E - 4 POWER CYCLE HEATERS AND DEAERATOR

MOUDA STPP-II (2X660MW) / SOLAPUR STPP (2X660MW) / NABINAGAR STPP (3X660MW) / MEJA TPP (2X660MW) / RAGHUNATHPUR TPP-II (2X660MW) STEAM TURBINE GENERATOR PACKAGE

TECHNICAL SPECIFICATION SECTION-VI PART-B

CLAUSE NO.

POWER CYCLE HEATERS & DE-AERATOR

1.00.00

DEAERATORS:

Chemical Analysis

Mech. Properties

Impact

Hardness

Flattening

Flaring

UT

RT

MPI

DPT

Eddy Current

Helium Leak Test

SR

HT

Hydraulic

Pneumatic

Shell & Dished End

Y(a)

Y(g)

Y(a) Y

Y(e) Y

QUALITY ASSURANCE

2 Y(b) Y(b) Y(c) Y(c) Y Y

Fabrication/ Welding

a)

Edge Preparation/ Fillet Weld

Dimensions

b)

Butt Joints/ Branch Welding

Y Y

Y(d) Y

TECHNICAL SPECIFICATION SECTION-VI PART-B

3 Y

Complete Deaerator Y(f) Y(f) Y(f) Y(f)

Safety & Safety Relief Valve & other valves Y

Y(h)

WPS/PQR/WQR/App. Performance test

Mock up Test

MOUDA STPP-II (2X660MW) / SOLAPUR STPP (2X660MW) / NABINAGAR STPP (3X660MW) / MEJA TPP (2X660MW) / RAGHUNATHPUR TPP-II (2X660MW) STEAM TURBINE GENERATOR PACKAGE

TESTS/CHECKS

COMPONENTS/ACTIVITY

E4 : POWER CYCLE HEATERS & DE-AERATOR

PAGE 1 OF 3

CLAUSE NO.

2.00.00

HEATERS

TESTS/CHECKS

Chemical Analysis Mech. Properties Impact

Hardness Flattening Flaring UT

RT

MPI

DPT

Eddy Current

Helium Leak Test SR HT

Hydraulic

Pneumatic

Dimensions

WPS/PQR/WQR/App. Performance test Y Y

(I)

1 Y Y Y Y Y Y Y
(k)

Tube Sheet Y Y Y Y Y Y Y Y Y Y Y

Forging

Plates

Y(i) Y(j)

c Y Y(l) Y Y

Clading

QUALITY ASSURANCE

Shell Plates

Feed Nozzle Manhole forging

Y(k)

Y(i)

Welding / Fabrication Y(b) Y(b) Y(b) Y(b)

TECHNICAL SPECIFICATION SECTION-VI PART-B

Weld Edge Preparation

Back Chipping

Weld Joints Y(c) Y(c) Y Y Y

(c)

(i)

Butt

Y Y Y
(c)

Y Y Y Y Y Y Y Y

Y Y Y

Y Y Y

(ii)

Fillet

(iii)

Nozzle / Branch

E4 : POWER CYCLE HEATERS & DE-AERATOR

(iv)

Tube to tube sheet

Mock up Test

MOUDA STPP-II (2X660MW) / SOLAPUR STPP (2X660MW) / NABINAGAR STPP (3X660MW) / MEJA TPP (2X660MW) / RAGHUNATHPUR TPP-II (2X660MW) STEAM TURBINE GENERATOR PACKAGE

COMPONENTS/ACTIVITY

PAGE 2 OF 3

CLAUSE NO.

TESTS/CHECKS

MOUDA STPP-II (2X660MW) / SOLAPUR STPP (2X660MW) / NABINAGAR STPP (3X660MW) / MEJA TPP (2X660MW) / RAGHUNATHPUR TPP-II (2X660MW) STEAM TURBINE GENERATOR PACKAGE

Chemical Analysis

Mech. Properties

Impact

Hardness

Flattening

Flaring

UT

RT

MPI

DPT

Eddy Current

Helium Leak Test

SR

HT

Hydraulic

5 Y Y Y(q) Y(q) Y
)

Dished End & Hemi Head

Y(a) Y

Y(b) Y(b)

Y(e) Y(n) Y Y Y(o) Y(p) Y

Tubes

Tube expansion in tube sheet

Complete Heater

QUALITY ASSURANCE

3.00.00
(i) (j)

REMARKS FOR DEAERATORS AND HEATERS

TECHNICAL SPECIFICATION SECTION-VI PART-B

(a) (b) (c) (d)

(e) (f)

(k) (l) (m) (n) (o) (p) (q)

(g) (h)

After forming of plates. For dished end and Hemi head. DPT may be used as an alternate to MPI. UT/RT to be decided according to configuration/accessibility. (i) For plates (ii) For welding (iii) For wall thickness Including wall thickness (i) 100% RT/UT shall be carried out on bodies, bonnets, nozzle and stem of valves of HP heater. (ii) 100% DPT/MPI on machined surfaces of valve body, bonnet, stem, disc & springs. Outer surface (Dished end Knuckle Portion) Seat leakage Including Relieving Capacity-popping test at set and blow down pressure
Note : (1) (2)

Include ovality of holes, surface finish and size of holes. For cladding bond and clading thickness during bond check and after drilling For feed nozzle (pipes) For forgings After bending also Dimension to include wall thinning Both tube and shell side. After Hydro test drying and nitrogen filling to be done. As per the code. For HP Heater & Gland steam coolers the staturoy requirments as per IBR to be ensured and to be certification original to be furnished as per IBR statutory requirements. Quantum of Checks Shall be 100% Unless Otherwise Specified. Chem./Mech. shall be One/ per heat or HT batch.

Pneumatic

Dimensions

WPS/PQR/WQR/App. Performance test

Mock up Test

COMPONENTS/ACTIVITY

E4 : POWER CYCLE HEATERS & DE-AERATOR

PAGE 3 OF 3