ADF For IR600 SM DU7-1101-000

ADF FOR imageRUNNER 600
SERVICE MANUAL
REVISION 0
JAN. 1999
COPYRIGHT 1999 CANON INC.
DU7-1101-000
CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
IMPORTANT
THE INFORMATION CONTAINED HEREIN IS PUBLISHED BY CANON, INC., JAPAN. SPECIFICATIONS AND OTHER INFORMATION CONTAINED HEREIN MAY DIFFER SLIGHTLY FROM ACTUAL MACHINE VALUES OR THOSE FOUND IN ADVERTISING AND OTHER PRINTED MATTER. ANY QUESTIONS REGARDING INFORMATION CONTAINED HEREIN SHOULD BE DIRECTED TO THE COPIER SERVICE DEPARTMENT OF THE COMPANY.
COPYRIGHT
1999 CANON INC.
Printed in Japan Imprim au Japon
Use of this manual should be strictly supervised to avoid disclosure of confidential information.
Prepared by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION
CANON INC. 5-1, Hakusan 7-chome, Toride, Ibaraki, 302-8501 Japan
INTRODUCTION
This Service Manual contains basic data and figures on the ADF for the iR600 needed to service the machine in the field. CHAPTER 1 General Description introduces the ADF's features and specifications, and shows how to operate the ADF. CHAPTER 2 Basic Operation provides outlines of the ADF's various mechanical workings, and explains the principles used for the ADF's various control mechanisms in view of the functions of electrical and mechanical units and in relation to their timing of operation. CHAPTER 3 Mechanical System shows how the ADF's various mechanical workings are constructed, and how the ADF may be disassembled/assembled and adjusted. CHAPTER 4 Maintenance and Servicing provides tables of periodically replaced parts and consumables/durables and scheduled servicing charts. CHAPTER 5 Troubleshooting provides tables of maintenance/inspection, standards/ adjustments, and problem identification (image fault/malfunction). APPENDIX contains a general timing chart and general circuit diagrams. The descriptions in this Service Manual are subject to change without notice for product improvement or other purposes, and major changes will be communicated in the form of Service Information bulletins. All service persons are expected to have a good understanding of the contents of this Service Manual and all relevant Service Information bulletins and be able to identify and isolate faults in the machine.
CONTENTS
CHAPTER 1 GENERAL DESCRIPTION
I . FEATURES .................................. 1-1 II . SPECIFICATIONS ....................... 1-2 A. ADF for iR600........................ 1-2 III . NAMES OF PARTS .................... 1-4 A. External View ........................ 1-4 B. Cross Section ........................ 1-5 IV . OPERATION .............................. 1-6 A. Original Set Indicator ............. 1-6 B. Warnings and Actions to Take .............................................. 1-6 C. Routine Maintenance by the User .............................................. 1-7
CHAPTER 2 OPERATIONS
I . BASIC CONSTRUCTION............. 2-1 A. Electrical Circuitry ................. 2-1 B. Communication with the Copier .............................................. 2-1 C. Inputs to the ADF Controller PCB .............................................. 2-2 D. Outputs from the ADF Controller PCB ....................................... 2-4 II . BASIC OPERATIONS ................. 2-5 A. Outline ................................... 2-5 B. Operations ............................. 2-8 1. Outline .............................. 2-8 2. CWW Pickup/Delivery ...... 2-8 3. Pre-Reversal Pickup, Reversal, Delivery (small-size original) ............................ 2-9 4. Reversal Pickup, Reversal, Delivery (large-size original) ....................................... 2-11 5. Manual Feeder Pickup/ Delivery .......................... 2-13 C. Detecting an Original ........... 2-14 1. Outline ............................ 2-14 2. Detecting the Presence/ Absence of an Original ... 2-15 3. Original Size Detection 1 ....................................... 2-16 4. Original Size Detection 2 ....................................... 2-17 5. Pre-Last Original Detection ....................................... 2-22 6. Detecting the Presence/ Absence of an Original in the Manual Feed Assembly .. 2-23
D. Original Pickup/Separation .. 2-24 1. Outline ............................ 2-24 2. Moving Up/Down the Pickup Roller Units .................... 2-25 3. Switching the Separation Pressure ......................... 2-28 4. Separation Sensor (S4), Skew Sensor (S5) .......... 2-29 5. Controlling the Pickup Motor (M3) ................................ 2-31 6. Controlling the Separation Motor (M4) ...................... 2-32 7. Sequence of Operations ....................................... 2-33 E. Feeding/Delivering Originals ............................................ 2-34 1. Outline ............................ 2-34 2. Controlling the Belt Motor (M2) 2-35 3. Controlling the Delivery Motor (M5) ................................ 2-36 F. CW Rotation Pickup/Delivery ............................................ 2-37 1. Outline ............................ 2-37 2. Fixing Reading Mode ..... 2-37 3. Stream Reading ............. 2-46 G. Pre-Reversal Pickup/Delivery ............................................ 2-55 1. Outline ............................ 2-55 2. Operation ........................ 2-55 H. Reversal Pickup/Delivery .... 2-61 1. Outline ............................ 2-61 2. Operation ........................ 2-61
Controlling the Reversal Motor (M1) ................................ 2-65 4. Sequence of Operations (large-size, double-sided original) .......................... 2-67 I. Manual Feeder Pickup/Delivery ............................................ 2-69
3.
Operation ........................ 2-69 Sequence of Operations ....................................... 2-71 III . DETECTING JAMS .................. 2-72 IV . POWER SUPPLY .................... 2-79
1. 2.
CHAPTER 3 MECHANICAL SYSTEM

I . BASIC CONSTRUCTION............. 3-1 A. External Covers ..................... 3-1 1. Removing the Machine..... 3-1 2. Removing the Lower Front Cover ................................ 3-2 3. Removing the Front Cover ......................................... 3-2 4. Removing the Main Cover ......................................... 3-3 5. Removing the Original Tray ......................................... 3-4 6. Removing the Upper Cover ......................................... 3-5 7. Removing the ADF Controller Cover ................................ 3-5 8. Side Guide Lock ............... 3-6 II . DRIVE SYSTEM .......................... 3-7 1. Removing the Reversal Motor Unit ................................... 3-7 2. Removing the Separation Motor Unit ......................... 3-7 3. Removing the Pickup Motor Unit ................................... 3-8 4. Removing the Belt Motor Unit ......................................... 3-9 Removing the Delivery Motor ....................................... 3-10 III . FEEDING SYSTEM .................. 3-12 1. Removing the Delivery Roller ....................................... 3-12 2. Removing the Pickup Roller ....................................... 3-14 3. Removing the Separation Roller .............................. 3-15 4. Removing the Manual Feed Registration Roller ......... 3-19 5. Removing the Feeding (pullout) Roller ....................... 3-21 6. Removing the Registration Roller .............................. 3-23 7. Removing the Separation Belt ....................................... 3-24 8. Removing the Reversing Roller .............................. 3-27 IV. REPLACING THE FEEDING BELT ................................................. 3-30 1. Removing the Feeding Belt ....................................... 3-30 2. Mounting the Feeding Belt ....................................... 3-32 5.
CHAPTER 4 MAINTENANCE AND SERVICING

I. PERIODICALLY REPLACED PARTS ....................................... 4-1 II . DURABLES ............................... 4-1 III . SCHEDULED SERVICING CHART ................................................... 4-2 IV . CLEANING ................................. 4-4 A. Copyboard Glass ................... 4-4 B. Belt Assembly........................ 4-4 C. Sensors ................................. 4-5
CHAPTER 5 TROUBLESHOOTING
I . STANDARDS AND ADJUSTMENTS ................................................... 5-1 A. Basic Adjustments ................. 5-1 1. Adjusting the Height of the ADF .................................. 5-1 2. Adjusting the Orientation of the ADF ............................ 5-2 3. Removing the Skew ......... 5-4 4. Adjusting the Horizontal Registration .................... 5-15 5. Adjusting the Original Stop Position .......................... 5-20 B. Making Adjustments When Replacing Major Parts ......... 5-26 1. Outline ............................ 5-26 2. Replacing the EEPROM ....................................... 5-27 3. Adjusting the Sensor and the Delivery Motor ................ 5-28 C. Auxiliary Adjustments .......... 5-32 1. Adjusting Registration Roller Pickup Arching for Tray Pickup Adjusting Registration Roller Arching for Reversal Adjusting Registration Roller Pickup Arching for Manual feed Pickup .................... 5-32 2. Adjusting the Speed of the Belt ................................. 5-34 3. Adjusting the Speed of Reversal ......................... 5-36 4. Checking the Sensor Output ....................................... 5-39 D. Indication ............................. 5-41 1. Jam Counter ................... 5-41 2. Tray Pickup Counter/Manual Feed Pickup Counter ..... 5-42 3. Jam History .................... 5-43 4. Software Version ............ 5-44 E. Cleaning .............................. 5-45 Cleaning the Separation Assembly ........................ 5-45 2. Cleaning the Registration Roller .............................. 5-47 F. Others .................................. 5-49 1. Checking the Original Width Detecting Switch (SW301) ....................................... 5-49 2. Initializing the Back-Up RAM ....................................... 5-50 3. Setting Mix Size Mode .... 5-51 II . TROUBLESHOOTING ............. 5-57 A. Troubleshooting Malfunctions ............................................ 5-57 1. E402 ............................... 5-57 2. E404 ............................... 5-59 3. E405 ............................... 5-60 4. E410 ............................... 5-61 5. E422 ............................... 5-62 III . ARRANGEMENT OF ELECTRICAL PARTS ..................................... 5-63 A. Sensors ............................... 5-63 B. Motors, Clutches, and Solenoids ............................................ 5-64 C. PCBs ................................... 5-65 IV . LEDS, CHECK PINS, AND SWITCHES BY PCB ................ 5-66 A. ADF Controller PCB ............ 5-66 1. Arrangement of Parts ...... 5-66 2. DIP Switch Settings and Functions ........................ 5-67 B. Reversal Motor Driver PCB . 5-71 C. Belt Motor Driver PCB ......... 5-71 D. Pickup Tray PCB ................. 5-72 E. Indicator LED PCB .............. 5-72 V . SELF DIAGNOSIS ................... 5-73 A. Outline ................................. 5-73 B. Alarm ................................... 5-74 C. Jams .................................... 5-74 D. Errors ................................... 5-75 1.
APPENDIX
A. General Timing Chart ........... A-1 B. Signals and Abbreviations ... A-9 C. General Circuit Diagram ..... A-11
D. ADF Controller Circuit Diagram ........................................... A-13
E. Reversal Motor Driver Circuit Diagram .............................. A-25 F. Belt Motor Driver Circuit Diagram ........................................... A-26 G. Reversal Sensor Circuit Diagram ........................................... A-27 H. Pre-/Post-Registration Roller Sensor Circuit Diagram ...... A-28 I. Separation Sensor/Skew Sensor Circuit Diagram .................. A-29 J. Original Sensor (light-emitting) Circuit Diagram .................. A-30
K. Original Sensor (light-receiving) Circuit Diagram .................. A-30 L. Tray Circuit Diagram .......... A-31 M. Pre-Last Original Paper Sensor Circuit Diagram .................. A-33 N. Original Set Indicator Circuit Diagram .............................. A-33 O. Manual Feed Registration Roller Paper Sensor Circuit Diagram ........................................... A-34 P. Special Tools ..................... A-35 Q. Solvents and Oils List ......... A-35
I . FEATURES .................................. 1-1 II . SPECIFICATIONS ....................... 1-2 A. ADF for iR600........................ 1-2 III . NAMES OF PARTS .................... 1-4 A. External View ........................ 1-4 B. Cross Section ........................ 1-5
IV . OPERATION .............................. 1-6 A. Original Set Indicator ............. 1-6 B. Warnings and Actions to Take .............................................. 1-6 C. Routine Maintenance by the User .............................................. 1-7
I . FEATURES
1. First Page First The machine helps increase its host copier's productivity (if the copier possesses a reversing mechanism). 2. nals. 3. Pre-Reversing Mechanism The machine's pre-reversing mechanism adds to productivity when processing double-sided origi-
Clip-On Feeding Belt Unit Compared with the exiting models, the machine's feeding belt can be removed much more easily, facilitating servicing work. 4. Stream Reading of All Sizes The machine may use stream reading for all sizes (including large size) of originals (for reproduction ratios between 50% and 150%).
1-1
II . SPECIFICATIONS
A. ADF for imageRUNNER 600
Item Pickup Original placement Original position Original separation Original type Specifications Auto pickup/delivery Original tray: Manual feeder: Original tray: Manual feeder: Top separation Sheet Original tray: Manual feeder: 50 to 200 g/m 38 to 200 g/m2
2
Remarks
face up face down center rear stop However, 163 g/m2 if largesize, double-sided copies.
Original size Original tray
A5 to A3/STMT to 279.4431.8mm (11"17") Small size: 100 sheets A5, A4, B5, STMT, LTR, A4R, B5R, LTRR Large size: 50 sheets A3, B4, LGL, 279.4431.8 mm (11"17") For paper of 80 g/m 2 or less. For paper of 80 g/m2 or less. For paper of 80 g/m2 or less. For paper of 80 g/m2 or less.
Original delivery tray
Small size: 100 sheets A5, A4, B5, STMT, LTR, A4R, B5R, LTRR Large size: 50 sheets A3, B4, LGL, 279.4431.8 mm (11"17")
Original processing Stream reading Manual feed Original size identification Residual paper detection Size mixing Book original
Single-sided, double-sided Provided (all sizes; single-sided, between 50% and 150%) Provided (single sheet only) Provided (default sizes only) Provided Provided (same feeding width only) Supported (40 mm or less in thickness)
Table 1-202-1
1-2
Item Communication with copier Power supply Weight Dimensions Serial No.
Specifications IPC communication 2 24 VDC (from copier) 21 kg (approx.) 646 (W) 569.5 (D) 143 (H) mm A: ZRBxxxxx Inch/A: ZRCxxxxx AB: ZRDxxxxx Inch/AB: ZRExxxxx Same as copier.
Remarks
Not including delivery tray. Not including delivery tray.
Operating environment Temperature range Humidity range
Table 1-202-2
The above specifications are subject to change for product improvement.
1-3
III . NAMES OF PARTS

A. External View
[3] [4] [2] [5] [1]
[6]
[1] Upper cover [2] Side guide [3] ADF controller cover
[4] Manual tray [5] Upper front cover [6] Lower front cover
Figure 1-301
1-4
B.
Cross Section
[1] [2] [3] [4] [5][6][7] [8]
[9]
[10] [11] [12]
[23] [22] [21] [20] [19] [18] [17]
[16]
[15] [14] [13]
[1] [2] [3] [4] [5] [6] [7] [8] [9] [10] [11] [12]
Reversing roller B roll Reversing roller B Reversing flapper Registration locking roller Registration roller Pull-out roller Pull out locking roller Feeding roller Pickup roller Manual feed registration roller Manual feed stopper plate Delivery roller A roll
[13]Delivery roller B roll [14]Delivery roller [15]Delivery jumping flapper [16]Feeding belt [17]Stopper plate [18]Separation belt [19]Feeding belt drive roller [20]Jumping flapper [21]Pre-reversal flapper [22]Reversing roller A [23]Reversing roller A roll
Figure 1-302
1-5
IV . OPERATION
A. Original Set Indicator
The Original Set indicator turns on when an original is placed on the original tray, and flashes when an original jams.
Original Set indicator
Figure 1-401
B.
Warnings and Actions to Take
Suspect a jam if the Original Set indicator starts to flash while an original is being fed. Perform the following steps for correction: 1) 2) 3) 4) Remove all originals from the original tray. Open the upper cover, and remove the jam, if any. Open the ADF, and remove the original, if any, from the copyboard. Put the originals in correct order, and set the stack in the ADF.
1-6
C.
Routine Maintenance by the User

Instruct the user to clean the following parts at least once a week.
Parts Description Wipe it with a cloth moistened with water or alcohol; then, dry wipe it. Wipe it with a cloth moistened with water or alcohol; then, dry wipe it. Execute the copier's user mode.
Copyboard glass Feeding belt Registration roller
Table 1-401
1-7
CHAPTER 2 Operations
represents mechanical drive paths, 1. In outline diagrams, indicates electrical signal paths. and 2. Signals in digital circuits are identified as '1' for High and '0' for Low. The voltage of signals, however depends on the circuit. Nearly all operations of the machine are contorolled by the CPU; the internal workings of the CPU are not relevant to the service person's work and, therefore, are left out of the discussions. By the same token, no repairs are prescribed for the PCBs at the user's premises; for this reason, PCBs are discussed by means of block diagrams rather than circuit diagrams. For the purpose of explanation, discussions are divided into the following: from sensors to ADF controller PCB input ports; from ADF controller output ports to loads; and minor control circuits and functions.
I . BASIC CONSTRUCTION............. 2-1 A. Electrical Circuitry ................. 2-1 B. Communication with the Copier .............................................. 2-1 C. Inputs to the ADF Controller PCB .............................................. 2-2 D. Outputs from the ADF Controller PCB ....................................... 2-4 II . BASIC OPERATIONS ................. 2-5 A. Outline ................................... 2-5 B. Operations ............................. 2-8 C. Detecting an Original ........... 2-14
D. Original Pickup/Separation .. 2-24 E. Feeding/Delivering Originals ............................................ 2-34 F. CW Rotation Pickup/Delivery ............................................ 2-37 G. Pre-Reversal Pickup/Delivery ............................................ 2-55 H. Reversal Pickup/Delivery .... 2-61 I. Manual Feeder Pickup/Delivery ............................................ 2-69 III . DETECTING JAMS .................. 2-72 IV . POWER SUPPLY .................... 2-79
I . BASIC CONSTRUCTION
A. Electrical Circuitry
The machine's electrical mechanisms are controlled by the ADF controller PCB. The CPU on the ADF controller PCB interprets input signals from the machine's sensors and the host copier, and generates signals to drive the motors, solenoids, and other DC loads.
ADF controller PCB CPU (Q1) ROM (IC1) EEPROM (IC2) RAM (Q4) D/A (Q9) IPC (Q2) Motor Sensor Solenoid Clutch Original indicator LD PCB Tray PCB +24R +5V Reversal motor driver PCB Belt motor driver PCB
Motor
5 VDC power supply (Q28)
Motor
Power supply PCB
Copier
Figure 2-101
B.
Communication with the Copier
The machine communicates using IPC communication 2, which enables communication at a higher speed than the existing IPC methods. Related Error Code
E422 E712 A fault has occurred in the communication with the copier.
2-1
C.
Inputs to the ADF Controller PCB

Inputs to the ADF Controller PCB (1/2)
ADF controller PCB
+5V
Belt motor clock sensor Separation motor clock sensor Left cover sensor (rear) Pre-reversal sensor
PI 1
J12-1 -3 BTCLK -2
+5V
PI 2 J12-6 -5 SPCLK -4
Pulses according to the speed of the belt motor. Pulses according to the speed of the separation motor. When the left cover is closed, '1'. When paper is present, '1'. Pulses according to the speed of the registration roller. When the left cover is closed, '1'. When the pickup roller is in the home position, '1'. When the pickup roller is on paper, '1'. When the pickup roller is on paper, '1'. When the ADF is closed, '1'. Pulses according to the speed of the delivery motor. When paper is present, '1'. When paper is present, '1'.
+5V
PI 3 J12-7 -9 LCVR -8
+5V
PI 4 J12-10 -12 PRTR -11
+5V
Registration roller clock sensor Left cover sensor (front) Pickup roller home position sensor Pickup roller height sensor 1 Pickup roller height sensor 2 ADF open/closed sensor Delivery motor clock sensor Manual feed sensor
PI 5
J14-B8 -B10 TRCLK -B9
+5V
PI 6 J14-B5 -B7 LCVF -B6 J141 -1 -9 -3 -7 -2 -8 -4 -6 -5 -7 -9 -8 -6 -4 -5 -3 -1 -2
+5V
J14-A3 -A5 PKHP -A4
PI 7
+5V
PI 8 J14-A6 -A8 PKH1 -A7
+5V
PI 9 J14-A9 -A11 PKH2 -A10
+5V
PI 10 J12-13 -15 RFOP -14
+5V
PI 11 J3-3 -2 EJCLK -1 -5 -7 -6 J23 -3 -1 -2 -8 -10 -9 J21 -5 -3 -4
+5V
J2-8 -10 MFST -9
PI 12
+5V
Original delivery sensor
PI 13
J2-13 -15 EJJAM -14
Figure 2-102
2-2
Inputs to the ADF Controller PCB (2/2)

ADF controller PCB
+5V
+5V
-4 -1 -2 -3 J149 -1 -4 -4 -1 -3 -2 -2 -3 J144 J14-B1 -B4 -B3 -B2
Reversal sensor
Comparator circuit
S1
TNSAJ TNS
Paper reference signal When paper is present, '0'.
Comparator Comparator circuit circuit
+5V -1 -6 -5 -6 -1 -2 -1 -6 -5 -8 -3 -4 -1 -6 -5 J13-8 -3 -4
+5V RGBSAJ RGBS RGASAJ RGAS +5V

-1 -6 -5 -6 -1 -2 -1 -6 -5 J13-14 -9 -10
Pre-registration paper sensor Post-registration paper sensor
S2
Paper reference signal When paper is present, '0'. Paper reference signal When paper is present, '0'.
S3
-4 -3 -2
-3 -4 -5
-4 -3 -2
-5 -6 -7
-4 -3 -2
-5 -6 -2
J135 J133
J132
Separation sensor Skew sensor
Comparator Comparator circuit circuit
+5V
S4
SPSAJ SPS SKSAJ SKS
Paper reference signal When paper is present, '0'. Paper reference signal When paper is present, '0'. When paper is present, '0'. Paper reference signal
S5
-4 -3 -2 J134
-3 -4 -4 -3 -5 -2 J131 -1 -7 -1 -2 -8 -2 -3 -2
-11 -12 -13
Original sensor (light-receiving)

S6
-2 -1 J136 -2 -1 J145
J13-2 -1 J14-A1 -A2
DTS
J132
Original sensor (light-emitting)
DTSAJ
J140
Tray PCB
+5V -2 -5 -4 -7 -6 -3 -13 -9 -10 -11 -12 -8 J51 J5-12 -9 -10 -7 -8 -11 J51-1 -5 -4 -3 -2 -6
+5V TAILSAJ TAILS LASAJ LAS +5V SSW-0 SSW-1 SSW-2 SSW-3 SSW-4
Original trailing edge sensor Copy paper
S7
J52-2 -3 -1 J56-2 -1 -3
Paper reference signal When paper is present, '0'. Paper reference signal When paper is present, '0'. Signal according to paper width. (For details, see p. 2-17.)
Pre-last original paper sensor Copy paper
Original width detecting switch SW301
S8
+5V
+5V
-4 -1 -2 -3 J25 -1 -7 -4 -4 -3 -5 -2 -6 J23 -4 -9 -7 -6 -6 -7 -5 -8 J21 J2-4 -7 -6 -5
Manual feeder registration roller paper sensor
S9
MFRGSAJ Paper reference signal MFRGS When paper is present, '0'.
Figure 2-103
2-3
Figure 2-104
D.
Outputs from the ADF Controller PCB

Outputs from the ADF Controller PCB (1/1)
ADF controller PCB
+24V
Separation clutch Reversing solenoid Stopper plate solenoid (2 positions) Pre-reversing solenoid
CL
-1 -2 -2 -1 J102 -1 -2 -2 -1 J91 -1 -3 -2 -2 -3 -1 J92 -1 -2 -2 -1 J101 -1 -3 -2 -2 -3 -1 J22 -1 -12 -2 -11 -3 -10 J21
J10-3 -4 J9-1 -2 J9-3 -4 -5 J10-1 -2 J2-1 -2 -3
CLD* +24V SL1D* +24V SL2D1* SL2D2* +24V SL3D* +24V SL4D1* SL4D2*
When '0', the separation clutch turns on. When '0', the solenoid turns on. When '0', solenoid turns on (position 1). When '0', the solenoid turns on (position 2). When '0', the solenoid turns on. When '0', the solenoid turns on (position 1) When '0', the solenoid turns on (position 2).
SL1
SL2
SL3
Delivery solenoid (2 positions)
SL4
Reversal motor
+24V +24V A M1 A* B B*
-1 -2 -3 -4 -5 -6 J602 -1 -2 -3 -4 -5 -6 J72
-4~6 -13 -12 -11 -10 -9 -8 J601 -4~6 -9 -14 -13 -12 -11 -10 J71
Reversal motor driver PCB
+24V J6-8~10 +5V M1OB* M1OA* M1OB M1OA T-Vref +24V +5V J7-9~11
-6 -1 -2 -3 -4 -5 -1 -2 -3 -4 -5 -6
For details, see p. 2-65.
Belt motor driver PCB
Belt motor
+24V +24V A M2 A* B B*
REF-CLK MO1 MO2 CW/CCW B-Vref +24V
For details, see p 2-35.
Pickup motor
M3
-1 -6 -2 -5 -3 -4 -4 -3 -5 -2 -6 -1 J111 -2 -1 J81
J11-1 -2 -3 -4 -5 -6
M3OB* M3OA* M3OB M3OA SEPM+ SEPM+24V
Separation motor
M4
J8-1 -2
Delivery motor
M5
-1 -2
-2 -1
-11 -12
-2 -1
J2-11 -12
J24
J21
EJMD*
Figure 2-104
2-4
II . BASIC OPERATIONS
A. Outline
The machine uses five motors and one clutch for picking up, separating, feeding, and delivering originals.
Name (notation) Reversal motor (M1) Belt motor (M2) Pickup motor (M3) Separation motor (M4) Delivery motor (M5) Separation clutch (CL) Moves originals. Moves up/down the pickup roller. Separates originals. Delivers originals or picks up manually fed originals. Disengages or engages the pull-out roller and separation/feeding assembly drive system. Function Moves or reverses originals.
Table 2-201
2-5
2-6
Pre-reversing solenoid drive signal (SL1D) Separation motor drive signal Separation motor clock signal (SPCLK) Separation clutch drive signal (CLD)
SL1
SL3 M4 PI 2 PI 5 CL M2
M1 M3 PI 1 SL2
Belt motor drive signal Pickup motor drive signal
Stopper plate solenoid drive signal 1 (SL2D1) Stopper plate solenoid drive signal 2 (SL2D2)
Belt motor clock signal (BTCLK) Reversal motor drive signal Reversing solenoid drive signal (SL3D) Registration roller clock signal (TRCLK)
ADF controller PCB
Figure 2-201 Drive Diagram

M5 PI 11 SL4
Delivery solenoid drive signal 1 (SL4D1) Delivery solenoid drive signal 2 (SL4D2) Delivery motor drive signal Delivery motor clock signal (EJCLK)
Pre-reversal detection signal (PRTR) Reversal paper detection signal (TNS) Post-registration roller paper detection signal (RGAS)
S2 PI4
S1 S3
Pre-registration roller paper detection signal (RGBS) Separation paper detection signal (SPS) / skew paper detection signal (SKS) Pickup roller home position signal (PKHP) Pickup roller height 1 signal/2 signal (PKH1/ PKH2)
PI6 PI3
PI7 PI8, PI9 S4,S5
Left cover rear signal (LCVR) Left cover front signal (LCVF) Original sensor light emit signal (DTSAJ) Original detection signal (DTS) Original set indicator light emit signal (DTLED) Pre-last original detection signal (LAS) Original width detection signal (SSW _*) Original trailing edge detection signal (TAILS) ADF open/closed detection signal (RFOP) Manual feeding registration paper detection signal (MFRGS)
ADF controller PCB
S8 S6 (light-receiving) S6 (light-emitting) S7 SW301
Figure 2-202 Sensor Arrangement

PI10
S9 PI13 PI12
Manual feed set signal (MFST) Original delivery paper detection signal (EJJAM)
2-7
B.
1.
Operations
Outline The machine operates in either of three modes, executed in response to instructions from the copier for various copying operations. Table 2-202 shows these modes and explains the operations in each mode in relation to the mode's corresponding copying mode.
Operating mode CW rotation/delivery Outline Picks up an original, and delivers it as it is after copying. Corresponding copying mode Single-sided original single-sided copy Single-sided original double-sided copy Double-sided original double-sided copy Double-sided original single-sided copy Manual copying Copying operation Stream reading (fixed reading if ratio is not between 50% and 150%) Fixed reading
Pre-reversal pickup, reversal, delivery (small-size original)
Manual feeding feeder pickup/delivery
Reverses and picks up an original, and reverses once again and delivers after copying. Picks up an original from the pickup assembly, and delivers it after copying.
Fixed reading
Table 2-202 2. CWW Pickup/Delivery An original moves as follows:
Pickup Original
Copying
Delivery
Figure 2-203 2-8

COPYRIGHT 1999 CANON INC. CANON ADF FOR iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON)
3.
Pre-Reversal Pickup, Reversal, Delivery (small-size original) An original moves as follows:
Pickup Original
Pre-reversal
Feeding
Copying 1st side
Feeding
To next page.
Figure 2-204-1
2-9
From previous page.
Reversal
Copying 2nd side
Delivery
Figure 2-204-2
2-10
4.
Reversal Pickup, Reversal, Delivery (large-size original) An original moves as follows:
Pickup
Feeding
Reversal feeding 1
Reversal feeding 2
Copying 1st side
To next page.
Figure 2-205
2-11
From previous page.
Reversal feeding 1
Reversal feeding 2
Copying 2nd side
Delivery
Figure 2-206
2-12
5.
Manual Feeder Pickup/Delivery An original moves as follows:
Pickup
Stopping original
Switch-back
Copying
Delivery
Figure 2-207
2-13
C.
1.
Detecting an Original
Outline The machine is equipped with the following five original detection mechanisms:
Function Description Detects the presence/absence of an original on the original tray. Detects the size of an original set on the original tray (large- or small-size). Detects the size of an original being fed (default size). Sensor (notation) Original sensor (S6) Original trailing edge sensor (S7) Registration roller clock sensor (PI5) Original width detecting switch (SW301) Pre-last original sensor (S8) Manual feed sensor (PI12)
Original detection Original size detection 1 Original size detection 2
Pre-last original detection Manual feeder original detection
Detects whether the original on the original tray is the last original or not. Detects the presence/absence of an original in the manual feeder.
Table 2-203
PI12
S6 (light-emitting side) S6 (light-receiving side)
S7 SW301
S8
PI5
Figure 2-208
2-14
2.
Detecting the Presence/Absence of an Original The presence/absence of an original on the original tray is detected by the original sensor (S6). When an original is placed on the original tray, the light from the light-emitting side of the original sensor will be blocked, causing the light-receiving side of the sensor to send the original detection signal (DTS) to the ADF controller PCB. In response, the ADF controller PCB turns on the Original Set indicator.
ADF controller PCB

DTS signal
S6 (light-emitting side) S6 (light-receiving side)
If an original is detected, ADF controller PCB

DTS signal
If an original is not detected, ADF controller PCB
S6 (light-emitting side) Blocks the light.
S6 (light-emitting side)
S6 (light-receiving side) Original
S6 (light-receiving side)
Figure 2-209
2-15
3.
Original Size Detection 1 The function referred to as "original detection 1" relies on the original trailing edge sensor (S7). The original trailing edge sensor serves to identify whether the original on the original tray is a small- or large-size original. When the original covers the original trailing edge sensor, the light from the LED of the original trailing edge sensor is reflected by the original to hit the photo transistor, causing the machine to assume that the original is a large-size original. The machine then sends original size information (large- or small-size) to the copier, which in turn determines the stop position for the scanner in preparation for stream reading.
Small size Large size
A5, A4, B5, STMT, LTR A4R, B5R, A3, B4, LTRR, LGL, 279.4431.8mm (11"17")
Table 2-204
ADF controller PCB
S7
If the original is identified as being large-size, ADF controller PCB
TAILS
If the original is identified as being small-size, ADF controller PCB Light is reflected. Light is not reflected. Original Original S7
S7
Figure 2-210 2-16

4. a.
Original Size Detection 2 Outline The function referred to as "original detection 2" relies on the original width detecting switch (SW301) and the registration roller clock sensor (PI5), and is used to find out the size of an original in terms of several default sizes. The original width detecting switch detects the "width of an original." As many as five contact plates (SSW0 through 4) operating in conjunction with the slide guide are in contact with the original width detecting switch, and information indicating the combination of states (ON or OFF) of the contact plates is sent to the ADF controller PCB, which will in response identify the width of the original. The table that follows show the state of each contact plate in relation to default sizes; combinations other than shown will be assumed to represent a non-default size.
ADF controller PCB
ON/OFF
Slide guide
Original width detecting switch (SW301)
Figure 2-211a
Default size A5, A4R A4, A3 B5R B5, B4 STMT, LTRR, LGL LTR, 279.4431.8mm (11"17") SSW0 ON ON ON ON ON ON ON ON ON ON ON SSW1 ON OFF OFF OFF OFF OFF OFF ON ON ON ON SSW2 OFF OFF OFF OFF OFF ON ON ON OFF OFF ON SSW3 ON ON ON OFF OFF OFF OFF OFF OFF OFF OFF SSW4 ON ON OFF OFF ON ON OFF ON ON OFF OFF
Table 2-205 States of Switches
2-17
The registration roller clock sensor (PI5) measures the "length of an original." The registration roller clock sensor counts the number of rotations made by the clock plate mounted to the slave roller of the registration roller. The ADF controller PCB identifies the length of an original (in feeding direction) based on the number of rotations made by the clock plate.
ADF controller PCB
Registration roller
TRCLK
Registration roller clock sensor (PI5) Slave roller Clock plate
Figure 2-211b The machine determines a default size based on the "width of the original" and the "length of the original" obtained by original detection 2, and sends the result to the copier, which uses the information when selecting copy paper.
2-18
The machine identifies an original in terms of several default sizes based on the following:
A- and A/B-Configuration
Default size B5R A5 A4R FOOLSCAP B5 B4 COMPUTER paper A4 A3 Original length (mm) 237 to 297 128 to 188 277 to 317 317 to 370 162 to 222 344 to 404 361 to 421 190 to 250 400 to 460 277.4 to 281.4 295 to 299 255 to 259 Original width (mm) 180 to 184 208 to 212
Inch/A-configuration, Inch/AB-configuration
Default size B5R A5 A4R STMT LTRR FOOLSCAP LGL B5 B4 LTR COMPUTER paper 279.4431.8mm (11"17") A4 A3 Original length (mm) 237 to 297 128 to 188 277 to 337 120 to 180 259 to 309 310 to 343 343 to 396 162 to 222 344 to 404 196 to 256 361 to 411 412 to 472 190 to 250 400 to 460 295 to 299 277.4 to 281.4 255 to 259 213.9 to 217.9 Original width (mm) 180 to 184 208 to 212
Any size not falling within the values will be identified as a non-default size. Table 2-206
Inch-Configuration
Default size STMT LTRR FOOLSCAP LGL LTR COMPUTER paper 279.4431.8mm (11"17") Original length (mm) 120 to 180 259 to 309 310 to 343 343 to 396 196 to 256 361 to 411 412 to 472 277.4 to 281.4 Original width (mm) 213.9 to 217.9
2-19
b.
Slide Guide Lock The machine is equipped with a lock to prevent the slide guide lock from spreading wider than A4/A3 paper (297 mm). To use an original wider than 297 mm, the slide guide lock must be removed. (Without the lock, originals may be as wide as 305 mm, but their length in feeding direction must be 432 mm or less.)
Slide guide lock
Figure 2-212 Caution: The slide guide must always be adjusted to the original size during copying; otherwise, the originals may move askew.
2-20
c.
Slide Guide Positioning Rolls The rails of the slide guide are provided with grooves so that the guide may stop at appropriate default size positions. Some paper sizes, however, could stop the slide at incorrect positions (because of the limited distance between stop positions). To avoid such a problem, the machine uses two slide guide positioning rolls, allowing the stop positions of the slide guide to be changed by relocating the rolls.
Stop position of slide guide Face with 1 groove A4R LTRR Face with 1 groove A4R LTRR LTRR A4R
Color of positioning roll Gray (for A/Bconfiguration) Black (for Inchconfiguration)
Table 2-209
For Inch-configuration
Reposition. Slide guide positioning rolls (black)
Reposition.
Slide guide positioning roll (gray)
For A/B-configuration
Slide guide positioning roll (gray)
Figure 2-213
2-21
5.
Pre-Last Original Detection The function referred to as "pre-last original detection" relies on the pre-last original sensor (S8). The mechanism operates only when small-size originals are used. The machine picks up the first original (small-size), and then sends the second original from the original tray to the separation assembly. At this time, if no original covers the pre-last original sensor (S8), the machine will identify the condition as indicating the absence of an original and communicates the fact to the copier.
Small size Large size
A5, A4, B5, STMT, LTR A4R, B5R, A3, B4, LTRR, LGL, 279.4431.8mm (11"17")
Table 2-210
Pre-last original sensor (S8) 2nd original
Separation assembly
1st original
Figure 2-214
2-22
6.
Detecting the Presence/Absence of an Original in the Manual Feed Assembly The presence/absence of an original in the manual feed assembly is detected by the manual feed sensor (PI12). When an original is set in the manual feed assembly, the original presses the sensor flag, causing it to cover the sensor and ultimately causing the machine to assume the presence of an original in the manual feeder. When the manual feeder sensor detects an original, the machine will automatically start to pick up the originals in about 0.3 sec for the copier to start copying operation. Note: The auto pickup function may be disabled using the copier's user mode (feeder manual feed auto start). Once this function is disabled, operation must be started by pressing the copier's Copy Start key.
Manual feeder sensor (PI12) Sensor flag Original
Figure 2-215
2-23
D.
1.
Original Pickup/Separation
Outline The machine picks up an original by rotating the pickup roller while butting the pickup roller unit against the original surface. The pickup roller unit is moved up/down by the pickup motor (M3). The pickup roller is driven by the separation motor (M4) and the separation clutch (CL). Originals are separated by the separation roller and the separation belt and the feeding roller. Each roller and the belt are driven in turns by the separation motor (M4) and the separation clutch (CL). The separation assembly is equipped with a separation sensor (S4) and a skew sensor (S5) to monitor the movement of originals.
Pickup rollers
Feeding roller
M4
Separation sensor (S4) Skew sensor (S5) Separation belt Separation roller Feeding roller M4 CL
CL
Feeding belt
Figure 2-216 2-24

2. a.
Moving Up/Down the Pickup Roller Units Outline The machine possesses two pick-up roller units, each moving up between its home position and the top of an original stack for pickup operation. The pickup roller units are moved up and down by the pickup motor (M3). The pickup roller stops at either of the following three points, as determined by the output of its respective sensor or by combinations of sensor outputs and pulses from the pickup motor.
Stop position Home position Wait position Pickup position
Operation Waits until the next copying run. Waits until the next pickup operation. Picks up an original.
Sensor (notation) Pickup roller home position sensor (PI7) Pickup height sensor 1/2 (PI8/9) Pickup motor (M3) pulse output Pickup height sensor 1/2 (PI8/9) Pickup motor (M3) pulse output
Table 2-211
M3 Pickup roller units
PI 7 PI 9 PI 8
Separation unit
Home position PI 7
Wait position
Pickup position PI 8/9
Figure 2-217
2-25
b.
Operation When the copier's Copy Start key is pressed, the machine's stopper plate moves down and the pickup motor (M3) starts to rotate, causing the pickup roller to move down to the stack of originals. The pickup motor stops when the pickup roller unit reaches a point about 1 mm below the pickup height sensor 1 (PI8) and the pickup height sensor 2 (PI9).
M3 Pickup roller unit M3
1 mm (approx.)
PI 8/9 Stopper plate
Figure 2-218
Figure 2-219
When the pickup roller unit stops to move down, the separation clutch (CL) and the separation motor (M3) start to operate, thereby moving the first original to the separation assembly.
CL
M4
Figure 2-220
2-26
When the leading edge of the first original reaches the separation sensor (S4), the pickup motor (M3) starts to rotate, moving the pickup roller unit away from the stack of originals. The pickup roller unit stops at the escape position, which is about 1 mm from the stack of originals.
M3
Separation sensor (S4)
Figure 2-221 As soon as the first original leaves the separation assembly, the pickup roller unit moves down to the stack of originals once again to pick up the second original.
M3
Figure 2-222
1 mm (approx.)
2-27
3.
Switching the Separation Pressure The machine's separation assembly is equipped with a separation pressure switching mechanism, changing the pressure between "low" and "high." The pressure may be switched by operating the separation pressure lever located in front of the separation assembly. When the lever is operated, the position of the separation belt moves up or down to change the overlap with the feeding roller, thereby switching the pressure. Note: At time of shipment from the factory, the separation switching lever is set to "low."
Lever Moves up/down the separation roller by the eccentric cam. High Low Low
Separation roller
High
Eccentric cam
Figure 2-223
2-28
4.
Separation Sensor (S4), Skew Sensor (S5) The separation sensor (S4) and the skew sensor (S5) located in the original path are used to monitor the movement of originals for the following:
Check on Separation fault (delay) Original skew Sensor (notation) Separation sensor (S4) Separation sensor (S4) Skew sensor (S5) 0031 0011 Alarm
Table 2-212 If the separation sensor does not detect an original a specific period of time after the separation motor starts to rotate, the machine will identify the condition as being a separation error (delay).
If the separation sensor does not detect an original within a specific time, If the separation sensor detects an original within a specific time,
Figure 2-224
2-29
Both separation sensor and skew sensor are used to check for skew movement. The two sensors are arranged in a row in front-to-rear direction, and the machine checks for skew movement based on a discrepancy occurring when an original moves past these two sensors. The machine will identify a skew movement when the discrepancy is 10 mm or more, stopping its operation to protect the original and causing the copier to indicate the Jam message.
Skew original
10 mm or more
Skew sensor (S5)
Discrepancy in timing detected
Figure 2-225
2-30
5.
Controlling the Pickup Motor (M3) Figure 2-226 shows the circuit used to control the pickup motor (M3). The pickup motor is a 4phase stepping motor, and the circuit has the following functions: Turning on and off the motor Controlling the direction of motor rotation Keeping the motor at rest
ADF controller PCB Q53 Q52 J11 Q1 CPU PICKA Phase control signal PICKB Phase control signal +5v A 6 2 A* B Motor B* driver 4 5 1 3 M3 Pickup motor +24R +5R
PICKHOLD Motor retention signal
Q24
Figure 2-226 The CPU (Q1) on the ADF controller PCB causes the motor retention signal (PICKHOLD) to go '0', and applies +24 R to the pickup motor for drive. At the same time, the CPU sends the phase control signal (PICKA, PICKB) to the motor driver (Q24). In response, the motor driver controls the output timing of the pulse signals to suit the phase control signal, thereby switching the rotation of direction of the pickup motor. In the absence of the phase control signal (PICKA, PICKB) from the CPU, the motor retention signal goes '1', applying +5 R to the pickup motor for retention, thereby holding the motor shaft from rotating.
Related Error Code

E410 Error in the pickup motor (M3) Error in the pickup roller height sensor (PI8) Error in the pickup roller height sensor (PI9) Error in the pickup roller home position sensor (PI7) Error in the ADF controller PCB
2-31
6.
Controlling the Separation Motor (M4) Figure 2-227 shows the circuit used to control the separation motor (M4). The separation motor is a DC motor, and the circuit has the following functions: Turning on and off the motor Controlling the motor speed Protecting the motor from over current
ADF controller PCB Separation motor M4 2 PI 2 Separation motor clock sensor Q48 Current detection circuit SPLIM +5V LED3 J12 5 SPCLK Speed control circuit SPMFV SEPCLKREF Q7 Q17 SPPWM Q1 CPU +24R J8 1 Q50
Figure 2-227 When the CPU generates the motor rotation speed signal (SPPWM), the separation motor (M4) starts to rotate in a specific direction. The separation motor clock sensor (PI2) sends the separation motor rotation speed signal (SPCLK) to the speed control circuit. In response, the speed control circuit compares the rotation speed signal and the speed reference signal (SEPCLKREF) from the CPU, and sends the speed control signal (SPMFV) to the CPU. The CPU varies the rotation speed signal based on the speed control signal it receives. LED3 turns on as long as the rotation speed of the motor remains within a specific range, and turns off when it is otherwise. The current detection circuit monitors the current flowing into the separation motor at all times, and will generate the separation motor stop signal (SPLIM) to stop the motor when the current exceeds a specific level. If the separation motor stop signal is generated continuously, the CPU will identify the condition as an error in the separation motor, causing the copier to indicate an error code (E405).
Related Error Code

E405 Error in the separation motor (M4) Error in the separation motor clock sensor (PI2) Error in the ADF controller PCB
2-32
7.
Sequence of Operations Original Pickup/Separation

Copy Start key ON
1st original picked up/separated 2nd original picked up/separated Pickup roller moved Operation to home position ended
Original sensor (S6) Pickup roller home position sensor (PI7) Pickup roller height sensor 1/2 (PI8/9) Pickup motor (M3) Separation clutch (CL) Separation motor (M4) Separation sensor (S4) Skew sensor (S5) Pickup position Wait position Pickup position Wait position Home position
DOWN UP yyy ,,, ,,, yyy DOWN UP yyyy ,,,, ,,,, yyyy UP yyyyy ,,,,, ,,,,, yyyyy
Figure 2-228
2-33
E.
1.
Feeding/Delivering Originals
Outline Originals are moved by rotating the feeding belt using the belt motor (M2). The direction of their movement is either to the right or left depending on the selected operation mode. Originals are delivered by rotating the delivery roller using the delivery motor (M5). Originals are always delivered to the original delivery tray.
Delivery roller M5 Feeding belt Delivery tray
M2
Figure 2-229
2-34
2.
Controlling the Belt Motor (M2) Figure 2-230 shows the circuit to control the belt motor (M2). The belt motor is a 4-phase stepping motor, and the circuit has the following functions: Turning on and off the motor. Controlling the direction of motor rotation. Controlling the speed of motor rotation.
J7 J71 9 14 13 12 11 10 6 5 4 8 7 3 2 1 +5R REF-CLK MO1 MO2 CW/CCW B-Vref +24R +24R J72
Q1 CPU
6 1 2 3 4 5 9 10 11 7 8 12 13 14
J12 3
3 1 M2 PI 1
A* Q601
4 5 2 6
B
B*
Belt motor driver PCB BTCLK
ADF controller PCB
Figure 2-230
The CPU (Q1) on the ADF controller PCB sends the appropriate motor control signal to the belt motor driver PCB. The belt motor driver PCB, in response, controls each specific motor according to the signal.
Signal REF-CLK MO1 MO2 CW/CCW B-Vref BTCLK Description Serves as reference clock pulses. Sets motor operation mode. Sets motor operation mode. Sets direction of rotation. Sets motor torque. Monitors motor operation, Sets belt stop position.
Table 2-213
Related Error Code

E402 Error in the belt motor (M2) Error in the belt motor clock sensor (PI1) Error in the ADF controller PCB
2-35
3.
Controlling the Delivery Motor (M5) Figure 2-231 shows the circuit used to control the delivery motor (M5). The delivery motor is a DC motor, and the circuit has the following functions: Turning on and off the motor. Controlling the rotation speed of the motor.
+24R
J2 11 M5 EJMD* Q37 12 PI 11 J3 2 EJCLK
+5v Q1 CPU EJMPWM* Q13 EJCLK Q38
Figure 2-231 The CPU (Q1) on the ADF controller PCB sends the motor rotation speed signal (EJMPWM*) to the drive control assembly, which in response generates the motor drive signal (EJMD*). The motor rotation signal (EJCLK) occurs when the motor rotates, used by the CPU to monitor the operation of the motor.
Signal EJMPWM * EJMD * EJCLK Description Controls motor rotation. Controls motor drive. Monitors motor operation.
Table 2-214
Related Error Code

E404 Error in the delivery motor (M5) Error in the delivery motor clock sensor (PI11) Error in the ADF controller PCB
Related Adjustments
Sensor and delivery motor Perform when replacing the delivery sensor.
2-36
F.
1.
CW Rotation Pickup/Delivery
Outline The operation referred to as "CW rotation pickup/delivery" is performed during copying in fixed or stream reading mode.
Operation mode Fixed reading CW rotation pickup/delivery Copying mode Single-sided original Single-sided copy (at 25% to 49%; 201% to 400%) Single-sided original Double sided copy (at 25% to 49%; 201% to 400%) Single-sided original Single-sided copy (at 50% to 150%) Single-sided original Double-sided copy (at 50% to 150%)
Stream reading
Table 2-215 Caution: The machine will always be in fixed reading mode for the following: if the copier is set to "priority on image" mode; or if the machine identifies the original to be a non-default size, 2. Fixing Reading Mode In fixed reading mode, the machine keeps an original on the copyboard glass while the copier moves the scanner to make copies. a. Small-Size Single-Sided Original 1] The first original is picked up, and its leading edge is butted against the registration roller to remove the skew. (For details of pickup operation, see D. "Original Pickup/ Separation" on p. 2-24.)
1st original
Registration roller
Figure 2-232
2-37
2] The registration roller and the feeding belt are rotated to move the first original. When the trailing edge of the first original leaves the separation sensor (S4), the second original is picked up. (advance pickup)
2nd original
Registration roller
Feeding belt
Figure 2-233 3] The registration roller and the feeding belt is rotated to move the first original. The first original is moved over a specific distance by the feeding belt after its trailing edge has moved past the pre-registration roller sensor (S2), and is then stopped.
Pre-registration paper sensor (S2)
Feeding belt
Figure 2-234 4] The copier makes a copy by moving its scanner.
Figure 2-235
2-38
5] When the copier's scanner starts to move in reverse, the feeding belt is rotated to move the first original in the direction of delivery. At the same time, the registration roller is rotated to move the second original.
2nd original
Figure 2-236 6] The first and second originals are moved by the feeding belt; after the trailing edge of the second original has moved past the pre-registration roller sensor (S2), the feeding belt is rotated for a specific length to stop the second original. The first original is moved in the direction of delivery, and is stopped on the copyboard glass.
Pre-registration roller paper sensor (S2)
2nd original
1st original
Figure 2-237
2-39
2-40
b. Sequence of Operations (small-size, single-sided original)
A4, 3 Single-Sided Originals, Fixed Reading

Copy Start key ON Feeding 1st original into delivery direction Reading 2nd original Separating 3rd original Reading 1st original Separating 2nd original Delivering 1st original Moving 2nd original into delivery direction Reading 3rd original Delivering 2nd original Moving 3rd original into delivery direction Delivering 3rd original
Separating 1st original
Original sensor (S6) Pickup roller home position sensor (PI7) Pickup roller height sensor 1/2 (PI8/9) Stopper plate solenoid (SL2) DOWN Pickup motor (M3)
,,,, yyyy yyyy ,,,, yyyy ,,,,
UP
DOWN
,,,,, yyyyy yyyyy ,,,,, yyyyy ,,,,,
UP
DOWN
UP
UP
Separation clutch (CL) Separation motor (M4)
Reversal motor (M1)
Belt motor (M2) Delivery motor (M5)
,,,,,,,,,,,,, yyyyyyyyyyyyy yyyyyyyyyyyyy ,,,,,,,,,,,,, yyyyyyyyyyyyy ,,,,,,,,,,,,,
yyyy ,,,, ,,,,: motor CCW rotation. yyyy
Figure 2-238
2-41
2-42
c. Large-Size Single-Sided Original 1] The first original is picked up, and its leading edge is butted against the registration roller to remove the skew. (For details of pickup operation, see D. "Original Pickup/ Separation" on p. 2-24.)
1st original
Registration roller
Figure 2-239 2] The registration roller and the feeding belt are rotated to move the original. When the trailing edge of the first original moves past the separation sensor (S4), the second original is picked up.
Figure 2-240 3] The registration roller and the feeding belt are rotated to move the original. The first original is moved for a specific length after its trailing edge has moved past the preregistration roller paper sensor (S2), and is stopped.
Figure 2-241
2-43
4] The copier starts to make a copy by moving its scanner.
Scanning lamp
Figure 2-242 5] When the copier's scanner starts to move in reverse, the feeding belt is rotated to move the first original in the direction of delivery. At the same time, the second original is picked up.
1st original 2nd original
Figure 2-243 6] The first and second originals are moved by the feeding belt; the feeding belt is rotated for a specific length after the trailing edge of the second original has moved past the pre-registration roller paper sensor (S2) to stop the second original at a specific position. The first original is delivered by the delivery roller.
Pre-registration roller paper sensor (S2) Delivery roller
Figure 2-244 2-44

d.
Copy Start key ON Separating 1st original Reading 1st original 2nd original separated Delivering 1st original Reading 2nd original Delivering 2nd original
Sequence of Operations (large size)
Original sensor (S6) Pickup roller home position sensor (PI7) Pickup roller height sensor 1/2 (PI8/9) Stopper plate solenoid (SL2)
DOWN
Figure 2-245
yyy ,,, ,,, yyy
UP DOWN UP ,,, yyy ,,, yyy ,,, yyy
Pickup motor (M3)
UP ,,, yyy
,,, yyy ,,, yyy
Separation motor (M4)
Separation clutch (CL)
Reversal motor (M1)
Belt motor (M2)
yyyyyyyy ,,,,,,,, ,,,,,,,, yyyyyyyy ,,,,,,,, yyyyyyyy
Delivery motor (M5)
2-45
3.
Stream Reading In stream reading mode, the copier keeps its scanner fixed, and originals are moved over the copyboard glass for copying. a. Small-Size Original 1] The first original is picked up, and its leading edge is butted against the registration roller to remove the skew. (For details of pickup operation, see D. "Original Pickup/ Separation" on p. 2-24.)
1st original
Figure 2-246 2] The registration roller and the feeding belt are rotated to move the original. When the trailing edge of the 1st original moves past the separation sensor (S4), the second original is picked up.
Separation sensor (S4) 2nd original
Figure 2-247
2-46
3] The first original is moved by the feeding belt for a specific length after its leading edge has moved past the post-registration roller paper sensor (S3), and is stopped (in wait position). (At this time, measurement is started to find out the distance the first original moves after it has passed the pre-registration roller paper sensor (S2).)
Post-registration paper sensor (S3)
Wait position
Figure 2-248 4] The feeding belt is rotated to move the original for a specific length. When the first original has been moved for a specific length (as determined by the counts issued after the trailing edge of the original has moved past the pre-registration paper sensor (S2)), the machine sends the image leading edge signal to the copier. In response, the copier starts reading the original. At this time, the second original is moved, and is stopped (in wait position).
Pre-registration roller paper sensor (S2) 2nd original
Figure 2-249
2-47
2-48
b. Sequence of Operations (small-size original)
A4, 3 Single-Sided Originals, Stream Reading

Copy Start key ON Holding 1st original Separating 2nd original Reading 1st original Holding 2nd original Separating 3rd original Delivering 1st original Reading 2nd original Holding 3rd original Delivering 2nd original Reading 3rd original Delivering 3rd original
Original sensor (S6) Pickup roll home position sensor (PI7) Pickup roller height sensor 1/2 (PI8/9) Stopper plate solenoid (SL2) DOWN Pickup motor (M3) Separation motor (M4)
yyyy ,,,, ,,,, yyyy ,,,, yyyy
UP
DOWN
yyyyy ,,,,, ,,,,, yyyyy ,,,,, yyyyy
UP
DOWN
UP yyyyy ,,,,, ,,,,, yyyyy ,,,,, yyyyy
yyyyyy ,,,,,, ,,,,,, yyyyyy ,,,,,, yyyyyy
UP
Separation clutch (CL)
Reversal motor (M1)
Belt motor (M2) Delivery motor
,,,,,,,,,,,,, yyyyyyyyyyyyy yyyyyyyyyyyyy ,,,,,,,,,,,,, yyyyyyyyyyyyy ,,,,,,,,,,,,,
,,,, yyyy yyyy ,,,, yyyy ,,,, : motor CCW rotation.
Figure 2-250
2-49
2-50
c. Large-Size Original 1] The first original is picked up, and its leading edge is butted against the registration roller to remove the skew. (For details of pickup operation, see D. "Original Pickup/ Separation" on p. 2-24.)
1st original
Registration roller
Figure 2-251 2] The registration roller and the feeding belt are rotated to move the original. When the trailing edge of the first original moves past the separation sensor (S4), the second original is picked up. (If the original size is 279.4 431.8 mm (11"17"), after the original is moved in step 4].)
Separation sensor (S4) 2nd original
Figure 2-252 3] When the leading edge of the original has moved past the post-registration roller paper sensor (S3), the feeding belt is rotated for a specific length, and the original is stopped (in wait position). (At this time, the machine starts to track the distance of travel after the first original moves past the pre-registration roller paper sensor (S2).)
Post-registration roller sensor (S3)
Figure 2-253
Wait position
2-51
4] The feeding belt is rotated to move the original. When the original has been moved for a specific length (in reference to the counts generated after the trailing edge of the original has moved past the pre-registration roller paper sensor (S2)), the machine sends the image leading edge signal to the copier, which in response starts reading the original. At this time, the second original is also moved and stopped at wait position.
Figure 2-254
2-52
d. Sequence of Operations (large-size original)

Copy Start key ON
Moving 1st original to hold position Separating 2nd original
Reading and delivering 1st original Moving 2nd original to hold position
Reading 2nd original
Delivering 2nd original
Original sensor (S6) Pickup roller home position sensor (PI7) Pickup roller height sensor 1/2 (PI8/9) Stopper plate solenoid (SL2) DOWN Pickup motor (M3)
UP
DOWN
UP
yyyyy ,,,,, ,,,,, yyyyy ,,,,, yyyyy
UP
Separation clutch (CL) Separation motor (M4)
Reversal motor (M1)
Belt motor (M2) Delivery motor (M5)
yyyyyyyyyyyyy ,,,,,,,,,,,,, ,,,,,,,,,,,,, yyyyyyyyyyyyy ,,,,,,,,,,,,, yyyyyyyyyyyyy
yyyy ,,,, yyyy ,,,, : motor CCW rotation. yyyy ,,,,
Figure 2-255
2-53
2-54
G.
1.
Pre-Reversal Pickup/Delivery
Outline The operation referred to as "pre-reversal" is used to reverse a double-sided original in advance when moving it to the copyboard glass. Pre-reversal pickup/delivery operation takes place when copying small-size double-sided originals, and its reading mode is always fixed reading.
Operation mode Pre-reversal pickup/delivery Fixed reading copying Copying mode Double-sided original Single-sided copy (at 25% to 400%) Double-sided original Double-sided copy (at 25% to 400%)
Table 2-216 2. Operation 1] The first original is picked up, and its leading edge is butted against the registration roller to remove the skew. (For details of pickup operation, see D. "Original Pickup/ Separation" on p. 2-24.)
1st original
Registration roller
Figure 2-256 2] The registration roller and the reversing roller are driven to reverse the original in advance. The first original is moved by the reversing roller for a specific length after its trailing edge has moved past the pre-registration paper sensor (S2), and is stopped.
Pre-registration paper sensor (S2) Reversing roller
Figure 2-257
2-55
3] The reversing roller and the feeding belt are rotated to move the original. The feeding belt is rotated after the trailing edge of the first original has moved past the reversal sensor (S1), and the original is stopped.
Reversal sensor (S1) Feeding belt
Figure 2-258 4] The copier starts to make a copy by moving its scanner.
Copy
Scanning lamp
Figure 2-259 5] When the copier's scanner starts to move in reverse, the feeding belt is rotated to move the first original to the reversing assembly. At this time, the leading edge of the original is butted against the reversing roller to remove the skew.
Butted.
Figure 2-260
2-56
6] The reversing roller and the feeding belt are rotated to move the original to the copyboard glass. The first original is moved for a specific length after its trailing edge has moved past the preregistration roller paper sensor (S2), and is stopped.
Pre-registration roller paper sensor
Figure 2-261 7] The copier's scanner starts to make a copy. At this time, the second original is picked up and reversed in advance. (See steps 1] and 2].)
2nd original Copy
Figure 2-262 8] When the copier's scanner starts to move in reverse, the reversing roller and the feeding belt are rotated to move the first and second originals.
2nd original
1st original
Figure 2-263
2-57
9] The feeding belt is rotated for a specific length after the second original has moved past the reversal sensor (S1), and the original is stopped.
Reversal sensor (S1)
2nd original
Copy
Figure 2-265
2-58
a. Sequence of Operations (small-size, double-sided original)
A4, 3 Double-Sided Originals, Copying

Copy Start key ON Moving 2nd original to copyboard glass Reading face of 1st original Pre-reversing 2nd original Reading face of 2nd original Pre-reversing 3rd original Reading back of 2nd original Reversing 2nd original Separating 3rd original Moving 3rd original to copyboard glass Reading back of 3rd original Reversing 3rd original Reading face of 3rd original
Delivering 2nd original Feeding 3rd original Delivering 3rd original
Separating Pre-reversing Reading back Reversing 1st original 1st original of 1st original 1st original Separating 2nd original Original sensor (S6) Pickup roller home position sensor (PI7) Pickup roller height sensor 1/2 (PI8/9) Stopper plate solenoid (SL2) Pickup motor (M3) Separation clutch (CL) Separation motor (M4) Reversal motor (M1) Reversing solenoid (SL1) Belt motor (M2) Delivery motor (M5) DOWN
yyy ,,, ,,, yyy
UP
DOWN
yy ,, ,, yy
UP DOWN
yy ,, ,, yy
UP
UP
yyy ,,, ,,, yyy
yyyyyyy ,,,,,,, ,,,,,,, yyyyyyy ,,,,,,, yyyyyyy
,,,,,,, yyyyyyy ,,,,,,, yyyyyyy ,,,,,,, yyyyyyy
,,,, yyyy yyyy ,,,, yyyy ,,,, : motor CCW rotation.
Figure 2-266
2-59
2-60
H.
1.
Reversal Pickup/Delivery
Outline Reversal pickup/delivery operation takes place when copying large-size double-sided originals, and its reading mode is always fixed reading.
Operation mode Reversal pickup/ delivery Fixed reading copying Copying mode Double-sided original Single-sided original (at 25% to 400%) Double-sided original Double-sided copy (at 25% to 400%)
Table 2-217 2. Operation 1] The first original is picked up, and its leading edge is butted against the registration roller to remove the skew. (For details of pickup operation, see D. "Original Pickup/ Separation" on p. 2-24.)
1st original
Figure 2-267 2] The reversing roller and the feeding belt are driven to move the original. The first original is moved for a specific length by the feeding belt after its trailing edge has moved past the pre-registration roller paper sensor (S2), and is stopped.
Figure 2-268
2-61
3] The feeding belt is rotated to move the original to the reversing assembly. At this time, the leading edge of the first original is butted against the reversing roller to remove the skew.
Butted.
Figure 2-269 4] The reversing roller and the feeding belt are rotated to move the original to the copyboard glass. The first original is moved for a specific length by the feeding belt after its trailing edge has moved past the pre-registration roller sensor (S2), and is stopped.
Figure 2-270 5] The copier's scanner starts to make a copy.
Copy
Figure 2-271
2-62
6] When the copier's scanner starts to move in reverse, the feeding belt is rotated to move the first original to the reversing assembly. At this time the leading edge of the original is butted against the reversing roller to remove the skew.
2nd original
Figure 2-272 7] The reversing roller and the feeding belt are rotated to move the original to the copyboard glass. The first original is moved for a specific length by the feeding belt after its trailing edge has moved past the pre-registration roller paper sensor (S2), and is then stopped.
Figure 2-273 8] The copier starts to make a copy by moving its scanner. At this time, the second original is picked up, and its leading edge is butted against the registration roller.
2nd original
Copy
Figure 2-274
2-63
9] The second original is moved for a specific length by the feeding belt after it has moved past the pre-registration roller paper sensor (S2), and is then stopped. The first original is delivered by the delivery roller.
Pre-registration roller paper sensor (S2) Delivery roller
1st original 2nd original
Figure 2-275
2-64
3.
Controlling the Reversal Motor (M1) Figure 2-276 shows the circuit used to control the reversal motor (M1). The belt motor is a 4-phase stepping motor, and the circuit has the following functions: Turning on and off the motor. Controlling the direction of motor rotation. Controlling the speed of motor rotation.
+24R +5R M1OB* M1OB M1OA* M1OA T-Vref +24R J62 A 3 1 Q601 A* B B* 4 5 2 6 M1
J6 1 2 3 4 5 6 7 8 9 10 11 12 13
J61 13 12 11 10 9 8 7 6 5 4 3 2 1
Q1 CPU
ADF controller PCB
Figure 2-276 The CPU (Q1) on the ADF controller PCB sends various motor control signals to the reversal motor driver PCB. In response, the reversal motor driver PCB controls the respective motors to suit the incoming signals.
Signal M10A M10A* M10B M10B* T-Vref Function Performs phase control. (direction and speed of rotation) Performs phase control. (direction and speed of rotation) Performs phase control. (direction and speed of rotation) Performs phase control. (direction and speed of rotation) Sets motor rotation torque.
Table 2-218
2-65
2-66
4. Sequence of Operations (large-size, double-sided original)
A3, 2 Double-Sided Originals, Copying

Copy Start key ON Separating 1st original Moving 1st original to copyboard glass Reversing 1st original Reading back of 1st original Reversing 1st original Reading face of 1st original Separating 2nd original Delivering 1st original Moving 2nd original to copyboard glass Reversing 2nd original Reading back of 2nd original Reversing 2nd original Reading face of Delivering 2nd original 2nd original
Original sensor (S6) Pickup roller home position sensor (PI7) Pickup roller height sensor 1/2 (PI8/9) Stopper plate solenoid (SL2) Pickup motor (M3) Separation clutch (CL) Separation motor (M4) Reversal motor (M1) Reversing solenoid (SL1) Belt motor (M2) Delivery motor (M5) DOWN UP yy ,, ,, yy ,, yy DOWN UP yy ,, ,, yy ,, yy UP yyy ,,, yyy ,,, yyy ,,,
yyyyyy ,,,,,, yyyyyy ,,,,,, yyyyyy ,,,,,,
,,,, yyyy yyyy ,,,, yyyy ,,,,: motor CCW rotation.
Figure 2-277
2-67
2-68
I.
1.
Manual Feeder Pickup/Delivery

Operation In manual feeder pickup/delivery operation, reading mode is always fixed reading.
1] When an original is placed in the manual feeder, the manual set sensor (PI12) turns on to indicate the presence of an original.
Manual set sensor (PI12)
Figure 2-278 2] In about 0.3 sec, the original is moved by the delivery roller so that its leading edge butts against the registration roller (to remove the skew).
Manual feed registration sensor (S9)
Figure 2-279 3] The original is moved by the delivery roller and the feeding belt. The original is stopped when its leading edge reaches the reversal sensor (S1).
Figure 2-280
2-69
4] The feeding belt is rotated to move the original. The original is moved for a specific length and stopped after its trailing edge has moved past the reversal sensor (S1).
Copy
Figure 2-282 6] When the copier's scanner starts to move in reverse, the feeding belt and the delivery roller are rotated to move the original to the delivery assembly.
Figure 2-283
2-70
2.
Sequence of Operations
Manual feed original set Pickup
0.3 sec (approx.)
Original set Copying Delivery

0.4 sec (approx.)
Feeding
Manual feed set sensor (PI12) Belt motor (M2) Delivery motor (M5) Delivery solenoid (SL4) Reversing solenoid (SL1) Reversal sensor (PI1) Original delivery sensor (PI13)
yyyyyyyyyyyyyyyy ,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,, yyyyyyyyyyyyyyyy yyyyyyy ,,,,,,, ,,,,,,, yyyyyyy ,,,,,,, yyyyyyy ,,,,,,, yyyyyyy
Figure 2-284
2-71
The machine uses the sensors shown in Figure 2-303 to check for original jams. The machine checks for jams at such times as programmed in the CPU on the ADF controller PCB, and a jam is identified in reference to the presence/absence of an original over each appropriate sensor. When a jam is detected, the machine communicates its presence to the copier. (Some copiers allow checking of such codes in service mode. Or, the indicator (LED2) on the machine's ADF controller PCB may be used to check the code.) Screen of the Copier's Service Mode Display I/O Adjust Function Option Test < 1/25 > < READY > Counter
III . DETECTING JAMS
< JAM >
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
+/-
OK
Jam code (See Tables 2-301-1 and later.) '1' indicates a jam in the machine.
Figure 2-301 Indicator of the Machine The indicator (LED2) on the ADF controller PCB expresses codes by turning on four times, each time flashing a different segment(s). EX. Code J-13
Figure 2-302 2-72

PI6 PI3
S6 (light-emitting)
PI 4
S2
PI 7 S4,S5
PI 8, PI 9 S8 S7 PI12 S9 PI 13
S1 S3
S6 (light-receiving)
PI 10
Figure 2-303 Table 2-301-1 shows jam codes, types of jams, associated sensors, and conditions for identification.
Jam code
Machine Copier
Jam type
Skew after pickup
Sensor
S4 S5
Conditions
When picking up an original, the discrepancy in timing between when the separation sensor detected the trailing edge of the original and when the skew sensor detected it was 25 mm or more in terms of feeding length. When picking up an original, the reversal sensor detected paper. When picking up an original, the reversal sensor detected paper. When picking up an original, the post-registration roller paper sensor detected the original before the reversal motor (M1) started to operate. When picking up an original, the pre-registration roller paper sensor did not detect the original after the original had been moved a specific length. When performing pre-reversal, the postregistration roller paper sensor detected the original before the reversal motor (M4) started to operate. When reversing an original, the pre-registration roller paper sensor did not detect the original after the original had been moved a specific length. When starting to reverse an original, the reversal sensor did not detect the original after the original had been moved a specific length (104 mm). When performing pre-reversal, the discrepancy in timing between when the separation sensor detected the trailing edge of the original and when the skew sensor detected it was 10 mm or more in terms of feeding length.
J-11
0011
J-12 J-13
0012 0013
Pickup fault 1 Pickup fault 2
S1 S3
S2
S3
S2
J-14
0014
Reversal delay
S1
J-15
0015
Reversal pickup trailing edge skew
S4 S5
Table 2-301-1
2-73
Jam code
Machine Copier
Jam type
Reversal pickup fault
Sensor
PI 4
Conditions
When reversing an original, the pre-reversal sensor detected the original after moving the original for a specific length. Before picking up an original, the reversal sensor detected an original when the belt motor had been operated for a specific time. When performing separation, the separation sensor did not detect an original when the original had been moved for a specific distance (171 mm). (2nd and subsequent sheets) When performing separation, the pre-registration roller did not detect an original even though the separation sensor had detected the leading edge of an original and the original had been moved for a specific length (about 93 mm). When performing separation, the discrepancy in timing between when the separation sensor detected the leading edge of an original and the skew sensor detected it was 25 mm or more in terms of feeding length. When performing pre-reversal, the postregistration roller sensor did not detect an original after the reversal motor (M1) had been operated for 50 mm in terms of feeding length. When performing pre-reversal, the reversal sensor does not detect an original after the postregistration roller paper sensor had detected the leading edge of an original and the original had been fed for a specific length (100 mm). While performing pre-reversal, the pre-reversal sensor did not detect an original after the reversal motor (M1) had been stopped. When picking up an original, the post-registration sensor did not detect paper after the reversal motor had been operated for 40 mm in terms of feeding length. When picking up an original, the pre-registration roller paper sensor still detected an original after the reversal motor (M1) has been driven and the original had been moved for a specific length (330 mm for small; 660 mm for large).
J-16
0016
J-19
0019
Original over sensor
S1
J-22
0022
Separation delay
S4
J-23
0023
Pickup delay
S4 S2
J-24
0024
Pickup leading edge skew
S4 S5
J-25
0025
Pre-reversal delay
S3
S3 S1
PI 4
J-31
0031
Pickup stationary
S3
S2
Table 2-301-2
2-74
Jam code
Machine Copier
Jam type
Pre-reversal stationary
Sensor
S1 S4
Conditions
When performing pre-reversal, the separation sensor still detected an original after the reversal sensor had detected the leading edge of an original and the original had been moved for a specific length (169 mm). When performing pre-reversal, the preregistration sensor still detected an original after the trailing edge of an original had moved past the separation sensor and the original had been moved for a specific length (about 120 mm). When performing pre-reversal, the postregistration roller still detected an original after the trailing edge of an original had moved past the pre-registration roller sensor and the original had been moved for a specific length (about 50 mm). When performing pre-reversal, the reversal sensor detected an original after the trailing edge of an original had moved past the post-registration sensor and the original had been moved for a specific length (about 100 mm). When performing reversal, the reversal sensor detected an original after an original had been arched and moved for a specific length (original length 1.5; approx.). When performing reversal, the pre-registration roller sensor did not detect an original after an original had been arched (over S1) and had been moved for a specific length (about 197 mm). When performing reversal, the pre-registration roller paper sensor detected an original after preregistration roller paper sensor had detected the leading edge of an original and the original had been moved for a specific length (original length 1.5; approx.). When performing pre-reversal, the reversal sensor did not detect an original after the reversal motor had been operated for 100 mm in terms of feeding length.
J-33
0033
S2 S4
S2 S3
S1 S3
J-41
0041
Reversal stationary
S1
J-52
0052
Reversal pickup delay
S2
J-54
0054
Reversal pickup stationary
S3
J-55
0055
Pre-reversal pickup delay
S1
Table 2-301-3
2-75
Jam code
Machine Copier
Jam type
Pre-reversal pickup paper stationary
Sensor
S1 PI 4
Conditions
When performing pre-reversal pickup, the prereversal sensor detected the original after the pre-reversal sensor had detected the leading edge of an original and the original had been moved for a specific length. When performing pre-reversal pickup, the reversal sensor still detected an original after the pre-reversal sensor had detected the trailing edge of an original and the original had been moved for a specific length. When delivering an original, the original delivery sensor did not detect an original after the belt motor had been operated for a specific length. When delivering an original, the manual feed registration roller paper sensor still detected an original after the original delivery sensor had detected the leading edge of an original and the original had been moved for a specific distance (original length + 100 mm). When delivering an original, the original delivery sensor still detected an original after the trailing edge of an original had moved past the manual feed registration roller paper sensor and had been moved 100 mm. When arching an original in manual pickup, the manual registration sensor did not detect an original 1 sec after the delivery motor was started. When performing manual feed pickup, the reversal sensor does not detect an original after the belt motor had been started and the original had been moved 730 mm. When performing manual feed pickup, the reversal sensor still detected an original after an original had reached the reversal sensor and the belt motor was driven for about 50 mm. When performing manual feed delivery, the original delivery sensor did not detect an original after an original had been moved for a specific distance (621 mm - original length). When performing manual feed delivery, the original delivery sensor still detected an original after the original delivery sensor had detected the leading edge of an original and the original had been moved for a specific length (original length 1.5).
J-56
0056
S1 PI 4
J-81
0081
Delivery delay
PI 13
J-82
0082
Delivery stationary 1
PI 13 S9
J-83
0083
Delivery stationary 2
S9 PI 13
J-92
0092
Manual feed registration delay
S9
J-A1
00A1
Manual feed registration stationary
S1
J-A2
00A2
Manual feed reversal stationary
S1
J-A3
00A3
Manual feed delivery delay
PI 13
J-A4
00A4
Manual feed delivery stationary
PI 13
Table 2-301-4 2-76

Jam code
Machine Copier
Jam type
Manual feed residual original
Sensor
S1 S9
Conditions
When performing manual feed pickup, the reversal sensor detected an original before the trailing edge of an original had moved past the manual feed registration sensor. When performing manual feed pickup, the reversal sensor detected an original while the manual feed registration roller paper sensor detected an original. The ADF was opened. The left cover was open. The pickup signal was received from the copier before an original had been detected. When starting an operation, an original exists in the path.
J-A5
00A5
J-A6
00A6
Manual feed original size error
S9 S1
J-E1 J-E2 J-E3 J-E4
00E1 00E2 00E3 00E4
ADF open Left cover open Circulation error Initial error
PI 10 PI 3 PI 6 S6 PI 4 PI 12 PI 13 S1 S2 S3 S4 S5 S9 S3
J-E6
00E6
Original size error
In stream reading mode (LDR), the postregistration roller paper sensor detected an original after an original had been moved 30 mm from its wait position. The ADF was opened in operation. The left cover was opened in operation. The voltage of power supplied by the copier fluctuated in operation.
J-E7 J-E8 J-E9 J-EA
00E7 00E8 00E9 00EA
User ADF open User left cover open Power down Stream reading image leading edge position error
PI 10 PI 3 PI 6
PI 5 S7 PI 5 S7
In stream reading mode, a large-size original was picked up despite instructions for a smallsize original for stream reading. In fixed reading mode, a large-size original was detected after pickup although a smallsize original was detected at time of starting operation. When switching the states of the belt motor, the belt motor is not in acceleration, constant speed, or deceleration mode.
J-F3
00F3
Belt status
PI 1
Table 2-301-5
2-77
Jam code
Machine Copier
Jam type
Image leading edge output timing error
Sensor
S2 S3 SW301 PI 1 PI 1 PI 2 PI 11
Conditions
In stream reading mode, the image leading edge signal is generated while an original is accelerated from its wait position to the image leading edge position. The last sheet is not moved properly by the feeding belt. A jam related to the motor drive system has occurred less than three times.
J-F4
00F4
J-FD J-FE
00FD 00FE
Last sheet error Error
Table 2-301-6
2-78
Figure 2-401 is a diagram of the machine's power supply system. The machine is supplied with two channels of 24 V power: one (J4-1 input) is sent to loads through a fuse (FU1), while the other (J1-6 input) is sent to sensors and the ADF controller PCB after conversion by a regulator (Q28) to 5 V power. The fuse (FU1) is used to cut the line to protect the circuit in response to overcurrent.
IV . POWER SUPPLY
24V Copier 24V
J4 1 FU1 J1 6 FU2 Regulator Q28
24R 5V 5R
Motor Clutch Solenoid Sensor
ADF controller PCB
Figure 2-401
2-79

The mechanical characteristics of the ADF are discussed in the following pages; go through the instructions given when disassembling/assembling the finisher's parts while keeping the following in mind: 1.
!
Disconnect the power plug before disassembly/assembly work.
2. Assemble the parts by reversing the steps used to disassemble them, unless otherwise noted. 3. Identify the screws by type (length, diameter) and location. 4. Do not leave out the washer that comes with the screw used for the grounding wire and the varistor to ensure electrical continuity. 5. Do not operate the machine with any of its parts removed, unless otherwise mentioned.
I . BASIC CONSTRUCTION............. 3-1 A. External Covers ..................... 3-1 II . DRIVE SYSTEM .......................... 3-7
III . FEEDING SYSTEM .................. 3-12 IV . REPLACING THE FEEDING BELT ................................................. 3-30
I . BASIC CONSTRUCTION
A.
[1] [2] [3] [4] [5] [6]
External Covers
Lower front cover Front cover Main cover Original tray Upper cover ADF controller cover
[6]
[4]
[3] [2]
Remove the covers as follows when cleaning, inspecting, or repairing the inside of the machine.
[5]
[1] Figure 3-101
1. Removing the Machine 1) Turn off the copier. 2) Disconnect the communication cable [1] of the machine from the copier.
[1] Figure 3-102 Lift. 3) Open the machine fully. 4) Go to the rear of the copier, and lift the machine to remove. Reference: The hinge support is equipped with a locking mechanism to prevent displacement, requiring you to fully open it when removing it from the copier.
Figure 3-103
3-1
2. Removing the Lower Front Cover 1) Remove the two screws [1], and slide the lower front cover [2] to the front to remove.
[1]
[2]
[1]
Figure 3-104a 3. Removing the Front Cover 1) Remove the four screws [1], and slide the front cover [2] to the front to remove. [1]
[2]
[1] Figure 3-104b
[1]
[2]
[1]
Figure 3-104c 3-2

4. Removing the Main Cover 1) Free the hook of the pickup assembly cover [1] from the right stay; then, detach it while paying attention to the hooks on the front and rear side plates. [1]
Hooks
Figure 3-105a 2) After removing the ADF controller cover, disconnect the connector [2], and remove the screw [3]; then, detach the grounding wire [4]. Free the harness from the wire saddle [5], and remove the other wire saddle [6].
[6]
Push.
Freed.
[4] [3] [5] [2]
Figure 3-105b
3-3
3) Remove the four screws [7], and detach the main cover [8]. [8]
[7] [9]
[7] [7]
Caution: The main cover has the original tray [9] attached to it. Be sure to take good care not to damage the cable when detaching it.
[7] Figure 3-106
5. Removing the Original Tray 1) Move the side guide (front, [1]; rear, [2]) to the inside; then, remove the two screws [3], and detach it.
Caution: After mounting, be sure to perform horizontal registration adjustment.
[3] [2] [1] [3]

Figure 3-107
3-4
6. Removing the Upper Cover 1) Remove the front cover, and remove the screw [1]; then, remove the positioning pin [2] from the pickup front side plate. 2) Remove the stepped screws used to secure the pickup side plate (front, rear) and the link arm [4] of the upper cover [3] in place; then, detach the upper cover [3].
[5]
[4]
[3] [5] [4] [2] [1]
Figure 3-108 7. Removing the ADF Controller Cover 1) Remove the screw [1], and detach the ADF controller cover [2].
[2]
[1]
Figure 3-109
3-5
8. Side Guide Lock 1) The side guide of the original tray is equipped with a side guide lock [1] (fitted to the groove of the original tray).
[1]
Caution: When the lock is fitted, the tray supports A3/A4 paper; when removed, the tray will support paper as wide as 305 mm.
Figure 3-110
3-6
II . DRIVE SYSTEM
1. Removing the Reversal Motor Unit 1) Disconnect the connector [2] (J602) from the reversal motor driver PCB [1]. 2) Remove the screw [3], and detach the prereversal sensor mount [4].
[1]
[2]
[3]
[4]
Figure 3-201 3) Remove the screw [5], and detach the cover [6]; then, remove the two screws [7], and detach the reversal motor unit [8]. [8] [7]
[5]
[6] [7] Figure 3-202
2.
Removing the Separation Motor Unit 1) Remove the screw [1], and detach the separation motor sensor support plate [2].
[1] [2] Figure 3-203

3-7
2) Disconnect the two connectors [3].
[3] Figure 3-204 3) Remove the three mounting screws [4], and detach the separation motor unit [5].
[4]
[5]
[4]
Figure 3-205 3. Removing the Pickup Motor Unit 1) Remove the separation motor unit. 2) Remove the two screws [1], and detach the belt motor driver PCB unit [2].
[1] [2]
Figure 3-206 3-8

3) Disconnect the connector [4] of the pickup motor unit [3] and the connector [6] of the open/closed sensor (rear) [5].
[3]
[5]
[4]
[6]
Figure 3-207 4) Remove the two mounting screws [7], and detach the pickup motor unit [3].
[7] [3]
Figure 3-208 4. Removing the Belt Motor Unit 1) Remove the separation motor unit and the pickup motor unit. 2) Disconnect the connector [2] (J72) of the belt motor driver PCB [1]. [2]
[1] Figure 3-209

3-9
3) Remove the three screws [3], and detach the belt motor unit [4].
[3]
[4]
[3]
Figure 3-210 5. Removing the Delivery Motor 1) Remove the main cover. 2) Remove the screw [1] of the bottom of the machine, and remove the bearing [2] and the rod [3]. [2] [3] [1]
Figure 3-211 3) Remove the four screws [4], and remove the hinge (right) [5]. [4] [5] [4]
[4] [4] Figure 3-212 3-10

4) Remove the screw [6], and detach the delivery motor sensor [7].
[6]
[7]
Figure 3-213 5) Remove the grip ring [8], and detach the clock plate [9]. 6) Remove the E-ring [10], and remove the belt retaining washer [11] and the gear [12]. 7) Remove the screw [13], and detach the delivery motor [14].
[14]
[9]
[13] [8]
Caution: If you have replaced the delivery motor, be sure to adjust the sensor and the delivery motor. [12] [11] [10]
Figure 3-214
3-11
III . FEEDING SYSTEM

1. Removing the Delivery Roller 1) Remove the front cover. (Figures 3-104b, 3-104c) 2) Remove the main cover. (Figures 3-105a, 3 -105b) 3) Remove the E-ring [1], and remove the solenoid link arm [2].
[1] Figure 3-301 4) Remove the screw [3], and detach the delivery guide plate [4]. 5) Remove the screw [5], and detach the grounding wire [6] of the static eliminator mounted to the delivery guide. [6]
[2]
[5]
[3] [4] Figure 3-302a 6) Remove the three screws [7], and disconnect the connector [8]; then, detach the solenoid unit [9] of the delivery assembly front side plate.
[7] [7]
[8] Figure 3-302b 3-12

[9]
7) Remove the screw [10], and detach the delivery sensor support plate [11] on the delivery assembly rear side plate side.
[11]
[10]
Figure 3-303
8) Remove the screw [12], and detach the delivery guide support plate [13] on the delivery assembly rear side plate side.
[13]
[12]
Figure 3-304
9) Remove the screw [14], and detach the delivery lower guide support plate [15]. 10) Remove the E-ring [16] of the delivery assembly front side plate side; then, remove the screw [17], and detach the bushing [18].
[16]
[18]
[17] [14] [15]
Figure 3-305
3-13
11) Remove the E-ring [19] from the delivery assembly rear side plate side; then, remove the gear [20] and the parallel pin [21]. 12) Remove the E-ring [22], and remove the screw [23]; then, detach the bushing [24].
[24] [22] [23] [21] [19] Figure 3-306 13) Slide down the delivery lower guide [25]; then, slide out the delivery roller [26] together with the manual feed tray [27].
[20]
[25]
[27]
Figure 3-307
[26]
2. Removing the Pickup Roller 1) Remove the pickup assembly cover [1].
[1]
Free the claws, and detach the cover Figure 3-308a 3-14
2) Remove the resin E-ring [2], and remove the roller arm [3]; then, detach the pickup roller [4].
[2]
[3]
[4]
Figure 3-308b
3. Removing the Separation Roller 1) Remove the pickup assembly cover. (Figure 3-308) 2) Remove the two screws [1], and detach the sensor stay [2]. 3) Remove the three screws [3], and detach the guide plate [5] (3 pc.) attached to the right stay [4].
[1]
[2]
[1]
[3] [5] [3] [5] [3] [4] [5]
Figure 3-309
3-15
4) Remove the two screws [6], and detach the lower guide [7].
[7] Figure 3-310a [6] [7]
[6]
Figure 3-310b 5) Remove the grip ring [8] from the front side plate side, and pull out the clutch ring [9].
[8]
[9]
Figure 3-311
3-16
6) Remove the screw [11] from the gear support plate (front) [10]; then, slide the gear support plate (front) [10] to the left, and detach the clutch [12] to the front.
[11]
[10]
[12]
Figure 3-312 7) Disconnect the two connectors [13]; then, remove the two mounting screws [14], and detach the separation unit [15]. [13] [14]
[15] Figure 3-313a
[15] Figure 3-313b

[14]
3-17
8) Remove the E-ring [16], and pull out the shaft [17].
[16]
[17]
Figure 3-314 9) Remove the grip ring [18] at the front, and detach the bushing [19].
[19]
[18] Figure 3-315
10) Remove the E-ring [20] at the rear; then, remove the bushing [21], and detach the rod arm plate [22].
[22]
[21]
[20]
Figure 3-316 3-18

11) Remove the E-ring [23] at the rear, and detach the one-way gear [24].
[23]
[24]
Figure 3-317 12) Remove the separation roller. Caution: When mounting the one-way gear, be sure that the protrusion is toward the inside.
One-way gear
Protrusion
Figure 3-318 4. Removing the Manual Feed Registration Roller 1) Remove the front cover. (Figures 3-104b, 3-104c) 2) Remove the main cover. (Figure 3-105) 3) Remove the three screws [1], and disconnect the connector [2]; then, detach the solenoid unit [3] of the delivery assembly front plate side.
[1] [1]
[2] Figure 3-319

[3]
3-19
4) Remove the two screws [4], and detach the manual feed registration sensor PCB [5].
[4]
[5]
Figure 3-320 5) Remove the grip ring [7] and the bearing [8] from the manual feed registration roller [6]. (delivery assembly front plate side)
[8] 6) Remove the grip ring [9] of the manual registration roller [6] and the E-ring [11] of the feeding belt roller shaft [10]; then, remove the parallel pin [13], and detach the gear unit [14] and the bushing [15].
[6] Figure 3-321
[7]
[15]
[14]
[13] [12]
[9]
[6]
[11]
[10]
Figure 3-322 3-20

7) Remove the E-ring [14] and the bearing [15] of the manual feed registration roller [6] (delivery assembly rear side plate side); then, pull out the manual feed registration roller [6].
[15]
[14] Figure 3-323
[6]
5.
Removing the Feeding (pull-out) Roller 1) Remove the mounting screw [2] of the gear support plate [1] of the pickup front side plate side.
[2]
[1]
Figure 3-324 2) Remove the E-ring [3], washer [4], shim [5] (2 pc.), gear (black) [6], gear (white) [7], shim [5] (2 pc.), and spring [8] in the order indicated on the pickup front side plate side.
[8] [5] [7] [6] [5] [4] Figure 3-325

[3]
3-21
3) Remove the gear support plate of the front side plate side. 4) Remove the E-ring [10], gear [11], parallel pin [12], grip ring [13], and bearing of the feeding (pull-out) roller [9] (front side plate side).
[14]
[13] [12] [9]
[11]
[10]
Figure 3-326 5) Remove the E-ring [15], gear [16], parallel pin [17], E-ring [18], and bearing of the feeding (pull-out) roller [9] (rear side plate side); then, detach the feeding (pull-out) roller [9].
[19]
[18]
[17]
[9]
[15]
[16]
Figure 3-327
Caution: The gear holds a pin. Take care not to lose it.
3-22
6. Removing the Registration Roller 1) Remove the two screws [1], and detach the reversing guide [2].
[1]
[2]
[1] Figure 3-328 2) Remove the two screws [3], and detach the registration sensor PCB [4].
[3]
[4]
[3]
Figure 3-329 Caution: A cable is connected to the registration sensor. Be sure to disconnect the connector when removing the PCB.
Registration sensor PCB
Connector
Figure 3-330
3-23
3) Remove the grip ring [6] and the bearing [7] of the registration roller [5] (front side plate side).
[7]
[6]
[5]
Figure 3-331 4) Remove the E-ring [8], gear [9], E-ring [10], and bearing [11] from the registration roller [5] (rear side plate side).
[8]
[5]
[9]
[10]
[11]
Caution: The gear holds a pin. Take care not to lose it when removing the gear.
Figure 3-332 7. Removing the Separation Belt 1) Remove the two screws, and loosen the separation unit. 2) Remove the grip ring [1] at the front; then, detach the clutch ring [2] and the clutch [3]. [3]
[1] Figure 3-333 3-24

[2]
3) Disconnect the two connectors [4], and remove the two mounting screws [5]; then, detach the separation unit [6].
[4]
[5]
[6]
Figure 3-334a
[6]
Figure 3-334b 4) Remove the two mounting screws [7], and detach the separation auxiliary plate [8].
[5]
[7]
[8]
[7]
Figure 3-335
3-25
5) Loosen the screw [11] on the separation pressure change lever [10] of the separation roller [9].
[10]
[9]
[11]
Figure 3-336a Caution: When mounting the separation pressure change lever, be sure to set it at 'pressure low.'
Separation pressure low Separation pressure high
Figure 3-336b 6) Loosen the screw [13] on the thrust stopper [12] of the separation roller [9].
[9]
[12] Figure 3-336c
[13]
3-26
7) Remove the E-ring [14] and the gear [15] of the separation roller [9]. Caution: The gear holds a pin. Take care not to lose it when removing the gear.
[15]
[14]
[9]
Figure 3-337 8) Remove the E-ring at the rear of the separation roller [9]; then, detach the separation belt [17]. [9] [16]
[17]
Figure 3-338 8. Removing the Reversing Roller 1) Remove the reversal motor unit. (Figure 3201) 2) Remove the two screws [1] of the pickup front side plate side, and disconnect the connector [2]; then, detach the pre-reversing solenoid unit [3]. [1] (M36) [1] (M34) [3] [2]
Figure 3-339
3-27
3) Remove the two screws [4], and detach the reversing guide [5].
[4]
[5]
[4] Figure 3-340 4) Remove the E-ring [7], gear [8], and parallel pin [9] of the reversing roller [6] (2 pc.).
[6]
[7]
[8]
Caution: The gear holds a pin. Take care not to lose it when removing the gear.
[9]
[6]
[7]
Figure 3-341
[8]
3-28
5) Remove the grip ring [14] and the bearing [15] of the front side plate side of the reversing roller [6] (2 pc.); then, remove the E-ring [16] and the bearing [17] of the rear side plate side. 6) Pull out the reversing roller [6].
[15]
[6]
[14]
[15]
[14] Figure 3-342a [6] [16]
[6]
[17]
[6]
[16]
[17]
Figure 3-342b
3-29
IV. REPLACING THE FEEDING BELT

1. Removing the Feeding Belt 1) Remove the two mounting screws [1], and detach the lower front cover [2].
[1]
[2]
[1]
Figure 3-401 2) Release the fixing clip [3] (left, right).
[3]
Figure 3-402a [3]
Figure 3-402b
3-30
3) Turn the releasing lever [4] clockwise to reduce the tension.
[4]
Figure 3-403 4) Remove the mounting screws [6] (2 each), and open the left/right arm [5] to the outside.
[6]
Figure 3-404a
[5]
[5]
[6]
Figure 3-404b
3-31
5) Slip out the feeding belt [7].
[7]
Figure 3-405 2. Mounting the Feeding Belt 1) Insert a screwdriver between the machine and the feeding assembly as shown to increase the gap. 2) Fit in the feeding belt, and pull up the screwdriver when the belt comes into contact with it; then, slip the feeding belt all the way in.
Figure 3-406
3-32

This chapter discusses those of the ADF's parts that require inspection and maintenance.
I.
PERIODICALLY REPLACED PARTS ....................................... 4-1 II . DURABLES ............................... 4-1 III . SCHEDULED SERVICING CHART ................................................... 4-2
IV . CLEANING ................................. 4-4 A. Copyboard Glass ................... 4-4 B. Belt Assembly........................ 4-4 C. Sensors ................................. 4-5
I . PERIODICALLY REPLACED PARTS

The machine does not have any parts requiring replacement on a periodical basis.
II . DURABLES
Some parts of the machine may require replacement once or more over the period warranty because of wear or damage. Replace them as necessary by consulting the following table of average lives (computed in reference to the number of copies picked up, which can be checked in the copier's service mode):
As of December 1998 No. 1 2 3 Parts name Feeding belt Pickup roller Feeding roller* Parts No. FC2-1210 FB4-7640 FG6-2746 (separation unit) FG6-2748 (feeding roller unit) 4 Separation belt* FG6-2746 (separation unit) FE6-3059 (separation belt) Q'ty 1 2 1 1 1 11 250,000 Life (copies) 200,000 250,000 250,000 Remarks
Actual sheets handled. May be checked in the copier's service mode; sum of L-FEED and SFEED under COPIER>COUNTER> FEEDER.
Display I/O Adjust Function Option Test Counter
*Replacement of the separation unit (FG6-2746) as a whole is recommended. However, the feeding roller unit (FG6-2748) or the separation belt (FE6-3059) on its own may be replaced.
Table 4-201
Note: The values in the above table are estimates only and are subject to change based on future data.
4-1
III . SCHEDULED SERVICING CHART

Caution: Do not use solvents or oils not indicated herein.
: Clean Ref. Parts name 100,000 copies or 6 mon 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Copyboard glass Original feeding belt Original trailing edge sensor Pre-last original paper sensor Original sensor Separation paper sensor Skew paper sensor Pre-registration paper sensor Post-registration paper sensor Reversal paper sensor Manual feed registration roller paper sensor Pickup roller Feeding roller Separation belt Pull-out roller Registration roller Reversal roller A, roll Reversal roller B, roll Manual roller, roll Delivery roller, roll
The numbers represent the actual copies made, which can be checked in the copier's service mode. May be checked in the copier's service mode; sum of L-FEED and S-FEED under COPIER>COUNTER>FEEDER
Display I/O Adjust Function Option Test Counter
: Replace 200,000 copies or 1 yr
: Lubricate
: Adjust Remarks
: Inspect
Scheduled servicing
Parts of the copier.
Table 4-301
4-2
[4] Pre-last original paper sensor (S8) [5] Original sensors (S6) [6] Separation paper sensor (S4) [7] Skew papers sensor (S5) [3] Original trailing edge sensor (S7) [11] Manual feed registration roller paper sensor (S9)
[8] Pre-registration roller paper sensor (S2) [9] Post-registration roller paper sensor (S3) [10] Reversal paper sensor (S1)
[13] Feeding roller [14] Separation belt [12] Pickup roller [15] Pull-out roller [16] Registration roller [2] Original feeding belt [1] Copyboard glass [20] Delivery roller, roll
[18] Reversal roller B, roll
[17] Reversal roller A, roll
[19] Manual feeding roller, roll
Figure 4-301
4-3
IV . CLEANING
A. Copyboard Glass
1) Wipe the copier's copyboard glass with a cloth moistened with alcohol.
Figure 4-401
B.
Belt Assembly
1) Dry wipe the original feeding belt while moving it in the direction of the arrow. If the dirt is appreciable, wipe it with a cloth moistened with mild detergent solution; then, dry wipe it.
Figure 4-402
4-4
C.
Sensors
1. Pre-Last Original Sensor 1) Clean the window of the sensor on the original tray with a blower brush.
Figure 4-403 2. Original Trailing Edge Sensor 1) Clean the window of the sensor on the original tray with a blower brush.
3. Original Sensor 1) Remove the pickup assembly cover. (Figure 3-308a) 2) Clean the light-receiving area of the sensor stay and the light-emitting area at the rear of the guide plate with a blower brush.
Figure 4-404
Figure 4-405
4-5
4.
Separation Paper/Skew Paper Sensor 1) Open the pickup assembly upper cover. 2) Open the registration guide, and put a blower brush between the separation stay and the separation guide to clean. (The separation paper sensor is at the front, while the skew paper sensor is at the rear.)
Figure 4-406
Side to clean
Side to clean
Side to clean Side to clean

Figure 4-407 5. Pre-Registration Roller Paper Sensor 1) Remove the reversing guide. (Figure 3328) 2) Clean the three faces of the prism found behind the reversing guide. Side to clean Prism Side to clean
Side to clean (behind) Figure 4-408
4-6
3) Remove the registration sensor PCB. (Figure 3-330) 4) Clean the two points of the filter face of the sensor.
Side to clean Figure 4-409 6. Post-Registration Roller Paper Sensor 1) Open the pickup upper cover. 2) Remove the reversing guide. (Figure 3328) 3) Clean the three faces of the prism of the post-registration roller paper sensor.
Side to clean Side to clean Side to clean
Figure 4-410 7. Reversal Paper Sensor 1) Remove the reversing guide. (Figure 3328) 2) Remove the screws [1], and detach the reversal sensor [2]. [1] [2] [1]
Figure 4-411
4-7
3) Clean the filter face of the reversal sensor [2] with a blower brush. [2]
Figure 4-412 4) Open the ADF fully. (Figure 3-103) 5) While opening the pickup middle guide to the left of the feeding belt, clean the prism on the reflecting side of the reversal sensor with a blower brush (found in the rear).
Figure 4-413
4-8
8.
Manual Feed Registration Roller Paper Sensor 1) Remove the front cover. 2) Remove the main cover. 3) Clean the detecting hole of the registration sensor on the delivery upper guide with a blower brush.
Figure 4-414 9. Pickup Roller 1) Open the pickup assembly upper cover. 2) Remove the pickup cover. 3) Clean the roller surface with lint-free paper or a cloth moistened with alcohol.
Figure 4-415
4-9
10. Separation Belt/Feeding Roller 1) Obtain one sheet of A4 or LTR paper. 2) Remove the ADF controller cover, and set the DIP switch (SW1) on the ADF controller PCB as shown. 3) Press the push switch (SW2) on the ADF controller PBC. The separation assembly starts to operate. 4) Moisten the copy paper obtained in step 1) with alcohol. 5) Hold the copy paper against the pickup slot to clean the roller.
Figure 4-416
Caution: The pull-out roller is also operating. Be sure to hold onto the copy paper, not letting it go: if A4, as shown in Figure 4-417; if LTR, on the other hand, as shown in Figure 4418.
Slide guide
Rail
Match the paper edge. Figure 4-417
Match the paper edge. Slide guide Rail
Figure 4-418 4-10

6) After cleaning, press the push switch (SW2) once again. The separation assembly will stop operating. 11. Pull-Out Roller 1) Open the upper cover, and open the feeding guide. 2) Remove the ADF controller cover, and set the DIP switch (SW1) on the ADF controller PCB as shown. 3) Press the push switch (SW2) on the ADF controller PCB. The separation assembly will start to operate. 4) Clean the pull-out roller with lint-free paper moistened with alcohol.
Figure 4-419
Figure 4-420
12. Registration Roller 1) Open the upper cover, and open the feeding guide. 2) Remove the reversing guide. 3) Remove the ADF controller cover, and set the DIP switch (SW1) on the ADF controller PCB as shown. 4) Press the push switch (SW2) on the ADF controller PCB. The reversing assembly starts to operate. 5) Clean the registration roller with lint-free paper moistened with alcohol.
Figure 4-421
Figure 4-422
4-11
13. Reversing Roller A/Roll 1) Open the pickup assembly upper cover. 2) Clean the reversing roller A [1] and the roll [2] with lint-free paper or a cloth moistened with alcohol.
[1] [2]
Figure 4-423 14. Reversing Roller B/Roll 1) Open the pickup assembly upper cover. 2) Clean the reversing roller B [1] and the roll [2] with lint-free paper or a cloth moistened with alcohol. [1]
[2]
Figure 4-424
4-12
15. Manual Feed Roller/Roll 1) Open the manual feed tray. 2) Clean the manual feed (delivery) roller [1] and the roll [2] with lint-free paper or a cloth moistened with alcohol.
[2] [1]
Figure 4-425 16. Delivery Roller/Roll 1) With the manual feed tray closed, clean the delivery (manual fed) roller [1] and the roll [2] with lint-free paper or a cloth moistened with alcohol.
[1]
[2]
Figure 4-426 17. Manual Feed Registration Roller/ Roll 1) Remove the main cover. 2) Remove the two screws [1], and detach the manual feed registration sensor PCB [2].
[1]
[2]
Figure 4-427
4-13
3) Clean the manual feed registration roller [3] with lint-free paper or a cloth moistened with alcohol.
[3]
Figure 4-428 4) Shift up the ADF, and open the delivery lower guide [4]; then, clean the manual feed registration roller roll [5] with lint-free paper or a cloth moistened with alcohol.
[4] [5]
Figure 4-429
4-14
I . STANDARDS AND ADJUSTMENTS ................................................... 5-1 A. Basic Adjustments ................. 5-1 B. Making Adjustments When Replacing Major Parts ......... 5-26 C. Auxiliary Adjustments .......... 5-32 D. Indication ............................. 5-41 E. Cleaning .............................. 5-45 F. Others .................................. 5-49 II . TROUBLESHOOTING ............. 5-57 A. Troubleshooting Malfunctions ............................................ 5-57 III . ARRANGEMENT OF ELECTRICAL PARTS ..................................... 5-63 A. Sensors ............................... 5-63
B. Motors, Clutches, and Solenoids ............................................ 5-64 C. PCBs ................................... 5-65 IV . LEDS, CHECK PINS, AND SWITCHES BY PCB ................ 5-66 A. ADF Controller PCB ............ 5-66 B. Reversal Motor Driver PCB . 5-71 C. Belt Motor Driver PCB ......... 5-71 D. Pickup Tray PCB ................. 5-72 E. Indicator LED PCB .............. 5-72 V . SELF DIAGNOSIS ................... 5-73 A. Outline ................................. 5-73 B. Alarm ................................... 5-74 C. Jams .................................... 5-74 D. Errors ................................... 5-75
I . STANDARDS AND ADJUSTMENTS

A. Basic Adjustments
The machine's basic adjustments include the following, which must be performed in sequence: [1] Adjusting the height of the ADF [2] Adjusting the orientation of the ADF [3] Removing the skew. [4] Adjusting the horizontal registration [5] Adjusting the original stop position 1. Adjusting the Height of the ADF 1) Remove the two screws, and detach the lower front cover.
Lower front cover
Screw
Screw
Figure 5-101 2) With the ADF closed, make adjustments by loosening the two fixing screws [5] of the magnet catch [4] so that both rubber feet [3] are in contact. 3) After making adjustments, tighten the fixing screws of the magnet catch, and attach the front cover.
[3] (left)
[5] [4]
[5]
[5] [4] [5]
[3] (right)
Figure 5-102
5-1
2.
Adjusting the Orientation of the ADF Adjust the orientation of the machine so that its feeding path is correctly matched with that of the copier. 1) Using an A4 or LTR sheet of copy paper, prepare a test chart like the one shown in Figure 5-103.
10mm
10mm
10mm
Right angle
Figure 5-103 2) Place the test chart on the original tray, and make a Direct (1:1) copy in stream reading mode. Caution: Be sure to use stream reading when making a copy.
Test Chart
Figure 5-104
5-2
10mm
3) Place another sheet of copy paper over the copy made in step 2) to check the angle. A < 1 mm B < 1 mm
A
Feeding direction Another sheet of copy paper
Copy made in step 2)

B
Feeding direction
Another sheet of copy paper
Copy made in step 2)
Figure 5-105 4) If the angle is not as indicated, loosen the fixing nut at the rear of the right hinge unit, and turn the adjusting screw to make adjustments. Caution: Be sure that the ADF is kept open when turning the adjusting screw. 5) Tighten the fixing nut to secure the adjusting screw.
Adjusting screw Fixing nut
If A>0, turn the adjusting screw counterclockwise. If B>0, turn the adjusting screw clockwise.
Figure 5-106
5-3
3.
Removing the Skew Adjustments must be made for the following three: [1] Pickup from the original tray [2] Pickup from the manual feeder tray [3] Reversal operation (duplexing) a. Pickup from the Original Tray 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as follows:
ADF controller cover
Screw
Figure 5-107
Figure 5-108 3) Place an A4 or LTR sheet of copy paper on the original tray.
Copy paper
Figure 5-109
5-4
4) Press the push switch (SW2) on the ADF controller PCB once. The original will be picked up and placed on the copyboard glass.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-110 5) Open the ADF slowly, and check to make sure that A and B shown in Figure 5-111 are 2 mm or less. Close the ADF, and press the push switch (SW2) on the ADF controller PCB once. The original will be delivered to the delivery tray.
Original
BA
A> = 2mm B> = 2mm Figure 5-111
5-5
If Not as Indicated Adjust the position of the registration roller. 1) Remove four screws, and detach the front cover.
Screw
Front cover
Figure 5-112-1
Front cover
Screw
Figure 5-112-2
Front cover
Screw
Screw
Figure 5-112-3
5-6
2) Open the upper cover, and loosen the fixing screw on the registration roller mounting plate; then, adjust the mounting angle of the registration roller by sliding mounting plate up or down.
Registration roller mounting plate
Upper cover
Screw
If A>0, slide the mounting plate down. If B>0, slide the mounting plate up.
Figure 5-113 3) After making adjustments, tighten the fixing screw on the registration roller mounting plate. 4) Put the DIP switch (SW1) on the ADF controller PCB back to its original state, and attach the ADF controller cover.
b. Pickup from the Manual feeder Tray 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as shown in Figure 5-115.
Screw Figure 5-114
Figure 5-115
5-7
3) Open the manual feeder tray, and place an A4 or LTR sheet of copy paper. Be sure to butt the copy paper against the rear.
Manual feeder tray
Figure 5-116
Butted. Manual feeder tray Copy paper
Figure 5-117 4) Press the push switch (SW2) on the ADF controller PCB once. The original will be picked up and placed on the copyboard glass.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2
Figure 5-118
5-8
5) Open the ADF slowly, and check to make sure that A and B shown in Figure 5-119-1 are within 2 mm. Close the ADF, and press the push switch (SW2) on the ADF controller PCB once. The original is delivered to the delivery tray.
Original
BA
A> = 2mm > B = 2mm Figure 5-119-1
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2
Figure 5-119-2
5-9
If Not as Indicated Adjust the position of the manual feeder registration roller. 1) Remove the four screws, and detach the front cover.
Screw
Front cover
Figure 5-120-1
Front cover
Screw
Figure 5-120-2 Front cover
Screw
Screw Figure 5-120-3
5-10
2) Loosen the fixing screw of the manual feeder registration roller mount, and slide the mounting plate to the left or right to adjust the mounting angle of the registration roller. 3) After making adjustments, tighten the fixing screw of the manual registration roller mounting plate. 4) Put the DIP switch (SW1) on the ADF controller PCB back to its original settings, and attach the ADF controller cover.
Screw Manual feed registration roller mount

If A>0, slide the mount to the right. If B>0, slide the mount to the left.
c. Reversal (duplexing) 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) of the ADF controller PCB as shown in Figure 5-123 .
Figure 5-121 ADF controller cover
Screw Figure 5-122
Figure 5-123
5-11
3) Place an A4 or LTR sheet of copy paper on the original tray.
Copy paper
Figure 5-124
4) Press the push switch (SW2) on the ADF controller PCB twice. A single press on the push switch (SW2) causes the machine to pick up an original and stop it on the copyboard glass (clockwise rotation). Another press will cause the machine to turn over the original and place it on the copyboard glass.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-125
5-12
5) Open the ADF slowly, and check to make sure that A and B shown in Figure 5-126 are within 2 mm. Close the ADF, and press the push switch (SW2) on the ADF controller PCB once. The original will be delivered to the delivery tray.
Original
BA
> 2mm A= > 2mm B= Figure 5-126
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2
Figure 5-127
5-13
If Not as Indicated Adjust the position of the reversal registration roller. 1) Remove the four screws, and detach the front cover.
Screw
Front cover
Figure 5-128-1
Front cover
Screw
Figure 5-128-2
Front cover
Screw
Screw Figure 5-128-3
5-14
2) Loosen the fixing screw of the reversal registration roller mounting plate, and slide the mounting plate to adjust the mounting angle of the registration roller. 3) After making adjustments, tighten the fixing screw of the reversing registration roller mounting plate. 4) Put the DIP switch (SW1) on the ADF controller PCB back to its original setting, and attach the ADF controller cover.
Screw Reversal registration roller mount

If A>0, slide the mount to the left. If B>0, slide the mount to the right.
Figure 5-129 Adjusting the Horizontal Registration Adjust the horizontal registration for the following: [1] Original tray pickup [2] Manual feeder tray pickup a. Original Tray Pickup 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as shown in Figure 5-131.
4.
Screw
Figure 5-130
Figure 5-131
5-15
Copy paper
Figure 5-132 4) Press the push switch (SW2) on the ADF controller PCB once. A single press on the push switch (SW2) causes the machine to pick up an original and place it on the copyboard.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2
Figure 5-133
5) Open the ADF, and check to make sure that C shown in Figure 5-134 is as follows.
Original size A4 LTR C measurement 3.1 1mm 11.9 1mm
Table 5-101
Original
Figure 5-134
5-16
6) Close the ADF, and press the push switch (SW2) on the ADF controller PCB once. The original will be delivered to the delivery tray.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2
Figure 5-135 If Not as Indicated Adjust the position of the original tray. 1) Loosen the tray fixing screw, and adjust the position of the original tray.
Screw
Screw Original tray

If C>3.1/11.9 mm, move the original tray to the rear. If C<3.1/11.9 mm, move the original tray to the front. (The value on the left of the slash represents A4 while that on the right, LTR.)
2) After making adjustments, tighten the original tray fixing screw. 3) Put the DIP switch (SW1) on the ADF controller PCB back to its initial setting, and mount the ADF controller cover.
Figure 5-136
5-17
b. Manual Feeder Tray Pickup 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as indicated in Figure 5-138.
Screw
Figure 5-137
3) Open the manual feeder tray, and place an A4 or LTR sheet of copy paper. Be sure to butt the copy paper against the rear.
Figure 5-138 Manual feeder tray
Figure 5-139 Butted. Manual feeder tray Copy paper
Figure 5-140 5-18

4) Press the push switch (SW2) on the ADF controller PCB once. A single press on the push switch (SW2) causes the machine to pick up an original and place it on the copyboard glass.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2
Figure 5-141 5) Open the ADF slowly, and check to make sure that C indicated in Figure 5-142 is as indicated:
Original size A4 LTR C 3.1 1mm 11.9 1mm
Table 5-102 Close the ADF, and press the push switch (SW2) on the ADF controller PCB once. The original will be delivered to the delivery tray.
Original
Figure 5-142
5-19
If Not as Indicated Adjust the position of the manual feeder tray. 1) Loosen the fixing screw of the manual feeder tray, and adjust the position of the manual feeder tray. 2) After making adjustments, tighten the manual feeder tray fixing screw. 3) Put the DIP switch (SW1) on the ADF controller PCB back to its initial state, and mount the ADF controller cover.
Screw
Manual feed tray
5.
Adjusting the Original Stop Position Adjust the original stop position for the following: [1] Original tray pickup [2] Manual feeder tray pickup a. Original Tray Pickup 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as indicated in Figure 5-145.
If C > 3.1/11.9 mm, move the manual feed tray to the rear. If C < 3.1/11.9 mm, move the manual feed tray to the front. (The value on the left of the slash represents A4 while that on the right, LTR.)
Figure 5-143
Screw Figure 5-144
Figure 5-145
5-20
Copy paper
Figure 5-146 4) Press the push switch (SW2) on the ADF controller PCB once. A single press on the push switch (SW2) will cause the machine to pick up an original and place it on the copyboard glass.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2
Figure 5-147 5) Open the ADF slowly, and check to make sure that D indicated in Figure 5-148 is 11 1 mm. Then, close the ADF slowly.
Original D
D=111mm
Figure 5-148
5-21
6) Adjust the original stop position using the push switches (SW3 and SW4) on the ADF controller PCB. A press on each switch will shift the original stop position by 0.5 mm. When the stop position is correct, press the push switch (SW2). The original will be delivered, and the new setting will be stored.
Switch SW3 SW4 Shift of copy paper To the right To the left
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 SW3 SW4

Figure 5-149
Table 5-103 Caution: Holding down the push switch will not bring about more than a single shift. EX.
If the copy paper stops with a discrepancy of 12 mm, Close the ADF leaving the copy paper on the copyboard glass. To shift the stop position to the left by 1 mm, 1 0.5 (adjustment increment) = 2 Hence, press the push switch SW4 twice, and then press the push switch SW2. The copy paper will be delivered, and the new setting will be stored .
SW4
Original
SW3
Figure 5-150
5-22
b. Manual Feed Tray Pickup 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as shown in Figure 5-152.
Screw
Figure 5-151
Figure 5-152 3) Open the manual feed tray, and place an A4 or LTR sheet of copy paper. Be sure to butt the copy paper against the rear.
Butted. Copy paper Manual feeder tray
Figure 5-153 4) Press the push switch (SW2) on the ADF controller PCB once. A single press will cause the machine to pick up an original and place it on the copyboard glass.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-154

5-23
5) Open the ADF slowly, and check to make sure that D indicated in Figure 5-155 is 11 1 mm. Then, close the ADF slowly.
Original D
D=111mm
Figure 5-155 6) Adjust the original stop position using the push switches (SW 3 and SW4) on the ADF controller PCB. A single press on each switch will shift the original stop position by 0.5 mm. When the stop position is correct, press the push switch SW2. The original will be delivered, and the new setting will be stored.
Switch SW3 SW4 Shift of copy paper To the right To the left
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 SW3 SW4
Table 5-104 Caution: Holding down the push switch will not bring about more than a single shift.
Figure 5-156
Original
SW4
SW3
Figure 5-157 5-24

EX.
If the original stop position has a discrepancy of 12 mm, Close the ADF leaving the copy paper on the copyboard glass. To shift the stop position to the left by 1 mm, 1 0.5 (adjustment increment) = 2 Hence, press the push switch SW4 twice; then, press the push switch SW2. The copy paper will be delivered, and the new setting will be stored.
5-25
B.
1.
Making Adjustments When Replacing Major Parts

Outline
Major parts Description Replace the EEPROM. Reference p. 5-27 p. 5-28
ADF controller PCB
EEPROM (memory back-up) Adjust sensors and delivery motor. Reversal sensor (S1) Pre-registration roller paper sensor (S2) Post-registration paper sensor (S3) Separation paper sensor (S4) Skew paper sensor (S5) Original sensor (S6) Original trailing edge sensor (S7) Pre-last original sensor (S8) Manual feeder registration roller paper sensor (S9) Delivery motor (M5)
Table 5-105
5-26
2.
Replacing the EEPROM Perform the following when replacing the ADF controller PCB. 1) Remove the EEPROM (IC2) from the faulty ADF controller PCB.
J1 FU2 J14
IC2
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
Figure 5-158 2) Mount the EEPROM removed in step 1) to the new ADF controller PCB. Reference: The EEPROM of the new ADF controller PCB will not be used. 3) Turn on the copier, and check to make sure that it does not indicate 'E420'. 4) If the copier indicates 'E420', mount the EEPROM removed from the new ADF controller back to the new ADF controller PCB. 5) Perform "adjusting the sensor and the delivery motor."
5-27
3.
Adjusting the Sensor and the Delivery Motor Make this adjustment whenever you have replaced any of the following parts: EEPROM (memory back-up) Reversal sensor (S1) Pre-registration roller paper sensor (S2) Post-registration roller paper sensor (S3) Separation paper sensor (S4) Skew paper sensor (S5) Original sensor (S6) Original trailing edge sensor (S7) Pre-last page paper sensor (S8) Manual feeder registration roller paper sensor (S9) Delivery motor (M5) Reference: The delivery motor is adjusted by sending reference signals to it and checking its rotation speed by the delivery motor clock sensor (PI11). The result is used to vary the motor rotation speed control signal (EJMPWM*).
5-28
Making Adjustments 1) Open the ADF, and make a solid black copy on A4 copy paper. 2) Remove the screw, and detach the ADF controller cover. 3) Set the DIP switch (SW1) on the ADF controller PCB as shown in Figure 5-160.
Screw
Figure 5-159
Figure 5-160 4) Place the copy made in step 1) on the original tray with its black side facing down. Caution: When placing the paper, take care not to block the original sensor (S6).
The black side is to be on the back.
Original sensor (S6) Original trailing Pre-last original edge sensor (S7) sensor (S8)
Figure 5-161
5-29
5) Press the push switch (SW2) on the ADF controller PCB. The LED will indicate 1, 2, 3, 4, 5, 6, 7, 8, 9, and A in sequence, finally indicating the result.
Result OK NG LED2 (0) (F) Description All sensors (S1 through S9) are good. One of the sensors (S1 through S9) is not good.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2
Figure 5-162
Table 5-106 6) Press the push switch (SW2) on the ADF controller PCB once again. If the Result is Not Good Check the state of the sensors (S1 through S9), and check and replace as necessary the faulty sensor. The state of the sensor is indicated in three levels as follows:
State LED2
() () () (F)
Good Alarm 1 Alarm 2 Faulty
Check or replace
No
No
Yes
Yes
Table 5-107 1) If LED2 indicates NG, press the push switch SW3 or SW4 to select the sensor in question.
5-30
Switch SW3
LED2 1 2 3 4 5 6 7 8 9 A
Corresponding sensor and motor Origin sensor (S6) Original trailing edge sensor (S7) Separation sensor (S4) Skew sensor (S5) Pre-registration roller paper sensor (S2) Post-registration roller paper sensor (S3) Reversal sensor (S1) Manual feeder registration roller paper sensor (S9) Pre-last original paper sensor (S8) Delivery motor (M5)
SW4
Table 5-108 2) Press the push switch (SW2) on the ADF controller PCB once again.
5-31
C.
Auxiliary Adjustments
Item of adjustment Description Removes the skew for CW pickup. Removes the skew for reversal. Removes the skew for manual feeder pickup. Fine-adjusts the reproduction ratio for stream reading. Fine-adjusts the speed of reversal. Checks the presence/absence of copy paper ato a specific sensor. Reference p. 5-32 p. 5-32 p. 5-32 p. 5-34 p. 5-36 p. 5-39
Registration roller pickup arching for tray pickup Registration roller arching at time of reversal Registration roller pickup arching for manual feeder pickup Feeding belt speed Reversal speed Sensor output check
Table 5-109 1. Adjusting Registration Roller Pickup Arching for Tray Pickup Adjusting Registration Roller Arching for Reversal Adjusting Registration Roller Pickup Arching for Manual Feeder Pickup
1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as shown in Table 5-110 to suit the adjustment to make:
Adjustment Tray pickup Settings
Reversal
Screw
Figure 5-163
Manual pickup
Table 5-110
5-32
Copy paper
Figure 5-164 4) Press the push switch (SW2) on the ADF controller PCB. The machine will pick up an original and place it on the copyboard glass. LED2 will flash to indicate the present value.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-165

LED2 Adjustment LED2 Adjustment Switch indication value* Switch indication value* SW3 A-E2 A-E3 A-E4 A-E5 A-E6 A-E7 A-E8 A-E9 A-EA A-Eb A-EC A-Ed A-EE A-EF A-F0 A-F1 A-F2 A-F3 A-F4 A-F5 A-F6 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 SW3 A-F7 A-F8 A-F9 A-FA A-Fb A-FC A-Fd A-FE A-FF A-00 A-01 A-02 A-03 A-04 A-05 A-06 A-07 A-08 A-09 A-0A A-0b - 9 - 8 - 7 - 6 - 5 - 4 - 3 - 2 - 1 0 (reference value) 1 2 3 4 5 6 7 8 9 10 11 LED2 Adjustment Switch indication value* SW3 A-0C A-0D A-0E A-0F A-10 A-11 A-12 A-13 A-14 A-15 A-16 A-17 A-18 A-19 A-1A A-1b A-1C A-1d A-1E A-1F ---12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30
SW4
SW4
SW4
----
*0.1% (feeding length).

Table 5-111
5-33
5) Operate the push switch (SW3 or SW4) on the ADF controller PCB, and adjust the arching with reference to Table 5-112.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW3 SW4
Figure 5-166 6) After making adjustments, press the push switch (SW2) on the ADF controller PCB once again. The paper will be discharged, and the new setting will be stored.
Operation switch SW3 SW4
Change Increases the arching. Decreases the arching.
Table 5-112 2. Adjusting the Speed of the Belt

Reference: When the speed of the belt is adjusted, the speed of reversal will automatically be adjusted. 1) Remove the ADF cover, and set the DIP switch (SW1) on the ADF controller PCB as indicated in Figure 5-168.
Screw
Figure 5-167
Figure 5-168
5-34
2) Press the push switch (SW2) on the ADF controller PCB. LED2 will flash to indicate the present value.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-169
LED2 Adjustment LED2 Switch indication value* Switch indication SW3 A-E2 A-E3 A-E4 A-E5 A-E6 A-E7 A-E8 A-E9 A-EA A-Eb A-EC A-Ed A-EE A-EF A-F0 A-F1 A-F2 A-F3 A-F4 A-F5 A-F6 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 SW3 A-F7 A-F8 A-F9 A-FA A-Fb A-FC A-Fd A-FE A-FF A-00 A-01 A-02 A-03 A-04 A-05 A-06 A-07 A-08 A-09 A-0A A-0b
Adjustment value*
LED2 Adjustment Switch indication value* A-0C A-0D A-0E A-0F A-10 A-11 A-12 A-13 A-14 A-15 A-16 A-17 A-18 A-19 A-1A A-1b A-1C A-1d A-1E A-1F ---12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30
SW4
SW4
- 9 SW3 - 8 - 7 - 6 - 5 - 4 - 3 - 2 - 1 0 (reference value) 1 2 3 4 5 6 7 8 9 10 SW4 11
----
*0.1% (reproduction ratio).
Table 5-113
5-35
3) Operate the push switch (SW3 or SW4) on the ADF controller PCB, and adjust the speed of the belt with reference to Table 5114.
Switch SW3 SW4 Change Increases the speed, reducing the image. Decreases the speed, enlarging the image.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
Table 5-114 4) After making adjustments, press the push switch (SW2) on the ADF controller PCB once again.
SW3 SW4 Figure 5-170
3. Adjusting the Speed of Reversal 1) Remove the ADF cover, and set the DIP switch (SW1) on the ADF controller PCB as shown in Figure 5-172.
Screw
Figure 5-171
Figure 5-172
5-36
2) Press the push switch (SW2) on the ADF controller PCB. LED2 will flash to indicate the present value.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-173

LED2 Adjustment LED2 Switch indication value* Switch indication SW3 A-E2 A-E3 A-E4 A-E5 A-E6 A-E7 A-E8 A-E9 A-EA A-Eb A-EC A-Ed A-EE A-EF A-F0 A-F1 A-F2 A-F3 A-F4 A-F5 A-F6 30 29 28 27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 SW3 A-F7 A-F8 A-F9 A-FA A-Fb A-FC A-Fd A-FE A-FF A-00 A-01 A-02 A-03 A-04 A-05 A-06 A-07 A-08 A-09 A-0A A-0b Adjustment value* LED2 Adjustment Switch indication value* A-0C A-0D A-0E A-0F A-10 A-11 A-12 A-13 A-14 A-15 A-16 A-17 A-18 A-19 A-1A A-1b A-1C A-1d A-1E A-1F ---12 13 14 15 16 17 17 18 19 20 21 22 23 24 25 26 27 28 29 30
SW4
SW4
- 9 SW3 - 8 - 7 - 6 - 5 - 4 - 3 - 2 - 1 0 (reference value) 1 2 3 4 5 6 7 8 9 10 SW4 11
----
*0.1% (rotation speed of the reversal motor). Table 5-115
5-37
3) Operate the push switch (SW3 or SW4) on the ADF controller PCB, and adjust the speed of reversal with reference to Table 5116.
Switch SW3 SW4 Change Increases the speed of rotation.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
Decreases the speed of rotation.
J3
J6
Table 5-116
4) After making adjustments, press the push switch (SW2) on the ADF controller PCB once again.
5-38
4.
Checking the Sensor Output You may check the presence/absence of copy paper using the 7-segment LED (LED2) on the ADF controller PCB.
LED2 indication (1) (2) (3) (4) (5) (6) Corresponding sensor (notation) Original sensor (S6) Original trailing edge sensor (S7) Separation sensor (S4) Skew sensor (S5) Pre-registration roller paper sensor (S2) Post-registration roller paper sensor (S3) LED2 indication (7) (8) (9) (A) (b) (C) Corresponding sensor (notation) Reversal sensor (S1) Manual feeder registration roller paper sensor (S9) Pre-last original paper sensor (S8) Pre-reversal sensor (PI4) Original delivery sensor (PI13) Manual feeder sensor (PI12)
Table 5-117 1) Remove the ADF controller cover, and set the DIP switch (SW1) on the ADF controller PCB as indicated in Figure 5-176 (normal operation mode).
Screw
Figure 5-175
Figure 5-176
5-39
2) Press the push switch (SW2) once. The 7-segment LED (LED2) on the ADF controller PCB will start to flash for '1', indicating that the sensor operation diagnosis function has turned on.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2
Figure 5-177 3) Operate the push switch SW3 or SW4 to change the indication of the 7-segment LED (LED2), thereby checking the presence/absence of paper over a specific sensor. (See also Table 5-117.)
LED2 indication ON Flashing Copy paper Present Absent
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
Table 5-118
4) To end a check, press the push switch (SW2) once. LED2 indication will change to indicate normal operation.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-179
5-40
D.
Indication
Description Indicates the number of jams. Indicates the number of pickups made from the tray according to the sizes of originals (small or large). Indicates the number of pickups made from the manual feeder according to the sizes of originals (small or large). Indicates the most recent three jams. Indicates the version of software. Reference p. 5-41 p. 5-42 p. 5-42 p. 5-43 p. 5-44
Item of indication Jam counter Tray pickup counter Manual feeder pickup counter Jam history Software version
Table 5-119 1. Jam Counter 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as indicated in Figure 5-180. Figure 5-180 3) Press the push switch (SW2) on the ADF controller PCB.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-181
5-41
4) Find out how LED2 is flashing. The LED can express up to 65,000. 5) After making adjustments, press the push switch (SW2) on the ADF controller PCB once again.
(c)
()
X X
Figure 5-182
2.
Tray Pickup Counter/Manual Feeder Pickup Counter 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as indicated in Table 5-120.
Item Tray pickup counter Manual feeder pickup counter
Settings
Table 5-120 3) Press the push switch (SW2) on the ADF controller PCB. LED2 will flash to indicate the total number of pickups.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-183
5-42
4) Operate the push switch (SW3 or SW4) on the ADF controller PCB to switch the indication.
Switch SW3 Indication A-XXXX S-XXXX SW4 L-XXXX Description Total number Small-size number Large-size number
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
Table 5-121 Reference: The total number may be up to 4,800,000. The small-size and large-size number may be up to 2,400,000. In the case of tray pickup, the 1's place is rounded off at power-off. 5) After making adjustments, press the push switch (SW2) on the ADF controller PCB once again.
3. Jam History 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as shown in Figure 5-185.
Figure 5-185
3) Press the push switch (SW2) on the ADF controller PCB. LED2 will indicate the most recent jam code.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-186
5-43
4) Operate the push switches (SW3 and SW4) to switch the LED2 indication, thereby checking the jam history. LED2 will flash five times to indicate the nature of the jam.
Switch SW3 LED2 1-X1-X2-Y1-Y2 2-X1-X2-Y1-Y2 Description Most recent jam Second most recent jam Third most recent jam
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW4
3-X1-X2-Y1-Y2
X1, X2 : Jam code. Y1, Y2 : Not used. Table 5-122 5) After making adjustments, press the push switch (SW2) on the ADF controller PCB. 4. Software Version 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller as shown in Figure 5-188. Figure 5-188 3) Press the push switch (SW2) on the ADF controller PCB. LED2 will flash four times to indicate the software version. EX. In the case of version 3.01,
J5 J3 SW1
SW4SW3SW2
J1 FU2 J14
J2 J13 J4 FU1 IC1
J12 LED2 J7 J8 J9 J10 J11
J6
SW2
(0)
(3)
(0)
(1)
Figure 5-189
4) Press the push switch (SW2) on the ADF controller PCB to find out the version of the software. 5-44
E.
Cleaning
Item Description Clean the separation assembly using copy paper and alcohol. 1. If dirt is limited, Execute automatic cleaning of the registration roller (pickup from tray). 2. If dirt is excessive, Clean the registration roller using lint-free paper and alcohol. Reference p. 5-45
Separation assembly Registration roller (tray pickup)
p. 5-47 p. 5-47
Table 5-123 1. Cleaning the Separation Assembly 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as shown in Figure 5-190. Figure 5-190 3) Press the push switch (SW2) on the ADF controller PCB.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-191
5-45
4) Moisten copy paper with alcohol, and feed it into the separation assembly while holding tightly onto its trailing edge. Caution: Be sure to hold the trailing edge of the copy paper as shown. 5) Press the push switch (SW2) on the ADF controller PCB once again to end the operation. For A4
Slide guide
Rail
Match the paper edge. Figure 5-192a
Match the paper edge.
Slide guide Rail
For LTR
Figure 5-192b 5-46

2. Cleaning the Registration Roller If the dirt is limited, 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as shown in Figure 5-193. 3) Place about ten sheets of copy paper on the tray. Figure 5-193 4) Press the push switch (SW2) on the ADF controller PCB to end the operation.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-194

If the dirt is excessive, 1) Open the upper cover, and open the feeding guide. 2) Remove the two screws, and detach the reversing guide.
Screw
Reversing guide
Screw Figure 5-195
5-47
3) Remove the ADF controller cover, and set the DIP switch (SW1) on the ADF controller PCB as shown. Figure 5-196 4) Press the push switch (SW2) on the ADF controller PCB. The reversing assembly starts to operate.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
5) Clean with lint-free paper moistened with alcohol.
SW2 Figure 5-197
Figure 5-198
5-48
F.
Others
Item Description Executes an automatic check on the original width detecting switch (SW301). Initializes the back-up RAM. Sets mix size mode for originals of different configurations. Reference p. 5-49
Original width detecting switch (SW301) check Back-up RAM clear Setting mixed paper configuration mode
p. 5-50 p. 5-51
Table 5-124 1. Checking the Original Width Detecting Switch (SW301) 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as shown in Figure 5-199. Figure 5-199 3) Press the push switch (SW2) on the ADF controller PCB. LED2 turns on or flashes to indicate the present original width each time the position of the side guide is changed.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-200
5-49
LED2 indication 0 1 2 3 4 5 6 7 ON Flashing ON Flashing ON Flashing ON Flashing ON Flashing ON Flashing ON Flashing ON Flashing
Default size A4 Non-default LTR Non-default B4 Non-default LTR Non-default A4 Non-default Error* Error Error Error Error* Error
LED2 indication 8 9 A b C d E F ON Flashing ON Flashing ON Flashing ON Flashing ON Flashing ON Flashing ON Flashing ON Flashing
Default size B5R Non-default STM Non-default B4 Non-default STMT Non-default A5 Non-default A5 Non-default Error* Error Error* Error
*The original detecting switch (SW301) may be faulty. Table 5-125 4) Press the push switch (SW2) on the ADF controller PCB once again to end the operation.
2. Initializing the Back-Up RAM 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) on the ADF controller PCB as indicated in Figure 5201. Figure 5-201 3) Press the push switch (SW2) on the ADF controller PCB to end the operation. (The operation will end immediately.) Reference: The counter data (jam, tray pickup, manual feeder pickup) cannot be initialized.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-202 5-50

3. Setting Mix Size Mode To use this mode, the pickup roller arrangement must be changed and the DIP switch must be set in advance. a. Changing the Pickup Roller Arrangement 1) Open the left cover, and remove the inside cover.
[1]
Hooks
Figure 5-203
5-51
2) Remove the screws, and detach the pickup guide A, pickup guide B, and original sensor mount.
Original sensor mount Pickup guide B Screw
Screw
Pickup guide A Screw Figure 5-204

3) Remove the E-ring, and remove the pickup roller (rear, front).
E-rings E-rings
Pickup rollers
Pickup rollers Figure 5-205
4) Connect the shaft of the pickup roller.
Shaft (rear) Shaft (front)
Figure 5-206
5-52
5) Remove the rubber roller (1 pc.) from the pickup roller.
Rubber roller
Figure 5-207 6) Cut the front of the three pickup rollers with a cutter, and remove them.
Separation rollers
Figure 5-208 7) Move the timing belt from the front to the center.
Move.
Timing belt
Figure 5-209
5-53
8) Remove the two pickup roller arms at the front, and mount the front arm to the rear. (No roller will be used at the rear.)
Roller arm (rear)
Roller arm (front) Figure 5-210 9) Attach the timing belt on the pickup roller; arranging two rollers, slide the shaft through them, and secure them in place with E-rings. Caution: Be sure that the shaft is centered.
Timing belts E-ring
Pickup roller
Shaft Figure 5-211
E-ring
5-54
10) Mount the two pickup guides and the original sensor mount. Caution: Keep in mind that the position of the pickup guide B is different from that of the original machine. 11) Mount the inside cover. Reference: Parts that should remain: Rubber roller ...... 1 pc. Feeding roller ..... 3 pc. E-ring ................. 2 pc. Roller arm .......... 1 pc.
Original sensor mount
Pickup guide B Screw
Screw
Pickup guide A Figure 5-212
Screws
b. Operating the DIP Switch 1) Remove the screw, and detach the ADF controller cover. 2) Set the DIP switch (SW1) as shown in Figure 5-213. Figure 5-213 3) Press the push switch (SW2) on the ADF controller PCB.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
SW2 Figure 5-214
5-55
4) Press the push switch SW3 or SW4 on the ADF controller PCB five times or more in succession to switch the setting. Refer to LED2 to find out the stored setting.
Switch LED2 indication Mix size mode SW3 SW4 1 0 Enable. Disable.
J1 FU2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1
SW4SW3SW2
J12 LED2 J7 J8 J9 J10 J11
J6
Table 5-126 5) Press the push switch (SW2) on the ADF controller PCB to end the operation.
c. Operation 1) Put the originals against the rear.
Match the corners.
2) Place the originals on the original tray, and adjust the slide guide to the largest original. 3) Select Extension Mode > Mix Size on the copier's control panel. 4) Press the Copy Start key.
Figure 5-216
Slide guide
Slide guide
Figure 5-217 5-56
II . TROUBLESHOOTING
A.
1
Troubleshooting Malfunctions
E402
Cause Step 1 Checks Set the DIP switch (SW1) on the ADF controller PCB as follows: Yes/ No YES Action Go to step 3.
Press the push switch (SW2). Does the belt motor (M2) rotate? (To stop, press the push switch (SW2) once again.) Belt motor (M2) 2 Disconnect the connector (J72) on the belt motor driver PCB. Set the meter range to 1, and connect the meter probes as indicated. Is the resistance about 1.1 for each?
1-3
1(black) 2(white) 3(red) 4(yellow) 5(blue) 6(orange)
NO
Replace the belt motor (M2).
1-4
Motor driver PCB
2-5
J72
2-6
5-57
Cause Belt motor clock sensor (PI1)
Step 1
Checks Set the meter range to 10 VDC. Turn the belt motor by hand. Does the voltage between J12-3 (+) and J12-2 (-) on the ADF controller PCB change between 0V and 5 V? Is the cable between the belt motor driver PCB and the ADF controller PCB connected properly? Replace the belt motor driver PCB. Is the problem corrected?
Yes/ No NO
Action Replace the belt motor clock sensor (PI1).
Cable
NO
Connect the cable correctly. Replace the belt motor driver PCB. Replace the ADF controller PCB.
Belt motor driver PCB ADF controller PCB
YES NO
5-58
E404
Cause Step 1 Checks Set the DIP switch (SW1) on the ADF controller PCB as indicated. Yes/ No YES Action Go to step 3.
Press the push switch (SW2). Does the delivery motor (M5) rotate? (To stop, press the push switch (SW2) once again.) Delivery motor (M5) 2 Disconnect the connector (J2) from the ADF controller PCB. Set the meter range to 1, and connect the meter probes as indicated. Is the resistance about 15?
15(purple) 14(blue) 13(brown) 12(white) 11(red) 10(purple) 9 (blue) 8 (brown) 7 (yellow) 6 (purple) 5 (blue) 4 (brown) 3 (blue) 2 (yellow) 1 (red)
NO
Replace the delivery motor (M5). After replacement, be sure to perform "Adjusting the Sensor and the Delivery Motor."
ADF controller PCB
J2
Delivery Motor Clock Sensor (PI11) ADF controller PCB
Set the meter range to 10 VDC. Turn the delivery motor by hand. Does the voltage between connectors J3-2 (+) and J3-1 (-) on the ADF controller PCB change between 0 V and 5 V?
NO
Replace the delivery motor clock sensor (PI11). Replace the ADF controller PCB.
YES
5-59
E405
Cause Step 1 Checks Set the DIP switch (SW1) on the ADF controller PCB as follows: Yes/ No YES Action Go to step 3.
Press the push switch (SW2). Does the separation motor rotate? Separation motor (M4) 2 Disconnect the connector (J8) of the ADF controller PCB. Set the meter range to 1, and connect the connector as indicated. Is the resistance about 5.0?
ADF controller PCB
1 (red) 2 (blue)
NO
Replace the separation motor (M4).
J8 J8
Separation motor clock sensor (PI2) ADF controller PCB
Set the meter range to 10 VDC. Rotate the separation motor by hand. Is the voltage between connectors J12-5 (+) and J12-4 (-) on the ADF controller PCB change between 0 V and 5 V?
NO
Replace the separation motor clock sensor (PI2). Replace the ADF controller PCB.
YES
5-60
E410
Cause Step 1 Checks Set the DIP switch (SW1) on the ADF controller PCB as indicated. Yes/ No YES Action Go to step 3.
Press the push switch (SW2) and press the push switch (SW3/SW4). Does the motor (M3) rotate? (To stop, press the push switch (SW2) once again.) Pickup motor (M3) 2 Disconnect the connector (J11) of the ADF controller PCB. Set the meter range to 1, and connect the meter probes as indicated. Is the resistance about 74 for each?
2-4
1(orange) 2(brown) 3(yellow) 4(black) 5(red) 6(red)
NO
Replace the pickup motor (M3).
2-6
ADF conroller PCB
1-3
J11
1-5
5-61
Cause Pickup roller height sensor 1 (PI8)
Step 3
Checks Set the meter range to 10 VDC. Move the pickup roller unit (rear) up and down by hand. Does the voltage between connectors J14-A8 (+) and J14-A7 (-) on the ADF controller PCB change between 0 V and 5 V? Set the meter range to 10 VDC. Move the pickup roller unit (font) up and down by hand. Does the voltage between J14-A11 (+) and J14-A10 on the ADF controller PCB alternate between 0 and 5 V? Set the meter range to 10 VDC. Move the pickup roller unit (front) up and down by hand. Is the voltage between J14-A5 (+) and J14-A4 (-) on the ADF controller PCB about 5 V? Replace the ADF controller PCB. Is the problem corrected?
Yes/ No NO
Action Replace the pickup roller height sensor 1 (PI8).
Pickup roller height sensor 2 (PI9)
NO
Replace the pickup roller height sensor 2 (PI9).
Pickup roller home position sensor (P7)
NO
Replace the pickup roller home position sensor (PI7).
ADF controller PCB
YES
Replace the ADF controller PCB.
E422
Cause Step 1 Checks Is the communication cable between the machine and the copier connected properly? Is the connector (J1) on the ADF controller PCB connected properly? Is the cable from the connector (J1) of the ADF controller PCB to the communication cable normal? Yes/ No NO Action Connect the cable properly. Connect the connector properly. Replace the cable. Replace the ADF controller PCB.
Communication cable Connector Cable ADF controller PCB
2 3
NO NO YES
5-62
III . ARRANGEMENT OF ELECTRICAL PARTS

A. Sensors
PI 13 PI 12
PI 2 PI 1 PI 7 S5 PI 10 PI 4 S2 S3 S1 PI 3 PI 8 S6 PI 9 S6 S4 PI 5
PI 11
S9 S7 S8
PI 6
Figure 5-301
Symbol
Name Photointerrupter
Notation PI1 PI2 PI3 PI4 PI5 PI6 PI7 PI8 PI9 PI10 PI11 PI12 PI13 S1 S2 S3 S4 S5 S6 S7 S8 S9
Description Belt motor clock detection Separation motor clock detection Left cover open/closed detection (rear) Pre-reversal paper detection Registration roller rotation detection Left cover open/closed detection (front) Pickup roller home position detection Pickup roller height detection 1 Pickup roller height detection 2 ADF open/closed detection Delivery motor clock detection Manual feeder set detection Original delivery detection Reversing assembly paper detection Pre-registration roller paper detection Post-registration roller paper detection Separation paper detection Skew paper detection Original detection Original trailing edge detection Pre-last original paper detection Manual feeder registration roller paper detection
Reflecting type sensor
Table 5-301 5-63
B.
Motors, Clutches, and Solenoids
M4 M2 M3 SL1 M1
M5
SL2 SL4
CL SL3
Figure 5-302
Symbol Motor
M
Name
Notation M1 M2 M3 M4 M5 CL Reversal motor Belt motor Pickup motor Separation motor Delivery motor Separation clutch
Function
CL
Clutch
SL
Solenoid
SL1 SL2 SL3 SL4
Reversing solenoid Stopper plate solenoid Pre-reversal solenoid Delivery solenoid
Table 5-302
5-64
C.
PCBs
[1]
[2]
[3] [5] [4]
Table 5-303
Ref. 1 2 3 4 5
Name ADF controller PCB Reversal motor driver PCB Belt motor driver PCB Pickup tray PCB Indicator LED PCB
Figure 5-303
5-65
IV . LEDS, CHECK PINS, AND SWITCHES BY PCB

Of the LEDs and check pins, those needed in the field are discussed. Caution: Do not touch the check pins not found herein. They are for the factory only, and require special tools/instruments, and must be adjusted to high accuracy.
A.
ADF Conroller PCB
Caution: Some LEDs emit dim light when they are off because of leakage current. This is a normal condition and must be kept in mind. 1. Arrangement of Parts
J1 FU2 IC2 J14
J2 J13 J4 FU1 IC1
J5 J3
SW1 LED2 SW4 SW3 SW2 J6
J12
J7
J8
J9
J10
J11
Fifure 5-401
5-66
2.
DIP Switch Settings and Functions Table 5-401 shows the functions of the DIP switch (SW1) on the ADF controller PCB in reference to bit settings.
Functions Simulating Normal Operation Settings Description Causes the machine to simulate normal operation.
Checking the Operation
Feeding a Single-Sided Original Intermittently After a press on the push switch (SW2) on the ADF, each press on the push switch (SW2) will feed the original intermittently. Feeding a Double-Sided Original Intermittently After a press on the push switch (SW2) on the ADF controller PCB, each press on the push switch (SW2) will feed the original intermittently. Driving the Belt Motor (M2) A press on the push switch (SW2) on the ADF controller PCB will start the belt motor, and another press will stop it, automatically taking the next pattern: clockwise rotation (700 520 260 130 mm/sec) counterclockwise rotation (700 520 260 130 mm/sec) Driving the Reversal Motor (M1) A press on the push switch (SW2) on the ADF controller PCB will start the motor, and another press will stop it, automatically taking the next pattern: clockwise (700 520 260 130 mm/sec) counterclockwise rotation (700 520 260 130 mm/sec) Driving the Delivery Motor (M5) A press on the push switch (SW2) on the ADF controller PCB will start the delivery motor, and another press will stop it. A press on the push switch (SW3) during operation will change the speed of motor rotation every 100 mm/sec (700 100 mm/sec). Driving the Pickup Motor (M3) A press on the push switch (SW2) on the ADF controller PCB will start the motor. Press SW3 (up) or SW4 (down). Another press on SW2 will stop the motor.
Table 5-401-1
5-67
Functions Checking the Operation
Settings
Description Driving the Solenoids/Clutches Driving the Pickup Motor (M3) A press on the push switch (SW2) on the ADF controller PCB will drive the following in sequence; they will stop automatically: Stopper plate solenoid (SL2) Delivery solenoid (SL4) Pre-reversal solenoid (SL3) Reversing solenoid (SL1) Clutch (CL) Driving the Separation Motor (M4)/Clutch (CL) A press on the push switch (SW2) on the ADF controller PCB will start the motor, and another press will stop it. Each press on the push switch (SW3) will change the speed of motor rotation every 100 mm/sec (700 100 mm/sec). Manual Feed Operation With an original placed in the manual feeder, a press on the push switch (SW2) on the ADF controller PCB will start the operation, which stops after delivering an original.
Adjustment
Adjusting the Arching for Tray Pickup A press on the push switch (SW2) on the ADF controller PCB will start the operation. Make adjustments using the push switch SW3 or SW4. After making adjustments, press the push switch (SW2) to store the new setting. (For details, see p. 5-32.) Adjusting the Reversal Arching A press on the push switch (SW2) on the ADF controller PCB will start the operation. Make adjustments using the push switch SW3 or SW4. After making adjustments, press the push switch (SW2) to store the new setting. (For details, see p. 5-32.) Adjusting the Manual Feed Arching Press the push switch (SW2) on the ADF controller PCB. Make adjustments using the push switch SW3 or SW4. After making adjustments, press the push switch (SW2) to store the new setting. (For details, see p. 5-32.)
Table 5-401-2 5-68

Functions Making Adjustments
Settings
Description Adjusting the Speed of the Feeding Belt (reproduction ratio in stream reading) A press on the push switch (SW2) on the ADF controller PCB will start the operation. Make adjustments using the push switch SW3 or SW4. After making adjustments, press the push switch (SW2) to store the new setting. (For details, see p. 5-34.) Adjusting the Speed of Reversal A press on the push switch (SW2) on the ADF controller PCB will start the operation. Make adjustments using the push switch SW3 or SW4. After making adjustments, press the push switch (SW2) to store the new setting. (For details, see p. 5-36.) Adjusting the Original Stop Position in Fixed Reading Mode A press on the push switch (SW2) on the ADF controller PCB will start the operation. Make adjustments using the push switch SW3 or SW4. After making adjustments, press the push switch (SW2) to store the new setting. (For details, see p. 5-20.) Adjusting the Manual Feed Original Stop Position A press on the push switch (SW2) on the ADF controller PCB will start the operation. Make adjustments using the push switch SW3 or SW4. After making adjustments, press the push switch (SW2) to store the new setting. (For details, see p. 5-23.) Executing Sensor and Delivery Motor Auto Adjustment A press on the push switch (SW2) on the ADF controller PCB will start the operation, which will stop automatically. (For details, see p. 5-28.)
Indicators
Indicator Indicates the number of jams which have occurred in the machine using LED2 on the ADF controller PCB. (For details, see p. 5-41.) Tray Pickup Counter Indicator Indicates the number of left pickups made in the machine using LED2 on the ADF controller PCB. (Fro details, see p. 5-42.) Manual Feed Pickup Counter Indicates the number of manual feeder pickups made in the machine using LED2. (For details, see p. 5-42.) Jam History Indicator Indicates the jam history (3 jams) of the machine using LED2 on the ADF controller PCB. (For details, see p. 5-43.)
Table 5-401-3
5-69
Functions Indicators
Settings
Description Software Version Indicator A press on the push switch (SW2) on the ADF controller PCB will indicate the version of the software. Another press stops the indication. (For details, see p. 5-44.) Cleaning the Separation Assembly A press on the push switch (SW2) on the ADF controller PCB will rotate the registration roller. Another press will stop it. (For details, see p. 5-45.) Cleaning the Registration Roller If the dirt is limited, Place ten sheets of copy paper on the original tray, and press the push switch (SW2) on the ADF controller PCB. The operation will end automatically. (For details, see p. 5-47.) If the dirt is excessive, Press the push switch (SW2) on the ADF controller PCB so that the registration roller will rotate. Clean the roller with lint-free paper moistened with alcohol. To stop the operation, press the push switch (SW2) once again. (For details, see p. 5-47.)
Cleaning
Others
Checking the Original Width Detecting Switch (SW301) A press on the push switch (SW2) on the ADF controller PCB will start the operation, and another press will stop it. (For details, see p. 5-49.) Initializing the Back-Up RAM A press on the push switch (SW2) on the ADF controller PCB will automatically initialize the back-up RAM, and the operation will end automatically. However, note that the counter data (jam, tray pickup, manual feeder pickup) will not be initialized. (For details, see p. 5-50.) Setting Mix Paper Configuration Mode A press on the push switch (SW2) on the ADF controller PCB will start the operation. Use the push switch SW3 or SW4 for a switch-over. Then, press the push switch (SW2) to store the new setting. (For details, see p. 5-51.)
Table 5-401-4
5-70
B.
Reversal Motor Driver PCB
J602 J601
Figure 5-402
C.
Belt Motor Driver PCB
J72 J71
Figure 5-403
5-71
D.
Pickup Tray PCB

SW301
J52 J51 J53
Figure 5-404
E.
Indicator LED PCB
J55
Figure 5-405
5-72
V . SELF DIAGNOSIS
A. Outline
The microprocessor on the machine's ADF controller is equipped with a function to check the condition of the machine. It runs a check as needed and, upon detection of an error, will communicate the fact to the copier in the form of a code. The nature of communication may be one of three types, which may be checked with reference to the state of LED2 on the ADF controller PCB.
Error Alarm Indicator Flashing at intervals of 240 msec State of LED2
X X X X
(A)
Jam Flashing at intervals of 160 msec
()
Not used
X X
(J)
Error Flashing at intervals of 80 msec
()
X X
(E)
Table 5-501
()
Alarms and jams may be checked as necessary using the copier's service mode. In the event of an error, the copier's display will show the appropriate error code.
Display I/O Adjust Function Option Test < 1/25 > < READY > Counter
< JAM >
AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII AAA BBBB CCCC DDDD E FFff G HHHHHH IIIII
+/-
OK
Jam code '1' indicates a jam in the machine.
Figure 5-501
5-73
B.
Alarms
Table 5-502 shows the types of alarms.
Code Error description The separation sensor does not detect an original a specific period of time (feed) after starting to separate the 1st page. The last page is detected before completing the feeding of "recovery" pages during jam recovery operation. Machine operation Stops the ongoing operation, and flashes the Original Set indicator. Copier operation Stops the ongoing operation. Resetting Remove the originals, and set them once again.
03xx
11xx
Stops the ongoing operation, and flashes the Original Set indicator.
Stops the ongoing operation.
Remove the originals, and set them as they were initially.
Table 5-502
C.
Jams
For details on jams, see p. 2-72.
5-74
D.
Errors
Code Cause A fault exists in the communication cable between the machine and the copier. An error exists in the ADF controller PCB. Description The communication between the machine and the copier was interrupted for 5 sec or more while the machine was in standby. The communication between the machine and the copier was interrupted for 0.5 sec or more while the machine was in operation. The clock signals were not generated for 100 msec while the belt motor drive signal was being generated.
E400
E402 E404 E405 E410
An error exists in the belt motor (M2). An error exists in the belt motor clock sensor (PI1). An error exists in the ADF controller PCB. An error exists in the delivery motor (M5). An error exists in the delivery motor clock sensor (PI11). An error exists in the ADF controller PCB. An error exists in the separation motor (M4). An error exists in the separation motor clock sensor (PI2). An error exists in the ADF controller PCB. An error exists in the pickup motor (M3). An error exists in the pickup roller height sensor 1 (PI8). An error exists in the pickup roller height sensor 2 (PI9). An error exists in the pickup roller home position sensor (PI7). An error exists in the ADF controller PCB. The back-up data could not be read, or the data that was read had an error.
The clock signals were not generated for 200 msec while the delivery motor drive signal was being generated.
The clock signals were not generated for 200 msec while the separation motor drive signal was being generated.
The pickup roller height sensors 1 (PI8) and 2 (PI9) did not generate signals within 2 sec after the pickup motor had been driven. The pickup roller home position sensor (PI7) did not generate signals within 2 sec after the pickup motor had been driven.
E420
The back-up data could not be read twice when the copier was turned on, or the data which was read had an error.
Table 5-503
5-75
APPENDIX
A. B. C. D.
General Timing Chart ........... A-1 Signals and Abbreviations ... A-9 General Circuit Diagram ..... A-11 ADF Controller Circuit Diagram ........................................... A-13 E. Reversal Motor Driver Circuit Diagram .............................. A-25 F. Belt Motor Driver Circuit Diagram ........................................... A-26 G. Reversal Sensor Circuit Diagram ........................................... A-27 H. Pre-/Post-Registration Roller Sensor Circuit Diagram ...... A-28 I. Separation Sensor/Skew Sensor Circuit Diagram .................. A-29
J. K. L. M. N. O. P. Q.
Original Sensor (light-emitting) Circuit Diagram .................. A-30 Original Sensor (light-receiving) Circuit Diagram .................. A-30 Tray Circuit Diagram .......... A-31 Pre-Last Original Paper Sensor Circuit Diagram .................. A-33 Original Set Indicator Circuit Diagram .............................. A-33 Manual Feed Registration Roller Paper Sensor Circuit Diagram ........................................... A-34 Special Tools ..................... A-35 Solvents and Oils List ......... A-35
A. General Timing Chart

1. A4, 3 Single-Sided Originals, Stream Reading
Copy Start key ON Separating 1st Holding 1st Reading 1st original original original Holding 2nd original Separating Separating 3rd original 2nd original Original sensor (S6) Pickup roller home position sensor (PI 7) Pickup roller height sensor 1/2 (PI 8/9) Stopper plate solenoid (SL2) Pickup motor (M3) Separation clutch (CL) Separation motor (M4) Separation sensor (S4) Skew sensor (S5) Reversal motor (M1) Pre-registration roller paper sensor (S2) Post-registration paper sensor (S3) Pre-reversing solenoid (SL3) Belt motor (M2) Original delivery sensor (PI 13) Delivery motor (M5) Delivery solenoid (SL4)
DOWN
Delivering 1st original Reading 2nd original Holding 3rd original
Delivering 2nd original Reading 3rd original
Delivering 3rd original
yyy ,,, ,,, yyy
UP DOWN
yyyy ,,,, ,,,, yyyy
UP
DOWN
yyyy ,,,, ,,,, yyyy
UP
yyyy ,,,, ,,,, yyyy
UP
yyyyyyyyyy ,,,,,,,,,, ,,,,,,,,,, yyyyyyyyyy
yyyy ,,,, yyyy : motor CCW rotation. ,,,, yyyy ,,,,
A-1
2.
Copy Start key ON Separating 1st original Feeding 1st original to wait position Separating 2nd original Reading and delivery 1st original Feeding 2nd original to wait position Reading 2nd original Delivering 2nd original
Original sensor (S6) Pickup roller home position sensor (PI 7) Pickup roller height sensor 1/2 (PI 8/9) Stopper plate solenoid (SL2) Pickup motor (M3) Separation motor (M4) Separation clutch (CL) Separation sensor (S4) Skew sensor (S5) Reversal motor (M1) Pre-registration roller paper sensor (S2) Post-registration paper sensor (S3) Pre-reversing solenoid (SL3) Belt motor (M2) Original delivery sensor (PI 13) Delivery motor (M5) Delivery solenoid (SL4)
DOWN
yyy ,,, ,,, yyy
UP
DOWN
yyyy ,,,, ,,,, yyyy
UP
UP
yyyy ,,,, ,,,, yyyy
yyyyyyyyyy ,,,,,,,,,, yyyyyyyyyy ,,,,,,,,,,
yyyy ,,,, ,,,, yyyy ,,,, yyyy : motor CCW rotation.
A-2
3.
279.4x431.8 mm (11"x17"), 2 Single-Sided Originals, Stream Reading
Copy Start key ON Separating 1st original Feeding 1st original to wait position Reading and delivering 1st original Separating 2nd original, moving it to wait position Reading 2nd original Delivering 2nd original
Original sensor (S6) Pickup roller home position sensor (PI 7) Pickup roller height sensor 1/2 (PI 8/9) Stopper plate solenoid (SL2) Pickup motor (M3) Separation motor (M4) Separation clutch (CL) Separation sensor (S4) Skew sensor (S5) Reversal motor (M1) Pre-registration roller paper sensor (S2) Post-registration paper sensor (S3) Pre-reversing solenoid (SL3) Belt motor (M2) Original delivery sensor (PI 13) Delivery motor (M5) Delivery solenoid (SL4)
DOWN
yy ,, ,, yy
UP
DOWN
yyyy ,,,, ,,,, yyyy
UP
UP
yyy ,,, ,,, yyy
yyyyyyyy ,,,,,,,, ,,,,,,,, yyyyyyyy
yyyy ,,,, ,,,, yyyy ,,,, : motor CCW rotation. yyyy
A-3
4.
Copy Start key ON Separating 1st original Reading 1st original Separating 2nd original Feeding 1st original to delivery direction Reading 2nd original Separating 3rd original Delivering 1st original Feeding 2nd original to delivery direction Reading 3rd original
Delivering 2nd original Feeding 3rd original to 3rd original delivery direction Delivering 3rd original
Original sensor (S6) Pickup roller home position sensor (PI 7) Pickup roller height sensor 1/2 (PI 8/9) Stopper plate solenoid (SL2) Pickup motor (M3) Separation clutch (CL) Separation motor (M4) Separation sensor (S4) Skew sensor (S5) Reversal motor (M1) Pre-registration roller paper sensor (S2) Post-registration paper sensor (S3) Pre-reversing solenoid (SL3) Belt motor (M2) Original delivery sensor (PI 13) Delivery motor (M5)
DOWN UP DOWN yyy ,,, ,,, yyy UP yyy ,,, ,,, yyy DOWN UP yyyy ,,,, ,,,, yyyy UP yyyy ,,,, ,,,, yyyy
yyyyyyyyyy ,,,,,,,,,, ,,,,,,,,,, yyyyyyyyyy
yyyy ,,,, yyyy : motor CCW rotation. ,,,,
A-4
5.
A3, 2 Single-Sided Originals, Fixing Reading
Copy Start key ON Separating 1st original Reading 1st original Separating 2nd original Delivering 1st original Reading 2nd original Delivering 2nd original
Original sensor (S6) Pickup roller home position sensor (PI 7) Pickup roller height sensor 1/2 (PI 8/9) Stopper plate solenoid (SL2) Pickup motor (M3) Separation clutch (CL) Separation motor (M4) Separation sensor (S4) Skew sensor (S5) Reversal motor (M1) Pre-registration roller paper sensor (S2) Post-registration paper sensor (S3) Pre-reversing solenoid (SL3) Belt motor (M2) Original delivery sensor (PI 13) Delivery motor (M5)
DOWN UP ,,, yyy ,,, yyy DOWN UP yyy ,,, ,,, yyy UP
yyy ,,, ,,, yyy
yyyyyyyy ,,,,,,,, ,,,,,,,, yyyyyyyy ,,,,,,,, yyyyyyyy
yyyy ,,,, ,,,, : motor CCW rotation. yyyy
A-5
6.
A4, 3 Double-Sided Originals, Fixing Reading
Copy Start key ON Separating 1st original
Pre-reversing 1st original Reading Reversing 1st original back of 1st original Separating 2nd original
Reading face of 1st original Pre-reversing 2nd original Feeding 2nd original to copyboard glass Reading back of 2nd original Reversing 2nd original Separating 3rd original
Reading face of 2nd original Pre-reversing 3rd original Feeding 3rd original to copyboard glass Reading Reversing Reading back of 3rd original face of 3rd 3rd original original
Delivering 2nd original Feeding 3rd original Delivering 3rd original
Original sensor (S6) Pickup roller home position sensor (PI 7) Pickup roller height sensor 1/2 (PI 8/9) Stopper plate solenoid (SL2) Pickup motor (M3) Separation clutch (CL) Separation motor (M4) Separation sensor (S4) Skew sensor (S5) Reversal motor (M1) Reversing solenoid (SL1) Pre-registration roller paper sensor (S2) Post-registration paper sensor (S3) Pre-reversing solenoid (SL3) Reversing sensor (S1) Pre-Reversing sensor (PI 4) Belt motor (M2) Original delivery sensor (PI 13) Delivery motor (M5) Delivery solenoid (SL4) DOWN
yyy ,,, ,,, yyy
UP
DOWN
yy ,, ,, yy
UP DOWN
yy ,, ,, yy
UP UP
yy ,, ,, yy
yyyyy ,,,,, yyyyy ,,,,, yyyyy ,,,,,
yyyy ,,,, ,,,, : motor CCW rotation. yyyy
A-6
7.
A3, 2 Double-Sided Originals, Fixed Reading
Copy Start key ON Separating Feeding 1st original 1st original to copyboard glass Reversing 1st original Reading back of 1st original Reversing 1st original Reading face of 1st original Separating 2nd original Delivering 1st original Reading back of Reversing Reading face of Delivering Moving 2nd original 2nd original 2nd original 2nd original 2nd original to copyboard glass Reversing 2nd original
Original sensor (S6) Pickup roller home position sensor (PI 7) Pickup roller height sensor 1/2 (PI 8/9) Stopper plate solenoid (SL2) Pickup motor (M3) Separation clutch (CL) Separation motor (M4) Separation sensor (S4) Skew sensor (S5) Reversal motor (M1) Reversing solenoid (SL1) Pre-registration roller paper sensor (S2) Post-registration paper sensor (S3) Pre-reversing solenoid (SL3) Reversing sensor (S1) Belt motor (M2) Original delivery sensor (PI 13) Delivery motor (M5) Delivery solenoid (SL4) DOWN UP yy ,, ,, yy DOWN UP yy ,, ,, yy
,,, yyy yyy ,,, yyy ,,,
yyyyy ,,,,, ,,,,, yyyyy
yyyy ,,,, ,,,, yyyy
yyyy ,,,, yyyy : motor CCW rotation. ,,,,
A-7
8.
A4, 1 Single-Sided Original, Manual Feeding
Original set Picking up original Feeding original
Determining original set position Reading original Delivering original
Manual feed set sensor (PI 12) Delivery solenoid (SL4) Pre-reversing solenoid (SL3) Manual feed registration roller paper sensor (S9) Belt motor (M2) Reversal sensor (S1) Delivery motor (M5) Original delivery sensor (PI 13)
yyyyyyyyyyyyyyyyyyyyyyyy ,,,,,,,,,,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,,,,,,,,,, yyyyyyyyyyyyyyyyyyyyyyyy yyyy ,,,, yyyy ,,,, yyyy ,,,, yyyyyyyyyy ,,,,,,,,,, yyyyyyyyyy ,,,,,,,,,, yyyyyyyyyy ,,,,,,,,,,
Low speed ,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,, ,,,,,,,,,,,,,,,
,,,, yyyy yyyy ,,,, yyyy : motor CCW rotation. ,,,,
A-8
APPENDIX
B.
Signals and Abbreviations
The following is a list of signals and its abbreviations used in this chapter and circuit diagrams. The abbreviations in parentheses are electrical signals but are analog, which cannot be expressed in terms of '1' or '0'. Others are digital signals, which can be expressed in terms of '1' and '0'.
BTCLK B-Vref CLD * CW/CCW DTLED DTS DTSAJ EJCLK EJJAM EJMD* LAS LASAJ LCVF LCVR M1OA M1OA* M1OB M1OB
*
Belt Motor Clock Detection signal Belt Motor Rotation Torque signal Clutch Drive command Rotation Direction signal Original Set LED Drive command Original Detection signal Original Detection Reference signal Delivery Motor Clock Detection signal Original Delivery Detection signal Delivery Motor Drive command Pre-Last Original Paper Detection signal Pre-Last Original Paper Detection Reference signal Left Cover Front Open/Closed Detection signal Left Cover Rear Open/Closed Detection signal Reversal Motor Drive command Reversal Motor Drive command Reversal Motor Drive command Reversal Motor Drive command Pick-Up Motor Drive command Pick-Up Motor Drive command Pick-Up Motor Drive command Pick-Up Motor Drive command Manual Feeder Registration Roller Original Detection signal Manual Feeder Registration Roller Original Detection Reference signal Manual Feeder Original Set Detection signal Belt Motor Drive command Belt Motor Drive command Pick-Up Roller Height Detection signal 1 Pick-Up Roller Height Detecting signal 2 Pick-Up Roller Home Position Detection signal Belt Motor Phase Control command
M3OA M3OA* M3OB M3OB

*
MFRGS MFRGSAJ MFST MO1 MO2 PKH1 PKH2 PKHP REF-CLK
A-9
APPENDIX
RFOP RGAS RGASAJ RGBS RGBSAJ PRTR SEPM+ SEPMSKS SKSAJ SL1D* SL2D1* SL2D2 SL3D
* *
ADF Open/Closed Detection signal Registration Rear Original Edge Detecting signal Registration Roller Rear Original Edge Detection Reference signal Registration Roller Front Original Edge Detection signal Registration Roller Front Original Edge Detection Reference signal Pre-Reversal Detection signal Separation Motor Drive command Separation Motor Drive command Original Skew Detection signal Original Skew Detection Reference signal Reversing Solenoid Drive command Stopper Plate Solenoid Drive command (position 1) Stopper Plate Solenoid Drive command (position 2) Pre-Reversal Solenoid Drive command Delivery Solenoid Drive signal (position 1) Delivery Solenoid Drive signal (position 2) Separation Motor Clock Detection signal Separation Detection signal Separation Detection Reference signal Original Width Detection signal 0 Original Width Detection signal 1 Original Width Detection signal 2 Original Width Detection signal 3 Original Width Detection signal 4 Original Trailing Edge Detection signal Original Rear Edge Detection Reference signal Reversal Detection signal Reversal Detection Reference signal Registration Roller Clock Detection signal Reversal Motor Rotation Torque signal
*
SL4D1* SL4D2 SPS SPSAJ SSW-0 SSW-1 SSW-2 SSW-3 SSW-4 TAILS TAILSAJ TNS TNSAJ TRCLK T-Vref SPCLK
A-10
C.
General Circuit Diagram
Pickup motor M3
6 5 4 3 2 1
Clutch CL
2 1
Stopper plate solenoid (2 positions)

SL2
Belt motor M2
Reversal motor M1
Pre-reversing solenoid
SL3
Reversing solenoid
SL1
J111FS
J102F S
2
Separation motor M4
1 2
J72F
3 4 5 6 1 2
J602F
3 4 5 6
PI11
J111M J111F
1 2 3 4 5 6
J102M J102F
1 2
Delivery motor clock sensor
J72M
J101F S J92FS J91FS J81M
1 2
J602M EI
Belt motor driver PCB

J71M
1 2 3 4 5 6 7 8 9 10 11 12 13 14 1 2

J601M
3 4 5 6 7 8 9 10 11 12 13
J31M
1 2 3
Display PCB
PG PG PG 24V 24V 24V GND GND 5V B-Vref CW/CCW MO2 MO1 REF_CLK
PG PG PG 24V 24V 24V NC(GND) T-Vref M1OA M1OB M1OA* M1OB* 5V
SL2D2* SL2D1* 24V SL1D* 24V
SEPMSEPM+
5V EJCLK GND
CLD* 24V SL3D* 24V
24V 24V M30B* M30A* M30B M30A

PI1 J121M
3 3
J101M J101F
1 2 1
J92M J92F
2 3
J91M J91F
1 2
J81F
1 2 1
J71F
2 3 4 5 6 7 8 9 10 11 12 13 14
J601F
1 2 3 4 5 6 7 8 9 10 11 12 13
J31F
1 2 3
J55M
1 2
J55F
1 2 1
J121F
Belt motor clock sensor

J122M J122F
2 1
2 1
14 13 12 11 10
13 12 11 10
Separation motor clock sensor
PI2
3 2 1
3 2 1
J11
J10
J9
J8
J7
J6
J3
J123M
J123F
PI3
3 2 1
Left cover sensor

PI4 J124M
3 3
J124F
Pre-reversal sensor
2 1
2 1
J125M
PI10
ADF open/closed sensor

Original sensor (light-receiving 2 side)
J136M
1 2 1
2 1
S6
5V GND BTCLK GND SPCLK 5V 5V GND LCVR SV GND PRTR SV GND RFOP
1 2 8 7
J54FS J54M
J12
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15
J54F
15 14 13 12 11 10 9 8 7 6 5 4
J52M
J52F
J51M
J51F
12 13
12 13
S2 P S
6 5 4
6 5 4 3
1 2 3
6 5 4
3 4 5
6 5 4
J133FS J133M
J132FS J132M
J135M
S3 P S
4 5 6
6 7 8
2 1
2 1
2 1
2 1
Post-registration roller paper sensor

S4 P S
6 5 6 5 4 3 1 2 3 6 5 4
J131FS J131M
Separation sensor
J134M
S5 P S
4 3
4 5 6
J134F
J131F
2 1
2 1
2 1
3 7 6 5 4 3 1 2 3 4
Skew sensor
11 10 9 8 7 6 5 4 3 1 2 3 4 5
CT
Original sensor (light-emitting side)

PI7 J146M J146F
J145M
J145F
J140F
J23FS
1 3 2 3 4 5 6
9 8 7 6 5 4 3
J25F
J23F J23M
3 4
J25M
Pickup roller home position sensor

PI8
3 2
3 2 1
2 1
J140FS J140M
2 1
1 2 3
3 2 1
DTSAJ A1
B11
Manual feed set sensor

1 2
LED2
S6
J21FS
J147M
J147F
J22F J22M
J22FS
2 3
2 1
SL4
J148M
J128F
2 1
2 1
8 9
J141F
Pickup roller height sensor 2
J141FS J141M
PI9
Delivery solenoid (2 positions)

1 2 3 4 5 6 7
2 1
7 6 5 4 3 2
J142M
J148F
Registration roller clock sensor

PI6
2 3
2 3
J143M
2 3
J143F
Left cover sensor (front)
1 2 3
S1 P S
1 2
1 2
5 4 3
1 2 3
J149M
J144FS J144M
J144F
Reversal sensor
J149F
3 4
4 5
J1
PI5
GND 24V GND TXD RXD EDGO GND
FG
Pickup roller height sensor 1
J2
J21F J21M
GND A2 TRCLK B10 A3 SV GND B9 GND A4 B8 SV PKHP A5 LCVF B7 A6 SV GND B6 GND A7 B5 SV PKH1 A8 TNSAJ B4 A9 SV TNS B3 GND A10 GND B2 PKH2 A11 B1 SV
J26M
14
J26F
GND DTS RGBSAJ RGBS RGASAJ RGAS GND 5V SPSAJ SPS SKSAJ SKS GND 5V
1 2 3 4 5 6 7 8 9 10 11 12 13
J135F
J133F
J132F
J5
Original trailing edge sensor
J56F
Pre-registration roller paper sensor
DTLED GND 24V 5V GND TAILS TAILSAJ LAS LASAJ SSW_0 SSW_1 SSW_2 SSW_3 SSW_4 SSW_C
1 1 2 3 3 4 4 5 6 7 8 9 10 11 5 6 7 8 9 10 11 2
Tray PCB
6
J125F
J136F
J53M
Original width detection switch SW.301

S7 P S
5 4 3 2 1
3 2
3 2
1 2
S8
J56M
2 3
Pre-last original sensor
J4
EJJAM 14 GND 13 5V 1 12 EJMD* 2 11 24V 3 10 MFST 4 9 GND 5 8 5V 7 MFRGSAJ 6 7 6 MFRGS 8 5 GND 9 4 5V 10 3 SL4D2* 11 2 SL4D1* 12 1 24V
15
J27F
J27M
J24F J24M
Original 12 delivery sensor
1 1 2 2
M5
PI12
PI13
J24FS
J13
3 2 1
PG 24V Delivery motor

1 1 1 2
ADF controller PCB
J14
S9 P S
1 2 3 4
2 1 1 3
Manual feed registration roller paper sensor
A-11
D. ADF Controller Circuit Diagram

ADF Controller Circuit Diagram (1/11) A502
SEP_CONT<6..0> 7 <A507,A509> A R _ U N I T < 1 8 . . 0 > 19 <A510,A511> P I C K M <2 . . 0 > <A509>
3 2 1 6 8 8 5 1
0 8 4 1 3 2 16
5 9 10
6 6 3 2
3 0
+5V R3
+24R ZD1
+5V R4
+24V ZD2
[TANA] [ E J MP WM* ] [TANB] [ S E P MP WM* ] [ B L T C W/ C C W* ] [BLTREFCLK] [ B L T MO 2 ] [ B L T MO 1 ] [ MF R G S 1 ] [RGAS1] [BLTCLK1] [TRNA_X1] [SPS1]
Q30
Q29
[ 2 4 V P D O WN ] [ 2 4 V L D O WN ] [ E J MF V ] [ S P MF V ]
[PRTRN1] [PKH2] [PKH1] [PKHP]
+5 V
[LSTS1] [TAILS1] [DTS1]
+5V
14 1 2 0 1 2 17
[E D G O ] [R G B S 1 ] [S E P C L K R E F ] [E J C L K 1 ] [P IC K A ] [P IC K B ] [P IC K H O L D ] [A D T R G ]
6
+5V IC2 +5V

1 2 3 4 1 2 3 4 *CS Vdd *SCK RDY DI RESET DO Vss 8 7 6 5 8 7 6 5
12 0 7 5 1
R1
[S E P C L O N ] [S K S 1 ] [E J J A M] [MF S T ] [T R N S 1 ] [S L P C L K 1 ] [R E S O *] [S E R IA L _ D O ] [D A C _ L D ] [S E R IA L _ D I] [E E P _ C S ] [S E R IA L _ C L K ] [S E P C L K 1 ]
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
PA7 PA6 PA5 PA4 PA3 PA2 PA1 PA0 P84 P83 P82 P81 P80 Vss A23 A22 A21 A20 AVss
C1
112 111 110 109 108 107 106 105 104 103 102 101 100 99 98 97 96 95 94 P77 93 P76 92 P75 91 P74 90 P73 89 P72 88 P71 87 P70 86 VREF 85
C9
4 3
C10
Q8
Q7
[EEP_CS] [SERIAL_CLK] [SERIAL_DO] [SERIAL_DI]
2 5
[P R T R N S L O N ]
[T RNF L S L ON ] 29 [ EJ FL S L 1 O N] 30 [E J F L SL 2 O N] 31 [ ST S L 1 ON ] 32 [S T SL 2 O N] 33 [S L T MR ] 34
35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56
Q9 [DTSAJ] 2 [TAILSAJ] 3 [SPSAJ] 4 [SKSAJ] 5 [RGBSAJ] 6 [RGASAJ] 7 [TNSAJ] 8 6 [ M F R G S A J ]9 + 5 V 10

1 v99 A03 A04 A05 A06 A07 A08 A09 A10 VDD GND A02 A01 D1 CLK LD Do A012 A011 Vcc 20 19 18 17 16 15 14 13 12 11
D2 D3 D4 D5 D6 D7 Vs s D8 D9 D10 D11 D12 D13 D14 D15 Vc c A0 A1 A2 A3 A4 A5 A6 A7 Vs s A8 A9 A10
Vcc PB0 PB1 PB2 PB3 PB4 PB5 PB6 PB7 Vss PC0 PC1 PC2 PC3 PC4 PC5 PC6 PC7 * RES0 P90 P91 P92 P93 P94 P95 Vss D0 D1
Q1
AVcc MD2 MD1 MD0 *LWR *HWR *RD *AS Vcc XTAL EXTAL Vss NMI *RES *STBY CLK P62 P61 P60 A19 A18 A17 A16 A15 A14 A13 A12 A11
84 C4 83 82 81 80 79 78 77 76 C3 75 74 R164 73 72 71 70 69 R7 68 67 [ DTLED] R165 66 65 64 17 63 16 62 15 61 14 60 13 59 12 58 11 57
R5 R6 C5 C6 X1 C7 +5V R2 Q5
IN OUT
WR* RD*
7 6
RES*2 C8
GND
+5V
C S R O M *5
+5V
17 12 13
5 4 9 11 10
CSI PC*4 CSRAM * 3
Q6
8
18 7 7 11 13 15 4
[B-Vref] [T-Vref] [ S E R I A L _D O ] [ S E R I A L _C L K ] [DAC_LD] [S_Vref] [LASAJ] +5V

4
0 0
0 1 2 3 4 5 6 7 4 3 2 1 4 3 2 1 5 6 7 8 5 6 7 8
8 9 10
Q6
Q6
+5 V
8
3 4 5 0 1 2 3 4 5 6 7 10
C2
CNTRL<7. . 0> <A503> ABUS<17. . 0> <A503> 8 DBUS<7. . 0> <A503>

18
RA9
RA10 [ RES*]
1 2 3 1 2 2 1
C101
C102
[ RESO]
1 7
3 4 0
Q6
Q7
SL_CONT<6. . 0> <A508>

0
9 EJ_CONT<8..0> <A504> S U B T R Y _ C O N T < 1 0 . . 0 >11 <A503><A505> 3 T R N _ C O N T <2 . . 0 > <A506> 5 B L T _ C ON T < 4 . . 0 > <A506>
A-13

+5V
4 3 2 1 1 2 3 4 5
L ED2
10 9 8 7 6
1 2 3 4 1 2 3 4
RA18
7 6 5 8 7 6 5
R A2
5 6 7 8 1 1 1 2 2 2
SW2 SW3 SW4

2
RA6
0 4 3 2 1
0
11
7 SEG _ D 7 SEG _ E 7 SEG _ C 7 SEG _ G 7 SEG _ B 7 SEG _ F 7 SEG _ A R FO PEN SSW0 SSW1 SSW2 SSW3 SSW4 PSH SW1 PSH SW2 PSH SW3
+5V R A3
4 3 2 1
P00 33
+5V R A7
4 3 2 1 5 6 7 8 1 2 3 4 5 6 7 8
LCVF <A509> LCVR <1.. 0> <A509> SUBT RY_CO NT<10. .0> <A502><A505>
A7 50 PA0 49 PA1 48
PA2 47 PA3 46
PA4 45 PA5 44
PA6 43
PA7 42 PB0 41 PB1 40
PB2 39 PB3 38
PB4 37 PB5 36
PB6 35 PB7 34
+5V
14 CTS3* 15 CTS2*
8 RXD3 9 TXD3
10 RXD2 11 TXD2
12 RXD1 13 TXD1
15 12 7 6 5 4 3 2 1 0 0 1 2
Q3
WR * 3 RD* 4 C SIPC *5
16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16
V pp A 16 A 15 A 12 A7 A6 A5 A4 A3 A2 A1 A0 D0 D1 D2 GND
V cc / P GM NC A 14 A 13 A8 A9 A 11 / OE A 10 / CE D7 D6 D5 D4 D3
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17
S* 6 BM 7 INTR
1 DQ1 2 DQ2
W*
R*
1 14 13 8 9 11
RD*
10
4 3 2 1 4 3 2 1
CSROM* 5
7 6 5 4 3 7 6 4
R A4
5 6 7 8 5 6 7 8
+5V + 5 V +5R
Q4
14 12 7 6 5 4 3 2 1 0 0 1 2
C16
Vcc WEN A13 A8 A9 A11 OEN A10 CSN I/07 I/06 I/05 I/04 I/03
A14 A12 A7 A6 A5 A4 A3 A2 A1 A0 I/O0 I/O1 I/O2 Vss
WR *
13 6 9 11
RD*
10
C SR AM * 3
7 6 5 4 3
ABUS< 1 7 . . 0 > < A5 0 2 > DBUS< 7 . . 0 > < A5 0 2 > CNTRL < 7 . . 0 > < A5 0 2 >
18 8 8
A-14
CNVSS
16 CTS1* 17 CLK 18 P12
DQ 2
64
RST*
DQ 3
I C1
C1 5
63
INT
DQ 4
62
P10
DQ 5
C1 1
61
XIN
DQ 6
60
XOUT
DQ 7
59
VSS
VCC
58
P07
A0
57
Q2
P06
A1
+5V
56
P05
A2
55
P04
A3
54
P03
A4
53
P02
A5
52
P01
A6
51
32 31 30 29 28 27 26 25 24 23 22 21 20 19
D IPSW1 D IPSW2 D IPSW3 D IPSW4 D IPSW5 D IPSW6 L C VF L C VR
5 6 7 8
SW1
9 10 11 12 13 14 15 16
X2 R STO C13
1
C14 J1
1
R9 C12
0
R8 Q31 C P3 R13 D2 +5R D1 C17 R 12 R11 R10 +5R
[ GND ]
J1
2
[ EDGO ]
J1
[RXD]
R A8
13 12
R16 R15
Q32
R14
J1
4
[ TXD]
Q13
J1
5
[ GND ]
+24U J1 R18 +24V D3

16 15 14 13 12 11 10 9
[ 24V]
1 2 3
F U2
028 L1 R19 O SC < A5 0 7 > C P2 Q34 ZD 5 C20

1 2 3 4 5 6 7 8 NC VIN NC NC O UT GND N C GND G ND GND N C GND FB NC N C ON*
C18
C 19
(GND)
C P1
D4
E 1 2 3 4 5
J1
7
[ GND ]
C105
C106

(EJMFV)
CP4 +5V C26
8 1 3 2 1
+5V C24 +24V C23

14
R25
15 C/R B 2 C
D5 [EJMFV] R30 +5V R29
+5R
R27 C25 R26
13
J3
1
[GND]
Q10
Q13
A 1 2 1
R23 J3 C22 R24 +5R

2
R28
Q11
Q* CLR
[EJCLK]
C27
4 PR 2
(EJCLK)
D 2 3
+5V
J3
3
[5V]
[EJCLK1]
CP5
Q12
KC 6 Q* CLR 1
+24R
FU3 J2
1
[24V]
D6 J2
2 3
[SL4D1*]
[EJFLSL1ON] R31
Q35
D7 J2
3
[SL4D2*]
[EJFLSL2ON] R33 R34 R32 Q36
+5R J2
4
[5V] [GND] [MFRGS]
J2
5 5
[MFRGS1]
J2 C29 R35 C28

6
Q13
6
[MFRGSAJ] C30 R36 +5R R37
J2
7
[MFRGSAJ]
J2 +5R R38 R39

8
[5V] [GND] [MFST]
J2
9 7
[MFST] C31
J2
10
J2 C33 C32
11
[24V]
(EJPWM)
CP6
+5V R42
R40
Q37
D8
[EJMPWM*]
J2
5 6
[EJMD*]
Q13
R41
Q38
D9 +5R R20
12
J2 +5R R21 C21 R22

13
[5V] [GND] [EJJAM]
J2
14 0
[EJJAM]
J2
15
EJ_CONT<8..0> 9 <A502>
A-15

+5R [SSW_C] J5
1 11
SUBTRY_CONT<10..0> <A502><A503> PLUSE <A510>
R43 [SSW_4] J5
2
[SSW4] C34
R44
R45 [SSW_3] J5
3
[SSW3] C35
R46
R47 [SSW_2] J5
4
[SSW2] C36
R48
R49 [SSW_1] J5
5
[SSW1] C37
R50
R51 [SSW_0] J5
6
[SSW0] C38 R53 [LASAJ]
R52
[LASAJ]
J5
7
Q39
R54
R55 [LAS] J5
8
[LSTS1]
C39 R56 [TAILSAJ]

7
[TAILSAJ]
J5
9
Q40
R57 +24R
R58 [TAILS] J5
10
[TAILS1]
FU1 J4
1
C40
[24V]
[GND]
J5
11
C41 J4 +5R
2
[PG]
[5V]
J5
12
J4 +24V
3
[N.C.]
[24V]
J5
13
[GND]
J5
14
+5R
[DTLED] [DTLED] J5
15
10
Q41
A-16

+5V +5R T R N _ C O N T < 2 . . 0 >3 <A502>
9 8
J6
1
[5V] [M1OB*] [M1OA*] [M1OB] [M1OA] [T_Vref] [GND] [24V] [24V] [24V] [PG] [PG] [PG] [REF_CLK] [M01] [M02] [CW/CCW] [B-Vref] [5V] [GND] [GND] [24V] [24V] [24V] [PG] [PG] [PG]
+5V
R60
11
Q13
10
RA11
1 2 8 7 6 5
J6
2
R61 C42 Q13

1
J6
3
3 4
J6
4
(TRNPC)
6 0 5 4 8 7
J6
5
CP7
J6 +24R R170
6
Q14
J6
7
J6
8
J6
9
J6
1 0
+5R B L T _ C O N T < 4 . . 0 >5 <A502>

4 3 2 1
J6
11
J6
12
RA5
5 1 2 3 6 7 8
J6 RA12
1 2 3 4 8 7 6 5 13
J7
1
J7
2
+5V
J7
3
(BLTPC)
2 0 3 4 8 1
J7
4
CP8
J7 +5R R171
5
Q14
J7
6
J7 +24R
7
J7
8
J7
9
J7
1 0
J7
11
J7
12
J7
13
J7
14
A-17

Q62 R104 C55
1
R103
A O UT A I N P D O U T P H O U T V d d N C S R G N D 4 6 5
2 3
C56
(SPREF)
CP12
1
+5V
R102
4 5
[SEPCLKREF]
C98 C104 +5V
6 7 8 9
+5V R182 R184

9 1 3 1 0 2
Q17
Q17
2
Q17
[SEPCLK1]
Q23 C54
1 GND Xt* Xt N1 N2 FGin APC AFC Vdd CPout CPin TEST -LD R/S N/W RV 1 6 1 5 1 4 1 3 1 2 1 1 1 0 9 8 Q D Q C Q B Q A A 1 3 6 5 4 3 Q D Q C Q B Q A 2 3 4
R183
C103
D22
D23
5 6 7
Q64
Q64
+5V
+5V
R110
C57
+5V R167
9 1 0 1 1
Q63
P R A C L R 8 2 Q* 1 9 Q
10 1 2 1 1
R109 +24R
R107
D K C
CP13
(SPMFV)
CP15
3
D18 +24V Q20 R111

8 7 5 4 6
(APC)
R106 +5V R108 R173 R174 CP14
LED3 Q58
C L R 1 2
C LR 13
[SPMFV] R112 C58
(AFC)
R185
C45 R74 J8
1
C46
(SPPWM)
Q50 CP9 [SEPMPWM*]
0
D16
D27 J8
2
(SPLIM)
CP10 Q7 Q17 12
9 1 1 1 3 8
Q48
+5V
+5V
+5V
R81
Q20
3 2 8 4 1
D17
Q21
6 8 7 5 4
C48 R168
R86 R85 R87
R80 R83
R82
+24V
R84
R188 [S_Vref]
4
C47
SEP_CONT<6..0> <A502,A509>
A-18
+5V R186
0
+24R
[SLTMR] Q15
P R 2 D CK Q* CLR 6 Q 5 4
FU4
OSC <A503>
C44
C43 J9 D10
1
[24V]
[RESO]
1 2
[TRNFLSLON]
R63
Q42
J9
2
[SL1D*]
Q16 J9 D11
3 3
[24V]
[STSL1ON] R65
R64
Q43 D12
J9
4
[SL2D1*]
[STSL2ON] R67
R66
Q44
J9
5
[SL2D2*]
J10
1
[24V]
D13
12 5 11
R68
Q45
J10
2
[SL3D1*]
[PRTRNSL1ON]
13
Q16 J10
3
[24V]
D15
6
[SEPCLON] R73
R72
Q47
J10
4
[CLD*]
SL_CONT<6..0> <A502>
A-19

+5R R88 [5V] J12
1
[GND]
J12
2
+5R R89
[ B L T C L K ]J 1 2
3
R90
Q22
3 4
[BLTCLK1]
+24R C49
3 PICKM<2..0> <A502>
+5R
+5V D19 R114 R113

2
[GND]
J12
4
+5R R91
(SPCLK)
CP11 R92 Q22
1 2
Q19
5 6
Q52 Q53 J11 [24V]

1
[PICKHOLD]
[SPCLK] J12
5
[SEPCLK1]
2 0
Q19 [PICKA]
9 8
+5R C50 [5V] J12

6 1
Q19 [PICKB]
11 10
+5R +24R R93
J11 [24V]
2
[5V]
J12
7
R175 Q51 R176
+5V
1 2
Q24
Vcc OUT1* IN1 GND GND IN2 OUT2* Vcc COM2 OUT4* IN4 GND GND IN3 OUT3* COM1 16 15 14 13 12 11 10 9
ZD3
J11 [M30B*]
3
C59 [GND] J12

8
3 4
+5R R94
5 6 7
[LCVR]
J12
9
R95
J11 [M50A*]
4
[LCVR]
+5R R96 C51 J11 [M30B]

5
[5V]
J12
10
[GND]
J12
11
+5R R97
J11 [M30A]
R98
[PRTR]
J12
12
[PRTRN1]
+5R R99 C52
[5V]
J12
13
[GND]
J12
14
+5R R100
R101
[RFOP]
J12
15
[RFOPEN]
C53
7
LCVR<1..0> <A503> SEP_CONT<6..0> <A502,A507>
A-20
C63 C60
19
AR_UNIT<18..0> <A502>
[GND]
J13
1
R121 R116 R117 R120 +24V +24V

6 8 1 3 4 8 7 5 4
[DTS]
J13
2
C62
R122
R119
[DTS1]
+5V
R118
Q25
R115
Q25 C61 R179 D21 R172 ZD4
R189
[RGBSAJ] J13
3
R144
[RGBSAJ] C78
1 3
(RGBS)
CP20
1 1 10
[RGBS]
J13
4
R145
[RGBS1]
1 4
C79 R146
C80
Q26
[RGASAJ] J13
5
[RGASAJ] C81
1 5
(RGAS)
CP21
1 3 12 13 1 2
[RGAS]
J13
6
R147
[RGAS1]
1 6
C82
C83
Q26
Q22
[GND]
J13
7
+5R [5V] J13

8
[SPSAJ]
J13
9
R140
[SPSAJ] [TRNA] C72
7 8 9 1 0
(SPS)
CP18
5 6 1 3 1 2
4 6 5 Q1 6
[TRNA_X1] [SPS1]
[SPS]
J13 10 C73
R141
C74 R142
Q26
Q19
[SKSAJ]
J13
11
[SKSAJ] C75
1 1
(SKS)
CP19
9 8
[SKS]
J13
12
R143
[SKS1]
1 2
C76
C77
Q26
[GND]
J13
13
+5R [5V] J13

14
A-21

(ADTRG)
Q16
9 10 8 1 1 19
Q22
1 0
CP22 [ADTRG]
1 7
AR_UNIT<18..0> <A502>
(PLUSE)
CP23 +5V
10 PR 9 Q D KC 8 Q * CLR 13 12 11
+5V
+5V R151
+5V
Q15 R152 Q22

8 9 1 3 4
C84 +5V
8 2
R148 [N.C.] R149 R123 [ T R C L K ]J 1 4 R124

1 2
R153 Q55
J14
B1 1
+5R
Q21 R150
(SLPCLK)
CP16 [SLPCLK1]
1 B1 0
PLUSE <A505> R155 R154 [ D T S A J ]J 1 4

A1
C64 J14
B9
C85
Q26
[GND]
+5R R126
[DTSAJ]
1 8
Q56
[5V]
J14
B8
+5R R129
[GND]
J14
A2
+5R R125
[LCVF]
J14
B7
R130
LCVF <A503>
C66 J14
B6
[5V]
J14
A3
[GND]
+5R R132
[GND]
J14
A4
+5R R127
[5V]
J14
B5
R177 R178
Q54
[PKHP] J14
A5
R128 +5R R131 C65
[PKHP]
[TNSAJ]J14
B4
R135
[TNSAJ]
C68 J14
B3
(TRNS)
CP17
3 4
[5V]
J14
A6
[TNS]
R137
[TRNS1]
C69 [GND] J14

A7
C70
Q26
+5R R133
[GND]
J14
B2
+5R R134 [PKH1] C67

3
[PKH1] J14
A8
+5R R136
[5V]
J14
B1
[5V]
J14
A9
[GND]
J14
A10
+5R R138
[PKH2] J14
A11
R139 C71
[PKH2]
A-22
+5V
14 VCC GND 7
14
16
14
C86
VCC GND
C87
VCC GND
C88
VCC GND
C89
Q6
Q7
Q10
Q12
+5V
6 14 14 14 14
Q7
11 10 1 2
VCC GND
C90
VCC GND
C91
VCC GND
C92
VCC GND
C93
Q13
Q15
Q16
Q17
Q7
13 12 3
Q19
4
+5V
5 6
Q7
Q19
Q22
VCC GND
14 7
14
14
C94
VCC GND
C95
VCC GND
C96
Q19 +24V Q63 4

PR 2 3 D CK Q* CLR 1 6 12 Q* CLR 11 A 9 CLR 13 Q 5 5 Q 6 C 7 C/R 10 PR 10 12 11 D 8 7 6 Q* 8
Q22
Q26
Q10
Q12
+5V
CK
R169
14
14
Q11
VCC GND
C99
VCC GND
C100
Q63
Q64
A-23
APPENDIX
E.
Reversal Motor Driver Circuit Diagram
+24V +5U Q651

B * O U T A * O U T B V r e f A V r e f
J62
1
B O U T A O U T
T d 2
T d 1
B I N
A I N
S G
13
+5U
1
P G
N C
J61
V c c 2
B * I N
A * I N
+5U J62 C653

2
1 6 1 5 1 4 1 3 1 2 1 1 1 0
J61
12
2 3 4
J62 R656 R655 R654

3
J61
11
J62
4
J61
10
J62 RA651 R653

5
C651 J62
6
J61
9
R651 J61
8
R652 J61
7
C652
C654
+24V
J61
6 E
J61
5
J61
4
J61
3
J61
2
C655 J61
1
C656
A-25
APPENDIX
F.
Belt Motor Driver Circuit Diagram
Q601
R E T U R N R E S E T *
+24R
+5R
+5R
M O 2 M O 1 M O I S G
E N A B L E *
V r e f
C W B
C L K
V d d
P G
P G
M 5
M 4
M 3
M 2
M 1
A *
ZD601 D601 R603 Q603 Q602 C604
2 2 2 1 2 0 1 9 1 8 1 7 1 6 1 5 1 4 1 3 1 2 1 1 1 0
B *
+24R J72
1
+5R J72
2
J71
1 4
4 2 3
C601 J72
3
J71
1 3
RA601 J71
1 2
J72
4
J72
5
J71
1 1
C602 J72 R601

6
J71
1 0
+5R J71
9
R602
C603
J71
8
R604
J71
7
+24R J71
6
J71
5
J71
4
J71
3
C605 J71
2
C606
J71
1
A-26
APPENDIX
G.
Reversal Sensor Circuit Diagram
+5R R501 D503 Q501 +5R LED 501 R504 R505 C501 +5R PTR501 R503
2 3 6 5 1J
149
8 1 4
8 7 4 2J
149
Q502 +5R
Q502
R502
R506
3J
149
D502
R507
+5R
4J
149
A-27
APPENDIX
H.
Pre-/Post-Registration Roller Sensor Circuit Diagram
+5R
R401 D403 Q401 R404 LED401 +5R R402 R403 PTR401

2 2 3
J135 R405 +5R +5R

6
8 1 4 3
8 1 4
J135
5
Q404 Q403
+5R
R406
R407 D402
+5R R414 D404 Q402 R411 LED402 +5R C402 C401 PTR402
6 5
J135 R412 +5R +5R

4
R415
R410
6
8 7 4 5
8 7 4
J135
3
Q404 Q403
+5R
R413 J135 R416 D405

2
+5R
J135
1
A-28
APPENDIX
I.
Separation Sensor/Skew Sensor Circuit Diagram
+5R
R451 D453 Q451 R454 LED451 +5R R452 R453 PTR451

2 2 3
J134 R455 +5R +5R

6
8 1 4 3
8 1 4
J134
5
Q454 Q453
+5R
R456
D452
R457
+5R R464 D454 Q452 R461 LED452 +5R C452 C451 PTR452
6 5
J134 R462 +5R +5R

4
R465
R460
6
8 7 4 5
8 7 4
J134
3
Q454 Q453
+5R
R463 J134 D455 R466

2
+5R
J134
1
A-29
APPENDIX
J.
Original Sensor (light-emitting) Circuit Diagram
J145
1
LED751
J145
2
K.
Original Sensor (light-receiving) Circuit Diagram
J136
1
TPS616C
J136
2
A-30
APPENDIX
A-31
L. Tray Circuit Diagram
A-32
APPENDIX
M.
Pre-Last Original Paper Sensor Circuit Diagram
J56
3
TPS616C
J56
2
LED851
J56
1
N.
Original Set Indicator Circuit Diagram
J55
1
R901
R902
LED901
LED902
J55
2
A-33
APPENDIX
O.
Manual Feed Registration Roller Paper Sensor Circuit Diagram
+5R R557 D551 Q552 +5R LED551 R553 R554 C551 +5R PTR551 R555
2 3 6 5 1J
25
8 1 4
8 7 4 2J
25
Q551 +5R
Q551
R552
R556
3J
25
D552
R558
+5R
4J
25
A-34
APPENDIX
P.
Special Tools
You will need the following special tool when servicing the machine in addition to the standard tools set
No. 1
Tool name Digital multifeeder
Tool No. FY9-2002-000
Shape
Rank* A
Remarks For making electrical checks
*Use the following as a guide: A: Each service person is expected to carry one. B: Each group of five service persons is expected to carry one. C: Each workshop is expected to carry one.
Q.
Solvents and Oils List
No. 1
Name Alcohol
Uses Cleaning; e.g., glass, plastic, rubber (external covers). Driving parts, friction parts
Composition Fluorine-family hydrogen carbon, alcohol, surface activating agent Silicone oil
Remarks Do not bring near fire. Procure locally. IPA (isopropyl alcohol)
Lubricant
CK-0551 (20 g)
A-35
Prepared by Office Imaging Products Technical Support Division CANON INC Printed in Japan REVISION 0 (JAN. 1999) (30359) 5-1, Hakusan 7-chome, Toride, Ibaraki, 302-8501 Japan
The Publication is printed on 70%reprocessed paper.

COPYRIGHT (IMPRIME 1999 CANON iR600 REV.0 JAN. 1999 PRINTED IN JAPAN (IMPRIME AU JAPON) PRINTED IN JAPAN AU INC. JAPON) CANON ADF FOR 0199M1.711

ADF For IR600 SM DU7-1101-000

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ADF FOR imageRUNNER 600

1999 CANON INC.

Printed in Japan Imprim au Japon

Prepared by OFFICE IMAGING PRODUCTS TECHNICAL SUPPORT DIVISION

CANON INC. 5-1, Hakusan 7-chome, Toride, Ibaraki, 302-8501 Japan

COPYRIGHT 1999 CANON INC.

COPYRIGHT 1999 CANON INC.

CHAPTER 3 MECHANICAL SYSTEM

CHAPTER 4 MAINTENANCE AND SERVICING

COPYRIGHT 1999 CANON INC.

D. ADF Controller Circuit Diagram ........................................... A-13

COPYRIGHT 1999 CANON INC.

CHAPTER 1 GENERAL DESCRIPTION

CHAPTER 1 GENERAL DESCRIPTION

COPYRIGHT 1999 CANON INC.

CHAPTER 1 GENERAL DESCRIPTION

Original size Original tray

Original delivery tray

COPYRIGHT 1999 CANON INC.

CHAPTER 1 GENERAL DESCRIPTION

Not including delivery tray. Not including delivery tray.

Operating environment Temperature range Humidity range

COPYRIGHT 1999 CANON INC.

CHAPTER 1 GENERAL DESCRIPTION

III . NAMES OF PARTS

[3] [4] [2] [5] [1]

COPYRIGHT 1999 CANON INC.

CHAPTER 1 GENERAL DESCRIPTION

[1] [2] [3] [4] [5][6][7] [8]

[10] [11] [12]

[23] [22] [21] [20] [19] [18] [17]

[15] [14] [13]

COPYRIGHT 1999 CANON INC.

CHAPTER 1 GENERAL DESCRIPTION

Original Set indicator

Warnings and Actions to Take

COPYRIGHT 1999 CANON INC.

CHAPTER 1 GENERAL DESCRIPTION

Routine Maintenance by the User

Copyboard glass Feeding belt Registration roller

COPYRIGHT 1999 CANON INC.

5 VDC power supply (Q28)

Power supply PCB

Communication with the Copier

COPYRIGHT 1999 CANON INC.

Inputs to the ADF Controller PCB

J14-B8 -B10 TRCLK -B9

Original delivery sensor

J2-13 -15 EJJAM -14

COPYRIGHT 1999 CANON INC.

Inputs to the ADF Controller PCB (2/2)

Paper reference signal When paper is present, '0'.

Comparator Comparator circuit circuit

+5V RGBSAJ RGBS RGASAJ RGAS +5V

Pre-registration paper sensor Post-registration paper sensor

Separation sensor Skew sensor

Comparator Comparator circuit circuit

SPSAJ SPS SKSAJ SKS

-11 -12 -13

Original sensor (light-receiving)

J13-2 -1 J14-A1 -A2

Original sensor (light-emitting)