ENMAS GB POWER SYSTEMS PROJECTS LTD

PROJECT: 1 x 12 MW - ITC
PIPE SIZING CALCULATION
Length
S
N
o

OD
Description

Operating

Design

Flow

Velocity
Allow.
Stress

Thk

Material

mm

Pr

Temp

Pr

Temp

Nor

SCH

mm

kg/cm2
(a)

oC

kg/cm2
(a)

oC

SCH 120
SCH 120
SCH 120
SCH 120
SCH 120
SCH 120
SCH 120
SCH 120
SCH 120
SCH 120
SCH 120

18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26
18.26

1
1
1
1
1
1
1
1
1
1
1

87.00
87.00
87.00
87.00
87.00
87.00
87.00
87.00
87.00
87.00
87.00

520.00
520.00
520.00
520.00
520.00
520.00
520.00
520.00
520.00
520.00
520.00

93.40
93.40
93.40
93.40
93.40
93.40
93.40
93.40
93.40
93.40
93.40

525.00
525.00
525.00
525.00
525.00
525.00
525.00
525.00
525.00
525.00
525.00

34560
49840
47840
55870
65860
61320
66590
61700
53240
47820
28440

Max

kg/hr

Nor

Insu.
Thk

Wt. Of
Pipe

mm

kg

As per
IBR

Max
m/s

Min
Thick

kg/cm2

mm

Main steam
Case 1
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7
Case 8
Case 9
Case 10
Case 11
Bleed I - Wander (upstream of CV)

SA 335 P22
SA 335 P22
SA 335 P22
SA 335 P22
SA 335 P22
SA 335 P22
SA 335 P22
SA 335 P22
SA 335 P22
SA 335 P22
SA 335 P22

219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1

Case 11
Bleed I - Wander (Downstream of CV &
Upstream of DS)

SA 106 Gr. B

88.9 SCH 40

5.49

19.92

382.40

22

387.40

Case 11
Bleed II - HPH & MP Process

SA 106 Gr. B

114.3 SCH 40

6.02

12.00

382.40

13

Case 1
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7
Case 8
Case 9
Case 10
Case 11
Bleed II - Steam to HP Heater

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3
168.3

SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40

7.11
7.11
7.11
7.11
7.11
7.11
7.11
7.11
7.11
7.11
7.11

1
1
1
1
1
1
1
1
1
1
1

13.73
17.60
16.99
19.66
22.88
21.45
23.10
24.40
19.77
0.00
11.04

314.30
324.80
324.40
339.30
347.50
345.90
347.30
359.30
339.20
0.00
310.50

Case 1
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7
Case 8
Case 9
Case 10
Case 11
Bleed II - Steam to MP Process
(Upstream of PCV)

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3

SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40

6.02
6.02
6.02
6.02
6.02
6.02
6.02
6.02
6.02
6.02
6.02

1
1
1
1
1
1
1
1
1
1
1

13.73
17.60
16.99
19.66
22.88
21.45
23.10
0.00
19.77
0.00
11.04

Case 1
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

88.9
88.9
88.9
88.9
88.9
88.9
88.9

SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40

5.49
5.49
5.49
5.49
5.49
5.49
5.49

1
1
1
1
1
1
1

0.00
17.60
16.99
19.66
22.88
21.45
23.10

72000
72000
72000
72000
72000
72000
72000
72000
72000
72000
72000

14.77
21.30
20.45
23.88
28.15
26.21
28.46
26.37
22.76
20.44
12.16

30.78
30.78
30.78
30.78
30.78
30.78
30.78
30.78
30.78
30.78
30.78

653
653
653
653
653
653
653
653
653
653
653

2515

22.04

0.00

387.40

2515

21.49

27
27
27
27
27
27
27
27
27
0
27

364.30
364.30
364.30
364.30
364.30
364.30
364.30
364.30
364.30
0.00
364.30

2848
7420
7129
8331
9907
9182
10030
2574
5530
0
1935

314.30
324.80
324.40
339.30
347.50
345.90
347.30
0.00
339.20
0.00
310.50

25
25
25
25
25
25
25
0
0
0
25

352.50
352.50
352.50
352.50
352.50
352.50
352.50
0.00
0.00
0.00
352.50

0.00
324.80
324.40
339.30
347.50
345.90
347.30

0
27
27
27
27
27
27

0.00
364.30
364.30
364.30
364.30
364.30
364.30

17.30
17.30
17.30
17.30
17.30
17.30
17.30
17.30
17.30
17.30
17.30

175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00
175.00

90.44
90.44
90.44
90.44
90.44
90.44
90.44
90.44
90.44
90.44
90.44

989

1.94 100.00

11.29

0.00

989

1.70 115.00

16.08

8.28
17.02
16.96
17.51
18.06
17.85
18.10
4.49
11.56
0.00
7.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

1123
1123
1123
1123
1123
1123
1123
1123
1123
#N/A
1123

3.08
3.08
3.08
3.08
3.08
3.08
3.08
3.08
3.08
#N/A
3.08

100.00
100.00
100.00
100.00
100.00
100.00
100.00
115.00
100.00
40.00
100.00

28.26
28.26
28.26
28.26
28.26
28.26
28.26
28.26
28.26
28.26
28.26

2848
4781
4490
5721
7310
6584
7427
0
5530
0
1935

18.80
24.90
24.25
27.30
30.26
29.06
30.42
0.00
26.24
0.00
15.88

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

1181
1181
1181
1181
1181
1181
1181
#N/A
#N/A
#N/A
1181

2.21
2.21
2.21
2.21
2.21
2.21
2.21
#N/A
#N/A
#N/A
2.21

90.00
90.00
90.00
90.00
90.00
90.00
90.00
40.00
90.00
40.00
90.00

16.08
16.08
16.08
16.08
16.08
16.08
16.08
16.08
16.08
16.08
16.08

0
2639
2639
2610
2597
2598
2603

0.00
23.68
24.55
21.45
18.52
19.75
18.37

0.00
0.00
0.00
0.00
0.00
0.00
0.00

#N/A
1123
1123
1123
1123
1123
1123

#N/A
2.02
2.02
2.02
2.02
2.02
2.02

40.00
90.00
90.00
90.00
90.00
90.00
90.00

11.29
11.29
11.29
11.29
11.29
11.29
11.29

1 of 15

Length
S
N
o

OD
Description

Operating

Design

Flow

Velocity
Allow.
Stress

Thk

Material
Pr

Temp

Pr

Temp

Nor

Max

Nor

Min
Thick

Insu.
Thk

Wt. Of
Pipe

mm

kg

As per
IBR

Max

Case 8
Case 9
Case 10
Case 11
Bleed II - Steam to MP Process
(downstream of PCV)

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

88.9
88.9
88.9
88.9

SCH 40
SCH 40
SCH 40
SCH 40

5.49
5.49
5.49
5.49

1
1
1
1

kg/cm2
(a)
24.40
0.00
0.00
0.00

Case 1
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7
Case 8
Case 9
Case 10
Case 11
Bleed II - Steam to MP Process
(downstream of DS)
All cases
MOM - Nor
MOM - Min
MOM - Max
Bleed III - Steam to LP Process &
Deaerator
Case 1
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7
Case 8
Case 9
Case 10
Case 11
Bleed III - Steam to Deaerator
(Upstream of PCV)
Case 1
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7
Case 8
Case 9
Case 10
Case 11
Bleed III - Steam to LP Process
(Upstream of DS)
Case 1
Case 2
Case 3
Case 4
Case 5

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3
114.3

SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40

6.02
6.02
6.02
6.02
6.02
6.02
6.02
6.02
6.02
6.02
6.02

1
1
1
1
1
1
1
1
1
1
1

0.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
0.00
0.00
0.00

0.00
324.80
324.40
339.30
347.50
345.90
347.30
359.30
0.00
0.00
0.00

0
13
13
13
13
13
13
13
0
0
0

0.00
364.30
364.30
364.30
364.30
364.30
364.30
364.30
0.00
0.00
0.00

0
2639
2639
2610
2597
2598
2603
2574
0
0
0

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

114.3
114.3
114.3
114.3

SCH 40
SCH 40
SCH 40
SCH 40

6.02
6.02
6.02
6.02

1
1
1
1

12.00
10.50
10.00
11.00

190.00
210.00
195.00
215.00

13
12
11
12

220.00
220.00
220.00
220.00

3000
3000
3000
3000

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4
406.4

SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10

6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35

1
1
1
1
1
1
1
1
1
1
1

6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50

231.30
212.50
216.10
212.50
203.60
208.90
202.50
206.20
211.80
212.50
254.50

7
7
7
7
7
7
7
7
7
7
7

259.50
259.50
259.50
259.50
259.50
259.50
259.50
259.50
259.50
259.50
259.50

4281
25060
24750
27730
35030
24700
35140
35590
27270
27380
3671

3.47
19.49
19.41
21.56
26.67
19.04
26.68
27.26
21.17
21.29
3.13

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

1203
1203
1203
1203
1203
1203
1203
1203
1203
1203
1203

2.20
2.20
2.20
2.20
2.20
2.20
2.20
2.20
2.20
2.20
2.20

75.00
75.00
75.00
75.00
75.00
75.00
75.00
75.00
75.00
75.00
85.00

62.65
62.65
62.65
62.65
62.65
62.65
62.65
62.65
62.65
62.65
62.65

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1
219.1

SCH 20
SCH 20
SCH 20
SCH 20
SCH 20
SCH 20
SCH 20
SCH 20
SCH 20
SCH 20
SCH 20

6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35

1
1
1
1
1
1
1
1
1
1
1

6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50

231.30
212.50
216.10
212.50
203.60
208.90
202.50
206.20
211.80
212.50
254.50

7
7
7
7
7
7
7
7
7
7
7

259.50
259.50
259.50
259.50
259.50
259.50
259.50
259.50
259.50
259.50
259.50

4281
6942
6692
7705
9061
8199
9148
9688
7235
7363
3671

12.64
19.64
19.09
21.80
25.10
23.00
25.27
27.00
20.43
20.83
11.39

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

1203
1203
1203
1203
1203
1203
1203
1203
1203
1203
1203

1.57
1.57
1.57
1.57
1.57
1.57
1.57
1.57
1.57
1.57
1.57

75.00
75.00
75.00
75.00
75.00
75.00
75.00
75.00
75.00
75.00
75.00

33.32
33.32
33.32
33.32
33.32
33.32
33.32
33.32
33.32
33.32
33.32

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

323.9
323.9
323.9
323.9
323.9

SCH 20
SCH 20
SCH 20
SCH 20
SCH 20

6.35
6.35
6.35
6.35
6.35

1
1
1
1
1

0.00
6.50
6.50
6.50
6.50

0.00
212.50
216.10
212.50
203.60

0
7
7
7
7

0.00
221.10
221.10
221.10
221.10

0
18118
18058
20025
25969

0.00
22.55
22.66
24.92
31.64

0.00
0.00
0.00
0.00
0.00

#N/A
1203
1203
1203
1203

#N/A
1.92
1.92
1.92
1.92

40.00
75.00
75.00
75.00
75.00

49.73
49.73
49.73
49.73
49.73

mm

SCH

mm

359.30
0.00
0.00
0.00

kg/cm2
(a)
27
0
0
0

364.30
0.00
0.00
0.00

2574
0
0
0

17.54
0.00
0.00
0.00

0.00
0.00
0.00
0.00

1123
#N/A
#N/A
#N/A

2.02 100.00
#N/A
40.00
#N/A
40.00
#N/A
40.00

11.29
11.29
11.29
11.29

0.00
20.41
20.40
20.73
20.92
20.87
20.97
21.17
0.00
0.00
0.00

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

#N/A
1123
1123
1123
1123
1123
1123
1123
#N/A
#N/A
#N/A

#N/A
40.00
1.60 90.00
1.60 90.00
1.60 90.00
1.60 90.00
1.60 90.00
1.60 90.00
1.60 115.00
#N/A
40.00
#N/A
40.00
#N/A
40.00

16.08
16.08
16.08
16.08
16.08
16.08
16.08
16.08
16.08
16.08
16.08

17.03
20.81
21.05
20.06

0.00
34.68
35.09
33.44

1203
1203
1203
1203

1.55
1.46
1.43
1.49

50.00
60.00
50.00
60.00

16.08
16.08
16.08
16.08

oC

oC

kg/hr

m/s

5000
5000
5000

kg/cm2

mm

2 of 15

Length
S
N
o

OD
Description

Design

Flow

Velocity
Allow.
Stress

Thk

Material
Pr

Temp

Pr

Temp

Nor

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

323.9
323.9
323.9
323.9
323.9
323.9

SCH 20
SCH 20
SCH 20
SCH 20
SCH 20
SCH 20

6.35
6.35
6.35
6.35
6.35
6.35

1
1
1
1
1
1

kg/cm2
(a)
6.50
6.50
6.50
6.50
6.50
0.00

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6
355.6

SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10
SCH 10

6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35
6.35

1
1
1
1
1
1
1
1
1
1
1
1
1
1

0.00
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
6.50
0.00
5.10
4.90
5.50

0.00
166.00
166.00
166.00
166.00
166.00
166.00
166.00
166.00
166.00
0.00
160.00
155.00
165.00

0
7
7
7
7
7
7
7
7
7
0
0
0
0

0.00
171.00
171.00
171.00
171.00
171.00
171.00
171.00
171.00
171.00
0.00
171.00
171.00
171.00

0
19000
19000
21000
27000
17240
27000
27000
21000
21000
0
21000
17000
27000

SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B
SA 106 Gr. B

88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9
88.9

SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40
SCH 40

5.49
5.49
5.49
5.49
5.49
5.49
5.49
5.49
5.49
5.49
5.49

1
1
1
1
1
1
1
1
1
1
1

12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00
12.00

53.04
53.97
54.56
53.29
53.06
52.89
52.98
52.78
53.18
53.18
53.33

15
15
15
15
15
15
15
15
15
15
15

60.02
60.02
60.02
60.02
60.02
60.02
60.02
60.02
60.02
60.02
60.02

27400
17320
15930
19780
20890
27400
21390
23490
20400
20400
20290

mm
Case 6
Case 7
Case 8
Case 9
Case 10
Case 11
Bleed III - Steam to LP Process
(Downstream of DS)
Case 1
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7
Case 8
Case 9
Case 10
Case 11
MOM - Nor
MOM - Min
MOM - Max
TG condensate
Case 1
Case 2
Case 3
Case 4
Case 5
Case 6
Case 7
Case 8
Case 9
Case 10
Case 11

Operating

SCH

mm

Max

Nor

Min
Thick

Insu.
Thk

Wt. Of
Pipe

mm

kg

As per
IBR

Max

208.90
202.50
206.20
211.80
212.50
0.00

kg/cm2
(a)
7
7
7
7
7
0

221.10
221.10
221.10
221.10
221.10
0.00

16501
25992
25902
20035
20017
0

20.36
31.58
31.76
24.89
24.91
0.00

0.00
0.00
0.00
0.00
0.00
0.00

1203
1203
1203
1203
1203
#N/A

1.92
1.92
1.92
1.92
1.92
#N/A

75.00
75.00
75.00
75.00
75.00
40.00

49.73
49.73
49.73
49.73
49.73
49.73

0.00
17.27
17.27
19.09
24.55
15.67
24.55
24.55
19.09
19.09
0.00
24.23
20.17
29.19

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
40.38
41.52
37.83

#N/A
1203
1203
1203
1203
1203
1203
1203
1203
1203
#N/A
1203
1203
1203

#N/A
2.03
2.03
2.03
2.03
2.03
2.03
2.03
2.03
2.03
#N/A
0.84
0.84
0.84

50.00
65.00
65.00
65.00
65.00
65.00
65.00
65.00
65.00
65.00
50.00
65.00
65.00
65.00

54.69
54.69
54.69
54.69
54.69
54.69
54.69
54.69
54.69
54.69
54.69
54.69
54.69
54.69

1.62
1.02
0.94
1.17
1.23
1.62
1.26
1.39
1.20
1.20
1.20

0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00
0.00

1203
1203
1203
1203
1203
1203
1203
1203
1203
1203
1203

1.46
1.46
1.46
1.46
1.46
1.46
1.46
1.46
1.46
1.46
1.46

40.00
40.00
40.00
40.00
40.00
40.00
40.00
40.00
40.00
40.00
40.00

11.29
11.29
11.29
11.29
11.29
11.29
11.29
11.29
11.29
11.29
11.29

oC

oC

kg/hr

m/s

35000
35000
35000

kg/cm2

mm

3 of 15

DelP
Pressure Drop
Symbols
F
P
T
rho
D
t
d

v
A
V
Del_P

Parameters

Units

LP Process
Nor
Min
Max
TPH
21.00 17.00 27.00
4.90
5.50
kg/cm2(a) 5.10
o
160.00
155.00
165.00
C
2.61
2.54
2.78
kg/m3

Steam flow
Steam pressure
Steam temperature
Density
Tube / Pipe OD
Wall thickness
Tube ID
No of parallel paths
Resistance Loss
length
entry
exit
squeeze bend (R < 1.5d)
180 bend (R > 1.5d)
90 short rad bend (R < 3d)
90 std radius (R = 3d)
90 long rad bend (R >3d)
45 short rad bend (R < 3d)
45 long rad bend (R > 3d)
Reducer
Expander
Tee - entering run
Tee- entering branch
Total equivlent length
Steam flow

20
40
75
50
32
26
20
15
12
120
100
60
90

Specific volume
Flow area
Volumetric Flow
Velocity
Pressure drop(steam)
Pr drop for OD<152
Pr drop for OD>152

Pressure Drop Calculation in Valves

Gate Valve
Globe Valve
Check Valve
Y type Valve
Del_P Pressure Drop (Valves)
Pressure Drop (Flow element)
Total Pressure Drop
Temperature Drop

FALSE
TRUE

MP Process
Nor
3.00
10.50
210.00
4.88

mm
mm
mm
m
--

355.6 355.6 355.6

6.35
6.35
6.35
342.90 342.90 342.90
0.34
0.34
0.34
1
1
1

114.3
6.02
102.26
0.10
1

m
-------------m
kg/hr
kg/s
m3/kg
m2
m3/s
m/s

450
450
450
1
1
1
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
30
30
30
0
0
0
5
5
5
0
0
0
0
0
0
0
0
0
0
0
0
683.17 683.17 683.17
21000 17000 27000
5.83
4.72
7.50
0.38
0.39
0.36
0.09
0.09
0.09
2.24
1.86
2.70

450
1
0
0
0
0
0
30
0
5
0
0
0
0
519.54
3000
0.83
0.21
0.01
0.17

24.23 20.17 29.19

20.81

kg/cm2
kg/cm2
kg/cm2

0.21
0.21
0.21

0.14
0.14
0.14

0.33
0.31
0.33

1.12
0.94
1.12

Qty
Qty
Qty
Qty
kg/cm2

0
0
0
0
0.00
0
0.21
0.72

0
0
0
0
0.00
0
0.14
0.51

0
0
0
0
0.00
0
0.33
1.07

0
0
0
0
0.00
0
1.12
2.49

kg/cm2
o
C
Page 4

DelP

Page 5

DelP

MP Process
Min
3.00
10.00
195.00
4.82

Max
3.00
11.00
215.00
5.06

114.3
6.02
102.26
0.10
1

114.3
6.02
102.26
0.10
1

450
1
0
0
0
0
0
30
0
5
0
0
0
0
519.54
3000
0.83
0.21
0.01
0.17

450
1
0
0
0
0
0
30
0
5
0
0
0
0
519.54
3000
0.83
0.20
0.01
0.16

21.05

20.06

1.13
0.95
1.13

1.08
0.90
1.08

0
0
0
0
0.00
0
1.13
2.85

0
0
0
0
0.00
0
1.08
2.31
Page 6

S. No
1
2
3
4
5

ENMAS GB POWER SYSTEMS PROJECTS LIMITED

1x12MW ITC Limited,Paperboards & Specialty Papers Division. Unit:Tribeni
Pressure drop calculation for process steam piping
LP Steam
355.60 mm
6.35 mm
SA106GrB
450.00 m

Description
MP Steam
Pipe OD
114.30 mm
Pipe Thickness
6.02 mm
Material of Pipe
SA106GrB
Total Length of Pipe
450.00 m
No of Bends
a) 90 Deg Bends
30 Nos.
30 Nos.
b) 45 Deg Bends
5 Nos.
5 Nos.
6 Process parameter at terminal point
Nor
Min
Max
Nor
Min
Max
(as per MOM dt 3/10/2011)
a) Pressure
4.10 kg/sq m(g)
3.90 kg/sq m(g)
4.50 kg/sq m(g) 10.50 kg/sq m(g) 10.00 kg/sq m(g) 11.00 kg/sq m(g)
b) Temperature
160.0 Deg C
155.0 Deg C
165.0 Deg C
210.0 Deg C
195.0 Deg C
215.0 Deg C
c) Flow
21.0 TPH
17.0 TPH
27.0 TPH
3.0 TPH
3.0 TPH
3.0 TPH
7 Pressure drop across pipe
0.2
0.1
0.3
1.1
1.1
1.1
8 Temperature Drop
0.7 Deg C
0.5 Deg C
1.1 Deg C
2.5 Deg C
2.9 Deg C
2.3 Deg C
9 Steam parameter requirements at the
inlet of PRDS
a) Pressure
4.3 kg/sq m(g)
4.0 kg/sq m(g)
4.8 kg/sq m(g)
11.6 kg/sq m(g)
11.1 kg/sq m(g)
12.1 kg/sq m(g)
b) Temperature
160.7 Deg C
155.5 Deg C
166.1 Deg C
212.5 Deg C
197.9 Deg C
217.3 Deg C
c) Flow
21.0 TPH
17.0 TPH
27.0 TPH
3.0 TPH
3.0 TPH
3.0 TPH
9 PRDS will be sized for the following
a) Pressure
5.5 kg/sq m(g)
5.5 kg/sq m(g)
5.5 kg/sq m(g) 12.00 kg/sq m(g) 12.00 kg/sq m(g) 12.00 kg/sq m(g)
b) Temperature
167.0 +/- 5 Deg C 167.0 +/- 5 Deg C 167.0 +/- 5 Deg C 217.5 +/- 5 Deg C 217.5 +/- 5 Deg C 217.5 +/- 5 Deg C
c) Flow
21.0 TPH
17.0 TPH
27.0 TPH
3.0 TPH
3.0 TPH
3.0 TPH
Note: The Above inputs of pipe lengths & No. of bends are arrived based on option A pipe routing. The indicated pipe length & No.of bends are preliminary.

DelP-LP- STG - 300NB

Pressure Drop
Symbols

F
P
T
rho
D
t
d

v
A
V
Del_P

Parameters

Units

LP Process
Inside Bldg
Pipe rack
1-2
2-3
3-4
TPH
35.59 27.00 27.00
27.00
6.28
6.26
6.26
kg/cm2(a) 6.50
o
206.20
205.70
167.00
167.00
C
2.98
6.35
6.35
3.17
kg/m3

Steam flow
Steam pressure
Steam temperature
Density
Tube / Pipe OD
Wall thickness
With tolerance of 8% on thk
Tube ID
No of parallel paths
Resistance Loss
length
entry
exit
squeeze bend (R < 1.5d)
180 bend (R > 1.5d)
90 short rad bend (R < 3d)
90 std radius (R = 3d)
90 long rad bend (R >3d)
45 short rad bend (R < 3d)
45 long rad bend (R > 3d)
Reducer
Expander
Tee - entering run
Tee- entering branch
Total equivlent length
Steam flow

mm
mm
mm
mm
m
--

20
40
75
50
32
26
20
15
12
120
100
60
90

Specific volume
Flow area
Volumetric Flow
Velocity
Pressure drop(steam)
Pr drop for OD<152
Pr drop for OD>152

Pressure Drop Calculation in Valves

Gate Valve
Globe Valve
Check Valve
Y type Valve
Del_P Pressure Drop (Valves)
Pressure Drop (Flow element)
Pressure Drop (QCNRV)
Pressure Drop (DSH)
Total Pressure Drop
Temperature Drop

FALSE
TRUE

m
-------------m
kg/hr
kg/s
m3/kg
m2
m3/s
m/s

406.4 323.9 323.9

6.35
6.35
6.35
0.508 0.508 0.508
392.68 310.18 310.18
0.39
0.31
0.31
1
1
1

323.9
6.35
0.508
310.18
0.31
1

35
4
1
0
0
0
0
0
0
0
0
0
0
0
4
0
0
0
0
0
0
1
1
0
0
0
1
0
148.88 41.22
35590 27000
9.89
7.50
0.34
0.16
0.12
0.08
3.32
1.18

3
0
0
0
0
0
0
0
0
0
0
0
0
0
3.00
27000
7.50
0.16
0.08
1.18

400
0
0
0
0
0
0
25
0
0
0
0
0
0
555.09
27000
7.50
0.32
0.08
2.37

27.40 15.63 15.63

31.30

kg/cm2
kg/cm2
kg/cm2

0.06
0.05
0.06

0.01
0.01
0.01

0.00
0.00
0.00

0.40
0.36
0.40

Qty
Qty
Qty
Qty
kg/cm2

0
0
0
0
0.00
0.1
0.065
0
0.22
0.50

1
0
0
0
0.00
0
0
0.0
0.02
0.04

0
0
0
0
0.00
0
0
0
0.00
0.00

1
0
0
0
0.00
0
0
0
0.40
1.28

kg/cm2
o
C
Page 8

At TP

5.86
165.72

DelP-LP- STG - 300NB

Page 9

Inside TG Building

To deaerator

1
M
Flow
orifice

QCNRV

DSH

Pipe OD
Pipe thk
Pipe length
90o Elbow
Expander
Reducer
Tee
QCNRV
Flow orifice
Valve
DSH
P
T
Total P
( 1 to 4)

1 to 2
2 to 3
3 to 4
406.40 mm 323.90 mm 323.90 mm
6.35 mm
6.35 mm
6.35 mm
35.00 m
7.00 m
400.00 m
4 Nos.
0 Nos.
25 Nos.
1 No.
0 No.
0 No.
0 No.
1 No.
0 No.
1 No.
0 No.
0 No.
1 No.
0 No.
0 No.
1 No.
0 No.
0 No.
0 No.
1 No.
1 No.
0 No.
1 No.
0 No.
0.22

0.02

0.40
1.28

0.64

Parameter at Turbine nozzle (At point 1)

As per HMBD sheet 8 of 11
Pressure
Temperature
Flow
(Deaerator+
Process before
desuperheater)
(9.688 + 25.902
= 35.59)

6.50 ata
206.20 DegC
35.59 TPH

Parameter at DSH outlet (At point 3)

Pressure
6.26 ata
Temperature
167.00 DegC
Flow ( Process
27.00 TPH
after
Desuperheater)
Parameter at Terminal point (At point 4)
Pressure
5.9 ata
Temperature
165.7 DegC
Flow
27.00 TPH
As per MOM dt 3/10/2011 - Point no. 12 LP process steam parameter requirement at Terminal
Point
Pressure
5.5 ata
Temperature
165.0 DegC
Flow
27.00 TPH

Connected to existing LP steam process piping

DelP-As per layout - 350NB

Pressure Drop
Symbols

F
P
T
rho
D
t
d

v
A
V
Del_P

Parameters

Units

LP Process
Inside Bldg
Pipe rack
1-2
2-3
3-4
TPH
35.59 27.00 27.00
27.00
6.28
6.27
6.27
kg/cm2(a) 6.50
o
206.20
205.70
167.00
167.00
C
2.98
6.35
6.35
3.17
kg/m3

Steam flow
Steam pressure
Steam temperature
Density
Tube / Pipe OD
Wall thickness
With tolerance of 8% on thk
Tube ID
No of parallel paths
Resistance Loss
length
entry
exit
squeeze bend (R < 1.5d)
180 bend (R > 1.5d)
90 short rad bend (R < 3d)
90 std radius (R = 3d)
90 long rad bend (R >3d)
45 short rad bend (R < 3d)
45 long rad bend (R > 3d)
Reducer
Expander
Tee - entering run
Tee- entering branch
Total equivlent length
Steam flow

mm
mm
mm
mm
m
--

20
40
75
50
32
26
20
15
12
120
100
60
90

Specific volume
Flow area
Volumetric Flow
Velocity
Pressure drop(steam)
Pr drop for OD<152
Pr drop for OD>152

Pressure Drop Calculation in Valves

Gate Valve
Globe Valve
Check Valve
Y type Valve
Del_P Pressure Drop (Valves)
Pressure Drop (Flow element)
Pressure Drop (QCNRV)
Pressure Drop (DSH)
Total Pressure Drop
Temperature Drop

FALSE
TRUE

m
-------------m
kg/hr
kg/s
m3/kg
m2
m3/s
m/s

406.4 355.6 355.6

6.35
6.35
6.35
0.508 0.508 0.508
392.68 341.88 341.88
0.39
0.34
0.34
1
1
1

355.6
6.35
0.508
341.88
0.34
1

35
4
1
0
0
0
0
0
0
0
0
0
0
0
4
0
0
0
0
0
0
1
1
0
0
0
1
0
148.88 45.03
35590 27000
9.89
7.50
0.34
0.16
0.12
0.09
3.32
1.18

3
0
0
0
0
0
0
0
0
0
0
0
0
0
3.00
27000
7.50
0.16
0.09
1.18

400
0
0
0
0
0
0
25
0
0
0
0
0
0
570.94
27000
7.50
0.32
0.09
2.36

27.40 12.87 12.87

25.74

kg/cm2
kg/cm2
kg/cm2

0.06
0.05
0.06

0.01
0.01
0.01

0.00
0.00
0.00

0.25
0.23
0.25

Qty
Qty
Qty
Qty
kg/cm2

0
0
0
0
0.00
0.1
0.065
0
0.22
0.50

1
0
0
0
0.00
0
0
0.0
0.01
0.03

0
0
0
0
0.00
0
0
0
0.00
0.00

1
0
0
0
0.00
0
0
0
0.25
0.79

kg/cm2
o
C
Page 11

At TP

6.02
166.21

DelP-As per layout - 350NB

Page 12

DelP-300LP process from Pegging

Pressure Drop
Symbols

F
P
T
rho
D
t
d

v
A
V
Del_P

Parameters

Units

Pegging to LP Process
Inside Bldg Pipe rack
1-2
2-3
3-4
TPH
35.11 28.71
30.00
6.49
6.45
kg/cm2(a) 6.50
o
210.00
209.97
167.00
C
2.95
6.35
3.27
kg/m3

Steam flow
Steam pressure
Steam temperature
Density
Tube / Pipe OD
Wall thickness
With tolerance of 8% on thk
Tube ID
No of parallel paths
Resistance Loss
length
entry
exit
squeeze bend (R < 1.5d)
180 bend (R > 1.5d)
90 short rad bend (R < 3d)
90 std radius (R = 3d)
90 long rad bend (R >3d)
45 short rad bend (R < 3d)
45 long rad bend (R > 3d)
Reducer
Expander
Tee - entering run
Tee- entering branch
Total equivlent length
Steam flow

mm
mm
mm
mm
m
--

20
40
75
50
32
26
20
15
12
120
100
60
90

Specific volume
Flow area
Volumetric Flow
Velocity
Pressure drop(steam)
Pr drop for OD<152
Pr drop for OD>152

Pressure Drop Calculation in Valves

Gate Valve
Globe Valve
Check Valve
Y type Valve
Del_P Pressure Drop (Valves)
Pressure Drop (Flow element)
Pressure Drop (QCNRV)
Pressure Drop (DSH)
Total Pressure Drop
Temperature Drop

FALSE
TRUE

m
-------------m
kg/hr
kg/s
m3/kg
m2
m3/s
m/s

406.4 323.9
6.35
6.35
0.508 0.508
392.68 310.18
0.39
0.31
1
1

323.9
6.35
0.508
310.18
0.31
1

12
0
0
0
0
0
0
0
0
0
0
0
1
0
35.56
35110
9.75
0.34
0.12
3.30

17
0
0
0
0
0
0
2
0
0
1
0
0
1
94.55
28710
7.98
0.16
0.08
1.26

400
0
0
0
0
0
0
25
0
0
0
0
1
0
573.70
30000
8.33
0.31
0.08
2.55

27.28 16.62

33.72

kg/cm2
kg/cm2
kg/cm2

0.01
0.01
0.01

0.04
0.03
0.04

0.49
0.44
0.49

Qty
Qty
Qty
Qty
kg/cm2

0
0
0
0
0.00
0.0
0.000
0
0.01
0.03

1
0
0
0
0.00
0
0
0.0
0.04
0.09

1
0
0
0
0.00
0
0
0
0.49
1.59

kg/cm2
o
C

Page 13

At TP

5.95
165.41

5.50
165

Inside TG Building

M
Flow
orifice

QCNRV

DSH
3

M
To deaerator
NRV

M
From Pegging steam PRDS outlet

Connected to existing LP steam process piping

Pipe OD
mm
323.9
355.6

Pipe thk
mm
6.35
6.35

Length
m
407
407
Diff

Weight
kg
20239.5
22259.9
2020.4