN
ABBREVIATIONS USED
PS1 : PRESSURE SWITCH1 PS3 : PRESSURE SWITCH3 PS2 : PRESSURE SWITCH2 TRP1 : PUMP1 TRIP TRP2 : PUMP2 TRIP TRP3 : PUMP3 TRIP LL : LOW LEVEL RST : RESTART LEVEL HL : HIGH LEVEL PMP1 : PUMP 1 PMP2 : PUMP 2 PMP3 : PUMP 3 T1 : OFF DELAY FOR PUMP1 (1-15 SEC) T2 : OFF DELAY FOR PUMP2 (1-15 SEC) T3 : OFF DELAY FOR PUMP3 (1-15 SEC) SB : STANDBY PUMP
AUX. SUPPLY
BPC CARD
49
T W I N
A C
C O N T R O L L E R
PROTOCOM-1
Twin AC Controller
Protocom 1 is useful for two AC installations in small offices / businesses, ATM centers, residential houses, for AC units of 1 or 1.5 Tons. In Logic One, only one AC is operated at a time and equal running of each AC is ensured during continuous operation. In Second logic, One or both ACs will run as per Demand. Built-in protection against UV, OV & OL for both AC units.
PROTOCOM - 1 saves energy by alternatively using only one air conditioner (or both in case of temp rise) and that too only when it is required depending upon logic selected. Two Types of different operational logics can be selected with Protocom-1 through front Keys and display. These LOGICS are as follows. During Logic # 1 operation : only one AC at a time will run for set time cycle in alternate mode. Changeover will take place only if a) Cycle time is completed; b) Running AC is tripped due to Overload; c) Over Temp condition is present for more that 10 minutes. If the room temperature keeps on rising even with the AC unit is in operation, it will energize OT alarm relay. It will stop running AC, ALARM LED will glow and switchover to another AC unit overriding present timing. Thus it also monitors and maintains the room temp. During Logic # 2 operation : one AC will be running as normal running AC for set time cycle. If temp rises above OT set point. second AC is switched on as stand-by running AC. This AC will be running until temp drops below OT-Hystersis level (LIFO). In case, both AC are running and cycle time completes, none of the AC will be switched off or no change over will take place. However if temp drops below. OT-Hystersis set point, first started AC will be made off and running AC will be considered as normal running AC (FIFO). FUNCTIONING NORMAL CYCLIC OPERATION - After Power ON POWER LED indication glows steady. Display will start showing input AC voltage, AC1 & AC2 current and Room temp with scanning time of 5 sec. AC1will become ON and will remain ON for next set time cycle. After completion of timing cycle, it will be OFF and second AC will ON. Second AC will remain ON for next set time cycle. This operation will be repeated in cyclic mode. When AC is on, respective LED glows steady. Internal timer will retain timing cycle (with resolution of 1 Hr. ) in case of power failure with built in memory retention facility. Every time any AC will be made ON after ON delay of 2 Minutes. UNDER VOLT AGE & OVER VOLTAGE : The PROTOCOM-1 offers built-in protection against under voltage (170 VAC with auto reset gap of 6 VA C) & over voltage (270 VA C with 6 VA C auto reset gap) with 4 sec. trip time delay. Upon arising one of above condition running AC will switched OFF & 'ALARM' indication turns ON. Display shows 'uV' / 'oV' indication. Once condition gets cleared, same AC will be made ON. OVER LOAD - The PROTOCOM-1 protects the AC against over load condition of the set value. Running AC will switch OFF after O/L trip time delay. 'ALARM' LED will glow, display will show 'oL' indication & Alternative AC will be switched ON. Alternate AC will operate for remained time cycle & then again earlier AC will be switched ON. OVER TEMP . - The PROTOCOM-1 unit operates the AC by sensing the room temperature with the help of built-in temperature sensor. After power ON or during running of any AC, the ambient temp is monitored and if it is above set OT level for more than 10 minutes, then 'ALARM' LED turns on, also OT ALARM relay gets energized. Then running AC is switched OFF assuming that it is unable to lower the room temp below the set level. Alternative AC will switch ON. It will operate for remaining time cycle. After completion of time cycle other AC will be switched ON. 'OT ALARM' relay remain in energized condition till the ambient temp reduces below the hystersis level of OT set point. In case LOGIC - 2 is selected, another AC will be made ON as stand by running AC. FAULT BUZZER - After arriving of above any of fault condition Fault buzzer will be ON & will be retain for 1 Minute or till clearance of fault Condition (except OL fault) whichever is earlier.
System supply Frequency Output Relay Contact Output Contact Rating Current Setting Power ON Delay Cyclic time Delay LED Indication Power On Alarm AC 1 On AC 2 On Enclosure Dimension (mm) Overall (LxWxD) Mounting (L x W) Weight Trip settings, time delay and resettings
240 V AC, 20%, 1 Ph 50 (60) Hz, 3% 1 NO + 1 NO + 1 NO 30 Amp @ 240 V AC (RLY 1 & RLY 2) 5 Amp (for RLY 3) 8-16 Amp (Variable) 2 mins., 0.5 min (Fixed) 1 To 12 hours. Green Red Green Green Sheet metal fabricated and powder coated 141 x 193.9 x 72 117 x 169.5 1000 gms.
Parameters Under Voltage Over Voltage Trip Setting 170 3 VAC (Fixed) 270 3VAC (Fixed)
Hystersis for 6 VAC 3 VAC Auto Reset Trip Time Delay 4 SEC. 0.5 SEC. Message on Display Logic Setting Fault Buzzer Alarm time Setting Keys
Aux Supply
600 %
UV Logic # 1 Logic # 2
Over Temperature 20-400 C (Settable by Keys & Display (Default Set - 300 A) 6 VAC 3 VAC 1 0 C - 50 C (Default - 30 C) 4 SEC 0.5SEC. For 120% : 30 SEC10SEC 10 Minutes For 600% : 2SEC 0.5SEC OV OL1 - For AC 1 OT OL2 - For AC 2 Single ac operation only in alternate mode. [default set] single or both ac operation based on temp. rise in alternate mode. auto reset type built in buzzer for UV, OV, OL & OT trip 60sec. 5 Sec 3 Nos of Front Keys
Over Load 8-16 AMP (Settable by Keys & Display (Default Set - 12 A) N. A.
UV
O/L
OV
AC Current 300 % (%) 120 %

100 % 0% SET OT
OT
Td2
Connection Diagram
AMB. TEMP. (C)
Td1
AC1 RLY (C - NO) AC2 RLY (C - NO) ALARM RLY (C - NO) BUZZER
T ON
T ON
T ON
T ON T ON
Td1
T ON
Td2
Td3
T ON
Td3
T ON
CYCLE END
Td4
LOGIC 1
Td4
Td4
Td4
Td4
LOGIC 2
Td4
50
T ON (on delay) - 2 min. Td1 (overload delay) - As per IDMTL char. Td2 (over temp. delay) - 10 min. Td3 (uv/ov trip delay) - 4 sec. Td4 (buzzer) - 60 sec.
ALARM ANNUNCIATORS
Minilec Microprocessor Based Alarm Annunciators are designed to keep an alert & watchful eye on your plant & processes. The entire range has been designed with an insight into the modern day manufacturing plant & its future requirements. Minilec Alarm Annunciators are equipped with microprocessor-based design, super bright LED facia windows, site selectable, programmed sequences as per ISA standard & thoughtful provisions for troubleshooting & maintenance. Dynamic, Alert & Responsive These unique advantages have helped the Minilec Annunciators to be an icon in the power T & D industry & engineering establishments in India. The world class Minilec Annunciator has made its presence felt in Overseas markets.
MODELS MICROWARN 0600, MBAS 0600, MBAS 9700, MBAS 9900, MBAS 08, Annunciation Panels, Microfacia
FEATURES
4 windows to 128 windows Integral & Split models Microprocessor based Super bright LEDs for facia Standard operating sequences Any other custom- made sequences NO-NC & Trip Non-Trip site selectable Repeat relays Supply fail annunciation / Indication Choice of 3 window sizes Choice of five colours RS 232 / RS 485 Output Port
FUNCTIONS
Continuous monitoring of input parameters Control of process through outputs & software Data acquisition & communication Data Storage & records through PC
YEARS WARRANTY!
Product Family Name Model Name Aux. Supply / Control supply voltage No. of Inputs (Windows) Operating sequence
51
A L A R M
A N N U N C I A T O R S
MBAS 0600
*
1D
1D
1D
2D
2D
2D
14B0SPO
10B8SPO
10B6SP0
28B0S0O
22B10SP0
20B16SPO
MBAS 0600 is a improved version of earlier MBAS 9400, and is available for 4 to 32 windows The Functional Features Fixed Sequence ( S1/S2/S3/S4) Potential free dry contact inputs NO/NC inputs selectable configuration Relay output for external Audible Hooter 3rd Relay (optional) for either of below mentioned features a) Ring back hooter b) Supervisory control Minilec Standard Communication Protocol The Design Features Single chip microcontroller logic Opto isolated inputs and outputs Super Bright LED window illumination High Noise immunity / isolation Switch mode power supply Self surveillance watchdog LED The Constructional Flexibility Conforming to DIN panel cutouts Replaceable snap-on window capsules Two different window size Moulded enclosures System Enclosures The MBAS 0600 annunciation systems is configured in multiples of four basic ABS moulded enclosures Size 1 D Size 2 D Size 3 D Size 4 D
Basic Standard Enclosures
Back view showing Terminal details

Optional Features Any custom built operating sequences Manned / Unmanned function MODBUS RTU/ASCII Protocol Fault Follower contact output per fault Input (NO or NC) Supply fail indication / annunciation Built-in Built-in control push buttons
Fault Input Terminals
RS 232 Port
DIP for NO/NC & Grouping Manned / Unmanned
Functional Block Diagram

Repeat Relay Terminal
Output Relays
Fuse
DIP Switches for Sequence Selection
Power Supply
PC Side software
52
A L A R M
MBAS 0600
*
3D
3D
4D
4D
312B0SPO
30B24SPO
416B0SPO
40B32SPO
Connection Diagram (FOR MAX. 32 POINT MBAS 0600.)

F1 F2 F3 F4 F5 F6 F7 F8 C F9 F10 F11 F12 F13 F14 F15 F16 C F17 F18 F19 F20 F21 F22 F23 F24 C F25 F26 F27 F28 F29 F30 F31 F32 C TEST MUTE ACK RST C TPB MPB APB RPB
TECHNICAL SPECIFICATIONS :
Supply Voltage Windows
SW
M A1 U/M A2
24 / 30 / 48 / V DC, 20-60 V AC/DC, 90-270 V AC / DC 4 / 6 / 8 / 12 / 16 / 18 / 22 / 24 / 32 30 x 30mm / 30 x 65 mm Super bright high efficiency low power consuming LED's Individual windows lens Front Replaceable RED, Yellow, Green, White & Blue Fast - 60 flashes/min. Slow - 30 flashes/min. 40 msec. Potential free contacts (NO or NC site selectable) Trip / Non Trip site selectable + 12 V DC 1 NO + 1 NO + 1 NO (optional) Integrated Auto/Manual/First-up/Ringback (optional) OR any other sequence on request 0-60 degrees C 1.5 Watts per Window (Max) AC-DC fail Annunciation or Indication / Repeat Relays / RS232 - 485 Port 1D 138 x 68 144 x 72 x 215 2D 138 x 138 144 x 144 x 215 3D 138 x 210 144 x 216 x 215 4D 138 x 282 144 x 288 x 215
Window Sizes Display Device Facia Type Window Colours Flash Rate Response Time Input Signal Grouping Interrogation Voltage Output Contacts Architecture
NORMAL SUPPLY
+
RS 485 OUTPUT
E
I3 C3 I2 C2 C1 I1
RLY-3 RLY-2 RLY-1
RC N/W RC N/W RC N/W
STAND BY HOOTER
~/+VE ~/ - VE ~/+VE ~/ - VE
E
STAND BY SUPPLY
AUX. SUPPLY AUX. SUPPLY AUX. SUPPLY
Operational Sequences (site selectable) Operational Temp. Power Consumption Optional Dimensions (mm) Panel Cutout (L x W) Overall (L x W x D)
Note 1) In Case of Normal Supply Failure, RLY-3 is for Stand by Hooter (at AC/DC fail feature) 2) For supply fail Annunciators/Indication, Window no. 01 is dedicated.
Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * CE marked products available on request.
Dimensional & Panel Cutout Details

72 F1 F2 F3 F4 72 144
F1 F2 F3 F4 F5 F6 F7 F8
72
F1 F2 F3 F4 F5 F6
1D
144
F1 F2 F3 F4
216
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F1 F2 F3 F4
144
F5 F6 F7 F8 F1 F2 F3 F4
216
F5 F6 F7 F8 F9 F10 F11
144
F5 F6 F7 F1 F2 F9 F10 F3 F4 F11 F12 F5 F6 F13 F14 F7 F8
216
F1 F2 F9 F3 F4 F11 F5 F6 F13 F7 F8 F15 F10 F17 F18 F12 F19 F20 F14 F21 F22 F16
144
2D
144
3D
288
F1 F2 F3 F4 F5 F6 F7 F8 F9 F10 F11 F12 F13 F14 F15 F16
F1 F2 F4 F6 F8 F9 F3 F5 F7
288
F10 F17 F18 F25 F26 F11 F12 F19 F20 F27 F28 F13 F14 F21 F22 F29 F30 F15 F16 F23 F24 F31 F32
144
144
4D
53
A L A R M
MBAS 9700
PSU Rack
STANDARD FEATURES Single chip micro-controller logic. Super bright LED's for window illumination. Site selectable NO/NC type fault contacts. Site selectable trip /Non trip (Grouping). Easy card replacement & hence fault diagnosis. Switch Mode Power Supply. (Suitable for Both AC/DC Supply) High noise immunity and wide input supply variation. Opto-isolated Inputs and Outputs. Site Selectable sequences. Potential free dry input contacts. Two different window sizes. Replaceable window lens & window legends. Computer linking for fault logging with printer facility for report. Self-surveillance watch dog LED. Relay output for external audible hooter. Diagnostics Menu Redundant Power Supply (Only in 19 Rack Model) CPU fail & PSU fail indication with relay output contact (Only in 19 Rack) User Friendly terminal Connectors
MCU Rack
CONSTRUCTIONAL DETAILS MBAS 9700 consist of four OPTIONAL FEATURES basic sections Different colored LED's in each 1) The Power Supply Unit (PSU window for easy differentiation Module). of critical faults. 2) The Main Control Unit (CPU + MINILEC offers its unique alarm Customized preprogrammed IOU Module). Annunciator based on the latest single chip operating sequence. 3) The Display Facia Unit micro-controller technology with serial Multi channel serial (DFU Module). communication facility. Available in 19 rack type communication 4) Computer interface. enclosure. MBAS 9700 annunciators have split architecture (8 Annunciators & single for 24, 32, 48, 64, 80, 96,112 & 128 windows. 24, 32, 48, 64, computer) 80, 96,112, & 128 window models are housed in 19 rack type Repeat Relay Card enclosures, separate for MCU & for PSU. Here choice of facia (DFU)
is of 3 types (a) Small size i.e. 30 x 30 mm and (b) Big size is 30 x 65 mm (c) 50 x 70 mm. (on request) Facia is available in multiples of 16 windows. In addition to all other standard features, MBAS 9700 has additional facility of computer linking. A serial port (RS232/RS485) THE DISPLAY FACIA THE MAIN CONTROL output is available which can be supported by an IBM compatible UNIT (DFU) UNIT (MCU) PC of minimum 386 configuration. Minilec can supply the T h e Fa c i a b l o c k i s CPU module is the Main standard software with every model or can develop suitable accessible from front (in Processing Unit of MBAS software as per customer requirements or can provide moulded enclosure) and 9700 which scans and source coding / protocol details to enable client to constitutes of window processes the incoming fault develop their own suitable software.
54
signals from the various potential free field contacts through IOU module, and drives the corresponding LED windows and the audible device in order to annunciate the fault through IOU module. The IOU module is the input & output interfacing unit. To each IOU module 16 input contacts (potential free) & 16 window LED's can be connected.
THE POWER SUPPLY UNIT (PSU) PSU converts the available power source into a regulated and filtered DC output, which is fed to the MCU Module & DFUs. The power supply can accept Specified AC or DC I/P supply, depending upon the application. Redundant Power supply is available.
capsules. The sandwiched photo film window inscriptions are press fitted on the window capsules. For 24 to 128 points system the DFUs are given separately.
A L A R M
MBAS 9700
16 Pt. DFU Big Windows 16 Pt. DFU Big Windows 16 Pt. DFU Big Windows
16 Pt. DFU : Small Windows

COMPUTER INTERFACE
The MCU unit transmits fault information to computer serially. RS232/RS485 standard is used for serial communication. Communication protocol modbus ASCII / RTU can be offered. In computer user-friendly software is written. This software offers online Date & Time setting, Legend setting, Display window & also it gives fault report with on demand printing facility.
TECHNICAL SPECIFICATIONS: 1.0 2.0 3.0 3.1 3.2 3.3 3.4 3.5 3.6 Supply voltage Supply frequency Input Fault Alarm Inputs. Fault contacts. Input interrogation voltage Input isolation Response Time Site selectable DIP for Fault type Grouping Sequence selection
4.0
4.1
20-60VDC, 90 - 270VAC/DC 50 / 60 Hz. (3%) for AC Actuation Through Fault Contacts Potential free (volt free) type +12V DC(ISO) Opto isolating device.(2 KV) 40 msec. NO/NC Trip/Non Trip Manual/Auto/Ring back (optional)/Firstup
1NO+ 1NO +1NO (optional)
Output
Output contacts
4.2 4.3 5.0 5.1
Output contact for CPU & PSU fail Contact Rating
1NC 5 amp at 240 VAC (Resistive) 24/32/40/48/64/80/96/112/128 30 mm x 30 mm For small windows 30 mm x 65 mm For big windows Red/Yellow/Green/White/Blue Fast flash - 50-60 flashes / Min Slow flash - 25-30 flashes / Min. 1.5 W per Window. (Max)
No. of windows
Windows dimensions Window Colours
Dimensional Details for Facia

288
5.2 5.3
Flash rates
Power Consumption
144
F1 F2 F3 F4
F5 F6 F7 F8
282
F9 F10 F11 F12
F13 F14 F15 F16
5.4
6.0 7.0
Sequence Serial communication
Manual, Auto, Ring back (optional), Firstup (Any Other Sequences On Request) RS232/RS485 (with modbus ASCII/RTU) optional
16 Pts. Facia Big Windows
138
Panel Cutout
144
F1 F2
144
138
F9 F10
F3 F4 F11 F12 F5 F6 F13 F14 F7 F8 F15 F16
16 Pts. Facia 138 Small Windows
Panel Cutout
55
A L A R M A N N U N C I A T O R S - M B A S 9 7 0 0
DIMENSIONAL DETAILS - MCU & PSU

D
Overall Dimensions ( DFU )

G
MODELS
PSU FRONT VIEW A PSU SIDE VIEW
Big Windows
W L D
MCU FRONT VIEW
MCU SIDE VIEW
C B
MCU & PSU for 24 to 64 windows are housed in one 19 rack.
MODELS A 128 POINTS 112 POINTS 96 POINTS 80 POINTS 64 POINTS 48 POINTS 32 POINTS 24 POINTS 57.15 57.15 57.15 57.15 57.15 57.15 57.15 57.15
MOUNTING DIMENSIONS B 465.10 419.38 373.66 327.94 434.62 388.90 292.38 292.38 C 292.38 292.38 241.58 241.58 ----------------------------D 482.60 436.88 391.16 345.44 452.12 406.40 309.88 309.88
OVERALL DIMENSIONS E 260.00 260.00 260.00 260.00 260.00 260.00 260.00 260.00 F 132.50 132.50 132.50 132.50 132.50 132.50 132.50 132.50 G 310.38 310.38 259.58 259.58 -----------------------------
128 POINT 112 POINT 96 POINT 80 POINT 64 POINT 48 POINT 32 POINT 24 POINT
144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m.
Small Windows
128 POINT 112 POINT 96 POINT 80 POINT 64 POINT 48 POINT 32 POINT 24 POINT 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 144m.m. 1152m.m. 1008m.m. 864m.m. 720m.m. 576m.m. 432m.m. 288m.m. 216m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m. 70m.m.
Q 138mm 282mm
R 6mm 6mm
PANEL CUTOUT DETAILS - DFU

128 112 96 80 64 48 32 24
Small Window Big Window
138mm 138mm
P
Q R Q R Q R Q R Q R Q R Q R Q
EXTERNAL WIRING DIAGRAM WITH REPEAT RELAY

CON2 CON3 CON4 CON5 CON6 CON7 CON8 CON9
DFU1
REPEAT RELAY CARD - 1 CON2A
DFU2
DFU3
DFU4
DFU5
DFU6
DFU7
DFU8
OFF
OFF
OFF
OFF
OFF
CON10
CON1
CON2 CON2A CON3 CON3A CON4 CON4A CON5 CON5A CON6 CON6A CON7 CON7A CON8 CON8A CON9 CON9A
CON10
ON ON ON ON ON
TO MAINS
PSU-1 PSU-2 PSU-3 PSU-4 PSU-5
IOU-1
IOU-2
IOU-3
IOU-4
IOU-5
IOU-6
IOU-7
IOU-8
MCU MODULE
PSU MODULE
COMPUTER
FOR CUSTOMER FAULT INPUTS
56
55
A L A R M
MBAS 08
New
4 Windows PB + 2 Buzzer
6 Windows PB + 2 Buzzer
7 Windows + PB
8 Windows
Most compact alarm Annunciator with improved window design and all major features of MBAS 0600 Annunciator. Models with built-in Buzzer & Push buttons also available.
Supply Voltage Supply Frequency [FOR AC] Windows Display (Window) Window Dimensions Small Big Power Consumptions Flash Rate Operating Sequence Other Features Optional Features Input Signal Input Interrogation Voltage Window Colours Output Contacts Output Contact Rating Inbuilt Push Buttons Communication Operational Temp. Limit Humidity Enclosure Unit Dimensions Overall (L x W x D) Cutout (L x W) Weight 90 to 270 VAC/DC 24 VDC /30 VDC /48VDC 50 / 60 Hz 3% 4 / 6 / 7 / 8 [max] Window lenses replaceable Legends replaceable. 37 X 17 mm. 37 X 27 mm. for 4 Windows model only
CONNECTION DIAGRAM
F1 F2 F3 F4 F5 F6 F7 F8 C TEST MUTE ACK RST C M A1 U/M A2 RS 485 OUTPUT E I3 C3 I2 C2 I1 C1

RLY-3 RLY-2 RLY-1
1.5 Watts per Window (Max)

50 - 60 Flash per min. in fast flashing 20 - 30 Flash per min. in slow flashing S1, S2, S3, S4 (Site Selectable) NO / NC and Grouping (Trip/Non trip) Selection Supervisory Contact output. Any other operating sequence. RS232 / RS485 Output Man / Unmanned Feature. Supply fail Annunciation Potential Free contacts +12 VDC Red, Green, Yellow, Blue, White. 1 NO + 1 NO [For Hooter] 1NO For Ring back or Supervisory contact (Optional) 5 Amp, 240V AC (Resistive) 4 NOS. (Test, Mute, Accept, Reset) Membrane type (Optional) RS232 / RS485 (MODBUS RTU/ASCII) (Optional) -5C to 60C Upto 95% Rh ABS moulded enclosure 96 x 96 x 76 mm 92 x 92 mm 350gm
TPB MPB APB RPB
SW
RC N/W RC N/W RC N/W
PROGRAMMING OF MBAS 08
SR. NO. KEY OPERATION 1 2 --MODE OF OPERATION Normal Run Mode WINDOW STATUS WDL STATUS As per operation Windows fast flashes for 2 to 3 sec. W1 - ON - S1 W2 - ON - S2 W3 - ON - S3 W4 - ON - S4 W - ON - NO W - OFF- NC W - ON - Group 1 W - OFF- Group 2 As per chart in Manual Flashing @ 1 flash/sec. Flashing @ 1 flash/sec.
~/+VE ~/ - VE
E
OVERALL DIMENSIONS
AUX. SUPPLY
TEST + ACK Sequence selection Pressed (for 5 Sec.)
96
96
96
80
3 4 5 6
TEST + ACK NO / NC selection Pressed (for 5 Sec.) TEST + ACK Grouping selection Pressed (for 5 Sec.) TEST + ACK Device ID selection Pressed (for 5 Sec.) Auto exit after 10 Seconds
Off
CUT OUT DIMENSIONS
Steady On Fast Flashing

92
92
57
A L A R M
MICROWARN 0600
* *
12 Windows Model
Now with Reduced depth
8 Windows Model with push button
This is a modified version of earlier Microwarn 9600 model which has been discontinued. Microwarn O600 is now more compact than before with reduced depth. Also it can have 3rd output relay (optional) for extra function. Microwarn 0600 consists of 3 basic sections: (A) The Power Pack A (B) The CPU (C) The Facia, C
K D L E
82
TECHNICAL SPECIFICATIONS:
Supply Voltage Windows Window Sizes Display Device Facia Type Window/LED Colour Flash Rate Response Time Input Signal Grouping Interrogation Voltage Output Contacts Architecture Operational Seq. Operational Temp. Power Consumption Optional Dimensions (mm) Panel Cutout (L x W) Overall (L x W x D) 24/30/48/ V DC,20-60 V AC/DC, 90-270V AC/DC 12/8/6 45 x 45 mm Super bright high efficiency low power consuming LED's Front Replaceable Standard colour available RED, Optional colours Yellow, Green Fast - 60 flashes/min. Slow - 30 flashes/min. 40 msec. Potential free contacts (NO or NC site selectable) site selectable (Trip / Non Trip) + 12 V DC 1 NO + 1 NO (optional) + 1 NO Integrated ISA Standards sequences - Auto/Manual/First-up/Ringback (optional) OR any other sequence on request -50C to 60 C 1.5 Watts per Window (Max.) AC-DC fail Annunciation Horizontal 153 x 203 166 x 216 x 82 Vertical 203 x 153 216 x 166 x 82
* CE marked products available on request.
0
B G H F
216
NOTES :J I A) COVER MOUNTING SCREWS. C) TERMINAL STRIP FAULT INPUT. E) LED BOARD. G) POWER SUPPLY CONNECTOR. I) SLOT FOR MOUNTING CLAMP . K) TERMINAL FOR EXTERNAL PUSH BUTTON.
16
B) FACIA. D) C COVER. F) DIP SWITCHES. H) FUSE J) RELAY OUTPUT. L) SMPS + CPU CARD.
A) The Power Pack : The Microwarn 0600 is powered by a highly reliable and noise free, specially designed power supply. It converts the available power source (AC/DC voltage supply) into a regulated and filtered DC output, which is fed to the annunciator unit. B) The CPU : This is the Central Processing Unit of Microwarn 0600 which scans and processes the incoming fault signals from the various potential free field contacts and drives the corresponding LED windows and the audible devices in order to announce the fault, according to the operating sequence selected. C) The Facia : This section consists of facia windows illuminated by Super Bright LEDs on occurrence of any fault. The Super Bright LEDs ensure a long and absolutely maintenance free window life along with a good visibility, and have very low power consumption. NO/NC T/NT or sequence selection DIP switches are located outside, hence programming is now possible without opening the unit. Models of 12, 8, 6 windows are available. 8 and 6 window models are with built-in push buttons.
Dimensional Details
166mm 216mm F1 166mm F5 F9 F2 F6 F3 F7 F4 F8 F1 F4 F7 F2 F3 F5 F6 F8 F9 216mm
153mm 203mm 203mm 153mm
F10 F11 F12
F10 F11 F12
Horizontal
Vertical
Panel Cutout
Panel Cutout
82mm
RRC NETWORK
RRC NETWORK
RRC NETWORK
Typical Connection Diagram

TPB SPB APB RPB
RLY-1
RLY-2
RLY-3
} } }
SILENCE COM1 COM2 NO2 COM3 TEST ACK RST
CON1 CON2
58 56
CON3
CON4
Optional Features: 3rd Supervisory Relay Built in supply fail annunciation
Note: For Microwarn 0600 with Built in supply fail annunciation over all dimensions will be Horizontal - 166 X 216 X 147 Vertical - 216 X 166 X 147. Panel Cutout will same.
~/ - VE ~/ +VE
NO1
NO3 E
F10
F11
F12
F1
F2 C
F3
F4
F5
F6
F7
F8
F9
AUX. SUPPLY
A L A R M
MICROFACIA
MBAS 9900
These are LED Facia windows with Potential input. Microfacia is available in either 4 Big or 8 Small windows size. Standard models available for 12V/24V DC and 110V/230V AC.
1 0B 6S PB
1 0B 4S PB
1 0B 4S PB
MF951
MF955
MBAS 9900 Annunciator accepts 12 / 24 V DC potential input & also provides control relay output. Added built-in buzzer & push buttons makes it complete Annunciator with control output. This output is interlocked until all fault input resets. MBAS 9900 is presently available in 4 point & 6 point small window (30 x 30mm) configuration. Both 4 point & 6 point systems come with built-in push buttons.
Microfacia are LED window assemblies for RUN, TRIP or FAULT indications. With microfacia windows the panel designers can improve aesthetic value to the panel indications in a Row / Column format. Microfacia is useful for direct operation with AC or DC voltage
PARAMETERS Supply Voltage Windows Window Sizes Display Device Facia Type Window Colours Flash Rate Response Time Input Signal Output Contacts Architecture Operational Seq. Operational Temp. Power Consumption 90-270 V AC/DC, 12 V/24 V DC +10% -15% 4/6/8 30 x 30 mm Super bright LED's Individual Windows Front Replaceable RED, Yellow, Green, White, Blue Fast - 60 flashes/min. Slow - 30 flashes/min. 40 msec. +12 V or 24 V DC Contact 1 CO + 1 CO Integrated Sequence as mentioned in text -50C to 600C 1.5 Watts per Window
PARAMETERS Auxiliary Supply Input Output Window Colours Power Consumption Dimensions (mm) Unit Dimensions (mm)Window Weight (Approx.) 12 / 24 / 110 VAC/DC / 220 V DC Potential Contact Window Facia LEDs on front RED, Yellow, Green, White, Blue 1.5 Watts per Window Overall (L x W x D) (144 x 72 x 80) for Small 30 x 30, for Big 30 x 65 mm. 250 gms.
CONNECTION DIAGRAM
OVERALL DIMENSIONS
80
Operating sequence table - MBAS 9900

MANUAL ACTION VISUAL AUDIO(N) N P .B. TEST DEP F ON ABN RN R-ABN N ABN SILENCE N. A. F N. A. OFF N ABN ACCEPT N. A. N. A. S OFF R-N R-ABN BEFORE RESET S OFF N ABN RESET OFF F OFF ON REL OFF F OFF ON
OFF OFF
F ON
S OFF
ABBREVIATIONS N ABN RN. RABNS
: NORMAL ABNORMAL RETURN TO NORMAL RETURN TO ABNORMAL
AUDIO(N) DEP . REL. N.A. F
S STEADY ON NORMAL BUZZER DEPRESSED RELEASED NOT APPLICABLE FLASH
Dimensional Details
72 mm F1 F2 F3 F4 F5 F6 144 mm 138 mm 68 mm
Fault Inputs
Connection Diagram
F C 6 2 F 5
C O M
N O 2 N C 2
A A A A A A A A
Output Relay 2
F8 F7 F6 F5 F4 F3 F2 F1 -ve
W8 W7 W6 W5 W4 W3 W2 W1
144
Unit Panel
PANEL CUTOUT
68
TERMINAL STRIP
Output Relay 1
F C 4 1
Panel Cutout
72 mm
F 3 F 2
N O 1 N C 1
138
F D 1
T E S T M U T E
/+
Aux. Supply
/-
Potential Inputs
144 mm
A C K R S T
TM2
TM2
215 mm
TM1
FUSE
C
TM1
REAR VIEW
59
A L A R M
OPTIONAL ACCESSORIES
Repeat Relay Card
STANDARD OPERATING SEQUENCES

The MINILEC Annunciation systems are programmed to operate as per following operating sequences confirming to ISA standards. Other sequences / non standard sequences are given as per customers requirement. Minilec Sequence Code S1 S2 S3 S4 Operating Sequence Title Manual Reset Auto Reset Ringback First UP
1. 2.
ISA Std. Code M1 A1 R1-12 F2M-1

Test, Silence Accept, Reset Push Buttons are external. Audible alarm can be silenced by pressing Silence (Mute) Push button. Manual reset of Accepted faults after process conditions return to normal. Operation test provided.
External Repeat Relay Cards can be connected for remote annunciation or interfacing with SCADA or DCS hardware. These cards are connected by plug-in type pre-fab cables. Repeat Relay Card is suitable for NO type Fault contacts only.
43.0 25 85 50
SEQUENCE S1 : Manual Reset (M1)

P NORMAL
RESET WHILE NORMAL
10
180 190
V OFF A SILENT
TO ABNORMAL
P ABNORMAL / NORMAL V STEADY A SILENT P ABNORMAL

ACCEPT
ACCEPT
P ABNORMAL / TEST
Manned / Unmanned Facility

This feature allows disabling the audio & visual indication on fault occurrence if the station is unmanned. The annunciator registers & records all faults occurring during unmanned mode and displays again manned mode.
M A1 U/M A2 S
3.
V FLASHING A AUDIBLE / NORMAL V FLASHING A SILENT
4.
SILENCE / MUTE
SEQUENCE S2 : Auto Reset (A1)

P NORMAL
RETURN TO NORMAL
1.
TO ABNORMAL
V OFF A SILENT
2.
P ABNORMAL V STEADY A SILENT P ABNORMAL

ACCEPT
P ABNORMAL ACCEPT / TEST V FLASHING A AUDIBLE
3.
/ NORMAL V FLASHING A SILENT

SILENCE / MUTE
4.
Test, Silence Accept, Reset Push Buttons are external. Audible alarm can be silenced by pressing Silence (Mute) Push button. Automatic reset of Accepted faults after process conditions return to normal. Operation test provided.
RS 232 / 485 Convertor

This is a universal convertor for converting RS 232 serial port to RS 485 serial port or vice versa. It operates on 230 AC supply and is to be used with Minilec make interconnecting cables for Minilec annunciators & for PC.
Electronic / Industrial Hooter

1. Test, Silence Accept, Reset Push Buttons are external. Alarm & ringback Audible devices. Audible device or ringback alarm can be silenced by pressing Silence (Mute) Push button. Ringback visual & audible alarm when process status returns to normal. Operation test provided.
SEQUENCE S3 : Ringback (R1-12)

P NORMAL
ACCEPT WHILE NORMAL
Electronic Hooters with tone & volume control are supplied. Suitable for AC or DC supply Standard 96 x 96 enclosure.
V OFF A OFF RB SILENT

RETURN TO ABNORMAL
TO ABNORMAL
2. 3.
ANNUNCIATOR PANELS
Often Alarm Annunciators are required to be housed in a suitable cubical and many times such control panel consists of only Alarm Annunciators. Minilec offers Alarm Annunciators along with control panels. This includes design of control panel, fabrication, painting, assembly of Alarm Annunciators and assistance during installation and commissioning. Retrofitting work by replacing old annunciation system with latest design and for expansion in power stations, substations, process plants as also standard Annunciation Panels for plants and equipments can be catered to. The Minilec Panel Advantages Complete in-house design, assembly of Annunciator Panels. Software capability for automisation to meet project specifications. Component layout as per standards & safety requirements. Powder coated MS or Aluminum Rack Panels with quality panel wiring.
P ABNORMAL V SLOW FLASH A OFF RB AUDIBLE

RETURN TO NORMAL
RETURN TO NORMAL
P ABNORMAL / TEST V FAST FLASH A AUDIBLE RB SILENT
4.
P ABNORMAL V STEADY A SILENT RB SILENT

ACCEPT WHILE ABNORMAL
5.
SEQUENCE S4 : First Out Manual Reset (F2M-1)

P NORMAL
RESET WHILE NORMAL
1. 2. 3. 4.
V OFF A SILENT
FIRST TO ABNORMAL
P ABNORMAL V STEADY A SILENT ACCEPT
MUTE
SUBSEQUENT TO ABNORMAL
P ABNORMAL / TEST V FLASHING A AUDIBLE
P ABNORMAL V STEADY A AUDIBLE

ACCEPT (FIRST-OUT RESET)
Test, Silence Accept, Reset Push Buttons are external. First-out flashing and subsequent steady. Manual reset of Accepted faults when process status return to normal. Operation test provided.
P ABNORMAL
ACCEPT (FIRST-OUT RESET)
V FLASHING A SILENT
SILENCE / MUTE
Note: P : Process Status, V : Visual Alarm Status, A : Audible Alarm Status, RB : Ringback audible alarm status.
60
SOFT STARTERS
Three phase asynchronous motors are used in industry due to its simple construction and low maintenance operation. However, torque and motor current during the starting of a three-phase asynchronous squirrel-cage motor is usually not very favorable. Therefore electronic starters, like EMS, are used to reduce the excessively high starting currents. By limiting the accelerating torque, mechanical stress on the material to be conveyed or processed, and consequently on all mechanical parts of drive and driven machine, is reduced. By starting motor at low voltage and avoiding large current peaks during starting with current limit feature, the cost of electricity may also be reduced.
MODELS D3 EMS1, EMS2000, EMS-MMI

FEATURES
Suitable for motor ratings from 2HP 75 HP Soft start and Soft stop Reduced voltage start with current limit Various modes of starting MMI (Man Machine Interface) along with PC communication Equipped with important motor protection functions True RMS Measurement and display of electrical parameters
Product Family Name Model Name System Name System Supply Voltage Aux. Supply / Control supply voltage Motor rating (HP / KW) Motor applications
61
S O F T S T A R T E R S
EMS 2000
Minilec introduces a new range of Electronic Motor Starter - EMS2000. These newly introduced Electronic Soft Starter are packed with unique features and are designed for a stand-alone applications. EMS 2000 is equipped with various options for Starting as per load types and also offers protection to motor.
Power Range (KW / HP) Nominal Current (Amp) Aux. Supply Voltage System Supply Line Frequency Bypass facility Start Mode
Current Limit % In (FLA) Ramp Up Time (Sec.) Ramp Down Time (Sec.) Protections
Operating Temp. Dimensions Overall (L x W x D) Mounting (L x W) Weight in Kgs (Approx.) Communication Protocol
Fault Overload Twice of start time Lock rotor Single Phase, Reverse Phase Heat sink over SCR Short / Open, Unit overheat Temperature Overload (IDMTL), Class 2 in run Under voltage Under Voltage, Lock Rotor 5 * IL < 5ms SCR short 0 to 45C SCR open Single phase Please see table below Reverse phase
From 7.5 KW/10 HP Up to 55 KW/75 HP 16 Amps. - 96 Amps. (Max) In-Built 415V AC (-20% + 15%) 50 Hz 3% External Contactor Normal High Volt Start Normal Low Volt Start Short Kick with Low Volt start Short Kick with High Volt start Long Kick with Low Volt start Long Kick with High Volt start Range 150% to 350% of In (POT) 1, 5, 10, 15, 20, 30, 45, 60 sec.
Protections Eletronic over load protection - Adjustable range : 40% - 100% ( 100% = 5A, i.e. secondary of external CT ) Under voltage (-20% 1% of system supply) SCR short/open fault protection 3.5 1.5 sec Single phase protection 3.5 1.5 sec Reverse phase protection 3.5 1.5 sec Locked Rotor (for current above 500% to trip within 5 Sec. Heat - sink over temperature (750 C 50 C) Faults and Indications To understand the fault indications refer following table. Led Under voltage / overload Under voltage / overload Under voltage / overload Under voltage / overload Single phase / SCR fault Single phase / SCR fault Single phase / SCR fault Trip relay ON Indication Flashing Flashing Flashing Steady ON Flashing Flashing Steady ON Steady ON
Controls (External / Remote) Start Stop (soft stop also valid in bypass mode) Emergency stop / system reset (free run to stop) Relay output Mains relay By pass Contactor relay Trip relay Typical fields of application for "EMS 2000" include. Electrical drives for processing materials which are sensitive to jerking and pulling. Pump drives. Drives with long periods of operation under no-load condition. Machines with transmission systems, belt or chain drives. Drives with large inertia. Typical equipment used with the EMS 2000 are : Fans Blowers Compressors Centrifugal pumps Conveyor belts Cranes (OH)
N.A. N.A.
Features Soft Start - Adjustable soft start time range : 1 - 60 sec. Soft Stop - Twice of start time Normal high volt start. Kick start Adjustable kick duration 400/800 ms. Current limit: Adjustable range : 150%350% of FLA, (100% = 5A, of secondary of external CT) Energy save ( PFC ) By pass Enable/Disable
Normal Low Volt Start (without Kick)
Normal High Volt Start (without Kick)
Short Duration Kick With High Volt Start
voltage
voltage
100%
voltage
0.4 sec 100 % 90%
100% - - - - - - - -
50%
40% 0% time
50%
0%
time
0%
time
Size, Mounting & Weight
Model
Size (LxWxD) in mm
Mounting (LxW) in mm 350x170 350x170 350x170 395x170
Weight in kgs 9.0
External CT
R Y B
MINUTES
100 10 8 6 4 2 1 50 40
IDMTL O/L curve

LOCK ROTOR curve
10HP-20HP 392x223x195 30HP-40HP 392x223x235 50HP-60HP 392x223x235 75HP 415x223x250
OLR
11.3 12.0 16.5

Bypass Contactor
MAINS Contactor
TIME
EMS 2000
ON Emergency STOP / Reset
SECONDS
30 20 10 8 6 4 2 1 5 msec 0
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MOTOR
EMS-MMI
This is an advanced version of EMS 2000 with Man Machine Interface. It displays true RMS value of electrical parameters and motor status along with motor run hours. The programing facility enables easy & user friendly settings EMS-MMI offers all important protections to the motor. All Parameters & events can be Communicated to PC for data logging.
Power Range (KW / HP) Nominal Current (Amp) Aux. Supply Voltage System Supply Line Frequency Bypass facility Start Mode
Current Limit % In (FLA) Ramp Up Time (Sec.) Ramp Down Time (Sec.) Protections (fix)
Operating Temp. Device Dimensions Weight (Approx.) Communication Protocol
7.5 KW / 10 HP 16 Amp. 90-270V AC / DC 415V AC -20%+15%, 3 Ph, 4 Wire 50 Hz 3% External Contactor Normal High Volt Start Normal Low Volt Start Short Kick with Low Volt start Short Kick with High Volt start Long Kick with Low Volt start Long Kick with High Volt start Range 150% to 350% of FLA 1 to 60 sec 1 to 60 sec Single Phase, Reverse Phase SCR Short / Open, Unit overheat, Programable Overload (IDMTL) Class 10/10 A 40% to 100% of FLA Under Voltage (320-400 V) Over Voltage (400-500 V) Lock Rotor 5 * IL < 1sec 0 to 45C 350 x 210 x 195 mm. 10 Kg. RS 232 / RS 485 MODBUS ASCII / RTU
Displays 4 Digit, 7 Segment
Overload trip characteristics
LED Digital Inputs & Outputs Programming Keys Control Keys Local Remote Relay Output (1 NO) (resistive - 5 A 230 Vac & 5 A 30 Vdc) Communication Mode Protocols Baud Rate Device Address
Input Voltage (true RMS) Motor Current (true RMS) Supply Frequency Kilowatt (run Mode Only) Motor Run Hour Heatsink Temperature 0 Vin, Amp, Hz, Kw, M-hr, c Up, Shift, Escape, Enter Soft Start, Soft Stop, Fault Reset, Emergency Stop. Soft Start, Soft Stop, Fault Reset, Emergency Stop Mains On Relay, Bypass Relay, Trip Relay RS 232 (default) / RS 485 Local, Monitor (default) Modbus - ASCII (default) / RTU 1200 / 4800 / 9600 (default) / 19200 / 38400 1 To 32 (in Steps of 1 Unit)
130 120 110 100 90 80

Time ( sec )
70 60 50
Clas s 10
40 30
Clas s 10A
20 10 0 100 150 200 250 300 350 400 450 500 550 600
% overload
Long Duration Kick With Low Volt Start

voltage
Short Duration Kick With Low Volt Start

voltage
Long Duration Kick With High Volt Start

voltage
0.8 sec 100% 90%
0.4 sec 100% 90%

100% 90%
0.8 sec.
40%
40% 0%
time
50%
0%
time
0%
time
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D3 EMS1
This is a Small size soft starter with DIN-Rail mounting feature ideally suitable for light duty small motor applications D3 EMS1 Controls voltage of 2 phases, with facility for adjusting Soft Start, Soft Stop times and Starting Torque.
Power Range (KW / HP) Nominal Current (Amp) Control. Supply Voltage System Supply Line Frequency Bypass facility Start Mode Current Limit % In (FLA) Ramp Up Time (Sec.) Ramp Down Time (Sec.) Initial Torque Protections Operating Temp. Device Dimensions (mm) Weight in Kgs (Approx.) Communication Protocol
1.5 KW / 2 HP , 2.2 KW / 3 HP , 3.7 KW / 5 HP 8 Amps. Max.

24-110V AC/DC (+15% - 20%) 110-415V AC (+15% - 20%)
415V AC + 15% - 20% 50/60 Hz 3% Built-in (Via Internal Contactor Relay) Reduced Volt Start N.A. Adjustable from 0.5 to 10 Sec.(25%) Adjustable from 0.5 to 10 Sec.(25%) 0% - 80% N.A. 0C to 45C Overall (L x W x D) 76 x 82 x 115 (mm) 340 gms (approx.) N.A. N.A.
With this soft starter 3-phase motors with nominal load currents upto 8 A can be soft-started and / or soft-stopped,thus reducing the inrush current and eliminating the damaging effects of high starting current surges. This is a compact starting device for small motors and hence there is room for more products on a given mounting platform. It is easy to install and to adjust because access for connections and adjustments is from the front. Starting and stopping time as well as initial torque can be independently adjusted by built-in potentiometers. FEATURES 1) Reduced in rush current and mechanical shock 2) Soft, smooth, step-less acceleration & deceleration 3) Soft Start Time, Soft Stop Time, Initial Torque independently settable by means of potentiometer 4) Built-in by pass relay (For by passing SCR) 5) Easy to install and operate 6) Millions of switching cycles 7) Compact, lightweight 8) DIN-rail mounting (35mm)
MOTOR VOLTAGE (TORQUE) RAMP-UP 100% Initial Torque up to 80 % of nominal torque 0.5-10 SEC 0.5-10 SEC RAMP-DOWN
9) LED indications for 3-ph ON, Ramp up / Ramp down and Run CONTROL AND SETTINGS D3EMS 1 has three potentiometers control on its front. 1) Ramp up : To set ramp up time ( 0.5 to 10 Sec. ) 2) Ramp down : To set ramp down time ( 0.5 to 10 Sec. ) 3) Initial torque : To set initial torque of the motor ( 0 to 80% )
TIME
Set Ramp - up time and Initial Torque such that motor will start without jerk and humming noise. FUNCTIONAL DESCRIPTION Soft Start : During ramp-up, the soft starter will gradually increase the voltage to the motor until it reaches full line voltage. The motor speed will depend on the actual load on the motor shaft. Initial Torque : The initial torque is used to set starting voltage. This way it is possible to adapt the soft starter to an application requiring a higher starting torque. It can be adjusted from 0 to 80% of nominal torque.
SYSTEM SUPPLY CONTROL SUPPLY 3-PH ON GREEN LED RU/RD RED LED RUN YELLOW LED INITIAL TORQUE ( 0 - 80%) (80%) (50%) (0%)
START
STOP
TEST(R-up)
TEST(R-dn)
Softstop : During ramp-down, Soft starter gradually reduce the voltage to the motor thus reducing the torque and current. The soft stop feature is advantageous to avoid water hammering and caviation on pumps and to avoid goods tilting on conveyors. It is typically used on motor application where a smooth start and / or stop is advantageous there by reduce the wear on gear and belt / chain drives. It is used for light duty applications such as small conveyors, bottle washers, pumpbore, slicer etc. PROTECTION This unit does not provide any protection.Hence user has to take care of necessary protections.
1 2 3 4 5 6 7 8
L1 L2 L3 24 - 110V 110 - 415V
1sec RUN
1sec
18 17 16
Ru (0.5-10sec)
Rd (0.5-10sec)
U V W
10
11 20
12 21
13 22
14 23
15 24
16 25
17 26
18 27
64
19
VARIABLE FREQUENCY AC DRIVE
PSD 300 / VSD 300 Indigenously designed Variable Frequency Drive series is of high performance general purpose inverters that incorporate Space Vector Modulation & IGBT technology. The output closely approximates a sinusoidal current wave form to allow variable speed control of any conventional squirrel cage induction motor & are equipped with most of user friendly function & features to enhance in utility. PSD300 / VSD 300 have easy to operate keypad for parameter setting. Speed selection, external control & facility to connect RS-232 serial port (optional).
MODELS PSD 301, PSD 302, PSD 303, PSD 305, PSD 308, PSD 315 VSD 303, VSD 305, VSD 308, VSD 315
FEATURES
Suitable for motor rating from 1 to 15 Hp. Variable speed control. Equipped with important protection function. Communication facility. Display of electrical parameter.
Input Supply (V & Hz) Motor Rating Motor Application Speed Variation Range Accel./Decel. Time No. of Starts/Stops per hour/shift/Day For replacement or new requirement Accessories Needed
65
PROCESS / PLANT MONITORING & CONTROL

MINIDRIVE PSD 300
Minilec offers various advantages of indigenous design for different applications with suitable protection.
Variable Frequency AC DRIVES (PSD 300 SERIES) Model Name PSD 301 PSD 302 PSD 303 PSD 305 PSD 308 PSD 315 Horse Power 1 2 3 5 7.5 15 Rated 0.75 1.5 2.2 3.7 5.5 11.25 Motor (KW) Rated 2.3 3.8 5.2 8.8 13.0 26 Current (Amp) Input Voltage AC 3 Phase, 380-460V +/-10%, 50/60Hz +/-5% Output Voltage AC 3 Phase, 0V - Proportionate to INPUT V Model Coding PSD
Model PSD series
Mechanical Details
Model Name PSD 301 PSD 302 PSD 303 PSD 305 PSD 308 PSD 315 Over all Dimensions (In mm) Width (W) 182 182 196 196 214 214 Depth (D) 195 195 195 195 232 237 Height (H) 232 232 232 232 235 360 Mounting Dimensions (In mm) Width (W) 180 180 194 194 211 211 Depth (D) 195 195 195 195 232 237 Height (H) 268 268 268 268 272 397
3
Rated Voltage 3 : 415
01
Applicable Motor Output 01 : 1HP (0.75 KW) 02 : 2HP (1.5 KW) 03 : 3HP (2.2 KW) 05 : 5HP (3.7 KW) 08 : 7.5HP (5.5 KW) 15 : 15HP (11.25 KW)
Dynamic Braking IGBT (Need to connect external Braking Resistor), Ground Fault protection using external optional ZCT. Digital Operator Monitor : Frequency command, output frequency, output current, Output Voltage, Speed, DC Bus Voltage, Rotating Direction Analog Output Monitor : Analog output (0-10V), Possible to select output frequency & Setting Frequency, Output voltage, DC Bus Voltage Maximum operating frequency Torque boost Stall prevention during Accel. / Decal. / constant speed Auto restart function Built in AVR function 7 - Button keypad for easy operation One output relay contact for trip / control circuit. 2. Environment Condition Location : Indoor (protected from corrosive gas and dust), Ambient Temperature : 0C - 40C, Cooling : Forced air-cooling, 8 V/F Patterns, One pattern Programmable. 8-step multispeed (applicable for built in Timer with sequence control). Accessories Ground Fault Protection - ZCT, EMI Filter, DC Braking Resistor, Communication Software, RS232 to RS485 Converter.
BRAKING RESISTOR P R
A. Basic Specifications 1. Control Characteristics Carrier Frequency Frequency Control Range Frequency Accuracy
Frequency Resolution Frequency Setting Control ACCEL. / DECEL. Time V/F pattern 2. Protection Functions Instantaneous Over current Motor Overload Protection DC Link Over Voltage DC Link Under Voltage Protection Heat Sink Fin Overheat B. Functional Specifications 1. Operation Input Signal Operating Signal : Forward / Reverse Operation, Individual Command Reset : Released Protection while the Protection is Operating Multifunction Input (SP1, SP2, SP3) : Multispeed 1 Multispeed 2 Multispeed 3 Jog Frequency Reference Emergency stop Base block Energy saving Sequence control Serial Communication : RS232 Modbus RTU Protocol Output signal : Trip relay fault output : 250VAC 1A, 30VDC 1A or less (For OL1 only) Sync relay : 30V, 35mA Built-in Function : Upper / Lower limit, frequency meter calibration, Torque boost, Energy save, Process timer, AVR, DC injection braking, Built in
66
INPUT MCB
L1(R)
PSD DRIVE
CON1 of Display T1(U) T2(V) T3(W) DIGITAL OPERATOR (E) L2(S) L3(T) TM2
INPUT SUPPLY
FWD REV SP1 SP2 SP3 RST COM
1 1 1 1 1 1
2 2 2 2 2 2
5 6 8 9 10 11 7 1
INDUCTION MOTOR
5 3 4 1 2 RELAY
16 14 15
FAULT RELAY 250VAC 1A (30VDC 1A)
+ SYNC
13 MULTIFUNCTION OUTPUT
1
FREQUENCY COMMAND POTENTIOMETER

3
2 3 4
(24VDC 35mA)
12 - SYNC
FREQUENCY METER
1 + + 2 CON4
GROUND FAULT OPERATION
PROCESS / PLANT MONITORING & CONTROL

MINIDRIVE VSD 300
Minilec offers various advantages of indigenous design for different applications with suitable protection.
Variable Frequency AC Drive (VSD 300 SERIES) Model Name Horse Power Rated Motor (KW) Rated Current (Amp) Input Voltage Output Voltage Model Coding VSD
Model VSD series
VSD 303 3 2.2 5.2
VSD 305 5 3.7 8.8
VSD 308 7.5 5.5 13.0
VSD 315 15 11.25 26
Save, Process Timer, DC Injection Frequency, Auto tune at Stop Mode, Stall Prevention, 100% Torque in overall range starting at 5 Hz, Built-in Dynamic Breaking of IGBT (Need to connect External Resistor between P & BR points) Digital Operator Mode: Frequency Command, Output Frequency, Output Current, Output Voltage, Speed, DC Bus Voltage, Rotating Direction Analog Output Monitor: Analog Output (0 - 10 V), possible to select Output Frequency, Output Voltage, DC Bus Voltage Maximum Operating Frequency, Torque Boost, Stall Prevention during Accel. / Decal. / Constant Speed, Auto Restart Function, Built in AVR Function, 7 - Button keypad for easy operation, One output relay contact for trip /control circuit. 2. Environmental Condition: Location: Indoor (protected from corrosive gas & dust), Ambient Temperature: 0C - 40C, Cooling: Forced Air - Cooling Accessories: Ground Fault Protection - ZCT, EMI Filter, DC Breaking Resistor, Communication Software, RS 232 to RS 485 converter. Mechanical Data Model Name VSD 303 VSD 305 Over all Dimensions (In mm) Width (W) 197 197 Depth (D) 195 195 Height (H) 268 268 Mounting Dimensions (In mm) Width (W) 116 116 Height (H) 253 253
BRAKING RESISTOR
AC 3 Phase, 415 V+/-10%, 50Hz +/-5% AC 3 Phase, 0V - Proportionate to INPUT V
3
Rated Voltage 3 : 415
03
Applicable Motor Output 03 : 3HP (2.2 KW) 05 : 5HP (3.7 KW) 08 : 7.5HP (5.5 KW) 15 : 15HP (11.25 KW)
A. Basic Specifications 1. Control Characteristics Carrier Frequency, Frequency Control Range, Frequency Accuracy, Frequency Resolution, Frequency Setting Control, ACCEL. / DECEL. Time, Vector Control. 2. Protection Functions Instantaneous Over Current, Motor Over Load Protection, DC Link Over Voltage, DC Link Under Voltage, Heat Sink Fin Overheat. B. Functional Specifications. 1. Operation Input Signal Operating Signal: Forward / Reverse Operation, Individual Command Reset: Released protection while the protection is operating Multifunction Input (SP1, SP2, SP3): Multi-speed 1, Multi-speed 2, Multispeed 3, Jog Frequency Reference, Emergency Stop, Base Block, Auto Tune, Timed Sequence Control Serial Communication: RS 232 with MODBUS RTU Protocol Output Signal: Trip Relay fault output : 250 VAC 1A, 30 VDC 1 A or less (For OL1 only) Sync Signal: Transistor Output, external 30 V, 50 mA. Built-in Function: Upper / Lower Limit, Frequency meter calibration, Energy
VSD 308 214 232 273 130 255
VSD 315 214 237 397 130 380
INPUT MCB
ZCT
EMIF
L1(R)
BR
VSD INVERTER
INPUT
L2(S) T1(U) T2(V) DIGITAL OPERATOR TO CON4 FWD REV SP1 SP2 SP3 RST COM TM2 5 6 8 9 10 11 7 3 1 2 T3(W) (E)
SUPPLY
L3(T)
CON1
5 4
16 14 FAULT RELAY 250VAC 1A (30VDC 1A) 15
INDUCTION MOTOR
RELAY SPDT
13 1 FREQUENCY COMMAND POTENTIOMETER 2

1
+ SYN MULTIFUNCTION OUTPUT (35VDC 50mA)
12
- SYN
RS232/485 CONNECTOR
CON9
+
FREQUENCY METER
4 3
1
CON4
GROUND FAULT OPERATION
67
New
PRINTED CIRCUIT BOARD
Single side Printed Circuit Board
PCB Type Laminate Type Laminate Thickness (mm) Copper clad Thickness (microns) Finish Legend Mechanical Input Drilling Special processes
: : : : : : : : : :
Single Side FR1/ FR2/CEM1/ FR4 0.8 / 1.6 / 2.4 18 / 35 / 70 SMOBC-HASL On one side V-Grooving, CNC Routing Films / Gerber NC Drill file Selective Nickel, Gold plating RoHS compliant soldering
High quality professional grade PCB RoHS Compliance Well defined process flow Rigorous quality control Complete new facility with latest machines Enhanced process and quality control
68
PRODUCTS FOR AGRI SECTOR
Minilec offers a range of products for protection of water pumps used by farmers. These are primarily to monitor incoming 3-phase supply for Single Phasing, Reverse Phasing and unbalanced supply and stop the pump in case of any fault. Additional features in some models include auto restarting. The products are specifically produced for marketing and use in India only.
MODELS VSP2, VSP3, Autoswitch-2, Autoswitch-4, Autoswitch-5, Autoswitch-6, F3 PGA1
FEATURES

Monitor incoming 3-phase supply Models with pre-wired connections Easy to fit inside most motor starters Switch for Auto-Manual operations Switch provision either built-in or external Adjustable on time delay All protections in auto & manual modes Built-in timer for star-delta operation
Single Phasing Reverse Phasing Unbalanced supply Dry running On Delay to avoid immediate restarting of pumps during auto mode
Product Family Name Model Name System Supply Voltage Aux. Supply / Control supply voltage Motor rating (HP / KW) Motor applications
69
P R O D U C T S F O R A G R I S E C T O R
VSP2 VSP3 Auto switch - 2
Smallest size of single phasing preventor Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact Suitable for any HP/kW rating monoblock pumps
Supply Voltage Output Relay Contact Output Contact Rating Unbalance Trip Setting Trip Time Delay For unbalance Dry Run Setting On Time Delay Star-Delta Changeover Time Delay Resetting Auto Switch Enclosure Dimensions (mm) Overall ( H x W x D ) Mounting Mounting Weight Level sensor Quantity Dimensions Operating Conditions Temperature Humidity 415 VAC 20%, 50 Hz 3% 1 NO 5 Amp, 240 VAC (RESISTIVE) 40 V 6 V 3.5 sec. 1.5 sec. N.A. N.A. N.A. Auto Reset N. A. HIP moulded, with Nylon connector strip 103 x 66 x 43 91 x 48 Panel Mounting 260gms -5 C TO + 60 C Upto 95% Rh
Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact Suitable for any HP/kW rating monoblock pumps Pre-wired terminals for easy connections
Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact On time delay 1/3/5 Minutes (Fixed) Auto-Manual switch built-in on front. Suitable for any HP/kW rating pumps. Prewired terminals for easy connections
200 - 450, 50 Hz 3% 1 NO 5 Amp, 240 VAC (RESISTIVE) 50 V 10 VAC 4 sec 2 sec N.A. 1 / 3 / 5 min N.A. Auto Reset Present Housing: HIP / Mounting Clamp: Nylon 6 102 X 35 X 81 mm 90 mm Centre to Centre Panel Mounting 300gms -5 C TO + 60 C Upto 95% Rh
415V AC 20%, 50 Hz 3% 1 NO 5 Amp, 240 VAC (RESISTIVE) 50 V 10 VAC 3.5 sec. 1.5 sec. N.A. N.A. N.A. Auto Reset N. A. HIP moulded 103 x 66 x 43 91 x 48 Panel Mounting 250gms -5 C TO + 60 C Upto 95% Rh
R Y B
X X X X X X
Remove this link
R Y B
R
X X X X X X
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P R O D U C T S F O R A G R I S E C T O R
Auto switch - 4 Auto switch - 5 Auto switch - 6 F3 PGA1
Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact On time delay 1 to 10 Minutes (Adjustable) Auto-Manual switch built-in on front. Suitable for any HP/kW rating pumps. Pre-wired terminals for easy connections
200 - 450, 50 Hz 3% 1 NO 5 Amp, 240 VAC (RESISTIVE) 50 V 10 VAC 4 sec 2 sec N.A. 1 to 10 min N.A. Auto Reset Present Housing: HIP / Mounting Clamp: Nylon 6 102 X 35 X 81 mm 90 mm Centre to Centre Panel Mounting 300gms -5 C TO + 60 C Upto 95% Rh
Single phasing, reverse phasing, unbalanced supply Auto reset, 1 NO output contact, On time delay 1 to 10 Minutes (Adjustable), Provision for connecting Auto-Manual switch externally, Suitable for any HP/kW rating pumps, Pre-wired terminals for easy connections
200 - 450, 50 Hz 3% 1 NO 5 Amp, 240 VAC (RESISTIVE) 50 V 10 VAC 4 Sec 2 Sec N.A. 1 to 10 min N.A. Auto Reset To be connected externally Housing: HIP / Mounting Clamp: Nylon 6 102 X 35 X 81 mm 90 mm Centre to Centre Panel Mounting 300gms -5 C TO + 60 C Upto 95% Rh
Single phasing, reverse phasing, unbalanced supply, Auto reset, 1 NO + 1 NO output contact,On time delay 2 to 3 Minutes (fixed), Star Delta Changeover Timer, Auto-Manual switch built-in on front, Suitable for any HP/kW rating pumps, Pre-wired terminals for easy connections
200 - 450, 50 Hz 3% 1 NO + 1 NO 5 Amp, 240 VAC (RESISTIVE) 50V 10V 3.5 Sec 1.5 Sec N.A. 2 to 3 minutes [In auto mode] 5 to 7 Sec. Auto Reset Present Housing: HIP / Mounting Clamp: Nylon 6 102 x 35 x 81 90 mm Centre to Centre Panel Mounting 300gms (Approx.) -5 C TO + 60 C Upto 95% Rh
Autoswitch with dry run protection. Auto reset for phase failure faults & manual reset for dry run. Auto/Manual switch. 1 CO output contact. 20 Amps. inbuilt CT, Indications Relay ON Green, Dry run Red, Pre-wired terminals for easy connections
200 - 450, 50 Hz 3% 1 CO 5 Amp, 240 VAC (RESISTIVE) 50 V 10 V 4 Sec 2 Sec 50% (10%) of set current 1 Min (In Auto mode) N.A. Auto for SP/UB/RP & Manual Reset for Dry run Present (D2-03) ABS 76 x 56.5 x 117.5 67 x 46 Flush Mounting 350gms -5 C TO + 60 C Upto 95% Rh
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71
Pune - The City of Minilec

Pune has the sixth largest metropolitan economy and the highest per capita income in India, with the least income disparity between the rich and poor. This city is often addressed with the twin title of 'Oxford of the east' and 'Detroit of India'. Besides being a cultural capital of Western India, Pune is also an industrial and IT hub Pune is well connected by road, rail, and air to all major cities in India. Pune has an international airport, two important railway junctions and three major state and inter-state bus junctions. Pune has a light rail/ skybus /light metro rail proposal for implementation The Pirangoot Industrial estate is located to the west of the city of Pune. It is a clean and green area blessed with picturesque mountains. Minilec is located in the heart of green Pirangoot, about 15 Km. from Pune
Shaniwar Wada
Pune University
Yashprabha associate companies The Intech Group Statfield Equipments Pvt. Ltd.: Pioneers in India in surface finishing equipments. Intech Surface Coating Pvt. Ltd: Involved in industrial paint-shop technology and products. Intech Auto-Stores and Conveyors Pvt. Ltd: Industrial products for material-flow management. The Mint Group Mint Biofuels Pvt. Ltd.: Manufacturers of biodiesel and its bio-products Yashaprabha Agro Pvt. Ltd.: Cultivation & management of biofuel plantations. Intech Energy Pvt. Ltd.: Manufacture and erection of biofuel plants and machinery Suyash Charitable Trust: Working for social and financial upliftment of tribals in India.
R
Mumbai Pune
Minilec (India) Pvt. Ltd.

S. No. 1073/1,2,3 Mutha Road, Pirangoot, Pune- 412 111 (India) Tel. : +91 - 20 - 22922162/ 22922354 - 57 Fax : +91- 20 - 22922134 Email : mkt1@minilecgroup.com Branch Offices : Mumbai: Tel. : 2596 36 53/2596 62 60 E-mail : mumbai@minilecgroup.com Delhi : Tel. : 2589 47 32/34 E-mail : delhi@minilecgroup.com Bangalore : Tel. : 2314 87 44/ 2338 12 73 E-mail : bangalore@minilecgroup.com Kolkata : Tel. : 2486 74 18/2454 0843 E-mail : kolkata@minilecgroup.com Customer Support : servicing@minilecgroup.com
Cat. No. GC 083 / R5

This is a sales promotional literature. Please call for latest technical data sheet of individual products. Minilec reserves rights for changing specifications due to continues improvement.
Authorised Dealer
008
a"
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www.minilecgroup.com
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Powerful Senses To Avoid Mishaps

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Powerful senses to avoid mishaps

We change with the changing markets;

We respond to customer feedback.

No wonder our customers remain in a permanent state of

THE MINILEC GROUP

Canada UK France U.S.A. Holland Germany Italy

Mexico El Salvador Venezuela Guyana Colombia Ghana

Australia South Africa

Factory & Head Office Regional Offices Resident Engineers

SHAPING THE MARKET

BENCHMARK DEVELOPMENTS 1965-2007 1965:

First to design and manufacture single innovatively.

phasing preventors in India and fulfill an emerging market requirement

First to launch micro-processor based alarm annunciator.

First to introduce super bright LEDs for facia of alarm annunciators.

Millennium Series (P1 & P2 enclosures) products launched

MBAS 9700 expanded up to 128 channels.

40,000 sq.ft Premises

Sophisticated R&D laboratory

Well-calibrated testing equipments

Manufacturing facility to cater ever-growing customer demands

Innovative designs are made here.

All Minilec alarm annunciators carry a 5 years' warranty.

reliable products with innovative features for customer satisfaction.'

Omnipresence of our products across agro and industrial sectors.

THOROUGH APPROACH TO PRODUCT RELATED EDUCATION

10.50 Million $ 10.00 9.50 9.00 8.50 8.00

4000 3800 3600 3400 3200

3000 2800 2600 2400 2200 2000 1800

Yearly Sales Growth

Turnover in INR x 100,000

1600 1400 1200 1000 800 600 400 200 0

Turnover in US$ x 100,000

Minilecs customers span a wide spectrum of segments and scale.

PHASE FAILURE RELAYS

Phase Sequence, Auto Reset, 1 CO output relay

100-120/220-240/380-440 V AC 20% 50 / 60 Hz 100-120/220-240/380-440 V AC 20% 1 CO Yes 40 V 6 V (fixed)

1 - 5 secs. (variable) N.A. Auto 250 gms. 80 x 35 x 95 11 Pin Plug- In

Instant N.A. Auto Reset 90 gms. (Approx.) 90 x 18 x 60 (Approx.) 35 mm rail Mounting

Wherever not specified Contact Rating : 5A @ 230 V AC (resistive) * Available on request.

Relay contact position shown in 'Power off' condition

Phase Sequence, Auto Reset, 1 CO output relay

110/ 220/ 380/ 415 VAC 10%, 50 / 60 Hz Built-in 1 CO Yes -

110 / 240 / 380 / 415 V AC 10%, 50 / 60 Hz Built-in 1 CO Yes 40V 6V (fixed)

Instant N.A. Auto Reset 90 gms. 50 x 40 x 80 8 Pin Plug - In

Phase Fail /Reverse

415 VAC 20%, 50 Hz 3% Built In 1 CO Yes 60 V 6 V (fixed)

110 / 240 / 380 / 415 / 440 V AC 20% 50 / 60 Hz

2 CO Yes 40 V 6 V (fixed) 80% to 95% (adjustable)

105% to 120% (adjustable)

3.5 secs. 1.5 sec

Manual / Remote 430 gms. 76 x 56.5 x 117.5 67 x 46 / 35 mm rail Mounting

Phase Fail Td : 2-5 Sec.

415 V AC 20% 110 / 240 / 380 / 415 / 440 V AC 20% 50 / 60 Hz

2 CO Yes 40 V 6 V (fixed) 80% to 95% (adjustable)

Built-In 2 CO Yes 94 V 6 V ph- ph (fixed) 75% to 95% of 415 VAC

105% to 120% (adjustable)

105% to 120% (adjustable)

105% to 125% of 415 VAC

100-110-120/220-230-240/380-415-440V AC+20,-25%, 415 V AC 20%

Built-In 2 CO Yes 40 V 4 V (10 % 10% of set value-fixed) 85% of 415 V AC (fixed)

110 % of 415 V AC (fixed)

120% of system supply (Fixed)