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Appendix 1
International Association of Oil & Gas Producers
ublications
Global experience
The International Association of Oil & Gas Producers has access to a wealth of technical knowledge and experience with its members operating around the world in many different terrains. We collate and distil this valuable knowledge for the industry to use as guidelines for good practice by individual members.
Disclaimer
Whilst every effort has been made to ensure the accuracy of the information contained in this publication, neither the OGP nor any of its members past present or future warrants its accuracy or will, regardless of its or their negligence, assume liability for any foreseeable or unforeseeable use made thereof, which liability is hereby excluded. Consequently, such use is at the recipients own risk on the basis that any use by the recipient constitutes agreement to the terms of this disclaimer. The recipient is obliged to inform any subsequent recipient of such terms. This document may provide guidance supplemental to the requirements of local legislation. Nothing herein, however, is intended to replace, amend, supersede or otherwise depart from such requirements. In the event of any conflict or contradiction between the provisions of this document and local legislation, applicable laws shall prevail.
Copyright notice
The contents of these pages are The International Association of Oil and Gas Producers. Permission is given to reproduce this report in whole or in part provided (i) that the copyright of OGP and (ii) the source are acknowledged. All other rights are reserved. Any other use requires the prior written permission of the OGP. These Terms and Conditions shall be governed by and construed in accordance with the laws of England and Wales. Disputes arising here from shall be exclusively subject to the jurisdiction of the courts of England and Wales.
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Failures (per demand) 0.01 0.025 0.004 0.015 0.005 0.01 0.02 0.02 0.02
Table II.2 Failure rates for pum ps (source 1, oil and gas industry)
Pump type Failures per demand 0.0033 0.043 0.023 0.019 25808 185 Failures 6 per 10 hrs operating 4719 Failures 6 per 10 hrs calendar 56
Electric motor (offshore) (process industry) Diesel engine (offshore) (process industry)
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Appendix III Data Presented in 1996 Datasheet: Fire and Gas Detection
This Appendix presents data previously given in the OGP (then E&P Forum) QRA datasheet Fire and Gas Detection. The current data is copyright, as stated in Section 2.1; the data previously presented is given in Table III.1 for reference but should be regarded as illustrative and checked against one of the current sources listed in Table 2.1. Table III.1 Typical failure rates for fire and gas detection system s
Component crit 6 per 10 hrs 5.5 Coverage c 50% Failure rate per 10 hrs det 3.0 SO 1.0
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FTO 1.5
Gas detector, conventional catalytic Gas detector, conventional IR Gas detector, beam Smoke detector Heat detector Flame detector ESD push button FGD node (single PLC system) Field bus coupler Field bus CPU/ Communications unit crit =
-4
Total critical failure rate of the component. Rate of failures that will cause either trip or unavailability of safety function (unless detected and prevented from causing such failure). Rate of critical failure which will be detected by automatic self-test or by control room monitoring. The effect of these failures on the Spurious Trip Rate (STR) depends on the operational philosophy of the system. det / crit = Coverage of the automatic self-test + control room operator. Rate of Spurious Operation (SO) failures, undetectable by automatic self-test. The rate of Spurious Operation (SO) failures of a component contributes to the STR of the system (independent of operation philosophy). Rate of failures causing Fail-To-Operate (FTO) failures, undetectable by automatic self-test. The FTO failures contribute to the Critical Safety Unavailability (CSU) of the component/system. Test Independent Failures. The probability that a component which has just been functionally tested will fail on demand (applies for FTO failures only). The TIF probability is the probability that a component which has just been tested will fail on demand. This will include failures caused by for example improper location or inadequate design (software error or inadequate detection principle). An imperfect functional testing procedure will also contribute. Finally, the
det
c SO
= =
FTO
TIF
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possibility that the maintenance crew perform an erroneous functional test or fail to return the component to a working state (which is usually not detected before the next test) also contributes to the TIF probability.
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Flexible joints Annular preventers Ram preventers Hydraulic connectors Failsafe valves Choke and kill lines Hydraulic control system Acoustic control system Total Notes:
1. BOP-days are all days from the time the BOP is first landed on the wellhead, until it is
pulled the last time.
2. Rig-days is the time from when the rig arrives on location and drops the anchors, until the
last anchor is pulled prior to leaving the location.
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Table IV.2 Subsea BOP item specific failure rate with 90% confidence lim its
BOP item Failure mode Failure rate per 10 hours Lower limit Flexible joints Annular preventers 0.0 Failed to open fully Hydraulic leakage Unknown Total Ram type preventers Internal leakage (seal failures) Internal leakage (seal and blade failure) External leakage (door seal) Failed to fully open Hydraulic connectors Total External leakage Failed to unlock Hydraulic failure in locking device (minor) Total Failsafe valves Internal leakage External leakage Unknown leakage Choke and kill lines Total Leakage to environment Plugged line (ice) Unknown Total riser related failures Total flexible jumper hose failures Total BOP flexible hose failures Total choke kill line system Hydraulic control system Spurious activation of BOP function Loss of all functions one pod Loss of several functions one pod Loss of one function both pods Loss of one function one pod Loss of one topside panel Loss of one function topside panel Topside minor failures Other Unknown Total 23.6 0.5 0.5 35.9 1.4 0.2 0.0 0.2 5.4 10.8 0.4 0.4 20.7 0.1 0.0 0.1 0.9 85.6 0.4 0.4 54.7 20.7 0.4 98.3 0.8 41.3 5.6 5.6 85.8 0.8 0.8 5.6 0.8 5.6 314.6 Estimate 0.0 54.1 9.0 9.0 72.1 7.9 4.0 0.0 4.0 15.8 31.6 7.9 7.9 47.4 2.6 0.0 2.6 5.3 134.4 7.9 7.9 94.8 47.4 7.9 150.2 15.8 94.8 31.6 31.6 158.1 15.8 15.8 31.6 15.8 31.6 442.6 Upper limit 36.4 94.8 27.0 27.0 118.5 18.7 11.8 9.1 11.8 30.6 61.3 23.7 23.7 83.1 7.9 6.1 7.9 12.5 192.1 23.7 23.7 143.9 83.1 23.7 211.0 47.4 166.2 75.0 75.0 248.2 47.4 47.4 75.0 47.4 75.0 588.6
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BOP item
Failure mode
Failure rate per 10 hours Lower limit 5.6 0.8 0.8 0.8 0.8 0.8 51.9 955.4 Estimate 31.6 15.8 15.8 15.8 15.8 15.8 110.6 1169.7 Upper limit 75.0 47.4 47.4 47.4 47.4 47.4 187.2 1402.5
Failed to operate BOP Spurious operation one BOP function One subsea transponder failed to function Portable unit failed Function failure LMRP function Transducer arm failed Total
Flexible joints Annular preventers Ram preventers Hydraulic connectors Failsafe valves Choke and kill lines Hydraulic. Control system Acoustic control system Total
0 8 4 6 2 19 28 7 74
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Table IV.4 Overview of surface BOP item specific num ber of failures and down tim es
BOP item Pressure class Days in servic e Number of failures Installation Operation Total Total down time (hrs) Averag e down time per day (hrs) 0.013 0.027 0.024 0.001 0.033 0.027 0.000 0.003 0.002 0.027 0.035 0.034 0.035 0.017 0.021 0.002 0.006 0.005 0.003 0.011 0.000 0.002 0.007 0.000 0.001 0.104 0.132 0.126
Annular preventers
Low pressure High pressure Total Low pressure High pressure Total Low pressure High pressure
473 1891 2364 473 1891 2364 401 3782 4183 473 1891 2364 473 1891 2364 473 1891 2364 5994 473 1891 2364 473 1891 2364 473 1891 2364
1 6 7 1 1 2 0 2 2 7 7 14 2 5 7 1 6 7 5 2 0 2 1 1 2 17 31 48
5 9 14 0 7 7 0 1 1 1 12 13 0 0 0 0 1 1 3 0 0 0 0 0 0 6 33 39
6 15 21 1 8 9 0 3 3 8 19 27 2 5 7 1 7 8 8 2 0 2 1 1 2 23 64 87
6 50.5 56.5 0.5 62.5 63 10 10 13 66.5 79.5 16.5 32.5 49 1 10.5 11.5 20 5 5 3.5 0 3.5 49 249 298
Shear/blind rams
Pipe rams
Control system
BOP to high pressure riser connection Riser conns. and wellhead connections Failsafe valves BOP stack clamps
Total Low pressure High pressure Total Low pressure High pressure Total Total Low pressure High pressure Total Low pressure High pressure Total Low pressure High pressure Total
Choke/kill lines
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Table IV.5 Surface BOP item specific failure m odes and frequencies with 90% confidence lim its (all failures included)
BOP Item Failure mode
Annular preventers
Failed to fully open Leakage in closed position Hydraulic leakage adapter ring (degraded) External leakage Leakage in closed position Premature partly closure shear ram Unknown
Shear/blind rams
Leakage in closed position Failed to fully open Failed to operate BOP Failed to operate one BOP function Failed to operate BOP from remote panels Spurious activation of BOP functions Failed to operate rams from remote panels Failed to operate rams from remote panels Hydraulic leakage Unknown Incipient
BOP to high pressure riser connections Riser & wellhead connections Failsafe valves
External leakage
External leakage
70.16
141.00
231.74
External leakage External hydraulic leakage Failed to operate valve Leakage in closed position Failed to fully open Unknown
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Table IV.6 Overall failure categories for SCSSVs (production and injection wells)
Valve type Years in service
Wireline Retrievable Flapper Wireline Retrievable Ball All Wireline Retrievables Tubing Retrievable Flapper Tubing Retrievable Ball All Tubing Retrievables Total, all valves
Note: When SCSSV is stated, the valve itself failed mechanically. Other may typically be control line failure or scale in the well.
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