April 2010

LED Signalling Handbook

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Contents
Page 3 4 5 6 16 18 20 22 23 24 25 26 28 29 30 34 36 38 40 42 44 46 47 48 50 51 52 54 56 60 62 Introduction About Dorman International Market Trackside Signals LED Colour Light Signal LED Colour Light Signal Spares LED Miniature Tunnel Signal LED Banner Repeating Signal LED Universal Semaphore Lamp LED Semaphore Lamp and Bracket LED Semaphore Battery Box LED Semaphore Lamp Spectacle Filters Route Indicators LED Position Light Signals LED Points Indicator LED Departure Direction Points Indicator LED Position Light Junction Indicator LED Preliminary Route Indicator LED Standard Alphanumeric Route Indicator, (Theatre) LED Miniature Alphanumeric Route Indicator, (Stencil) Level Crossings LED Road Traffic Light Signals for Railway Level Crossings, (Wig Wag) LED Miniature Stop Light LED Drivers Crossing Indicators LED Barrier Boom Light Blocking Back Lineside LED Handlamp LED Possession Limit Board LED MK11 Marker Board Trainborne LED Fixed Marker Lamp LED Fixed Tail Lamp LED MK3 Portable Flashing Tail Lamp Portable Headlight LED Products Approved Overseas

Catalogue numbers
The catalogue numbers closely follow the Network Rail PADS (Parts and Drawing System) numbering. Where the PADS number is three digits/six digits, the Unipart Rail number is four digits/six digits, and in many instances the Unipart Rail number is the PADS number with an extra zero at its beginning.

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Dorman - The Leading Light
The Dorman name is recognised the world over for quality and innovation in signalling and hazard warning light technology. A part of the Unipart Group, Dorman is a leading light in road and rail with extensive product ranges available throughout the UK and in more than 30 countries across five continents. Our team of engineers has built up an unrivalled knowledge of optical lens design and LED technology, which our customers access for bespoke product developments. Every Dorman product conforms fully to all UK Network Rail performance specifications and group standards. Dorman has full British Standards Institute (BSI) and ISO 9001-2000 accreditation. Our 5500sqm premises in Southport has enabled us to expand our design, production, testing and despatch facilities, providing us with the best resources in which to assist us in improving our service to the industry. Where Dorman designs products for installtion on a non-UK system, all local power, design and conformance requirements form part of the development and approval process, bespoke to that territory. Contract with Network Rail Unipart Rail (Dorman) has been awarded a Framework Contract from Network Rail to supply Colour Light Signals and Banner Signals to the UK rail industry. Dorman, with its wide range of LED signalling products, is the market leader for LED signals. Innovation and the continued development of new technology has enabled Dorman to gain their market position and will enable the company to continue to be a significant player the UK rail industry. Mark Morse, Dorman Director and General Manager said, The award of this contract recognises that the Dorman range of signal heads of which over 60,000 have been installed is key to ensure that the UK infrastructure continues to meet the needs of our modern world.

4 About Us
Dormans engineering heritage goes back over 130 years. Our innovation and design-led business philosophy revolves around listening closely to our customers and ensuring our product development is always focused on their requirements. Dorman has been at the forefront of LED technology since the 1980s. LED lighting offers unrivalled safety and economic benefits when compared to filament lamps and the companys technological leadership has resulted in several industry firsts, including ConeLITE, the industry-standard warning lamp for road hazards, and the Dorman Colour Light Signal, introduced in 2003 - the first LED signal fully approved by Network Rail to Line Specifications and Group Standards. Today Dorman sells through a comprehensive network of stockists and distributors in the UK and agents throughout the rest of the world. Our 5500sqm production headquarters in Southport offers full design, 3D CAD, prototyping, testing, tooling and manufacturing facilities. Adoption of the renowned Unipart Way of working means that quality is managed throughout every aspect of our business. Dorman offer bespoke product training on the full range of products available in this handbook, this can be undertaken in our purpose built training centre in Southport or at customer locations. Members of: REMA The trade association for manufacturers of retroreflective traffic safety products. RIA The Trade Association for UK-based suppliers of equipment and services to the world- wide rail industry. IRSE The IRSE is the professional institution for all those engaged in or associated with railway signalling, telecommunications and allied professions. Link-Up The UK rail industry supplier registration and qualification scheme. RSSI The USA trade association serving the communication and signal segment of the rail transportation industry.

Dorman and the International Market

Dorman has always been proud to be itself as an innovative company, not simply resting on its laurels. We have already built a market leading set of products for the UK market and have taken on-board projects from overseas for customers who have asked us to produce bespoke signalling to fit their needs. Dorman attends a number of major rail exhibitions in both the UK and overseas markets. Considerable interest is regularly shown in our signalling solutions by overseas customers and a number of these leads have resulted in major orders being achieved for the overseas markets. Our products are now used in: Australia Canada Germany India New Zealand Portugal Republic of Ireland Spain USA

Trackside Signals

LED Multi-Aspect Colour Light Signal (Long & Medium Range Colour Light Signal)
Network Rail Product Acceptance PA05/01515 (Long Range Module) PA05/02706 (Medium Range Module) Network Rail Product Acceptance No PA05/01873 (housing) The Dorman Signal is a searchlight configuration which increases safety and makes sighting easier Compliant with Network Rail Line Specification RT/E/S/10062 Issue 1st August 1999 Unique optical arrangement that reduces the possibility of a signal phantom Hinged assembly to enable easy cleaning and maintenance from a place of safety Increased infrastructure reliability and staff safety LED light sources give a long and predictable service life Reduced maintenance costs Constant light output throughout the life of the signal Compatible with existing SSI and RRI installations Nominal supply voltage of 110Vac / 120Vdc Unaffected by variations in supply voltage Overall size of signal is reduced allowing installation into restricted areas Any aspect configuration can be achieved from the range of modules LED modules are sealed to IP65 Filament lamp and filament changeover relay failure eliminated Four aspect Dorman Colour Light Signals do not require taller A frames to be specified, and to cater for the unusual mounting arrangements, a full range of joggled backboards and offset mounting plates can be specified and supplied with the complete signal, ex works

Light Measuring Tool for LED Colour Light Signal Module Cat No 0086/009923

Trackside Signals Performance characteristics in line with: UK Network Rail specifications & Rail Group Standards
Compliances Railway Group Standards Network Rail GK/RT0045, GK/RT0037 RT/E/S 10062

Approvals Unrestricted Network Rail Certificate Nos: Long Range Colour Light Signal Module Medium Range Colour Light Signal Module Housing Key Specifications Operating Temperature Range Nominal Operating Voltage Operating ac Voltage Range Nominal Operating Current (ac) Operating dc Voltage Range Current Proving Relay Based Interlocking Solid State Interlocking (SSI)

PA05/01515 PA05/02706 PA05/01873 -25C to +40C 110Vac / 120Vdc Max 121Vac Min 88Vac 300mA @ 110V ac Max 145 Vdc Min 88Vdc BR941A Return Current Path 1 or 4 3 10 12.5 800m 400m 250m

Performance Categories Long Range Category 1 (RT/E/S 10062) Medium Range Category 4 Medium Range Category 2

Constant light output and colour throughout life, voltage ranges and temperature ranges Light Output Colour Red Yellow Green BS1376 Class C (Restricted) BS1376 Class B BS1376 Class C Approx 8 years

Estimated Service Life (depending on ambient temperature and duty cycle of the signal) Aspect Configurations Max number of aspects per aperture Flashing Aspects Sealing of LED Modules

1, 2, 3 or 4 3 All aspects are capable of being flashed under control of the interlocking IP65 43kg 33kg 26kg

Weight 4 Aspect Signal (signal with 2 modules) 3 Aspect Tall Signal (signal with 1 module) 3 Aspect Short Signal (signal with 1 module)

Trackside Signals

LED Multi-Aspect Colour Light Signal (Long Range Colour Light Signal)
PADS & Cat No 0086/009158 Dorman Part No CLSH/RYGY/1P/LU Description Dorman LED Long Range Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Left upper quadrant Above signal fitted with 550mm long visor Pictoral Representation

0086/109158

CLSE/RYGY/1P/LU

0086/009152

CLSH/3RYG/1P/LU

Dorman LED Long Range Colour Light Signal Head 3 aspect - Tall Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Left upper quadrant Above signal fitted with 550mm long visor

0086/109152

CLSE/3RYG/1P/LU

0086/009155

CLSH/SRYG/1P/LU

Dorman LED Long Range Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Left upper quadrant Above signal fitted with 550mm long visor

0086/109155

CLSE/SRYG/1P/LU

Trackside Signals

PADS & Cat No 0086/009159

Dorman Part No CLSH/RYGY/1P/RU

Description Dorman LED Long Range Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Right upper quadrant Above signal fitted with 550mm long visor

Pictoral Representation

0086/109159

CLSE/RYGY/1P/RU

0086/009153

CLSH/3RYG/1P/RU

Dorman LED Long Range Colour Light Signal Head 3 aspect - Tall Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Right upper quadrant Above signal fitted with 550mm long visor

0086/109153

CLSE/3RYG/1P/RU

0086/009156

CLSH/SRYG/1P/RU

Dorman LED Long Range Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Right upper quadrant Above signal fitted with 550mm long visor

0086/109156

CLSE/SRYG/1P/RU

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Trackside Signals

LED Multi-Aspect Colour Light Signal (Long range colour light signal)
PADS & Cat No 0086/009160 Dorman Part No CLGH/RYGY/1P/BH Description Dorman LED Long Range Ground Mounting Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Bottom half quadrant Pictoral Representation

0086/009154

CLGH/3RYG/1P/BH

Dorman LED Long Range Ground Mounting Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc Lamp Proved Bottom half quadrant

0086/009167

CLTH/RYGY/1P/BH

Dorman LED Long Range Colour Light Tunnel Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Bottom half quadrant

0086/009165

CLTH/3RYG/1P/BH

Dorman LED Long Range Colour Light Tunnel Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Bottom half quadrant

Trackside Signals

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Out of Use Masks for Colour Light Signals, Black with White Cross
For all SHORT HOUSINGS with 300mm VISOR = 0050/000351 For all SHORT HOUSINGS with 550mm VISOR = 0050/555431 For all TALL HOUSINGS with 300mm VISOR = 0050/000353 For all TALL HOUSINGS with 550mm VISOR = 0050/555433 LENS BLANK PLATE = 0086/009016

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Trackside Signals

LED Multi-Aspect Colour Light Signal (Medium Range Colour Light Signal)
PADS & Cat No 0086/009040 Dorman Part No CLMH/RYGY/1P/LU Description Dorman LED Medium Range Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Left upper quadrant Above signal fitted with 550mm long visor Dorman LED Medium Range Colour Light Signal Head 3 aspect - Tall Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Left upper quadrant Above signal fitted with 550mm long visor Dorman LED Medium Range Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc, Lamp proved Left upper quadrant Above signal fitted with 550mm long visor Dorman LED Medium Range Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Right upper quadrant Above signal fitted with 550mm long visor Pictoral Representation

0086/109040 0086/009041

CLME/RYGY/1P/LU CLMH/3RYG/1P/LU

0086/109041 0086/009042

CLME/3RYG/1P/LU CLMH/SRYG/1P/LU

0086/109042

CLME/SRYG/1P/LU

0086/009043

CLMH/RYGY/1P/RU

0086/109043

CLME/RYGY/1P/RU

Trackside Signals

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PADS & Cat No 0086/009044

Dorman Part No CLMH/3RYG/1P/RU

Description Dorman LED Medium Range Colour Light Signal Head 3 aspect - Tall Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Right upper quadrant Above signal fitted with 550mm long visor Dorman LED Medium Range Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc, Lamp proved Right upper quadrant Above signal fitted with 550mm long visor Dorman LED Medium Range Ground Mounting Colour Light Signal Head 3 aspect - Short Housing Red Yellow Green 110Vac / 120Vdc Lamp proved Bottom half quadrant

Pictoral Representation

0086/109044 0086/009045

CLME/3RYG/1P/RU CLMH/SRYG/1P/RU

0086/109045 0086/009046

CLME/SRYG/1P/RU

CLMH/3RYG/1P/BH

0086/009047

CLMH/RYGY/1P/BH

Dorman LED Medium Range Ground Mounting Colour Light Signal Head 4 aspect Red Yellow Green Yellow 110Vac / 120Vdc Lamp proved Bottom half quadrant

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Trackside Signals

LED Long & Medium Range Colour Light Signal Module Variations
PADS & Cat No 0086/009200 Dorman Part No CLSM/3RYG/1P/LU Description Dorman LED Long Range Colour Light Signal Module, 3 Aspect, Red Yellow Green, 110Vac/ 120Vdc, Lamp proved, Left upper quadrant Dorman LED Long Range Colour Light Signal Module, 4 Aspect, Red Yellow Green, 110Vac/ 120Vdc, Lamp proved, Left upper quadrant Dorman LED Long Range Colour Light Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp proved, Left upper quadrant Dorman LED Long Range Colour Light Signal Module, 3 Aspect, Red Yellow Green, 110Vac/ 120Vdc, Lamp proved, Right upper quadrant Dorman LED Long Range Colour Light Signal Module, 4 Aspect, Red Yellow Green, 110Vac/ 120Vdc, Lamp proved, Right upper quadrant Dorman LED Long Range Colour Light Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp proved, Right upper quadrant Dorman LED Long Range Colour Light Ground / Tunnel Signal Module, 3 Aspect, Red, Yellow, Green, 110Vac / 120Vdc Lamp Proved, Bottom half quadrant Dorman LED Long Range Colour Light Ground / Tunnel Signal Module, 4 Aspect, Red, Yellow, Green, 110Vac / 120Vdc, Lamp Proved, Bottom half quadrant Dorman LED Long Range Colour Light Ground / Tunnel Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp Proved Bottom half quadrant

0086/009201

CLSM/4RYG/1P/LU

0086/009202

CLSM/4Y--/1P/LU

LONG RANGE

0086/009203

CLSM/3RYG/1P/RU

0086/009204

CLSM/4RYG/1P/RU

0086/009205

CLSM/4Y--/1P/RU

0086/009206

CLTM/3RYG/1P/BH

0086/009207

CLTM/4RYG/1P/BH

0086/009208

CLTM/4Y--/1P/BH

Trackside Signals

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PADS & Cat No 0086/009170

Dorman Part No CLMM/3RYG/1P/LU

Description Dorman LED Medium Range Colour Light Signal Module, 3 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp proved, Left upper quadrant Dorman LED Medium Range Colour Light Signal Module, 4 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp proved, Left upper quadrant Dorman LED Medium Range Colour Light Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp proved, Left upper quadrant Dorman LED Medium Range Colour Light Signal Module, 3 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp proved, Right upper quadrant Dorman LED Medium Range Colour Light Signal Module, 4 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp proved, Right upper quadrant Dorman LED Medium Range Colour Light Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp proved, Right upper quadrant Dorman LED Medium Range Colour Light Ground / Tunnel Signal Module, 4 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp Proved, Bottom half quadrant Dorman LED Medium Range Colour Light Ground / Tunnel Signal Module, 4 Aspect, Yellow, 110Vac / 120Vdc, Lamp Proved, Bottom half quadrant Dorman LED Medium Range Colour Light Ground / Tunnel Signal Module, 3 Aspect, Red Yellow Green, 110Vac / 120Vdc, Lamp Proved, Bottom half quadrant

0086/009171

CLMM/4RYG/1P/LU

0086/009172

CLMM/4Y--/1P/LU

MEDIUM RANGE

0086/009173

CLMM/3RYG/1P/RU

0086/009174

CLMM/4RYG/1P/RU

0086/009175

CLMM/4Y--/1P/RU

0086/009176

CLMM/4RYG/1P/BH

0086/009177

CLMM/4Y--/1P/BH

0086/009178

CLMM/3RYG/1P/BH

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Trackside Signals

LED Long & Medium Range Colour Light Signal Spare Parts
PADS & Cat No 0086/009220 Dorman Part No D86.85004 D86.85003 D86.85010 D86.85018 Description Four Aspect Colour Light Signal Two Aperture Housing Assembly Three Aspect Colour Light Signal One Aperture Housing Assembly Three Aspect Short Colour Light Signal One Aperture Housing Assembly Four Aspect Colour Tunnel Signal Two Aperture Housing Assembly 75mm Long Colour Light Signal Visor 300mm Long Colour Light Signal Visor 550mm Long Colour Light Signal Visor 550mm Long Round Colour Light Signal Visor 4 Aspect Backboard Tall Housing 3 Aspect Backboard Tall Housing Short 3 Aspect Backboard Short Housing Backboard Extension

HOUSINGS

0086/009221 0086/009222 0086/009223

0086/009008

B86.85019 B20.19104 B86.85014 B86.85024 B20.14108 D86.85007 B20.19156 B20.19123

VISORS & BACKBOARDS LENSES

0086/009009 0086/009010 0086/009011 0086/009012 0086/009013 0086/009014 0086/009015

0086/009016 0086/009017

B86.85023 D86.85052

Lens Blanking Plate for out of use signals Colour Light Signal Outer Lens Replacement Kit

Trackside Signals

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PADS & Cat No 0086/009922

Dorman Part No LMT 01 LMT 01 RECAL

Description Position Light Signal and Junction Route Indicator Light Measuring Tool Position Light Signal and Junction Route Indicator Light Measuring Tool Recalibration Colour Light Signal Light Measuring Tool Colour Light Signal Measuring Tool Recalibration

LMTs

0086/009923

LMT 02 LMT 02 RECAL

B16.15281 C64.63267

Colour Light Signal CD ROM Colour Light Signal Manual

0086/009001 0086/009002 0086/009003 0086/009004 0086/009005 0086/009006 0086/009007

D86.85087 D86.85056 B20.19183 D86.85057 D86.85058 D86.85059 D86.85060

CLS 40mm Offset Mounting Plate Assembly for A Frame CLS 40mm Offset Mounting Plate Assembly CLS Lower Backboard Extension, 25mm Joggle CLS Full Upper Backboard Extension, 25mm Joggle CLS Upper Backboard Extension, 25mm Joggle for use with POS 3 JRI CLS Upper Backboard Extension, 25mm Joggle or use with POS 6 JRI CLS Upper Backboard Extension, 25mm Joggle for use with POS 3 & 6 JRI

OFFSET MOUNTING PLATES ETC

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Trackside Signals

LED Miniature Tunnel Signal

Network Rail Product Acceptance PA05/02316 LED technology Readability up to category 2 2,3 & 4 aspect configurations available Able to be installed in restricted locations

PADS & Cat No 0086/009161

Dorman Part No MLTSH/2RY-/1P/G

Description Miniature Tunnel Signal, 2 aspect, Red Yellow, 110V Lamp proved, Ground / Wall mounting Miniature Tunnel Signal, 2 aspect, Green Yellow, 110V Lamp proved, Ground / Wall mounting Miniature Tunnel Signal, 3 aspect, Red Yellow Green, 110V Lamp proved, Ground / Wall mounting Miniature Tunnel Signal, 4 aspect, Red Yellow Green Yellow, 110V Lamp proved, Ground / Wall mounting Aperture blank plate LED Miniature Tunnel Module, Red Yellow, for use with signals 0086/009161 and 0086/009164 LED Miniature Tunnel Module, Green, for use with signal 086/009163 LED Miniature Tunnel Module, Green Yellow, for use with signals 0086/009162 and 0086/009164

0086/009162

MLTSH/2GY-/1P/G

0086/009163

MLTSH/3RYG/1P/G

0086/009164

MLTSH/RYGY/1P/G

0086/009168

B20.19193

0086/009240

MTM2/RY/1/P/G

0086/009241

MTM2/G-/1/P/G

0086/009242

MTM2/GY/1/P/G

Trackside Signals Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Approvals Unrestricted Network Rail Certificate No: Miniature Tunnel Signal Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current Current Proving Relay Based Interlocking Solid State Interlocking (SSI) Sealing of LED Modules Sealing of Housing Weight

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PA05/02316

- 6C to + 23C 110 Vac Max 121Vac Min 88Vac 300mA @ 110Vac

BR941A Return Current Path 1 or 4 IP65 IP54 12Kg

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Trackside Signals

LED Banner Repeating Signal

Network Rail Product Acceptance PA05/02592 - 2 state PA05/03054 - 3 state Fitting a Dorman Banner Reapeater Signal does not require any additional bespoke mounting brackets, tail cables or disconnection boxes - saving design, procurement & labour costs Directly interchangeable with fibre optic units LED Technology gives a long and predictable service life Uses the same housing as the Theatre Indicator Hinged assembly to enable easy cleaning & maintenance from a place of safety

3 State 2 State

PADS & Cat No 0086/001320 0086/001346 0086/001339

Dorman Part No T/BANNER500P/1S T/BANNER300P/1S T/BANNERGRN-/1S

Description LED Banner Repeater 500mA nominal LED Banner Repeater 300mA nominal LED 3 State Green Banner Repeater signal 300mA nominal

Out of use mask - 0050/000729

Trackside Signals Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Compliances Railway Group Standards Network Rail GK/RT0045 BR 1651 Part 3 N PA05/02592 - 2 sate N PA05/03054 - 3 sate -25C to +40C 110Vac Max 121 Vac Min 88Vac 300mA at 110Vac 300mA at 110Vac 500mA at 110Vac IP65 On (White) Off (White) Off (Green)

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Approvals Network Rail Approval Certificate Nos: Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current with proving 0086/001339 0086/001346 0086/001320 Sealing of LED Modules Terminals 1&2 Terminals 3&4 Terminals 5&6 Weight (maximum) Inner & Outer signal combined Inner enclosure only

35kg 29.5kg

ON (White) Be prepared to find the related Colour Light Signal at STOP

OFF (White) Related Colour Light Signal is exhibiting a PROCEED aspect

OFF (Green) Related Colour Light Signal is exhibiting a GREEN aspect

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Trackside Signals

LED Universal Semaphore Lamp

Network Rail Product Acceptance No PA05/03335 Simple to install Can be fitted to any semaphore signal Lamp Proving capability Low and High Intensity versions available Operating Voltage Range Low Intensity Lamp Nominal operating voltage Nominal operating Current Weight High Intensity Lamp Nominal operating voltage Nominal operating Current Weight

6Vdc 35mA 2kg (max) 12Vdc 350mA 2kg (max)

Backlight incorporated Eradicates the handling of hazardous substances Battery box available

Dorman Part No USL2/WW/P/E-/LE USL2/WW/P/E-/HE

Description Universal Semaphore Lamp (Elevated) with external supply (Low Intensity) Universal Semaphore Lamp (Elevated) with external supply (High Intensity) Universal Semaphore Lamp (Ground Mounted) with internal batteries (Low Intensity) Universal Semaphore Lamp (Ground Mounted) with external supply (Low Intensity)

PADS No. 086/009195 086/009196

USL2/WW/P/B-/LG USL2/WW/P/E-/LG

086/009197 086/009198

Trackside Signals

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LED Semaphore Lamp and Bracket (Internal Module Assemblies)

Network Rail Product Acceptance No PA05/02786 LED Technology Bespoke to customer specification Fits existing paraffin lamp housings (Great Western and Adlake) Lamp Proving Capability Operating Voltage Range Max 18Vdc Min 4Vdc Nominal Current 35mA Proving Voltage 30V max / 2V min Max Proving Current 100mA Backlight incorporated Battery box available

0020/044900 Adlake 55/13 Square case Semaphore Lamp & Bracket

0020/045500 Great Western 8 inch round case Semaphore Lamp & Bracket

0086/009863

0086/009861

Dorman Part No SSM/WN/P/1

Description LED Semaphore Lamp assembly (excl mounting plate)

PADS No. 0086/009194

LED Semaphore Lamp assembly complete with mounting plates to suit:SSM/WW/P/1/GW SSM/WW/P/1/SA SSM/WW/P/1/AD Pre-1982 WR/GWR 8 round case Post-1982 WR 8 round case with Adlake lens Adlake 55/13 square case 0086/009860 0086/009861 0086/009863

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Trackside Signals

LED Semaphore Signal Battery Box

Network Rail Product Acceptance PA05/03100 PADS No 0086/009190 Dorman Part No SSM/WW/BB Simple to install Designed to be accessible from ground level which reduces working at height risks Constructed from aluminium casting for resistance to vandalism Contributes to a cleaner environment by reducing the carbon emissions caused by paraffin lamps Can be fitted to any signal post Capable of mounting on bulkhead/wall 2BA terminal block and slip link termination Capacity inside each box to house sufficient batteries for 2 semaphore signals 3 month battery change interval Access via a padlocked door Easily maintained by a single person Eradicates the handling and storage of hazardous substances Used in conjunction with Dorman Air Alkaline Batteries PADS No. 0054/128366 Dorman Part No B13.12170 Description DAAB 50 Battery -Box of 12

Trackside Signals

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LED Semaphore Lamp Spectacle Filters

PADS No. 086/009026 086/009027 086/009028 086/009029 086/009030 086/009031 086/009032 086/009033 086/009034 086/009035 086/009036 Dorman Part No B79.78017 B79.78018 B79.78019 B79.78020 B79.78021 B79.78022 B79.78025 B79.78029 B79.78027 B79.78026 B79.78024 Colour Red Yellow Green Red Yellow Green Red Yellow Red Yellow Red Size (mm)
Thickness = 3mm

Only to be used in conjunction with LED or Filament Light Sources Circle/ Oval Oval Oval Circle Oval Oval Circle Circle Circle Circle Circle Circle BR drawing No Description
Polycarbonate Spectacle for U.Q. Signal. Main Polycarbonate Spectacle for U.Q. Signal. Main Polycarbonate Spectacle for U.Q. Signal. Main (Also fits L.Q. BRWR GW170 pattern Polycarbonate Spectacle for U.Q. Signal. Minature Polycarbonate Spectacle for U.Q. Signal. Minature Polycarbonate Spectacle for U.Q. Signal. Minature
7 8 ) Polycarbonate Spectacle (6

229 x 171 229 x 171 222 205 x 124 205 x 124 162 174.62 175 55.6 63.5 63.5

BRS-SM 28/1 BRS-SM 28/2 BRS-SM 28/3 BRS-SM 28/4 BRS-SM 28/5 BRS-SM 28/6 BR-WR GWR170 BR-WR GWR170

7 Polycarbonate Spectacle (6 ) 8

3 Polycarbonate Spectacle (2 ) 16

Polycarbonate Spectacle (2 ) Polycarbonate Spectacle (2 ) Polycarbonate Spectacle (User specified dimensions). These filter lenses can only be used in conjunction with the universal LED Light source Polycarbonate Spectacle (User specified dimensions). These filter lenses can only be used in conjunction with the universal LED Light source Polycarbonate Spectacle (User specified dimensions). These filter lenses can only be used in conjunction with the universal LED Light source

086/009037

B79.78031

Red

086/009038

B79.78032

Yellow

086/009039

B79.78033

Green

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Route Indicators

LED Position Light Signal (Including Subsidiary and Limit of Shunt Signal)
Fully approved LED position light signals, subsidiary signals and limit of shunt signals Network Rail Product Acceptance No PA05/1133 (module) & No PA05/1038 (housing) Directly interchangeable with all existing filament lamp models No design changes at site required Reduces risk of wrong side failures LED life in excess of 10 years Universal application for both lamp proved or non-lamp proved sites Ground mounted or elevated versions available Innovative lens cleaning facility The range of LED position light signals introduces the latest technology into standard signalling equipment, reducing maintenance costs and increasing reliability. Light Measuring Tool for Position Light Signal Cat No 0086/009922

All models incorporate lamp proving and are suitable for sites with or without lamp proving Subsidiary Signal W/W 0086/001309 GPL2/WOOW/1/P/O 0086/001308 GPL2/WOOW/1/P/G Position Light Signal R/W R/W 0086/001307 GPL2/RWRW/1/P/O 0086/001306 GPL2/RWRW/1/P/G Position Light Signal Y/W Y/W 0086/001313 GPL2/YWYW/1/P/O 0086/001312 GPL2/YWYW/1/P/G

Limit of Shunt Signal R/R Elevated 0086/001311 GPL2/RORO/1/P/O 0086/001310 GPL2/RORO/1/P/G

Ground

Key: W = White; R = Red; R/W = Red or White; Y/W = Yellow or White

Route Indicators Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Compliances Railway Group Standards Network Rail GK/RT0045, GK/RT0037 RT/E/S 10110

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Approvals Unrestricted Network Rail Certificate Nos: Position Light Signal Module Housing Key Specifications Operating Temperature Range Nominal Operating Voltage Operating ac Voltage Range Nominal Operating Current (ac) Operating dc Voltage Range Current Proving Relay Based Interlocking Solid State Interlocking (SSI)

PA05/592, PA05/1133 PA05/1038 -25C to +40C 110Vac / 120Vdc Max 121Vac Min 88Vac 300m A @ 110V ac per light source Max 145 vdc Min 88Vdc BR941A Return Current Path 1 or 4 45 (RT/E/S 10110) Red 17.7 cd min Yellow 21.7 cd min Lunar White 26.8 cd min 44.2 cd max 54.2 cd max 67.0 cd max

Light Output Intensity (all colours) On axis light outputs Constant light output throughout voltage range and signal life Light Output Colour Red Yellow Lunar White

BS1376 Class C (Restricted) BS1376 Class B BS1376 Class C (Restricted) Approx 10 years, except for signals left permanently in the BR-SE-160 configuration, where the constantly illuminated white aspect will reduce the service life 2 Red, 2 White, Position Light Signal 2 Red (horizontally), Limit of Shunt 2 White (45), Subsidiary Signals Below drivers eye level 2.75m above rail At or above the drivers eye level 2.75m above rail 150mm long 2 All aspects are capable of being flashed under control of the interlocking IP65 20kg

Estimated Service Life (depending on ambient temperature and duty cycle) Aspect Configurations

Ground mounted Elevated mounted All units fitted with visor Max number of aspects per aperture Flashing Aspects Sealing of LED Modules Weight

28

Route Indicators

LED Points Indicator

PADS No 086/017721 Dorman Part No DPIH1/RY/2/N/O (Elevated) DPIH1/RY/2/N/G (Ground) The Dorman LED Points Indicator is based on the proven technology of the LED Drivers Crossing Indicator, and utilising red and yellow aspects the signal indicates to a driver the position Points are set to at a junction. Supplied complete with backboard assembly bearing the legend Points Indicator Available in Elevated (at heights greater than 2.75m above the rail) or Ground Mounted format Nominal Voltage 24 Volts DC Nominal operating voltage range 18 31.2 Volts DC Operating current 0.15 amps Operating temperature range -25 to +40 Celsius Ingress Protection rating IP54 Complies with GK/RT/0045 Comes complete with 320mm visors

Route Indicators

29

LED Departure Direction Points Indicator

PADS No 086/021018 Dorman Part No DDPH1/RY/2/N/O (Elevated) DDPH1/RY/2/N/G (Ground) The Dorman LED Departure Direction Points Indicator utilises proven technology already used in the LED Drivers Crossing Indicator, and uses red and blue aspects to indicate to a driver the position Points are set at before leaving a station. Supplied complete with backboard Available in Elevated (at heights greater than 2.75m above the rail) or Ground Mounted format Nominal Voltage 24 Volts DC Nominal operating voltage range 18 31.2 Volts DC Operating current 0.15 amps Operating temperature range -25 to +40 Celsius Ingress Protection rating IP54 Complies with GK/RT/0045 Comes complete with 320mm visors

30

Route Indicators

LED Position Light Junction Indicator (Junction Route Indicator)

Network Rail Product Acceptance No PA05/01411 (module) Network Rail Product Acceptance No PA05/01755 (housing) HMRI Certificate of Approval PR128732 Housing compliant with BRS-SE 152 Fully interchangeable with existing filament indicators Compatible with existing SSI and RRI installations Increased infrastructure reliability and staff safety Reduced maintenance costs LED light sources give a long and predictable service life Constant light output throughout the life of the indicator Hinged assembly to enable easy cleaning and maintenance from a place of safety Unique optical arrangement to reduce the possibility of a signal phantom Nominal supply voltage of 110V ac Not affected by variations in supply voltage LED aspects are sealed modules to IP65 Light Measuring Tool for Position Light Junction Indicator Cat No 0086/009922

LED Version Cat No

0086/021001 0086/021002 0086/021003 0086/021004 0086/021005 0086/021006 0086/021007 0086/021008 0086/021009 0086/021010 0086/021011 0086/021012 0086/021013 0086/021014 0086/021015 1 1 4 4 1 1 1 1 4 1 1 1 1 1 1

Position
+2 + + + + + + + + + + + + 5 4 2 4 2 5 2 4 2 2 2 2

+ + + + + + + + + +

4 5 3 6 3 5 3 4 3 4

+ + + + + +

4 6 4+5 5+6 4+5+6 5

Route Indicators Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Compliances Railway Group Standards Network Rail GK/RT0045, GK/RT0037 BRS-SE 152, BRS-SE 156/1

31

Approvals Unrestricted Network Rail Certificate Nos: Junction Indicator Module Housing Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current (per module) Nominal Operating Current of 5 Modules Current Proving Relay Based Interlocking Solid State Interlocking (SSI)

PA05/01411 PA05/01755 -25C to +40C 110V ac Max 121Vac Min 88Vac 250mA @ 110Vac 1.250A @ 110Vac BR942 Return Current Path 3

Constant light output throughout voltage ranges and life of indicator Light Output Colour Lunar White BS1376 Class C (Restricted) Approx 8 years

Estimated Service Life (depending on ambient temperature and duty cycle) Aspect Configurations Sealing of LED Modules Sealing of Housing Weight 1 Arm Junction Indicator 2 Arm Junction Indicator 3 Arm Junction Indicator 4 Arm Junction Indicator 5 Arm Junction Indicator 6 Arm Junction Indicator

Any combination between positions 1 and 6 IP65 IP54 43kg 67kg 91kg 110kg 135kg 165kg

32

Route Indicators

LED Position Light Junction Indicator (Junction Route Indicator)

Pictorial representation viewing indicators from the drivers perspective
0086/021001 Position 1 PLJIS/1-----/PO 0086/021005 Position 1+4 PLJIS/1--4--/PO 0086/021003 Position 4 PLJIS/---4--/PO

0086/021002 Position 1+2 PLJIS/12----/PO

0086/021006 Position 1+2+4 PLJIS/12-4--/PO

0086/021004 Position 4+5 PLJIS/---45-/PO

0086/021008 Position 1+2+3 PLJIS/123---/PO

0086/021007 Position 1+4+5 PLJIS/1--45-/PO

0086/021009 Position 4+5+6 PLJIS/---456/PO

Route Indicators

33

0086/021015 Position 1+2+4+5 PLJIS/12-45-/PO

0086/021012 Position 1+2+3+4+5 PLJIS/12345-/PO

0086/021013 Position 1+2+4+5+6 PLJIS/12-456/PO

0086/021010 Position 1+2+3+4 PLJIS/1234--/PO

0086/021011 Position 1+4+5+6 PLJIS/1--456/PO

0086/021014 Position 1+2+3+4+5+6 PLJIS/123456/PO

00086/020955 LED PLJI Replacement Module JIM2/WW/1/P/O

34

Route Indicators

LED Preliminary Route Indicator, (PRI)

Network Rail Product Acceptance No PA05/03338 LED Technology gives a long and predictable source life All indications are lamp proved Compatible with SSI & RRI Hinged assembly to enable easy cleaning & maintenance from a place of safety Reduced maintenance costs

PADS & Cat No 086/021026 086/021027 086/021028 086/021029 086/021030 086/021031 086/021032 086/021033 086/021034 086/021035 086/021036 086/021037 086/021038 086/021039 086/021044 Out of use mask - 0050/000729

Dorman Part No. P/01-----/1S P/012----/1S P/0---4--/1S P/0---45-/1S P/01--4--/1S P/012-4--/1S P/01--45-/1S P/0123---/1S P/0---456/1S P/01234--/1S P/01--456/1S P/012345-/1S P/012-456/1S P/0123456/1S P/012-45-/1S 0+1

Position

0+1+2 0+4 0+4+5 0+1+4 0+1+2+4 0+1+4+5 0+1+2+3 0+4+5+6 0+1+2+3+4 0+1+4+5+6 0+1+2+3+4+5 0+1+2+4+5+6 0+1+2+3+4+5+6 0+1+2+4+5

Route Indicators Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Compliances Railway Group Standards Network Rail GK/RT0045 BR 1651 Pt1

35

Approvals Unrestricted Network Rail Certificate No: LED PRI Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current with lamp proving Sealing of LED Modules

PA05/03338 -25C to +40C 110Vac Max 121Vac Min 88Vac 300mA @ 110Vac IP65 35kg 29.5kg

Inner & outer signal combined Inner enclosure only

Indicator Positions

Position 1

Position 0

Position 4

Position 2

Position 5

Position 3

Position 6

36

Route Indicators

LED Standard Alphanumeric Route Indicator (Theatre)

Network Rail Product Acceptance No PA05/2433 LED technology gives a long and predictable service life LED alpha numeric route indicator Made to specific customer requirements All indications are lamp proved Readability to category 2 Hinged assembly to enable easy cleaning & maintenance from a place of safety PADS & Cat No 0086/021040 Dorman Part No. T/SPECIAL 1 IND/1S Description Standard LED, Alphanumeric Route Indicator Special 1 Indication 110V (Theatre) Standard LED Alphanumeric Route Indicator Special 2 Indication 110V (Theatre) Standard LED Alphanumeric Route Indicator, Special 3 Indication 110V (Theatre) Standard LED Alphanumeric Route Indicator Special 4 Indication 110V (Theatre) Standard LED Alphanumeric Route Indicator Special 5 Indication 110V (Theatre) Standard LED Alphanumeric Route Indicator Special 6 Indication 110V (Theatre)

0086/021040

T/SPECIAL 2 IND/1S

0086/021040

T/SPECIAL 3 IND/1S

0086/021040

T/SPECIAL 4 IND/1S

0086/021040

T/SPECIAL 5 IND/1S

0086/021040

T/SPECIAL 6 IND/1S

Out of use mask - 0050/000729

Route Indicators Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Compliances Railway Group Standards Network Rail GK/RT0045 BR 1651 Pt1

37

Approvals Unrestricted Network Rail Certificate No: Theatre Indicator Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current with lamp proving

PA05/2433 -25C to +40C 110Vac Max 121Vac Min 88Vac 300mA @ 110Vac

Sealing of LED Modules

IP65 35kg 29.5kg

Inner & outer signal combined Inner enclosure only

Max. no. of Indications per Indicator Below are examples of the maximums for the bespoke Theatre indications T/1:2:3:4:5:6/1S T/A:B:C:D:E:F/1S T/10:11:12----/1S T/A1:B1:C1--/1S ) ) ) ) 6 single character indications 3 two characters indications if 1 is one of the characters

Advice on the complexity of the indications to be sought from Dorman prior to ordering

38

Route Indicators

LED Miniature Alphanumeric Route Indicator (Stencil)

Network Rail Product Acceptance No PA05/01071 LED technology gives a long and predictable source life LED alpha numeric route indicator Made to specific customer requirements Available in either single or double sided All indications are lamp proved Hinged assembly to enable easy cleaning & maintenance from a place of safety Readability to category 3

PADS & Cat No 0086/021020

Dorman Part No.

Description LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Single sided, (display to be specified by customer) with 1, 2, 3 or 4 Indications LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Single sided RA LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Single sided OFF LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Single Sided CD LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Single sided CD + RA

S/ -(Special)- /1S

0086/021022

S/RA - - - - - - - - /1S

0086/021023

S/OFF - - - - - - - /1S

0086/021024

S/CD - - - - - - - - /1S

0086/021025

S/CD:RA - - - - - /1S

0086/021021

S/(Special)- /1D

LED Miniature Alphanumeric Route Indicator (Stencil), 110V, Double sided (display to be specified by customer) with 1, 2, 3 or 4 Indications

Out of use mask - 0050/000731

Route Indicators Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Compliances Railway Group Standards Network Rail GK/RT0045 BR 1651 Pt2

39

Approvals Unrestricted Network Rail Certificate No: Stencil Indicator Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current with Lamp Proving

PA05/01071 -25C to +40C 110Vac Max 121Vac Min 88Vac 300mA @ 110Vac

Sealing of LED Modules

IP65 14kg 27kg

Single Sided Indicator Weight Double Sided Indicator Weight

Max. no. of Indications per Indicator Below are examples of the maximums for the bespoke Stencil indications S/1:2:3:4---/1S 4 single character indications S/A:B:C:D---/1S 4 single character indications S/DM:DR:UR--/1S 3 - two character indications S/SG1:SG2---/1S 2 - three character indications Below is an example of the maximums for the bespoke double sided stencil indications S/CD:RA - - - - - /1D Advice on the complexity of the indications to be sought from Dorman prior to ordering

40

Level Crossings

LED Road Traffic Light Signals for Railway Level Crossings (Wig Wag)
Compliant with EN 12368:2000 as defined in TR 2206:Issue A:2001 specification for Road Traffic Signals Network Rail Product Acceptance No PA05/2900 Increased safety and reliability Greatly reduced maintenance costs LED light sources give a long and predictable service life Reduced vandal risk Unique optical arrangement reduces the possibility of a display phantom Nominal supply voltage of 24Vdc Less affected by variations in supply voltage than quartz halogen lamps Can be bulkhead mounted Improved visor mounting arrangements Signal heads are sealed for life modules to IP65 Compatible with existing electrical interfaces and controllers Replacement LED module (RED) 0086/023395, (YELLOW) 0086/023396

PADS & Cat No

Description LED Wig-Wag backboard Assembly(Complete Signal) Standard LED Wig-Wag Backboard Assembly(Complete Signal) Narrow

0086/023394

0086/023449 0086/023394

00086/024196 D87.86015

Standing Red Man Mask

Level Crossings Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Compliances European Standards EN 12368:2000

41

Approvals Network Rail Product Certificate Nos: Signal Heads Lamp and Backboard Assembly Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current Illuminated Area

PA05/02434 PA05/02900 +60C to -25C 24Vdc Max 31.2Vdc Min 18.0Vdc 900mA @ 24Vdc per light source 205mm diameter

Current Proving Relay Based Interlocking Flashing Aspects

BR966 F10 pin code 062 (086/023451)

All aspects must be flashed under the control of an electronic flasher unit. Flasher unit HRP78500 085/002475 Performance Level Class Luminous Intensity Distribution Light Output Colour Red and Amber Maximum Phantom Signal Shortest Estimated Life (Red) All units fitted with visor Environmental Class IP Rating Impact Resistance A 3/2 M

1931 CIE boundaries as defined in EN 12368:2000 Class 5 10 years MCX 0402 A IP55 Class IV IR3

Weight Weight of Module Weight of Built Up Back Board

4.4kg 46.8kg

42

Level Crossings

LED Miniature Stop Light (Red and Green Crossing Lights)

Network Rail Product Acceptance No PA05/02619 LED technology Directly interchangeable with existing filament units No design changes at site required Fits directly onto existing post LED light source gives a long service life Eliminates lens burn Improved visibility Increased safety and reliability Reduced maintenance costs Not affected by variations in supply voltage Supply Voltage 110 Vac / 120 Vdc Phone Crossing Operator and Proceed with Caution versions available Dual language units available to customers specification For concrete base see 0004/012657 For mounting post see 0086/024920

PADS & Cat No 0086/009260

Dorman Part No MSLH2/RG/1/P/G

Description Miniature Stop Light Head, 2 Aspect, Red, Green,110Vac/120Vdc, Proved, Ground (Phone Crossing Operator) 107 Miniature Stop Light Head, 2 Aspect, Red, Green, 110Vac/120Vdc, Proved, Ground, Bi-lingual English/Welsh (Phone Crossing Operator) 107 Miniature Stop Light Head, 2 Aspect, Red, Green, 110Vac/120Vdc, Proved, Ground (Proceed With Caution) 108 Miniature Stop Light Head, 2 Aspect, Red Green, 110Vac/120Vdc, Proved, Ground, Bi-lingual English/ Welsh. (Proceed With Caution) 108

0086/009263

MSHMW2/RG/1/P/G

0086/009261

MSLC2/RG/1/P/G

0086/009264

MSCMW2/RG/1/P/G

Level Crossings Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Compliances Network Rail RT/E/S 10110

43

Approvals Unrestricted Network Rail Certificate No: Miniature Tunnel Signal Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current Current Proving Relay Based Interlocking Mounting Arrangements Mounting Post Post Drawing Sealing of LED Modules Sealing of Housing Weight

PA05/02619 - 25C to + 40C 110 Vac / 120Vdc Max 121Vac Min 88Vac Max 145Vdc Min 88Vdc 300mA @ 110Vac per light source BR941A 60.3mm Dia BRS - SM 91 IP65 IP54 17kg

PADS & Cat No 0086/001294

Dorman Part No SLM2/R-/1/P/G

Description LED Signal Lamp Module, Red, 110Vac/120Vdc, Proved, Ground, with Visor LED Signal Lamp Module, Green, 110Vac/120Vdc, Proved, Ground, with Visor

0086/001299

SLM2/G-/1/P/G

44

Level Crossings

LED Drivers Crossing Indicator

Network Rail Product Acceptance No PA05/2620 Increased safety and reliability Reduced maintenance costs Directly interchangeable with existing units Fits directly onto existing post LED light sources give a long service life Improved visibility, readable at 800m 24Vdc supply Red aspect incorporates its own flash controller White aspect to be flashed from external flash unit

Drivers Crossing Indicator and Interface Bracket Assembly

PADS & Cat No 0088/028781 0088/028782

Dorman Part No DCIH1/RW/2/PN/0 D82.81646

Description LED Drivers Crossing Indicator & Bracket Blanking plate for existing mount assembly

Level Crossings Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Compliances Railway Group Standards GK/RT0045 PA05/2620 -25C to +40C 24Vdc Max 31.2Vdc Min 18.0Vdc Red 0.15A @ 24Vdc White 1.9A @ 24Vdc Red 40 mA White 1A at 60FPM 50/50 duty cycle 320mm long 120FPM Can be flashed by external flash unit Mounting post 89.0mm Diameter IP65 IP54 17kg 10kg 27kg

45

Approvals Network Rail Product Acceptance No: Key Specifications Operating Temperature Range Nominal Operating Voltage Operating Voltage Range Nominal Operating Current Source Average Current All units fitted with visor Flashing Aspects Red flash rate White steady

Mounting Arrangements Sealing of LED Modules Sealing of Housing

Weight (maximum) Drivers Crossing Indicator Assembly Interface Bracket only Total weight

46

Level Crossings

LED Barrier Boom Light

Outstanding reliability with low maintenance LED Technology. Cat No 0086/028738 Dorman Part No BBL2N/R Virtually zero maintenance cost Quick and easy to fit in the time it takes to replace a filament lamp Vandal resistant body Polycarbonate lenses in vandal proof assembly Requires no additional hood or fittings Capable of withstanding the severest of shocks Fully compliant with line specification RT/E/S/10073 Uses high brightness LEDs (Signal Red Class B illumination) MTBF to catastrophic failure 250,000 hours (29 years) of normal use Sealed for life to IP54 24Vdc Maximum operating current 50mA 12V version available for export only - Part No BBL2N/R/2

Level Crossings

47

Blocking Back
Product Approval Certificate PA05/03766 Increases safety by reducing the danger of a backlog of traffic queuing on a level crossing. The Blocking Back warning system warns traffic not to enter the level crossing area unless the exit is clear. Wireless connection between Road Loop Controller and Sign coupled with the solar power option, removes the need for expensive cable laying Fault Monitoring is reported directly to the Signal Box using the GSM Network Data Logging facility available which allows downloading of sign activation rates and times to spreadsheet programmes for trend analysis. Robust construction gives a high level of resistance to vandal attack Powered by 80 Watt Solar Panels Display complies with the UK Highways Agency Performance Specification for Discontinuous Variable Message Signs TR2516 Issue B: September 2006

48

Lineside

LED Handlamp
Dorman LED Handlamps have a life 250% Energy saving over filament lamps giving a Longer Battery life of 20 hours (continuous use) Battery costs are reduced by over 60%. Direct replacement for the existing NRS (formerly Bardic) handlamp Over 50% lighter that the existing NRS (formerly Bardic) handlamp Made from high impact resistant polycarbonate. Battery OK indicator light. LEDs have a life in excess of 10 years. 3 & 4 aspect versions available.

Lineside Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Approvals Network Rail Product Acceptance Number PA 05/02888

49

Aspect Colours Red, Yellow, Green, Aspects are all true signal colours with a stable light output throughout the life of the battery. Estimated Service Life LEDs have a life in excess of 10 years. Battery life of 20 hours (continuous use) Weight LED Handlamp LED Handlamp battery Total weight of Handlamp & Battery Catalogue Numbers 3 Aspect LED Handlamp 4 Aspect LED Handlamp Replacement Battery

375g 180g 555g

0094/008052 0094/008050 0094/008051

50

Lineside

LED Possession Limit Board

Catalogue No 0057/072990 Dorman Part No PLB6N/RR/01/001 Certificate of Acceptance: PA05/308 High intensity red flashing LEDs both sides Lightweight portable design with integral carry handles High intensity retro-reflective red stop sign on both sides recessed to protect the surface of the sign Integral rail mounting device made from impact resistant polycarbonate Low battery LED indicator Supplied with two 50Ahr Air Alkaline batteries Battery box secured with thief proof bolt Stainless steel battery connections Battery life approximately 2200 hours Quick and easy to install Replacement battery available 50 Ah Air Alkaline Battery 12 per box Catalogue No 0054/128366 Dorman part No B13.12170

Lineside

51

LED MK11 Marker Board

Catalogue No 0020/039502 Dorman part No LMB6N/RA/03/001 Network Rail Acceptance No PA05/292 For use in marking engineering worksite limits within T3 possessions Lightweight portable design with integral carrying handle High intensity flashing LEDs yellow on one side, red on other side Integral rail mounting device made from high impact resistant polycarbonate LED low battery indicator Supplied with two 50Ahr Air Alkaline batteries Battery box secured with thief proof bolt Stainless steel battery connections Battery life approximately 1100 hours Quick and easy to install Replacement battery available 50 Ah Air Alkaline Battery 12 per box Catalogue No 0054/128366 Dorman Part No B13.12170

52

Trainborne

LED Fixed Marker Lamp

Dramatically reduces train maintenance and running costs Unit can be quickly and easily fitted to existing lamp housing Increased safety and reliability Supplied with B22d bayonet connector fitted Designed to fit existing housing units Operating voltages available 110Vdc, 74Vdc and 24Vdc Increased visibility and safety is achieved by a unique optical system and use of LEDs Compliant with Visibility Group Standard GM/RT2483 Issue 1

Trainborne Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Description Mounting options Operating temperature Vibration & shock Sealing when Fitted Front of unit Rear of unit Body and lens material Details Single, double & Triple units o o -25 C to +55 C Category 1B IP 66 IP 44 High impact polycarbonate LED White 300 cd min on optical axis High impact polycarbonate 110Vdc 110V 25mA 2.75W Yes Yes No B22d 74Vdc 74V 25mA 1.8W Yes Yes No B22d Specification RIA 13:1990 RIA 20:1995 EN60529:1992 EN60529:1992

53

Photometric Requirements Fully compliant with Group Standard Type of light source Colour of light output Light output Lens Electrical Nominal voltage Nominal current Nominal wattage Surge and transients EMC Polarity conscious Bayonet Connector

GM/RT 2483 Issue 1 GM/RT 2483 Issue 1 24Vdc 24V 125mA 3W Yes Yes No B22d

RIA 13:1990 RIA 12:1984 BSEN 61000 - 4 - 4.5 & 6

Dorman Part No LFM2N/W/01/A/00 LFM2N/W/01/B/02 LFM2N/W/01/A/04 LFM2N/W/01/B/06 LFM2N/W/03/A/00 LFM2N/W/03/A/04

Description LED Fixed Marker Lamp, 110V, to fit BMAC single light unit LED Fixed Marker Lamp, 110V, to fit BMAC double light unit LED Fixed Marker Lamp, 110V, to fit J Stone light unit LED Fixed Marker Lamp, 110V, to fit Carrier Sultrek light unit LED Fixed Marker Lamp, 74V, to fit BMAC single light unit LED Fixed Marker Lamp, 74V, to fit J Stone light unit

54

Trainborne

LED Fixed Tail Lamp

Dramatically reduces train maintenance and running costs Unit can be quickly and easily fitted to existing lamp housings Increased safety and reliability Supplied with B22d bayonet connector fitted Supply voltages available 110vdc, 74vdc and 24vdc Increased visibility and safety is achieved by a unique optical system and use of LEDs Compliant with Visibility Group Standard GM/RT 2483:Issue 1

Trainborne Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
Description Mounting options Operating temperature Vibration & shock Sealing when Fitted Front of unit Rear of unit Body and lens material Details Specification Single, Double & Triple BMAC units o o -25 C to +55 C RIA 13:1990 Category 1B RIA 20:1995 IP 66 IP 44 High impact polycarbonate LED Red 100cd min on optical axis High impact polycarbonate 110v dc 110v 25mA 2.75W Yes Yes No B22d Description LED Fixed Tail Lamp, 110V, to fit BMAC single light unit LED Fixed Tail Lamp, 110V, to fit BMAC double light unit LED Fixed Tail Lamp, 110V, to fit BMAC triple light unit LED Fixed Tail Lamp, 110V, to fit J Stone light unit LED Fixed Tail Lamp, 110V, to fit class 47 tail light unit LED Fixed Tail Lamp, 110V, to fit BMAC single light unit LED Fixed Tail Lamp, 110V, to fit J Stone light unit LED Fixed Tail Lamp, 110V, to fit BMAC single light unit LED Fixed Tail Lamp, 110V, to fit BMAC double light unit LED Fixed Tail Lamp, 110V, to fit BMAC triple light unit LED Fixed Tail Lamp, 110V, to fit J Stone light unit 74v dc 74v 25mA 1.8W Yes Yes No B22d EN60529:1992 EN60529:1992

55

Photometric Requirements Fully compliant with Group Standard Type of light source Colour of light output Light output Lens Electrical Nominal voltage Nominal current Nominal wattage Surge and transients EMC Polarity conscious Bayonet Connector Dorman Part No LFT2N/R/01/A/00 LFT2N/R/01/B/02 LFT2N/R/01/B/03 LFT2N/R/01/A/04 LFT2N/R/01/B/05 LFT2N/R/03/A/00 LFT2N/R/03/A/04 LFT2N/R/02/A/00 LFT2N/R/02/B/02 LFT2N/R/02/B/03 LFT2N/R/01/A/04

GM/RT 2483 Issue 1 GM/RT 2483 Issue 1 24v dc 24v 75mA 1.8W Yes Yes No B22d

RIA 13:1990 RIA 12:1984 BSEN 61000 - 4 - 4.5 & 6

56

Trainborne

LED MK3 Portable Flashing Tail Lamp

Pads No 0055/050319 Dorman Part No BRTLN3/R Compliant with Visibility group standard GM/RT 2483 : Issue 1 High reliability LEDs High impact resistant polycarbonate lens and one piece body moulding Retro-reflective red panel Battery life approximately 10,000 hours when continuously operated with two 50Ahr air alkaline batteries (PADS No 0054/128366) Battery condition constantly monitored and displayed on both sides of lamp. Electronic components sealed in compartment to IP65 No body seals to be damaged when changing batteries Robust rotary switch incorporating a solid state optical device with no moving contact parts Integral bracket for mounting on standard lamp iron Flash rate 120 flashes per minute

Trainborne Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards
MK2 Portable Tail Lamp Spares

57

PADS & Cat No 0054/008148 0055/009184 0055/050582 0055/007551 0055/039690

Dorman Part No B13.12042 B13.12022 B05.04003 B09.08007 D28.28010

Description Mk2 TL 7.5v Battery Switch Red Lens Gasket Bracket & Fasteners

MK3 Portable Tail Lamp Spares

PADS & Cat No 0054/0128366

Dorman Part No B13.12170 B05.04018 B17.16146

Description 50Ahr Air Alkaline Battery Base Bolt Bracket & Fasteners

0055/039690

D28.28010

58

Trainborne

Portable Headlight
Powered by integral rechargeable sealed lead acid battery Supplied with double insulated battery charger Compliant with Visibility Group Standard GM/RT 2483 : Issue 1 Quartz halogen lamp 12V 8 Watt Up to 18 hours continuous use from a single charge Body manufactured from high impact resistance xenoy plastic Low battery warning LED indication Filament failure warning LED indication

Trainborne Performance characteristics compliant with: UK Network Rail specifications & Rail Group Standards

59

PADS & Cat No 017/070014 017/007201 017/007200

Dorman Part No BRH2N/C BRH2N/C/NC B13.12104

Description Portable Headlamp & Charger Portable Headlamp Charger

LED Portable Headlight Spares PADS & Cat No 0017/070017 0017/070019 0017/070020 0017/070021 0017/070022 0017/070023 0017/070024 0017/070025 0017/070026 0017/070027 0017/070028 0017/070029 0017/070030 0017/070031 Dorman Part No D57.56000 D57.56001 B09.08007 B09.08036 D57.56002 D29.28010 D57.56003 B05.04011 D57.56004 B13.12023 D57.56005 D57.56006 D57.56007 D57.56008 D57.56009 Spare Parts Description Front Lens Kit Lens/Reflector Inc Clamps Replacement Gasket O Ring Plastic Foot Kit Bracket Kit Inc Fasteners Case Bolt Kit Charger Socket Cover Rechargable Battery Kit Switch Seal Replacement Circuit Replacement Lamp Kit Charger Socket Kit Head Lamp Rear Case Head Lamp Rear Case plus Brackets

60 Products Approved in Australia

As well as our core UK products, Dorman manufactures a range of products for our overseas customers. The latest additions to our range include the LED 12V Barrier Boom Light and also the LED European Marker Tail Lamp (pictures below).

LED 12V Barrier Boom Light

The LED 12V Barrier Boom Light has all the same features as our UK approved 24V Barrier Boom Light. Approved fully for use in Australia 12V version available for export, and is fully approved for use in Australia.

LED European Marker Tail Lamp

The LED European Marker Tail Lamp has been designed and approved for the German market. The lamp is a combined marker and tail lamp with the ability to display a Red or White indication from a single unit.

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Dorman Wennington Road Southport Merseyside UK PR9 7TN e-mail: info@dorman.co.uk T +44 (0) 1704 518000 F +44 (0) 1704 518001

Unipart Rail Gresty Road Crewe Cheshire UK CW2 6EH T +44 (0) 1270 847600 F +44 (0) 1270 847601

Australia Office: 1 Tyrone Place Erskine Park NSW 2759 Postal Address: PO Box 836 St Marys NSW 1790 T: +61 (0) 2 8889 7617/8

America Office: Unipart 173 Main Street Bath Ontario K0H IG0 T: +1 (0) 61 335 23 458

Thailand Representative Office: InfraAsia (Thailand) Co.Ltd 28th Floor, K-Tower B 209-1 Asoke Road Klongtoey Nua Wattana Bangkok 10110 Thailand T: +66 (0) 2664 3350

Germany Office: Unipart Van Wezel GMBH Sudfeld 7A 59174 Kamen Deutschland T: +49 (0) 151 151 757 06

www.unipartrail.com
Issue 9: April 2010

www.dorman.co.uk

The information contained in this handbook is of indicative reference only. For specific information on product application please contact Dorman direct. Unipart Rail have used best endeavours to ensure information contained was as up-to-date as possible at time of press. Unipart Rail accepts no liability for changes to specifications and updates not published or contained within this handbook. Dorman is part of Unipart Dorman LED products are distributed through Unipart Rail