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TDIVH@SDF'!9
802DE_pres_V2.1
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P C- bas ed
840Di
modular
840D
compact
802S /C
802D
810D
bas ic
Up to 3 axes + 1 s pindle, Up to 4 axes + 1 s pindle, 1 channel, 1 mode 1 channel, 1 mode group group
TD@H@IT6B!!
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
MCP
I/O Modules
CNC Keyboard
X Y
1FK7 Feed Motors
Z
TTL Encoder
Sp
1PH7 Spindle
802DE_pres_V2.1
TD@H@IT6B!!
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
n Therefore the SINUMERIK 802D offers n optimized performance / product fit n high quality and reliability n easy start-up
802DE_pres_V2.1
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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
n TFT display n Maintenance friendly n no harddisk n no batteries n no fan n long life panel backlights n 24V DC power supply with wide
input tolerances +20% / -15%
802DE_pres_V2.1
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Easy start-up
TDIVH@SDF'!9
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
n Standard PC is sufficient n toolbox on CD-ROM n Example PLC subroutines n Start-up data can be stored /
retrieved on a PC card n easy data back-up n fast series start-up
802DE_pres_V2.1
TD@H@IT6B!!
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
n Technologies: turning and milling / drilling n Up to 4 axes + 1 spindle, or 3 axes + 1 spindle + 1 auxiliary
spindle with option TRANSMIT / TRACYL
n Max. 3 axes interpolating simultaneously n Up to 32 tools, with tool life monitoring (option) n 256 kB part program memory n PC card drive built-in in the front (complete serial start-up,
now also for part programs)
n G-code of SIEMENS plus ISO dialect mode (G291) n Rotary axis n Polar coordinates n Look ahead, increased to max. 35 blocks n Rigid tapping n Frame concept (rot, trans, scale, mirror)
802DE_pres_V2.1
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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
For each tool a maximum cutting time and/or quantity of workpieces can be monitored
n When the pre-warning limit is reached a PLC alarm is given n When the setpoint is reached the tool will be blocked for next use
802DE_pres_V2.1
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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
n 10.4 flat screen, monochrome or color n 2 x 8 softkeys, 6 hotkeys for user areas n G-Code programming with graphical cycleand contour section support (blue-print programming)
n Quick and easy setting-up functions n Pocket calculator, stop watch, part counter, spindle load meter n Graphical program simulation
with clear distinction between rapid and feed
n Onboard help system n Onboard ladder display n Oscilloscope function n 2 languages switchable online
802DE_pres_V2.1
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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
The SINUMERIK 802D offers more than 20 cycles for milling, drilling and turning as standard
802DE_pres_V2.1
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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
Significant programming assistance in case of missing geometrical data in your part drawing
n Typical contour sections to select from n E.g. contour section of circle / circle / circle with known start point, end point and
radii but unknown location of center point of enclosed circle
802DE_pres_V2.1
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
n S7-200 with ladder-programming n Equivalent to CPU 224 n Up to 6.000 steps, 0.4s / step n 3072 flags, 40 timers, 32 counters, now 64 user alarms n Up to 144 inputs, 96 outputs n Enhanced PLC - NC communication n Selection of part programs by PLC signal,
with program list
TD@H@IT6B!!
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
n Display of actual variable status n Easy identification of variable usage by cross reference list n Two windows for convenient comparison of subroutines n For safety reasons editing of the PLC project is done on the PC
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802DE_pres_V2.1
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
n SINUMERIK 802D including system software n Full CNC keyboard n SIMODRIVE 611 universal E closed-loop
control plug-in unit
n Plug-in unit Motion control with PROFIBUS n Digital input / output module (72 I / 48 O) n PROFIBUS connectors n Toolbox CD-ROM (including PLC programming tool)
Infeed modules and power sections as well as motors and cables have to be ordered separately
802DE_pres_V2.1
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8I8
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
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n Auxiliary spindle possible (option TRANSMIT / TRACYL) n Tool life monitoring (option) n Part programs on PC card n Increased number of look ahead blocks n Ready for automatic tool probing for milling n Contour section programming n Spindle load meter display n Enhanced simulation n Onboard ladder display n Increased number of user alarms n Selection of part programs by PLC signal n PLC teleservice (option)
802DE_pres_V2.1
TD@H@IT6B!!
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
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n Panel control unit combining HMI, NC, PLC and communication n Common CNC hardware and software for milling and for turning,
as well as for feed axes and for spindle with the drives
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n PROFIBUS link between CNC, I/Os and drives n I/O connections with flat ribbon cables
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n Tool for start-up and self-optimization of drives n Complete series start-up and data backup with PC card
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n CNC, drives, motors, I/Os and cabinet n Global customer support network of SIEMENS
802DE_pres_V2.1
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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits
n Large and clearly readable TFT display, color available n Modern PROFIBUS link between CNC, I/Os and drives n PC card for start-up and user data (part programs)
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Tool and workpiece set-up with graphical support Ready for automatic tool probing (tool eye, resp. table probe) Cycles for milling / turning and drilling with input screens Contour section programming and simulation are standard ISO dialect mode possible
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802DE_pres_V2.1
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits Backup
802DE_pres_V2.1
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Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits Backup
n 72 digital inputs (24V) n 48 digital outputs (24V, 0.25A) n 50pin standard connectors for inputs
and outputs
802DE_pres_V2.1
TD@H@IT6B!!
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits Backup
n Compact assembly
(double-axis modules)
802DE_pres_V2.1
TD@H@IT6B!!
Overview Example Hardware Start-up CNC HMI PLC Basic packages New in Version 2 Customer benefits Backup
n Applications n Retrofit n special drives n Focus on the typical configurations n 10V analog output n TTL (incremental) encoders n Possibility to connect one
measuring probe
802DE_pres_V2.1
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