BlueLine 2012 01 en

GEA Kba Blue Line Fresh Solutions.
engineering for a better world
GEA Heat Exchangers
GEA Kba
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Welcome to the world of GEA Kba!

Its my pleasure to introduce the Kba Blue Line catalogue. The overwhelmingly positive response to our Green World catalogue persuaded us to move in new directions with our Kba Blue Line as well. Based on the motto, the right Air Cooler for the application, we have completely restructured the catalogue for you, integrating all of the models in the Kba Blue Line. In our section on applications (p. 16, Applications) we introduce selected refrigeration tasks and the corresponding GEA Kba Blue World solutions. Here we present particular challenges for slaughterhouses, for fruit and vegetable storage, for deep freeze applications, etc. To guarantee that the value of cooled goods is preserved and enhanced through storage and refinement, GEA Kbas goal is to ensure the sustainable commercial success of refrigeration system operators. The key to achieving this goal is GEA Kbas specific understanding of applications, which we use to transform the challenges they present into refrigeration technology. Thats why GEA Kba is the market leader in refrigeration technology expertise regarding Air Coolers (p. 10 GEA Kba). Yesterday, today and tomorrow we continue to set quality standards worldwide (p. 8 Quality). The legendary Kba evaporator 68 is the reference Air Cooler with which Air Cooler test rigs have been set up and calibrated since 1968. It provides the basis for the European norm EN 328 and the EUROVENT testing specifications, to which Kba engineers have made significant contributions. For GEA Kba, quality means always providing the maximum benefit for our customers. We focus on the best technology for the application, not the technology itself. Continuously improving our products, internal processes, and production methods are at the heart of understanding who we are. So that these benefits are also available to refrigeration system operators, we work closely with our partners in refrigeration wholesale and refrigeration system construction. In this way, that which belongs together can come together: Expertise in application, planning and system construction. To provide orientation for our partners in their selection of the optimum Air Cooler, the product programme is presented by application. With two complete product lines, we offer you the right high performance Air Cooler for highly complex or very simple cooling tasks based on cooling technology for commercial or industrial use.
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Editorial
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The Kba Green Line offers the right products for simple refrigeration applications. With a clear focus on standardised refrigeration tasks, the Kba Green Line combines low investment and operating costs with proven Kba quality. The Kba Blue Line offers the best technical solution for complex refrigeration applications. The Blue World stands for maximum goods protection, optimum maturing or finishing processes and universal use, even in difficult environmental conditions. Do you have a complex refrigeration task in a small space? Then our high performance ceiling evaporator, the Kba DE professional, is the right choice (p. 32). Precision in the cold storage room has a name: Kba SG commercial. It sets the worldwide standard for all high performance Air Coolers in cold storage and deep-freeze areas (p. 42). The Swiss Army Knife of Air Coolers is the Kba SG industrial. No matter how high the power demand, the Kba SG industrial masters the most complex refrigeration tasks (p. 66). For shock cooling and freezing meat and sausage products, baked goods, pizza and frozen vegetables, the SF blastfreezer is the specialist (p. 98). In large production and working rooms, such as slaughterhouses and dairies, our dual discharge Kba DZ production feels right at home, and the people who work there feel comfortable too (p. 108). At the end of the catalogue is an informational section (p. 128) where we provide details regarding general topics, such as an overview of the models, corrosion protection, noise, etc. Enjoy your exciting journey through GEA Kbas Blue World.
Welcome!
Christoph Korinth Technical Manager
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Table of Contents
Editorial............................. 2 Your GEA Kba ................. 6 GEA Kba Quality............. 8 Air Cooler Selection........ 10 Blue Line/ Green Line....................... 15 Challenges ....................... 16
Kba
DE professional............... 32 Specific advantages......... 33 Construction.................... 34 Model classification ........ 36 Technical Data ................ 36 Dimensional drawings.... 38 Versions ........................... 39 Accessories ...................... 40
DE professional
SG commercial ................ 42 Specific advantages ........ 43 Construction.................... 46 Model classification......... 48 Technical Data ................ 48 Dimensional drawings.... 54 Versions ........................... 56 Accessories....................... 58
SG commercial
Fresh solutions.
SG industrial.................... 66 Specific advantages......... 67 Construction.................... 70 Model classification ........ 72 Technical Data ................ 72 Dimensional drawings.... 88 Versions ........................... 90 Accessories....................... 92
SG industrial
SF blastfreezer ................ 98 Specific advantages......... 99 Construction.................. 101 Model classification ...... 103 Technical Data .............. 103 Dimensional drawings 105 Versions ......................... 106 Accessories .................... 107
SF blastfreezer
DZ production...............108 Specific advantages.......109 Construction..................111 Model classification ......114 Technical Data ..............114 Dimensional drawings 123 Versions .........................125 Accessories.....................127
DZ production
Further information...... 128 Model overview............ 130 Sound output specifications ................ 131 Protection against corrosion ....................... 132 QV Chart ........................ 136 Expansion valve............ 137 Assembly instructions 140 Glossary......................... 141
Information
GEA Kba
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GEA Kba stands for
n Continuity
n Quality
n Optimum solutions
n Service and availability
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GEA Kba
This is your GEA Kba

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GEA Kba stands for reliability:

GEA Kba represents tradition and progress and 8 decades of dedication to refrigeration technology. Since 1927, GEA Kba has developed and manufactured its products in Germany, setting worldwide technological standards with quality Made in Germany. Specialisation and continuous investment in research and development (R&D) and optimised production processes make this consistent top performance possible.
GEA Kba stands for quality:

Among Air Cooler manufacturers in Europe, GEA Kba has the largest R&D facility, which provides the driving force for technical advancement and innovation in both individual components as well as entire systems. The acid test of the unrivalled functionality and quality of GEA Kba products, however, is their daily use in thousands of practical applications. The result is maximum safety in terms of installation, use and maintenance as well as in the long-term value of the investment.
GEA Kba stands for optimum solutions:

A consistent focus on our customers needs is the driving force for our innovative product solutions. The measuring stick is always achieving the maximum customer benefit, not reaching the ultimate pinnacle of technology. With the Kba Blue Line and the Kba Green Line, GEA Kba is the only manufacturer to offer two complete, comprehensive Air Cooler product lines.
GEA Kba stands for service and availability:

Of course, customer focus la GEA Kba also means offering extensive technical and sales-oriented service. Above all, this includes ease and accuracy in selecting products, accessories and spare parts. An extensively stocked warehouse at the Baierbrunn site near Munich guarantees rapid availability (24 hour delivery) and provides additional reliability for operation, planning and scheduling.
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GEA Kba
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GEA Kba quality in detail

The Kba HFE tube/fin system for maximum energy efficiency
Extensive, ground-breaking research and innovative testing methods have lead to the development of a tube/fin system that offers the optimum combination of maximum heat transfer with minimum loss of pressure. Optimised k-value allows for high refrigeration capacity Fan requires low energy input due to low air resistance Minimal frost build-up makes long operating periods possible T he units are compact, with high capacity
The Kba CAL distributor for superior refrigerant distribution

GEA Kba Air Coolers for direct expansion with multiple injection are equipped with the patented Kba CAL distributor. A consistent performer across the entire application spectrum, the Kba CAL distributor always works at the highest capacity Complete, consistent refrigerating capacity regardless of refrigerant and ambient temperature Maximum energy efficiency even in partial-load operation, thanks to even refrigerant distribution Universal flexibility from -55C to +40C
Exceptional defrosting for every application

According to the refrigeration plant concept, any of the established defrosting methods can be used. For brine and hot gas defrosting, the tube circuitry is adapted to fit the specific application. For electric defrosting, expanded heater tubes provide the best connection to the fin. In our defrosting processes there is: Energy transfer with almost no loss Shorter defrosting periods due to a lower final defrosting temperature in the heat exchanger Minimal vapour build-up because of the low surface temperature on the heater tube (< 95C)
Best material selection and processing

GEA Kba Air Coolers have lasting corrosion protection and are not overly sensitive to cleaning procedures, thanks to their scratch-resistant surface. We use the best materials and high-quality components for each application, because high quality products begin with the purchase of top quality materials. Perfect surface finish, with a food safe, nonpolluting powder coating that is applied before assembly; corrosion protection even for inaccessible components
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GEA Kba Highly cost-effective

Choosing GEA Kba Air Coolers is the right decision for ecologically and economically oriented investors. Because our components are fine-tuned to coordinate precisely with one another, GEA Kba Air Coolers are highly efficient. We take advantage of all energy saving potential for sustainable reductions in operating costs Selecting the best materials and high-quality processing are the basis for a long service life and provide the best protection for your investment
Your advantages with GEA Kba

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Maximum goods protection

All GEA Kba Air Coolers rely on GEA Kba quality to offer the maximum goods protection for the respective refrigeration application. Absolute security in maintaining the temperature of the goods and the room Minimal dehumidification of sensitive cooled goods so that Freshness lasts longer Perfectly adjusted air distribution from a powerful air flow to gentle cooling
Hygienic and operational safety

When youre dealing with food, hygiene is essential, as well as required according to the HACCP guidelines. Our material selection and surface finishes (i.e. our powder coating) meet the requirements of food and consumer product legislation Its simple to clean GEA Kba products. Hingedown drip trays are standard; hinged fans are available upon request Long-lasting corrosion protection facilitates hygiene in the cold storage room
Optimum installation and maintenance

The design of GEA Kba Air Coolers places great emphasis on quick and easy assembly and maintenance. All significant component groups are easily accessible Injuries are prevented by our powder coating as well as our smooth edge design The smaller Air Coolers can be installed right out of the package by just one technician
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GEA Kba
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The Impact of Goods on Refrigeration
Complex Cooled Goods

The complexity of cooled goods increases when dealing with unsealed or exposed goods that are highly sensitive to dehumidification, i.e. fruits, vegetables, flowers or baked goods. The same applies when improvement processes are taking place, as in the ripening of cheese or bananas. Complex cooled goods also include meat and fish as well as acidic products such as marinades and tropical fruits.
Simple Cooled Goods

Maintaining humidity and air velocity also influences the quality of cooled goods to a limited extent. Simple cooled goods primarily include packaged goods and beverages.
For all companies that process fresh foods, allow them to ripen or store them, refrigeration has a great impact on their economic success. The focus is always on the cooled goods.
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The Right Air Cooler Selection

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Environmental Impact
Complex Environment
People at the site and their usage patterns create a complex environment. If doors are opened frequently or for long periods, the cold storage room can be subject to high levels of humidity. Long periods in storage or the use of aggressive cleaning agents as required for meat or fish processing also increase the degree of complexity.
Simple Environment
The environment of the application is the second factor in selecting the right Air Cooler. Constructional conditions may necessitate an Air Cooler with a long air throw, low profile design or special accessories.
High performance Air Coolers from GEA Kba offer optimum goods protection and support for finishing processes to guarantee that the value of your cooled goods is preserved and enhanced.
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GEA Kba
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The degree of complexity is determined by two factors: the cooled goods themselves, and their environment. These determine which line of GEA Kba Air Coolers offers the most suitable products for your needs.
Fruit/vegetables Short-term storage
Complex Chilled Goods Chilled goods for which temperature, humidity and air speed must be precisely maintained; more agressive chilled goods
Flower storage Bakery
Supermarket freezer
Complex Goods Simple Environment Kba Blue Line Simple Goods Simple Environment Kba Green Line
Simple Chilled Goods Temperature must be precisely maintained; less aggressive chilled goods
Chill rooms Chill distribution
Chilling and freezing for supermarkets
Petrol stations
Beverage cooling
Kba Green Line

Simple Environment Simple refrigeration Short-term storage No aggressive cleaning agents
T he Green World: the Kba Green Line

for simpler applications.
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The Decision: Blue or Green World

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More information is available on the following pages: Pages 22-23 Blood/blood plasma Pharmaceuticals Pages 16-17 Fruit/vegetables Long-term storage Pages 20-21 Low temperature distribution Pages 24-25 and Pages 30-31 Pages 28-29 Pages 18-19 Cheese production
Slaughter house Restaurants/ Catering
Pages 26-27
Complex Goods Complex Environment Kba Blue Line Simple Goods Complex Environment Kba Blue Line
Butcher
Workroom
Kba Blue Line

Complex Environment Long-term storage Aggressive cleaning agents Specific air distribution requirements High traffic load High humidity input
T he Blue World: the Kba Blue Line

for complex applications.
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GEA Kba
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Kba Green Line

gastro FM Q0 up to 0,33 kW
junior DF Q0 up to 2,1 kW
Just cool.
The right product line for simple refrigeration applications. With a clear focus on standardised refrigeration applications, the Kba Green Line offers affordable prices and low operation costs in combination with our proven GEA Kba quality.
compact DF Q0 up to 10 kW
Please also see our separate Green Line catalogue.
market plus SP Q0 up to 50 kW
comfort DP Q0 up to 28 kW
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GEA Kba
Kba Blue Line

DE starts on page 32
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DE professional Q0 up to 9,4 kW
Fresh solutions.
The best technical solution for complex refrigeration applications. The Kba Blue Line stands for maximum goods protection, optimum maturing or finishing processes and universal use even in challenging environmental conditions.
SF blastfreezer Q0 up to 64 kW
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DZ starts on page 108
DZ production Q0 up to 78 kW
SF starts on page 98
SG.I starts on page 66
SG industrial Q0 up to 170 kW
SG.C starts on page 42
SG commercial Q0 up to 32 kW
GEA Kba
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Fruits & Vegetables
In parts of the world where the cultivation and harvest of fruits and vegetables depends a great deal on the seasons, optimum long-term storage is a complex refrigeration task.
The cooled goods

For maximum preservation of value, fruit and vegetables must be stored at a temperature and humidity determined on an individual basis: i.e. root/leafy vegetables at 0C, Humidity: 85 - 95% Apples at +1C to +4C, Humidity: 92 - 95%. Minimal dehumidification is important to ensure the least possible loss of weight and quality. After dehumidification of more than five percent, lettuce cannot be sold. To counteract fungal decay and putrefaction, good air ventilation for the cooled goods presents another central challenge to be mastered.
The environment
In long-term storage, the initial storage phase is differentiated from the storage period. Initial cooling phase: In this phase large quantities are chilled within a short period. The field heat must be removed from the product and its temperature reduced to the level appropriate for storing it. Correspondingly, the demand for power is high. To avoid the formation of heat pockets and to cool the entire storage room evenly, a high degree of air circulation is required. Storage period: Once the proper storage temperature for the refrigerated goods has been achieved, the heat from respiration and transpiration must be removed. The demand for power decreases significantly, promoting energy efficiency.
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Short and Long-Term Storage of Fruits and Vegetables Our solution: The Kba SG commercial and Kba SG industrial
The Kba SG commercial and SG industrial are best suited for a wide variety of applications in both the initial cooling phase and the storage period. They ensure maximum preservation of the goods value by allowing minimal dehumidification of the fruits and vegetables in storage.
To preserve the products quality and value, the dehumidification of the produce must be minimised as it is cooled. The degree of dehumidification of the cooled goods depends primarily on the difference (DT1) between the evaporation temperature of the refrigerant and the inlet temperature which comes into the Air Cooler. The smaller this difference, the less moisture is removed from the cooled goods. In this way, the produce retains its natural appearance and its taste as well as its value. Quick cool down in the initial cooling phase: Optimal air circulation in the storage room and few and brief defrosting phases are the keys to a quick, even, chilling process. The standard air guiding grid used in the Kba SG achieves optimum ventilation of the space. This avoids the formation of heat pockets that can reduce product quality. Retaining the product value during the storage period: Cooled goods in both simple cold storage and storage with a controlled atmosphere (CA storage) require an appropriate air speed during the storage phase due to their sensitivity and low necessity for cold temperatures. The Kba SG models feature fans with speed controllers which can be adapted precisely for your specifications and set for the required air circulation in the storage room (air exchange rate). For example, for seeded fruit, the air must be exchanged 15-25 times per hour, but for most types of vegetables, it must be exchanged twice as often. Only the correct stacking method ensures even air flow and uniform temperature in all areas of the storage room. The second factor that impacts the storage phase is humidity. If it is too high, parasitic infestation can occur; if it is too low, the produce dries out. The solution is keeping the temperature difference (DT1) to a minimum. This requires that the fins have very even folds. The patented Kba CAL distributor combined with the highly efficient Kba HFE tube/fin system guarantees the minimum difference even in the partial-load range. Because these applications often run at temperatures below the dew point, we recommend using the double insulated drip tray. It ensures that condensation water does not reduce product quality or create the risk of an accident.
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Kba SG commercial
Kba SG industrial
Kba CAL distributor
Kba SG industrial air guiding grid
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GEA Kba
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Cheese
Worldwide there are more than 3,000 types of cheese, making it one of the most important dairy products. Its nutritional value is unsurpassed as seen through its ingredients (amino acids, minerals, trace elements, fat-soluble vitamins, etc.). After a short production phase, its edibility as well as value is added through the aging process. In addition to its storage, cheese itself represents a complex refrigeration challenge.
The cooled goods

The cooling requirements for cheese depend on the production process and are often complex. During aging and storage, the temperature must remain within the precisely defined range. The tolerated range is sometimes as low as 0.5 to 1K. Many types of cheese, i.e. Camembert, a white mold cheese, require high humidity for an optimum aging process and to develop its characteristic taste. One challenge the Air Cooler faces is related to the numerous corrosive substances that the cheese releases as a result of chemical reactions in production and in the aging process.
The environment
The environmental conditions change depending on the production step. Hygiene plays a significant role in the initial steps of turning milk into cheese. The corrosive substances found in cleaning agents make this environment particularly complex. If people are involved in the cheese production, these working areas must naturally meet the needs of the employees on site. Although air movement must be kept to a minimum, the temperature level in the aging and storage areas must be uniform, so that all of the cheeses ripen evenly. At the same time, particular attention must be paid to the precise maintenance of humidity levels.
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Cheese Production, Aging and Storage Our solution: A star of the Kba Blue Line for every room size
With the Kba Blue Line, cheese production facility operators can enjoy a secure investment and long service life.
Two factors are critical when selecting the right Air Cooler for the successful operation of cheese production, aging and storage rooms: 1. The precise maintenance of the environmental conditions and the appropriate aging time for the various types of cheese. 2. The use of corrosion-resistant materials. The cheese production process starts with coagulating the milk by adding lactobacilli and rennet. Hygiene plays a significant role here in terms of preventing failed fermentation later. The Air Cooler must be resistant to the corrosive substances in the cleaning and disinfecting agents that are used. The aging process begins in the salt bath, which can last anywhere from a few hours to five days. Depending on the type of cheese, it is treated with molds, red smear or salt. Later, chemical and biochemical reactions determine aroma and consistency. Different storage periods give individual cheeses their typical character. The salty, ammoniacal and acidic conditions in the room in addition to the presence of bacteria, mold spores and high humidity have an aggressive, corrosive effect on the materials used to construct the Air Cooler.
Cheese types Aging Room Temp./Rel. humidity/ Period 4-6C/80-90%/6-12 mo. 12-14C/80-90%/4-9 wk. 14C/90-95%/4-7 wk. Treatment
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Kba SG industrial: draft-free with air hose
Kba DZ production: stainless steel housing
Chester, Cheddar Edamer, Gouda, Tilsiter Limburger, Romadur
Turn occasionally Wash and dry every 10 days Spray with red mold or rub it in, treat every 3-4 days with salt water
Various forms of corrosion protection as well as flexible ventilation play important roles in selecting the right air cooler. Fans with speed controllers create a comfortable atmosphere for both employees and the product. High quality stainless steel housing and tubes and goldlack coated fins guarantee maximum corrosion protection. Because the entire production process depends on continuous refrigeration, the economic success or failure of the company also depends on high facility security and reliability. All Kba Blue Line Air Coolers meet these particular requirements. Hinged fans and fold-down drip trays make it easier to clean the Air Coolers while meeting the requirements for food hygiene regulations and the HACCP guidelines.
Corrosion protection: housing, brackets, stainless steel tubes, goldlack coated fins
Fold-down fan makes the Air Cooler easy to clean
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GEA Kba
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Flowers
The sensitivity of delicate cut flowers makes this refrigeration task particularly complex.
The cooled goods

Cut flowers are extremely complex cooled goods. To retain their perfect appearance, maintaining a precise air temperature in a range from + 2C to + 4C depending on the type of flower is an absolute necessity. Only orchids, anthuriums and Gerbera daisies like it a bit warmer, between + 5C and + 8C. Even a slight reduction in humidity can cause the valuable blossoms and buds to wither. High humidity, from 85 to 95%, is necessary. But to really make sure the freshness of the flowers lasts longer, these conditions must be achieved with mild cooling. Drafts can damage these sensitive cooled goods quickly.
The environment
Despite the fact that flowers are often kept in large spaces where employees and customers also move about, the requirements for the environment are simple: short term storage, and little exposure of the refrigeration components to corrosive substances. Note: For storage in supermarkets, flowers should not be kept together with fruits or vegetables. Fruits and vegetables produce the ripening gas ethylene, which causes flowers to wither much more quickly.
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Cooling Flowers Our solution: The Kba DZ production and the Kba SG
Draft-free Air Coolers achieve a mild cooling effect for sensitive flowers.
The market value of flowers depends directly on their freshness; wilted flowers cannot be sold. This freshness, i.e. with full, saturated colour, lush blossoms with strong leaves and stems, requires maximum precision in the maintenance of storage temperature, humidity and of course, very low, but even, air circulation across the entire flower storage area. The Kba Blue Line is well-known for its long throw range and high air volume flow. When set correctly, they cool cut flowers with tenderness. For draft-free, even ventilation with the Kba Blue Line SG, we recommend using PVC or textile hoses. The manufacturer can adapt these accessories precisely for the respective application. Without spending a great deal of time and effort on assembly, even long storage areas can be cooled evenly and without drafts. Regularly cleaning the air hoses is necessary to ensure trouble-free operation and a germ-free environment. The Kba DZ production model with reduced air speed is perfectly adapted for draft-free ventilation. The air flows out evenly on both sides of the cooler. When it is mounted in the centre of the room, it provides air circulation on both sides. Homogeneous room conditions are the result. In addition, the air volume can be set with a delta-wye switch to accommodate especially challenging requirements. The hinge-down drip trays make it easier to clean the cooler; in other versions, the fans are even hinged. Moreover, it is just as important to keep the difference between the air temperature at entry and at exit to a minimum. Discharge temperatures that are too low can lead to frost, which damages the flower, leaving it worthless. The precision required for maintaining the temperature and humidity is provided by the Kba HFE tube/fin system together with the Kba CAL distributor. The lowest possible temperature difference (DT1), as well as even frost build-up on the fins, with fewer defrost intervals and fewer dangerous temperature fluctuations, minimise loss of value the flowers retain their perfect appearance.
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Kba DZ production with low air speed
Kba DZ production in use
Kba SG commercial with adapter for textile hose connection
Kba SG industrial draft-free with air hose
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GEA Kba
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In the Deep-Freeze: Blood plasma
The sensitive, life saving characteristics of blood plasma and difficult environmental conditions make this refrigeration task complex.
The cooled goods

Deep freezing in medical and laboratory applications, such as the preservation of blood, always provides a challenge. After the blood is separated into its components and the donor bottles are filled, they are stored at a wide variety of temperatures. While thrombocyte concentrate can only be stored for a few days at temperatures above 0C, blood plasma is stable for up to a year when stored at - 30C to - 40C. Because human lives depend on the quality of blood plasma, in particular cases it is critical that the room temperature remains at a steady -45C or colder. Strong fluctuations in temperature can lead to decomposition. The blood plasma then poses a health risk and can therefore no longer be used.
The environment
The requirements for reliable and precise temperature maintenance are extremely high. Temperature drops caused by changing physical conditions must be prevented to the greatest possible extent with very precise ventilation. Keeping the temperature distribution in the frozen storage area as uniform and consistent as possible is imperative. In this case, humans present the greatest challenge for the refrigeration system and the Air Cooler. Especially in medical and laboratory environments, scheduling when and how often someone enters the deep freeze area cannot be planned. Every time the door is opened and every second that it stays open, warmth, and more importantly, moisture, enter the room. The moisture condenses on the surface of the Air Cooler and reduces the refrigeration capacity. The cooler must be defrosted. To prevent strong temperature fluctuations, the defrosting procedure must be carried out quickly and the heat it generates should be kept from entering the room.
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Deep Freezing in Medical and Laboratory Applications Our solution: the powerful Kba SG models
The Kba Blue Line SG is the right solution for deep freeze applications for room temperatures as low as -55C.
Very low temperatures in cold storage demand specially designed Air Coolers. For this reason there are Kba Blue Line SG Air Cooler models optimised for each special task. This high performance Air Cooler is based on the high capacity Kba HFE tube/fin system with the Kba CAL distributor, proven in thousands of applications. Even if the dehumidification of the cooled goods does not play a role in this application, the minimal frost build-up ensures a long cooling period and long operating periods between defrosting phases. This means that despite a high traffic load, the desired temperature can be precisely maintained and the necessity for defrosting the coolers is greatly reduced. In view of the increasing cost of energy, this is an important contribution to the energy balance of the entire system. The material characteristics of the components vary significantly within this temperature range. Specialised knowledge is required to adapt the components to these operating conditions. Special brazing material used in the production of the heat exchanger prevents brittleness and stress cracks that could lead to leaks in the cooler. In deep-freeze operations, electric motors have to overcome high internal resistance. With the grease and bearings we have developed in-house, the Air Coolers start easily, even at very low temperatures. The metal air duct and air straightener always ensure even room ventilation and uniform temperature of the goods, without the risk of heat pockets. Fans that are adapted to the operating conditions in this way reduce the time and effort spent on maintenance and extend service life.
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Kba SG commercial deep-freeze design
Kba SG industrial with Shut-Up and defrosting hood
Original GEA Kba accessories perfectly complement the deep-freeze models.

In addition to the intense wear placed on the materials that make up the Air Cooler, defrosting it also presents a particular challenge. The deep-freeze model with original GEA Kba accessories is a perfectly coordinated package. In addition to hot gas defrosting, electric defrosting is also available. With especially designed heating rods and expanded heater sleeves, short de-frosting periods are possible. Connector cables with silicon insulation and aluminium terminal boxes prevent brittleness and short circuiting. The fan collar heaters (VRB) prevent the fan blades at the collar from freezing up. As an option, the ventilation duct on the Kba SG industrial can have a 5 inclination. This ensures that no condensation water remains in the air duct, but instead, flows into the drip tray. For maximum efficiency we recommend insulated drip trays and Shut-Up in combination with the double walled, insulated defrosting hood. This way, the heat generated stays in the coil, preventing an undesirable temperature increase in the frozen storage area. Kba SG industrial with Shut-Up and defrosting hood in use
Fan collar heaters
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GEA Kba
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In the Deep-Freeze: Fish
The modern processing methods in the food industry often rely on the advantages of freezer storage. This applies particularly to convenience foods, vegetables and, naturally, also for fish and meat.
The cooled goods

To make production processes more efficient or to be able to select the right time to sell the products, foods such as fish are often frozen for storage. Large quantities are often frozen and stored for periods spanning several days, weeks or months. While this procedure does not pose problems for packaged products, when storing unsealed or exposed product, the goal is to allow as little moisture as possible to escape, to ensure that the cooled goods retain maximum quality. Moreover, achieving flawless quality requires absolute precision in the maintenance of the specified temperature. Temperature fluctuations reduce quality.
The environment
System complexity depends on an entire range of factors. Construction specifications, such as large halls, require a long throw range. If the room is frequently filled or if products are regularly removed, opening and closing the doors causes a relatively high input of moisture. The Air Coolers used must be able to accommodate this high amount of moisture and handle it with as few defrost intervals as possible. If aggressive, corrosive particles suspended in the air enter in the storage area from other rooms, this must also be taken into consideration when selecting corrosion protection.
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Freezer Storage for Food Products Our solution: the powerful Kba SG industrial
The Kba SG industrial : the energy-saving powerhouse in the frozen storage area.
The standard models in the Kba Blue Line master classic deep freeze applications (-18C to -28C). Frozen goods should be stored at temperatures of -18C, at most. Thawing must be prevented, even if a high traffic load allows a great deal of warm air and moisture to enter the storage area. The air that enters must be lead as quickly as possible to the Air Cooler. Fans with speed control motors or delta/star switches make it possible to adjust the air volume flow in this way. The standard air guiding grids for the Kba SG commercial and the Kba SG industrial provide even room ventilation with cool air, even in very long deep-freeze storage areas. Proper distance between the stacks of goods and the cold storage room walls ensures good air circulation. This achieves a uniform room temperature and prevents damage to the goods. Minimal dehumidification is also important for the storage of unsealed or exposed cooled goods. The Kba HFE tube-fin system and the Kba CAL distributor guarantee all of this. A long cooling period and long operating periods between defrosting phases ensure that the temperature of the cold storage area and the goods remain stable. The coolers themselves rarely have to be defrosted. Considering the increasing cost of energy, this is an important contribution to the energy balance of the entire system. Fan collar heaters with covering
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Kba SG industrial: high capacity for the frozen storage area
Original Kba accessories perfectly compliment the standard model.

Selecting the right corrosion protection plays a decisive role in operational reliability particularly for fish and seafood products. For these applications, the Kba SG commercial and Kba SG industrial Air Coolers provide a suitable combination of materials. Defrosting the Air Cooler at low temperatures is a particular challenge. The desired defrosting procedure (electric, hot gas, cold gas, brine) can, as with the entire Kba Blue Line, be adapted for the respective refrigerating plant design. To achieve maximum efficiency for these applications, we recommend using Shut-Up in combination with the doublewalled, insulated Kba defrosting hood and an insulated drip tray. This way, the heat generated stays in the coil, preventing an undesirable temperature increase in the frozen storage area. The option that includes a ventilation duct at a 5 incline ensures that condensation water runs out of the duct and into the drip tray, which, together with the fan collar heaters (VRB), prevents the fan blades at the collar from freezing up. Accessories: double insulated drip tray
Efficient defrosting with Shut-Up and defrosting hood
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GEA Kba
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Meat & Poultry
Meat and poultry are naturally high quality foods. To ensure that the quality remains high, the right treatment in accordance with food and consumer product legislation is of utmost importance.
The cooled goods

A wide variety of processing, storage and preparation processes have been developed to reap the benefits of meat, a valuable foodstuff. Good refrigeration plays a decisive role here, above all in storage and subsequent processing. The primary goals in the rapid cooling of carcasses are maintaining the flawless, hygienic quality of the meat and preventing weight loss. To achieve this, the core temperature after slaughter must be cooled to + 7C in a continuous cooling curve. For pig halves, this internal temperature must be achieved with 20 hours, and for beef haves, within 48 hours. Air speeds of 2-3 m/sec, flowing toward the product, are required. For poultry, hygiene ordinance 2004/853 EC for foods of animal origin specifies a core temperature of + 4C.
The environment
The complex environment inside butcher shops and slaughterhouses are particular challenges for Air Coolers. Large quantities of meat naturally require high air flow rates. Correspondingly, a heavy accumulation of animal fat is deposited on Air Cooler surfaces. To meet requirements for hygiene (in accordance with food hygiene ordinances, VDI 6022, HACCP), regular and intensive cleaning is necessary. The agents used for cleaning and disinfection almost always contain corrosive substances that react aggressively with the materials used to construct the Air Cooler. For this reason, using the correct amount of the cleaners and disinfectants as well as removing them thoroughly is imperative.
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Refrigeration for Meat Processing Our solution: the Kba SG industrial

A secure investment that ensures compliance with hygiene guidelines for years to come.
Kba SG industrial Air Coolers are ideally suited for meat processing applications. These high performance Air Coolers meet 100% of the requirements for both rapid cooling and the storage phase. High performance quick cooling Quick cooling rooms in slaughterhouses require a high air flow rate due to their size and high external resistance. The Kba SG industrial has reinforced fans, which provide the reliability needed in connection with these demands. The Kba SG industrials air guiding grids guarantee a directed air flow, achieving an air throw of up to 80 m. Lower quantities of air are required for storage operations; fans with speed controllers ensure sufficient air movement in the storage phase. Meet hygiene guideline requirements easily The strictness of hygiene guideline legislation is increasing for small and large slaughter operations and butcher shops alike. These specifications require that work and storage areas be cleaned and disinfected on a regular basis. In order to withstand such intensive cleaning and disinfection procedures, the Kba Blue Line offers models with special corrosion protection such as stainless steel tubes, goldlack coated fins (coating with epoxy-phenolic resin) and housings coated with powder or protective paint. In order to keep cleaning quick, simple and therefore costeffective, the Kba SG industrial also comes with hinged fans (as an accessory). In addition, the standard drip trays can be folded down. If the meat is to undergo further processing, such as a smoking or salt curing process, this must also be taken into consideration in terms of corrosion protection. For these applications we recommend a stainless steel housing and the corrosion protection model with stainless steel tubes and goldlack coated fins.
27
Rapid cooling
Storage room
Meat processing room
Kba SG industrial corrosion protection design
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GEA Kba
28
Baked Goods
In order to provide customers with fresh baked goods at any time day and night production processes have changed tremendously in recent times. In order for products to remain on site for baking, they are produced in a central location, flash frozen, and then distributed. Due to the fact that these are sensitive cooled goods that require unique environmental conditions, this refrigeration task is categorized as complex.
The cooled goods

The particular challenge is rapidly cooling the baked goods without blowing air directly onto them. In just 20 minutes, pastries must be cooled down to -7C at the core; partially baked goods must be cooled from +65C to +10C in 3 hours. To meet and guarantee these requirements, high cooling capacity and air flow rates are needed. Pastries and partially baked products are very sensitive. Directly blowing air onto them at high speeds causes them to build a skin, and dries out the surface so that the crust tears during the baking process. If it takes too long to reach the proper core temperature, ice crystals form within the product, and when it is thawed, too much water is removed; causing a loss in quality. For this reason, precise control of the ventilation is imperative. To ensure that the products are appetising in both appearance and taste, Air Coolers are required to have minimal dehumidification. Shock freezing, when carried out professionally and appropriately, allows foodstuffs to retain optimum colour, taste, and above all, nutritional value.
The environment
The environmental demands depend on the actual task at hand. For the environment of every application, the following must be taken into consideration: Special air guiding fittings installed on site lead to for a large air-side pressure drop. The external resistance of the goods must also be assessed correctly. This is the only way to ensure that the right fan design will provide sufficient air flow rate.
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Blast Freezing Baked Goods Our solution: the Kba SF blastfreezer or Kba SG industrial
More than enough capacity for blast freezing. Thats what the Kba Blue Line SF blastfreezer and SG industrial offer.
Achieving the specified core temperature quickly and reliably is the main challenge for blast freezing. Even small discrepancies in performance can cause delays which exceed the specified time limit, turning tasty treats into second-rate goods that are no longer worth processing. Precision in cooling capacity depends not only on the coolers nominal capacity, but also on the availability of this capacity when it is needed. The Kba Blue Line SF blastfreezer and the Kba SG industrial are characterised by their long service life and short defrosting phases made possible by the Kba HFE tube/fin system and the Kba CAL distributor. Electric defrosting is used most frequently, but both product lines can be used with any established defrosting method, i.e. hot gas or an additional brine cycle. Often, blast freezing rooms are only used 6-8 hours per day. In these cases, defrosting with air circulation while the cold room door is open is also possible. This saves significant amounts of energy.
29
Kba SF blastfreezer
Even, optimised ventilation ensures the highest product quality

For blast freezing high quality baked goods, in addition to cooling capacity, proper ventilation is especially important. If the amount of air is too low or distributed unevenly, the baked goods do not cool evenly. Because of this, the specified core temperature in some packed goods is reached too slowly. If a pastry cools too quickly, it develops an unsightly skin or the crust tears when it is baked. Because it can be adapted to the height and length of the shelf carts, the Kba SF blastfreezer guarantees that the impact of the cool air is uniform across the products. The air speed is selected such that drying is prevented. With the Kba SG industrial, the secondary air flow is guided evenly over the products so that low air speed ensures maximum product quality. Kba SG industrial Examplary of ventilation with the Kba SF blastfreezer
ith tunnel freezers and spiral freezers, the W effects of moist, warm bakery air must be prevented. For smooth, trouble-free operation, it is important to clearly define the amount of goods and the entry temperatures in the design phase and to include reserves in the plan. If the planned quantities or temperatures are exceeded, achieving the core temperature by the specified time, is no longer possible. In such a case, the products would lose their desired appearance and taste.
Examplary of ventilation with the Kba SG industrial
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GEA Kba
30
Distribution Warehouse Storage
Distribution warehouses are responsible for distributing goods for entire companies and serve as an interface between manufacturer and customer or between wholesale and retail sellers.
The cooled goods

Distribution warehouse storage is planned and operated for a wide variety of cooled goods. To ensure that the products can be sold for the best price possible, they must be in perfect condition, regardless of whether they are packaged or unsealed goods, or in normal cold storage or frozen storage.
The environment
Regardless of the cooled goods themselves, the demands of the environment are usually complex. High stock turnover causes a high rate of traffic in the loading area. Debris from tires and pavement as well as dust from cardboard boxes enter the air which is drawn into the Air Coolers and partially blown back out again. For this reason, loading areas and cooling rooms must be especially easy to clean. Moreover, the Air Coolers used must have a high cooling capacity and offer long cooling periods. The construction design usually requires a long air throw range.
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Distribution Warehouse Storage Our solution: the Kba SG industrial

The Kba SG industrial is the perfect Air Cooler for applications that require high refrigerating capacity, a long air throw range and easy cleaning. It is available in all temperature ranges.
Large quantities of goods are often brought into distribution warehouses. It is not always possible to prevent warm air from entering the hall during these extended loading periods. For this reason, the Air Coolers have to have high cooling capacity to keep the storage temperature exactly in the specified range. Optimised fans with high air volume flow and the HFE tube/ fin system ensure that the Kba SG industrial lives up to these demands. The size of many distribution warehouses requires a long air throw range to achieve a uniform temperature across the entire hall. The Kba SG industrials air guiding grid guarantees a directed air flow, creating an air throw of up to 80 m. Compliance with hygiene guideline legislation also plays an important role in distribution warehouses. In order for the regularly required cleaning to be quick, simple and cost-effective, the Kba SG industrial has hinge-down drip trays in the standard model and optional hinged fans. The Kba SG industrial can easily adapt to different temperature requirements due to the numerous model types and original Kba accessories. This is a convienient feature for distribution warehouses that have several cold storage rooms. The Kba SG industrial standard model meets all requirements for normal cooling tasks. For frozen storage we recommend the optional Kba defrosting hood, the Kba Shut-Up and the insulated drip tray to ensure short defrosting times that use minimal heat energy. This also prevents water vapour from entering the hall. Kba SG industrial
31
Loading area in a distribution warehouse
In certain circumstances when external temperatures are very high, the temperature falls below dew-point level in the loading zone and condensation can forms in the drip tray. At this point, water droplets could drip onto the goods stored below and damage the packaging. For this reason we recommend an insulated drip tray for loading zones and for areas kept at temperatures just over 0C.
Receiving area in a distribution warehouse
Kba SG industrial
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GEA Kba
Kba DE professional
32
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Kba Blue Line Kba DE professional: Specific Advantages
Kba DE professional
High performance ceiling unit that covers a large scope for commercial applications.
Q0 1,5
9,4 kW
33
Compact ceiling unit for complex refrigeration tasks in small and low spaces.
The Kba DE professional can cope with challenging environmental conditions, i.e. doors that are frequently opened, open sales areas, and low noise requirements.
All temperature ranges can be maintained at the highest level of precision.
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GEA Kba Construction
Kba DE professional
2 Heat exchanger 1 Casing 4 Electric defrost 3 Fan
34
1. Casing Al-Stucco, top panel: galvanised steel High-grade powder coating, papyrus white RAL 9018 - Retains Food safe - Easy to clean - Optimum corrosion protection Drip tray and side panels removable Low construction height Quick and easy assembly Stainless steel mounting material and brackets Plastic drain 2. Heat exchanger Fin spacing DEA.D: 4,5mm DEB.D: 7mm Aligned tube arrangement, spacing 50 x 50mm HFE tube/fin system Tubing: Cu-special Fins: Al End plates: Al Kba-CAL refrigerant distributor for multiple injection 3. Fans Fans individually connected to internal junction box 300mm In accordance with VDE specifications with built-in protector Application range: -30C to +50C 23010% V-1~
50/60 Hz Protection class IP44 Insulation class B Operating data can be found with Kba Select or in the technical data Optional Controller: Phase control Transformer Delta/star Frequency converter Please observe the manufacturers information
Motor label data (max. allowable value +40C)

50 Hz min
-1
60 Hz A 0,30 min
-1
W 65
W 90
A 0,40
1400
1500
4. Electric defrost 230 10% V-1~ oder 400 10% V-3~ -Y Heaters with CrNi tube sleeves Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Designed to defrost the heat exchanger quickly and evenly To prevent vapor build-up and to promote heat exchange with little loss, the heaters are mounted in special expanded tube sleeves Wired ready for connection to the connection box in accordance with VDE specifications
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Kba Blue Line Refrigerant/Coolant
Kba DE professional
nC an be used with all HFC refrigerants. Performance data can be found with Kba Select (Product Selection Software) nF or water/brine circulation choose your Air Cooler with Kba Select n For CO2 operation and for NH3 applications, immediate selection with Kba Select is possible or ask our technical staff in sales
35
The performance data in the QV Charts refer to the combination of materials: tubes, Cu/fins, Al.
Fresh solutions.
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GEA Kba Technical Data (R404A)

Nomenclature Standard Line designation Fin spacing:
Kba DE professional DE...D

DE A E 07 1 D Generation code A = 4,5mm B = 7mm Number of fans: Size: 1-4 07-09
4,5/7mm

36
E = with electric defrosting
DEA(E) ...D
Rating Q 0 at 50 Hz Model tL10C DT1=8K kW tL1-18C DT1=7K kW m m/h m dm mm mm mm LW(A)** Surface Airflow Air throw Tube volume Inlet Outlet Blade Sound output Connections

Fans
4,5 mm
Electric Defrosting 230 V-1~ 400 V-3~
(operating values at 50 Hz)***
min -1
kW
DEA 071D DEA 081D DEA 091D DEA 072D DEA 082D DEA 092D DEA 083D DEA 093D DEA 084D DEA 094D
1,90 2,10 2,35 3,80 4,20 4,70 6,30 7,05 8,40 9,40
1,51 1,67 1,87 3,02 3,34 3,74 5,01 5,60 6,68 7,47
12,9 16,1 19,3 25,8 32,2 38,6 48,3 57,9 64,4 77,2
1100 1070 1035 2200 2140 2070 3210 3105 4280 4140
9 9 9 11 11 11 12 12 16 16
2,8 3,5 4,2 5,6 7,0 8,4 10,5 12,6 14,0 16,8
12 12 12 12 12 12 10* 10* 10* 10*
15 15 15 15 22 22 22 22 22 28
300 300 300 300 300 300 300 300 300 300
68 68 68 71 71 71 73 73 74 74
1350 1350 1350 1350 1350 1350 1350 1350 1350 1350
77 77 77 77 77 77 77 77 77 77
0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
1,46 2,15 2,15 2,51 3,72 3,72 5,24 5,24 5,15 5,15
DEB(E)...D
Rating Q 0 at 50 Hz Model tL10C DT1=8K kW tL1-18C DT1=7K kW m m/h m dm mm mm mm LW(A)** Surface Airflow Air throw Tube volume Inlet Outlet Blade Sound output Connections

Fans (operating values at 50 Hz)***
7 mm
Electric Defrosting 230 V-1~ 400 V-3~
min -1
kW
DEB 071D DEB 081D DEB 091D DEB 072D DEB 082D DEB 092D DEB 083D DEB 093D DEB 084D DEB 094D
1,53 1,80 2,00 3,06 3,60 4,00 5,40 6,00 7,20 8,00
1,22 1,43 1,59 2,43 2,86 3,18 4,29 4,77 5,72 6,36
5,4 10,6 12,7 16,8 21,2 25,4 31,8 38,1 42,4 50,8
1280 1220 1120 2560 2440 2240 3660 3360 4880 4480
10 10 10 12 12 14 14 14 17 17
2,8 3,5 4,2 5,6 7,0 8,4 10,5 12,6 14,0 16,8
12 12 12 12 12 10* 10* 10* 10* 10*
15 15 15 15 22 22 22 22 22 28
300 300 300 300 300 300 300 300 300 300
68 68 68 71 71 71 73 73 74 74
1350 1350 1350 1350 1350 1350 1350 1350 1350 1350
77 77 77 77 77 77 77 77 77 77
0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35 0,35
1,46 2,15 2,15 2,51 3,72 3,72 5,24 5,24 5,15 5,15
* Multiple injection with Kba CAL
** For changes in sound power level, see page 131 *** Values free discharge, dry fin surfaces, RT 20C
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Kba Blue Line QV Chart (EN 328, R404A)

DEA(E) ...D
tL1 [C] Air inlet temperature
Kba DE professional DE...D 4,5/7mm
Q 0 [kW] Cooling capacity
37
DEB(E) ...D
tL1 [C] Air inlet temperature Q 0 [kW] Cooling capacity
Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K bis 6 K with electronic expansion valve
Example selection: For examples and explanations, please see the information section on pg. 136.
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GEA Kba
Kba DE professional
Dimensional Drawings, Dimensions, Electric Defrosting, Weights
38
Dimensions Model H mm B mm T mm L mm E1 mm E2 mm F mm Coil kW
Electric Defrost 230 V-1~/400 V3-3-Y~ Tray kW Total kW
Net weight DEA.D kg DEB.D kg
DE. 071D DE. 081D DE. 091D DE. 072D DE. 082D DE. 092D DE. 083D DE. 093D DE. 084D DE. 094D
260 260 260 260 260 260 260 260 260 260
1080 1080 1080 1780 1780 1780 2480 2480 3180 3180
660 660 660 660 660 660 660 660 660 660
672 672 672 672 672 672 672 672 672 672
730 730 730 1430 1430 1430 2130 2130 2830 2830
1400 1400 1400 1400
175 175 175 175 175 175 175 175 175 175
0,69 1,38 1,38 1,21 2,42 2,42 3,44 3,44 4,58 4,58
0,77 0,77 0,77 1,30 1,30 1,30 1,80 1,80 0,57 0,57
1,46 2,15 2,15 2,51 3,72 3,72 5,24 5,24 5,15 5,15
25,8 26,7 31,0 44,8 46,9 54,2 67,0 73,4 79,4 86,6
24,0 28,0 26,4 41,1 42,2 53,6 61,8 70,2 72,2 76,5
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Kba Blue Line Alternative Versions/Accessories

Motor versions Version V1.33 quiet design Especially suited for sales areas, etc. Reduced air volume flow, VL Lower sound power level, Lw (A) Fans 230 10%V-1~ For other alternative motor versions, see Kba Select or version overview, p. 126 Water/brine circulation Version V2.05 Large number of circuits (small pressure drop) Version V2.06 Small number of circuits (large pressure drop) Casing versions Double insulated Drip Tray V3.09 The double insulated drip tray has 6 mm of insulation. The insulation prevents condensation water from building up on the bottom side of the tray and reduces the transfer of Defrost Heat into the Cold Room. This changes the following dimensions: Width B: +10mm Height H: +10mm Depth T: +10mm Defrost Versions All GEA Kba Air Coolers are available with electric defrosting. See nomenclature, pg. 36
Kba DE professional
Protection against corrosion Version V6.01 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al, protective coating on both sides Casing: Al-Stucco., protective coating on both sides Top Panel: Sendzimir galvanised steel, protective coating on both sides Version V6.02 Heat exchanger: Tubing: Stainless steel Fins: Al goldlack coating End plates: Stainless steel Casing: Al-Stucco. Top Panel: Sendzimir galvanised steel, protective coating on both sides Version V6.03 Heat exchanger: Tubing: Stainless steel Fins: Al End plates: Al Casing: Al-Stucco. Top Panel: Sendzimir galvanised steel, protective coating on one side Version V6.04 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al Casing: Al-Stucco. Top Panel: Sendzimir galvanised steel, protective coating on one side
39
Further information regarding corrosion protection can be found on pages 132 to 135
Note: Details regarding the versions pictured here can be found in the product selection software Kba Select
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GEA Kba Accessories

Electric radiator HR
Kba DE professional
For Air Coolers with blow through fans, for on site assembly. Suitable for air conditioning or heating in winter. For optimum heat transfer, the heaters are mounted in Cu tube sleeves. Use only with running Air Cooler fans. Failure in doing so will cause the ceiling of the cold storage room to overheat. Design: 230 10% V-1~ oder 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Casing: Al Fins: Al Tube sleeves: Cu
40
Electric radiator
Model Nominal capacity at 230V kW H L Dimensions Li E F Weight kg
HR4-70 HR4-140 HR4-210 HR4-280
1,07 2,14 3,37 4,33
145 145 145 145
755 1433 2133 2855
700 1400 2100 2800
733 1433 2133 2833
76 76 76 76
1,69 3,00 4,34 5,76
Selection table
For Air Coolers Quantity Electric radiator 23010%V-1~ Model HR Connection value per Air Cooler kW
071D 081D 091D 072D 082D 092D 083D 093D 084D 094D
1 1 1 1 1 1 1 1 1 1
4-70 4-70 4-70 4-140 4-140 4-140 4-210 4-210 4-280 4-280
1,07 1,07 1,07 2,14 2,14 2,14 3,37 3,37 4,33 4,33
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GEA Kba
Kba SG commercial
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Kba Blue Line Kba SG commercial: Specific Advantages
Kba SG commercial
The Kba SG commercial is a high performance Air Cooler intended for a wide range of commercial applications with a complete capacity spectrum. Draw-through fans guide the air flow evenly through the heat exchanger, enabling the maximum use of the air cooler surface. Goods are cooled down more quickly with optimum air distribution, thanks to the patented standard air guiding grid
Q0 0,7
32 kW
43
The Kba SG commercial can cope with the most challenging environmental demands due to its comprehensive standard equipment and numerous alternative versions as well as accessories.
Precision in the cold storage room has a name: Kba SG commercial The Kba SG commercial sets the worldwide standard for all high performance Air Coolers in cold and frozen Chill Rooms.
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GEA Kba
Kba SG commercial
Kba SG commercial: Specific Advantages What are the effects of a long air throw range?
Fan Guard
1 Air volume flow measurement on a standard evaporator with a Fan Guard on the air discharge: The air stream dissipates only after a few metres. It has twisting characteristics.
0,5 m/sec.
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Fan Guard and Guide-Wheel

Air volume flow measurement on a standard evaporator with a Fan Guard and Guide-Wheel on the air discharge: The air stream is improved, but is subject to extreme twisting. No compact air stream is achieved.
0,5 m/sec.
Kba Air Guiding Grid

Air volume flow measurement on a standard evaporator with a Kba Air Guiding Grid at the air discharge: The air stream improves significantly and the twisting characteristics are reduced to a minimum and the air stream is uniform and straight.
0,5 m/sec.
Air throw comparison at a nominal capacity of 5.95 kW Fan Guard: 40% Fan Guard and Guide-Wheel: 80% Kba Air Guiding Grid: 100%
1 2 3
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Kba Blue Line Kba SG commercial: Specific Advantages Goods stay at a uniform temperature due to improved air distribution
Refrigeration in large, long cold storage areas can be realized with GEA Kba Air Coolers. Very long throw ranges can be achieved with the Air Guiding Grid. This allows the chilled air to reach the most remote corners of the cold storage area. When used in compliance with product specific stacking, room ventilation is trouble-free, and heat pockets are prevented. Clear advantages are: Even air distribution Short cooling times Uniform product cooling No fluctuations in product temperatures Quality is retained Kba Air Guiding Grid short cooling times
Kba SG commercial
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Cooling curve comparison

Kba high performance SG Air Coolers Without Kba Air Guiding Grid - Poor room ventilation - Large differences in product temperatures: 6K - Relatively long cooling times With Kba Air Guiding Grid - Better distribution of cooled air - Products are cooled more evenly: 1K - Short cooling times - Lower temperature difference (DT1) - Lower operational costs Key: t0 = Evaporating temperature at coil outlet t0h = Superheated temperature at coil outlet tL1 = Air entry temperature into the Air Cooler Kba Air Guiding Grid More uniform product temperatures
Uniform product temperatures:

As documented by the measurement series in the cold storage area To perform the cooling curve comparison, a cold storage area was filled with stacks of goods. The measuring points 1-11 show the development of the product core temperature in relation to cooling time. The starting conditions were identical in both trials entry temperature 24C. For the cooler without an Air Guiding Grid, the temperature difference in the stack of goods after 21 hours cooling time was 6K. The Kba SG with Air Guiding Grid achieved the outstanding result of only a 1K temperature difference.
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Kba SG commercial
2 Heat exchanger 3 Fan
1 Casing
4 Electrical defrost
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1. Casing Al-Stucco High-grade powder coating, papyrus white RAL 9018 - Food safe - Easy to clean - Optimum corrosion protection Drip tray and side panels removable Stainless steel mounting material and brackets Plastic drain 2. Heat exchanger Fin spacing SGA.C: 4,5mm SGB.C: 7mm SGL.C: 12mm Aligned tube arrangement, spacing 50 x 50mm HFE tube/fin system Tubing: Cu-special Fins: Al End plates: Al Kba-CAL refrigerant distributor for multiple injections 3. Fans 250 to 500mm In accordance with VDE specifications with built-in protector Application range: -40C to +45C SG. 011 -083C: 230 10%V-1~, 50/60Hz SG.091 -103C: 40010%V-3~, 50/60Hz Protection class IP44 Insulation class F Operating data can be found with Kba Select or in the technical data
Optional Controller: Phase control Transformer Delta/star Frequency converter
011-083
091-103
Please observe the manufacturers information. Motor label data (max. allowable value +40C)
50 Hz min SG.011/021C SG.031/041C SG.051-081C SG.091/101C
-1
60 Hz A 0,17 0,40 0,95 1,00 min

-1
W 38 90 210 450
W 52 128 148 630
A 0,21 0,51 0,58 1,2
1300 1300 1360 1400
1500 1415 1395 1600
Note: 4 and 5 motor models upon request
4. Electrical defrost 230 10% V-1~ or 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Designed to defrost the heat exchanger quickly and evenly To prevent vapor build-up and to promote heat exchange with little loss, the heaters are mounted in special expanded tube sleeves Wired ready for connection to the connection box in accordance with VDE specifications
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Kba SG commercial
nC an be used with all HFC refrigerants. Performance data can be found with Kba Select (Product Selection Software) nF or water/brine circulation choose your Air Cooler with Kba Select n For CO2 operation and for NH3 applications immediate selection with Kba Select is possible or ask our technical staff in sales
47
Fresh solutions.
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Kba SG commercial SGA...C

SG A E 10 2 C Generation code A = 4,5mm B = 7mm L = 12mm Number of fans: Installation size : 1-3 01-10
4,5mm
lectrical defrosting: E E = with electrical defrosting
Rating Q 0 at 50 Hz Model t L1 0 C DT1 = 8K kW t L1 -18C DT1 = 7K kW
Surface
Air flow
Air throw
Tube volume
Connections Inlet Outlet mm Blade mm Type of current min -1
Fans (operating values at 50 Hz)
48 SGA 011C SGA 021C SGA 031C SGA 041C SGA 051C SGA 061C SGA 071C SGA 081C SGA 091C SGA 101C SGA 012C SGA 022C SGA 032C SGA 042C SGA 052C SGA 062C SGA 072C SGA 082C SGA 092C SGA 102C SGA 013C SGA 023C SGA 033C SGA 043C SGA 053C SGA 063C SGA 073C SGA 083C SGA 093C SGA 103C
m/h
dm
mm
1,00 1,23 1,98 2,19 3,45 3,81 5,69 6,73 9,42 10,80 1,99 2,45 3,96 4,38 6,91 7,62 10,1 12,5 18,86 21,60 2,99 3,68 5,94 6,57 10,35 11,42 15,2 18,9 28,29 32,41
0,79 0,97 1,57 1,73 2,74 3,03 4,52 5,34 7,49 8,57 1,57 1,94 3,14 3,47 5,48 6,05 9,02 10,68 14,98 17,16 2,36 2,92 4,70 5,20 8,21 9,07 12,1 14,9 22,47 25,75
7,3 9,7 12,5 16,6 23,1 28,7 34,5 51,5 61,8 82,3 14,5 19,2 24,6 33,0 45,7 57,1 68,5 103,0 123,0 164,0 21,5 28,7 37,0 49,2 68,3 85,5 103,0 154,0 184,0 246,0
620 520 1060 970 1620 1600 2610 2640 4010 4300 1240 1040 2120 1940 3240 3200 5220 5280 8020 8600 1860 1560 3180 2910 4860 4800 7830 7920 12000 12900
7 7 10 10 13 13 19 19 23 23 11 11 14 14 18 18 26 26 33 33 13 13 17 17 22 22 32 32 40 40
1,3 1,3 2,1 2,8 3,8 4,8 5,7 8,8 10,6 13,6 2,3 3,1 3,9 5,3 7,6 9,1 10,8 16,6 19,8 26,1 3,4 4,5 5,8 8,1 11,1 13,1 16,2 24,6 29,6 38,5
10 10 10 10 10 10 10* 10* 10* 12* 10 10 10 10 10* 12* 12* 15* 15* 15* 10 10 10 10* 12* 12* 15* 22* 22* 22*
15 15 15 15 22 22 22 28 28 35 15 18 18 22 28 28 35 35 35 42 15 22 28 28 35 35 35 42 54 54
250 250 300 300 400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500
230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz
1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417
32 32 86 86 105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360
0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86
* Multiple injections with direct expansion using Kba CAL distributors. The cooler rating at 60 Hz is 10% higher on average due to the higher speed and higher air flow.
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Kba Blue Line QV Chart (EN328, R404A)

Kba SG commercial SGA...C 4,5mm

011 021
031 041 051 061 071 081 091 101
49
012 022
032 042 052 062 072 082 092 102
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Kba SG commercial SGB...C

Surface Air flow Air throw Tube volume Connections Inlet m m/h m dm mm Outlet mm Blade mm Type of current min -1 W A Fans (operating values at 50 Hz)
7mm
SGB 011C SGB 021C SGB 031C SGB 041C SGB 051C SGB 061C SGB 071C SGB 081C SGB 091C SGB 101C SGB 012C 50 SGB 022C SGB 032C SGB 042C SGB 052C SGB 062C SGB 072C SGB 082C SGB 092C SGB 102C SGB 013C SGB 023C SGB 033C SGB 043C SGB 053C SGB 063C SGB 073C SGB 083C SGB 093C SGB 103C
0,91 1,13 1,74 2,00 2,91 3,34 4,3 5,3 8,42 9,50 1,82 2,27 3,47 4,00 5,82 6,68 8,4 10,6 16,86 19,01 2,73 3,40 5,21 6,00 8,73 10,02 12,6 16,1 25,29 28,50
0,72 0,90 1,37 1,59 2,31 2,65 3,4 4,3 6,69 7,54 1,44 1,79 2,75 3,17 4,61 5,30 6,6 8,5 13,37 15,07 2,16 2,69 4,12 4,76 6,92 7,95 10,1 12,7 20,07 22,61
4,9 6,5 8,2 11,1 15,2 19,1 22,8 34,1 41,0 54,5 9,5 12,7 16,3 21,7 30,2 37,7 45,2 67,7 81,2 108,0 14,2 19,1 24,3 32,5 45,1 56,5 67,6 101,0 122,0 162,0
700 640 1300 1180 1770 1760 2460 2770 4530 4660 1400 1280 2600 2360 3540 3520 4920 5540 9060 9320 2100 1920 3900 3690 5310 5280 7380 8310 13600 14000
8 8 12 12 14 14 20 20 26 26 12 12 17 17 19 19 28 28 37 37 15 15 21 21 24 24 34 34 45 45
1,3 1,3 2,1 2,8 3,8 4,8 5,7 8,8 10,6 13,6 2,3 3,1 3,9 5,3 7,6 9,1 10,6 16,6 19,8 26,1 3,4 4,5 5,8 8,1 11,1 13,1 16,2 24,5 29,6 38,5
10 10 10 10 10 10 10* 10* 10* 12* 10 10 10 10 10* 12* 12* 15* 15* 15* 10 10 10 10* 12* 12* 15* 22* 22* 22*
15 15 15 15 22 22 22 28 28 35 15 18 18 22 28 28 35 35 35 42 15 22 28 28 35 35 35 42 54 54
250 250 300 300 400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500
230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz
1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417
32 32 86 86 105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360
0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86
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Kba SG commercial SGB...C 7mm

011 021
031 041 051 061 071 081 091 101
51
012 022 032 042 052 062 072 082 092 102
013 023
033 043 053 063 073 083 093 103
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Kba SG commercial SGL...C

Surface Air flow Air throw Tube volume Connections Inlet m m/h m dm mm Outlet mm Blade mm Type of current min -1 W A
12mm
SGL 051C SGL 061C SGL 071C SGL 081C SGL 091C SGL 101C SGL 012C SGL 022C SGL 032C SGL 042C SGL 052C 52 SGL 062C SGL 072C SGL 082C SGL 092C SGL 102C SGL 013C SGL 023C SGL 033C SGL 043C SGL 053C SGL 063C SGL 073C SGL 083C SGL 093C SGL 103C
2,20 2,60 3,69 4,70 6,58 7,48 1,45 1,75 2,55 3,09 4,40 5,21 7,38 9,39 13,14 14,95 2,17 2,63 3,82 4,63 6,61 7,81 11,05 14,10 19,72 22,43
1,74 2,06 2,92 3,73 5,21 5,93 1,15 1,39 2,02 2,45 3,49 4,13 5,84 7,45 10,41 11,85 1,72 2,08 3,03 3,67 5,23 6,19 8,75 11,17 15,63 17,77
9,5 11,8 14,1 21,1 25,2 33,5 5,9 8,0 10,1 13,5 18,5 23,2 27,8 41,5 50,0 66,3 8,7 11,6 15,0 20,0 27,7 34,6 41,3 62,1 74,5 99,1
1910 1900 3020 3060 4890 5020 1610 1470 2990 2710 3820 3800 5440 6260 9780 10000 2410 2210 4490 4240 5730 5700 9070 9400 14700 15100
15 15 21 21 28 28 14 14 19 19 21 21 30 30 40 40 17 17 24 24 26 26 37 37 49 49
3,8 4,8 5,7 8,8 10,6 13,6 2,3 3,1 3,9 5,3 7,6 9,1 10,6 16,2 19,8 26,1 3,4 4,5 5,8 8,1 11,0 13,1 16,2 24,5 29,6 38,5
10 10 10* 10* 10* 12* 10 10 10 10 10* 12* 12* 15* 15* 15* 10 10 10 10* 12* 12* 15* 22* 22* 22*
22 22 22 28 28 35 15 18 18 22 28 28 35 35 35 42 15 22 28 28 35 35 35 42 54 54
400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500 250 250 300 300 400 400 400 400 500 500
230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz 230/400 10%V-3~ 50/60 Hz
1307 23010% V-1~ 50/60 Hz 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417 1301 1301 1295 23010% V-1~ 50/60 Hz 1295 1307 1307 1362 1362 1417 1417
105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360 32 32 86 86 105 105 205 205 360 360
0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86 0,15 0,15 0,38 0,38 0,46 0,46 0,90 0,90 0,86 0,86
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Kba SG commercial SGL...C 12mm

53
012 022 032 042 052 062 072 082 092 102
013 023 033 043 053 063 073 083 093 103
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GEA Kba Dimensional Drawings
Kba SG commercial
54
With double, insulated drip trays the following dimensions are changed: Width B: +60mm Height H: +30mm Depth T: +30mm
Sound power level L WA [dB(A)]

SGA/SGB/SGL Gre
01 02 03 04 05 06 07 08 09 10 59 59 66 66 70 70 75 75 78 78 62 62 69 69 73 73 78 78 81 81 64 64 71 71 75 75 80 80 83 83 www.kueba.com
Kba Blue Line Dimensional Drawings, Electric Defrosting, Weights

Dimensions [mm] Size H mm B mm T mm L mm E1 mm E2 mm E3 mm F mm A mm W mm W Hood mm mm mm mm mm G GA GE1 GE2
Kba SG commercial
Electrical Defrosting GE3 mm Coil kW Tray kW Total kW SGA kg
Net weight SGB kg SGL kg
011C 021C 031C 041C 051C 061C 071C 081C 091C 101C 012C 022C 032C 042C 052C 062C 072C 082C 092C 102C 013C 023C 033C 043C 053C 063C 073C 083C 093C 103C
360 565 420 345 380 360 565 420 345 380 460 665 440 345 480 460 665 440 345 480 560 815 570 415 530 560 815 570 415 530 560 915 640 495 630 560 1065 640 495 780 660 1065 650 495 780 660 1315 650 495 1030
93 93 93 93
80 80
200 290 265 160 283 200 290 265 160 283
0,77 0,77 0,96 0,96 1,44 1,61 1,73 2,18 2,90 3,68 1,38 1,38 1,72 1,72 2,64 2,64 3,11 3,90 6,50 8,42 1,84 1,84 2,42 2,42 3,90 3,90 4,47 5,63 9,37
0,35 0,35 0,42 0,42 0,24 0,24 0,29 0,35 0,35 0,44 0,69 0,69 0,77 0,77 0,44 0,44 0,52 0,65 0,65 0,84 0,92 0,92 1,21 1,21 0,65 0,65 0,75 0,94 0,94 1,82
1,16 1,16 1,38 1,38 1,68 1,85 2,02 2,53 3,25 4,12 2,07 2,07 2,49 2,49 3,08 3,08 3,63 4,55 7,15 9,27 2,76 2,76 3,63 3,63 4,55 4,55 5,22 6,57 10,32 13,92
12 13 18 20 30 33 41 53 62 71 23 24 35 39 58 64 80 104 120 137 34 37 51 57 86 95 118 154 180 240
11 12 17 19 29 32 39 51 59 68 21 22 33 37 55 61 76 100 114 130 31 34 48 54 81 90 111 147 170 228
28 30 37 49 56 65 19 20 31 35 53 58 72 96 108 123 28 31 45 51 76 85 104 140 160 216 55
100 200 340 321 210 333 100 200 340 321 210 333
143 160 300 430 419 260 408 143 160 300 430 419 260 408 143 150 300 430 419 260 458 143 150 300 430 419 260 533 143 160 400 500 525 320 533 143 160 400 500 525 320 658 143 143 80 80
360 1015 420 345 730 365 360 1015 420 345 730 365 460 1215 440 345 930 465 460 1215 440 345 930 465 560 1375 570 415 1030 515 560 1375 570 415 1030 515 560 1575 640 495 1230 615 560 1875 640 495 1530 765 660 1875 650 495 1530 765 660 2375 650 495 2030 1015
200 290 265 160 690 325 200 290 265 160 690 325
143 100 200 340 321 210 840 375 143 100 200 340 321 210 840 375 173 160 300 430 419 260 945 430 173 160 300 430 419 260 945 430 173 150 300 430 419 260 1095 480 173 150 300 430 419 260 1320 555 173 160 400 500 525 320 1320 555 173 160 400 500 525 320 1695 680 80 80
360 1365 420 345 1080 365 715 143 360 1365 420 345 1080 365 715 143
200 290 265 160 1040 325 683 200 290 265 160 1040 325 683
460 1665 440 345 1380 465 915 143 100 200 340 321 210 1290 375 833 460 1665 440 345 1380 465 915 143 100 200 340 321 210 1290 375 833 560 1875 570 415 1530 515 1015 173 160 300 430 419 260 1445 430 938 560 1875 570 415 1530 515 1015 173 160 300 430 419 260 1445 430 938 560 2175 640 495 1830 615 1215 173 150 300 430 419 260 1695 480 1088 560 2625 640 495 2280 765 1515 173 150 300 430 419 260 2070 555 1313 660 2625 650 495 2280 765 1515 173 160 400 500 525 320 2070 555 1313
660 3375 650 495 3030 1015 2015 173 160 400 500 525 320 2695 680 1688 12,09
The dimensions are only valid for the standard model design! Note the differences in dimension among versions and accessories.
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GEA Kba Models
Kba SG commercial
Motor versions Version V1.33 quiet design Especially suited for sales areas, etc. Reduced air flow rate, VL Lower sound power level, Lw (A) Fans 230 10%V-1~ For alternative motor versions, see Kba Select or version overview, p. 126 Water/brine circulation Version V2.05 Large number of circuits (small pressure drop) Version V2.06 Small number of circuits (large pressure drop) Casing versions Double insulated drip tray V3.09 The double insulated drip tray has 25mm of insulation. The insulation prevents condensation water from building up on the bottom side of the tray and reduces the transfer of defrosting heat into the Cold Room. This changes the following dimensions: Width B: +60mm Hight H: +30mm Depth T: +30mm
Defrost versions All GEA Kba Air Coolers are available with electric defrosting. See nomenclature, p. 48 Hot gas defrost in the drip tray Hot gas connection on both sides V4.01 Copper design V4.02 Stainless steel design Hot gas in the heat exchanger V6.05 Hot gas connection on the heat exchanger Hot gas in the heat exchanger and in the drip tray, copper design Copper with/without check valve Hot gas connection on both sides V6.07 with check valve V6.08 without check valve
56
Upon request: additional defrosting circuit: warm brine; the circuit is integrated into the heat exchanger.
Corrosion protection Stainless steel casing V3.12 For protection in aggressive cold storage air, i.e. in smokehouses and curing areas, all casing components are stainless steel and of industrial quality. Version V6.01 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al protective coating on both sides Casing: Al-Stucco., protective coating on both sides
Hinged fans V3.10 To make the coolers easy to clean, the fans are mounted with stainless steel hinges. Hinge-down drip tray V3.11 The hinge-down drip tray is easy to assemble and makes it easy to clean the devices from below.
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Kba Blue Line Models

Version V6.02 Heat exchanger: Tubing: Stainless steel Fins: goldlack coating End plates: Stainless steel Casing: Al-stucco., protective coating on both sides Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request Version V6.03 Heat exchanger: Tubing: Stainless steel Fins: Al End plates: Al Casing: Al-Stucco., protective coating on one side Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request Version V6.04 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al Casing: Al-Stucco., protective coating on one side
Kba SG commercial
57
Further information regarding corrosion protection can be found on pages 132 to 135
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GEA Kba Accessories
Kba SG commercial
Adapter for textile hose connection and Shut-Up With the Kba Shut-Up and fitting adapter, (aluminium, powder-coated RAL 9018) mounting a PVC or textile hose is quick and easy.
Fan unit for assembling fan collar heaters This fan unit (collar made of aluminium, powdercoated RAL 9018) is used to assemble a fan collar heater.
Air Guiding Grid design: plastic (not suitable for fan collar heaters)
Fan unit design: suitable for use with fan collar heaters
58
Selection table
For Air Coolers Adapter Quantity G mm Note
Applications Assembling fan collar heaters for deep-freezing starting at -18C If fan collar heaters are used for a deep-freeze application, a fan with an aluminium collar must be used instead of the standard fan unit. Please note this in planning. Scope of delivery Complete fan unit consisting of: Collar: Al Stucco, white powder-coated RAL 9018 Food safe High protection against corrosion Air Guiding Grid: Plastic Motor and blade: Standard
SG 011-021C SG 031-041C SG 051-061C SG 071-081C SG 091-101C SG 012-022C SG 032-042C SG 052-062C SG 072-082C SG 092-102C SG 013-023C SG 033-043C SG 053-063C SG 073-083C SG 093-103C
1 1 1 1 1 2 2 2 2 2 3 3 3 3 3
270 325 425 425 525 270 325 425 425 525 270 325 425 425 525 Not assembled upon delivery (cannot be used with electric defrosting SGHR)
For greater pressure drops we recommend using more powerful fans. When using textile or PVC hoses, take the G (mm) in the selection table into consideration. For more information, contact our sales engineers, Tel.: ++49 (0)89/74473-0. For more detailed information, please see the information provided by the textile or PVC hose manufacturer.
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Kba Blue Line Accessories

Recommended for frozen storage Shut-Up Defrost hood Fan collar heaters Double insulated drip tray Insulate the top panel on site Shut-Up In conjunction with the accessories mentioned above, the Kba Shut-Up optimises the defrost process, especially in deep-freeze applications. Applications Frozen storage starting at -18C Alternating defrosting of the Air Coolers in one room Advantages (in connection with the defrosting hood) With Shut-Up and the defrost hood, a positive accumulation of heat occurs in the Air Cooler during the defrost process. The heat remains in the cooler, which means: Defrost times are reduced by more than 50% Significant amounts of energy are saved No frost build-up on the ceiling of the storage room or on the goods due to minimal vapour build-up < Defrost temperature in the cooler is 5C = Calculation hint Due to the additional external pressure, the air quantity and Air Cooler capacity change:
Model Change in air quantity Change in rating
Kba SG commercial
Cooling phase, fans switched on: Shut-Up is inflated
59
Defrosting, fans switched off: Shut-Up closes the Air Cooler
SG commercial
-10%
-5%
Selection table
for model Shut-Up
SG... SG... SG...
1 piece 2 pieces 3 pieces
Please plan to use an adapter. Shut-Up is not assembled upon delivery.
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GEA Kba Accessories

Defrost hood
Kba SG commercial
The defrosting hood optimises the defrost process, especially for deep-freeze applications. Applications Frozen storage starting at -18C Alternating defrosting of the Air Coolers in one room Advantages (in connection with Shut-Up) With the defrost hood and Shut-Up, a positive accumulation of heat occurs in the Air Cooler during the defrost process. The heat remains in the cooler, which means: Defrost times are reduced by more than 50% Significant amounts of energy are saved No frost build-up on the ceiling of the storage room or on the goods due to minimal vapour build-up < Defrost temperature in cooler is 5C = Construction The defrosting hood consists of 6mm of thick expanded polycarbonate To a large extent, the insulated plastic prevents temperatures from falling below the dew point and the related formation of ice. The material is temperature resistant from -100C to +140C Results of endurance tests with regard to contact with foodstuffs are available. The defrosting hoods are delivered as a kit for every fan module and can be assembled on site according to the enclosed assembly instructions Please note the minimum wall clearance Wmin Module dimensions and weight:
Model H mm B mm Wmin. mm Weight kg
Calculation hint Due to the additional external pressure, the air quantity and Air Cooler capacity change:
Model Change in air quantity Change in rating
SG commercial
-10%
-5%
For deep-freeze applications, GEA Kba engineers recommend an insulated drip tray.
Defrosting process with Shut-Up and defrost hood
60
Defrost time reduced by more than half
Defrost hood at air inlet

W min
SG 11-23 SG 31-14 SG 51-63 SG 71-73 SG 81-83 SG 91-93 SG 101-103
600 700 800 800 800 900 900
352 452 502 602 752 752 1002
290 360 430 430 430 500 500
1,8 2,5 3,0 3,4 4,1 4,5 5,6
20
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250

Fan collar heater VRB Benefits: Prevents the fan blade at the collar from freezing up (in cases of extreme humidity in the freezer and frozen storage area) Included in delivery: Electric tubular heater with stainless steel sleeve 8,5mm Connection ends: 1,5 x 2000 mm Tension spring: stainless steel Technical Data
Model for blade mm Nominal rating at 230V kW mm Di Weight kg
Kba SG commercial
VRB 25 VRB 30 VRB 40 VRB 50
250 300 400 500
0,31 0,39 0,48 0,27
270 325 425 525
0,35 0,40 0,50 0,55

61
Selection table
For Air Coolers VRB Quantity Model Designation Connection power/cooler kW
SG 011, 021C SG 031, 041C SG 051, 061C SG 071, 081C SG 091, 101C SG 012, 022C SG 032, 042C SG 052, 062C SG 072, 082C SG 092, 102C SG 013, 023C SG 033, 043C SG 053, 063C SG 073, 083C SG 093, 103C
1 1 1 1 1 2 2 2 2 2 3 3 3 3 3
VRB 25 VRB 30 VRB 40 VRB 40 VRB 50 VRB 25 VRB 30 VRB 40 VRB 40 VRB 50 VRB 25 VRB 30 VRB 40 VRB 40 VRB 50
0,31 0,39 0,48 0,48 0,27 0,62 0,78 0,96 0,96 0,54 0,93 1,17 1,44 1,44 0,81
Fan collar heater cover Benefits: Contact protection Reduces heat radiation from the fan collar heaters into the Cold Room Improves heat conductivity at the collar Increases the efficiency of the fan collar heaters Protects against slipping Only available for usage with a metal air duct; fan unit for assembling a fan collar heater VRB, see page 58!
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GEA Kba Accessories
Kba SG commercial
Mounting material, wall bracket/floor bracket Wall bracket (WK)
62
Design: Galvanised steel

SG. WK T WK [mm]
011-013C 021-023C 031-033C 041-043C 051-053C 061-063C 071-073C 081-083C 091-093C 101-103C
570 615
570 615
570 635
570 635
710 835
710 835
910 1000
910 1000
910 1010
910 1010
Floor brackets (SK)
Design: SK 460, 510 = Al

SG. SK Dimensions [mm] SK HSK LSK ESK F
051-053C 061-063C 071-073C 081-083C 091-093C 101-103C
460 460 685 478
460 460 685 478
460 460 785 558
460 460 785 558
510 510 785 558
510 510 785 558
= E1 und F = According to dimension table p.55
No floor mounting brackets are available for SG. 011 - 043C.
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Finned tube heaters SGHR
Kba SG commercial
Intended for Air Coolers with draw-through fans. Self assembly is required. Suitable for air conditioning or heating in the winter. Use only with running Air Cooler fans. Failure to do so will cause the ceiling of the cold storage room to overheat. Please observe the respective safety guidelines. Scope of delivery (unassembled): Electric finned tube heater in stainless steel with connection ends: 1,5 x 2000 mm Assembly kit connection box IP 54
63
Normal construction version Model for blade mm Nominal rating at 230V kW Weight kg Model
Additional heater for greater heating capacity Nominal rating at 230V kW Weight kg
SGHR 25 SGHR 30 SGHR 40 SGHR 50
250 300 400 500
1,36 1,75 2,47 3,19
0,65 0,75 0,94 1,13
SGHR 25 Z SGHR 30 Z SGHR 40 Z SGHR 50 Z
1,36 1,75 2,47 3,19
0,65 0,75 0,94 1,13
For Air Coolers kW
Normal heating capacity Number to order kW
Greater heating capacity Number to order
SG 011, 021C SG 031, 041C SG 051, 061C SG 071, 081C SG 091, 101C SG 012, 022C SG 032, 042C SG 052, 062C SG 072, 082C SG 092, 102C SG 013, 023C SG 033, 043C SG 053, 063C SG 073, 083C SG 093, 103C
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1,36 1,75 2,47 2,47 3,19 2,72 3,50 4,94 4,94 6,38 4,08 5,25 7,41 7,41 9,57
1 SGHR 25 1 SGHR 30 1 SGHR 40 1 SGHR 40 1 SGHR 50 2 SGHR 25 2 SGHR 30 2 SGHR 40 2 SGHR 40 2 SGHR 50 3 SGHR 25 3 SGHR 30 3 SGHR 40 3 SGHR 40 3 SGHR 50
2,72 3,50 4,94 4,94 6,28 5,44 7,00 9,88 9,88 12,76 8,16 10,50 14,82 14,82 19,14
1 SGHR 25 + 1 SGHR 25 Z 1 SGHR 30 + 1 SGHR 30 Z 1 SGHR 40 + 1 SGHR 40 Z 1 SGHR 40 + 1 SGHR 40 Z 1 SGHR 50 + 1 SGHR 50 Z 2 SGHR 25 + 2 SGHR 25 Z 2 SGHR 30 + 2 SGHR 30 Z 2 SGHR 40 + 2 SGHR 40 Z 2 SGHR 40 + 2 SGHR 40 Z 2 SGHR 50 + 2 SGHR 50 Z 3 SGHR 25 + 3 SGHR 25 Z 3 SGHR 30 + 3 SGHR 30 Z 3 SGHR 40 + 3 SGHR 40 Z 3 SGHR 40 + 3 SGHR 40 Z 3 SGHR 50 + 3 SGHR 50 Z
GEA Kba Accessories
Kba SG commercial
Air hoses (on site procurement, not available from Kba) Ventilation can be optimised with textile/PVC air hoses. Applications Applications in work and production areas Cooled goods that are sensitive to drafts (i.e. flowers, ripening cheeses) Advantages The air hoses make uniform air distribution possible at very low air speeds. Working in a draft-free environment yields low illness rates Maximum protection for sensitive cooled goods No condensation water: temperatures do not fall below the dew point because air can penetrate the woven material Calculation hint Please order the corresponding adapter (see page 58). Please take the respective pressure drop for the cooler rating into consideration.
64
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GEA Kba
Kba SG industrial
66
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Kba Blue Line Kba SG industrial: Specific Advantages
Kba SG industrial
The Kba SG industrial is a master of customisation. No matter how great the demand for power, the Kba SG industrial is the answer. Its versatility allows the Kba SG industrial to master the most complex refrigeration tasks.
Q0 5
170 kW
The Kba SG industrials enormous air volume and directed air flow achieve maximum cooling and freezing speeds.
67
Even the standard design includes the hinge-down drip tray. This makes it easy to clean and assemble the cooler, to make service work simple.
To clean the heat exchanger, hinged fans are an optional accessory. This allows easy access to the heat exchanger.
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GEA Kba
Kba SG industrial
Kba SG industrial: Specific Advantages What are the effects of a long air throw range?
Fan Guard
1 Air volume flow measurement on a standard evaporator with a Fan Guard on the air discharge: The air stream dissipates only after a few metres. It has twisting characteristics.
0,5 m/sec.
Fan Guard and Guide-Wheel

Air volume flow measurement on a standard evaporator with a Fan Guard and Guide-Wheel on the air discharge: The air stream is improved, but is subject to extreme twisting. No compact air stream is achieved.
68
0,5 m/sec.
Kba Air Guiding Grid

Air volume flow measurement on a standard evaporator with a Kba Air Guiding Grid at the air discharge: The air stream improves significantly and the twisting characteristics are reduced to a minimum and the air stream is uniform and straight.
0,5 m/sec.
The illustration shows the Kba SG commercial line. The illustrations also apply to the Kba SG industrial line.
Air throw comparison at a nominal capacity of 5.95 kW Fan Guard: 40% Fan Guard and Guide-Wheel: 80% Kba Air Guiding Grid: 100%
1 2 3
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Kba Blue Line Kba SG industrial: Specific Advantages Goods stay at a uniform temperature due to improved air distribution
Refrigeration in large, long cold storage areas can be realized with GEA Kba Air Coolers. Very long throw ranges can be achieved with the Air Guiding Grid. This allows the chilled air to reach the most remote corners of the cold storage area. When used in compliance with product specific stacking, room ventilation is trouble-free, and heat pockets are prevented. Clear advantages are: Even air distribution Short cooling times Uniform product cooling No fluctuations in product temperatures Quality is retained Kba Air Guiding Grid short cooling times
Kba SG industrial
Cooling curve comparison

Kba high performance SG Air Coolers Without Kba Air Guiding Grid - Poor room ventilation - Large differences in product temperatures: 6K - Relatively long cooling times
69
With Kba Air Guiding Grid - Better distribution of cooled air - Products are cooled more evenly: 1K - Short cooling times - Lower temperature difference (DT1) - Lower operational costs Key: t0 = Evaporating temperature at coil outlet t0h = Superheated temperature at coil outlet tL1 = Air entry temperature into the Air Cooler Kba Air Guiding Grid More uniform product temperatures
Uniform product temperatures:

As documented by the measurement series in the cold storage area To perform the cooling curve comparison, a cold storage area was filled with stacks of goods. The measuring points 1-11 show the development of the product core temperature in relation to cooling time. The starting conditions were identical in both trials entry temperature 24C. For the cooler without an Air Guiding Grid, the temperature difference in the stack of goods after 21 hours cooling time was 6K. The Kba SG with Air Guiding Grid achieved the outstanding result of only a 1K temperature difference.
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Kba SG industrial
2 Heat exchanger 3 Fan
1 Casing
4 Electric defrost
1. Casing Smooth Sendzimir galvanised steel High-grade powder coating, papyrus white RAL 9018 - Food safe - Easy to clean - Optimum corrosion protection Hinge-down drip tray and removable side panels Stainless steel mounting material Plastic drain up to 1 1/4", longer than 2", stainless steel
70
2. Heat exchanger Fin spacing SGA.I: 4,5mm SGB.I: 7mm SGK.I: 12mm Aligned tube arrangement, spacing 50 x 50mm HFE tube/fin system SG industrial-F: HFC/CO2 Kba-CAL refrigerant distributor from the entire HFC/CO2 line (up to 32 bar) Tubing: Cu-special Fins: Al End plates: Al SG industrial-G: Glycol Distributor tubes for multiple injections Tubing: Cu-special Fins: Al End plates: Al SG industrial-N: Pump operation, NH3 Distributor tubes for multiple injections Tubing: VA Fins: Al End plates: Al 3. Fans 500/560/630/710/800mm With built-in protector to be connected on site
Application range: -40 C to +45 C 40010% V-3~ 50Hz In the standard design the fans are equipped with Air Guiding Grid, air duct and contact protection. Protection class IP 66 Insulation class F Operating data can be found with Kba Select or in the technical data. Optional Controller: Phase control Transformer Delta/star Frequency converter with all-pole sinusoidal filter Please observe the manufacturers information. Motor label data (max. allowable value +40C)
50 Hz min SG.50F41-F85 SG.56F41-F85 SG.63F41-F85 SG.71F41-F84 SG.80F41-F84
-1
W 800 1400 680 1200 2200
A 1,40 2,50 1,60 2,30 3,50
1400 1350 880 900 930
4. Electric defrost 230 10% V-1~ or 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1,5 mm2 x 1000 mm Designed to defrost the heat exchanger quickly and evenly To prevent vapor build-up and to promote heat exchange with little loss, the heaters are mounted in special expanded tube sleeves Wired ready for connection to the connection box in accordance with VDE specifications
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Kba SG industrial
nC an be used with all HFC refrigerants. Performance data can be found with Kba Select (Product Selection Software) nF or water/brine circulation choose your Air Cooler with Kba Select n For CO2 operation and for NH3 applications immediate selection with Kba Select is possible or ask our technical staff in sales
71
Fresh solutions.
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Kba SG industrial SGA-F

SG A E 71 - F 6 2 Number of fans: A = 4,5mm B = 7mm K = 10mm L = 12mm Coil depth: Refrigerant: 1-5 4 tubes 6 tubes 8 tubes F = HFC/CO2 G = Glycol N = NH3
4,5mm
Electric defrosting: E = with electric defrost Fan diameter: SGA(E)-F

Rating Q 0 at 50 Hz Model SGA(E) kW kW m m/h m m dm mm t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K Surface Air flow Air throw Tube volume Inlet Connections
50 = 500mm 56 = 560mm 63 = 630mm 71 = 710mm 80 = 800mm
Outlet
Blade
Per Fan 400 10% V-3~ 50Hz (operating values at 50 Hz)
mm
mm
min -1
72
50-F41 50-F61 56-F41 56-F61 56-F81 63-F41 63-F61 63-F81 71-F41 71-F61 71-F81 80-F41 80-F61 80-F81 50-F42 50-F62 56-F42 56-F62 56-F82 63-F42 63-F62 63-F82 71-F42 71-F62 71-F82 80-F42 80-F62 80-F82 50-F43 50-F63 56-F43 56-F63
9,8 12,2 12,5 15,7 17,6 15,5 19,2 21,1 23,1 28,3 31,6 31,8 39,5 44,0 19,6 24,6 25,1 31,6 35,3 30,8 38,6 42,1 46,3 56,8 63,2 63,7 79,0 88,0 29,5 37,0 37,7 47,5
7,9 9,8 10,1 12,5 14,1 12,3 15,3 16,7 18,5 22,6 25,2 25,5 31,5 35,1 15,6 19,6 20,1 25,2 28,2 24,6 30,8 33,6 37,1 45,3 50,5 51,0 63,1 70,2 23,5 29,5 30,1 37,8
55 82 73 110 146 99 148 198 154 231 308 179 269 359 110 164 146 220 292 198 296 396 308 462 616 358 538 718 165 246 220 330
5900 5400 7200 6750 6300 8010 7650 7020 11700 11000 10400 18450 17460 16200 11800 10800 14400 13500 12600 16020 15300 14040 23400 22000 20800 36900 34920 32400 17700 16200 21600 20250
23 23 28 28 28 33 33 33 43 43 43 48 48 48 33 33 39 39 39 45 45 45 58 58 58 63 63 63 40 40 49 49
15 15 18 18 18 21 21 21 26 26 26 21 21 25 25 25 29 29 29 35 35 35 26 26 32 32
9 13 12 17 23 16 23 31 24 36 48 28 42 56 17 25 22 34 45 30 45 60 46 70 93 54 82 108 25 37 33 50
10 10 10 15 15 15 22 22 15 22 22 15 22 22 15 15 15 22 22 22 22 22 22 28 28 22 2x22 2x22 15 22 15 22
28 28 28 35 35 28 35 35 35 35 42 42 42 42 35 35 35 42 42 42 42 42 42 54 54 54 2x42 2x42 42 42 42 42
500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560
1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338
657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813
1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78
www.kueba.com
Kba Blue Line Technical Data (R404A)

SGA(E)-F
Rating Q 0 at 50 Hz Model SGA(E) kW kW m m/h m m dm mm mm t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K Surface Air flow Air throw Tube volume Inlet Outlet Connections
Kba SG industrial SGA-F 4,5mm
Blade
mm
min -1
53,1 46,3 58,0 63,1 69,5 85,2 95,0 95,7 118,5 132,0 39,3 49,3 50,3 63,2 70,7 61,7 77,2 84,2 92,7 113,6 126,6 127,6 158,1 176,0 49,1 61,6 63,0 79,1 88,5 77,2 96,5 105,3
42,3 37,1 46,2 50,5 55,5 68,1 75,8 76,5 94,6 105,5 31,5 39,3 40,1 50,5 56,5 49,3 61,7 67,2 74,1 90,7 101,1 102,0 126,2 140,5 39,2 49,2 50,2 63,1 70,6 61,7 77,1 84,1
438 297 444 594 462 693 924 537 807 1077 220 328 293 440 584 396 592 792 616 924 1232 716 1076 1436 275 410 366 550 730 495 740 990
18900 24030 22950 21060 35100 33000 31200 55350 52380 48600 23600 21600 28800 27000 25200 32040 30600 28080 46800 44000 41600 73800 69840 64800 29500 27000 36000 33750 31500 40050 38250 35100
49 58 58 58 68 68 68 72 72 72 42 42 51 51 51 60 60 60 73 73 73 74 74 74 47 47 56 56 56 66 66 66
32 38 38 38 41 41 41 27 27 33 33 33 39 39 39 44 44 44 31 31 36 36 36 43 43 43
66 45 67 89 69 104 138 81 121 161 33 50 44 66 88 59 89 118 92 138 184 107 161 214 41 62 55 82 109 74 111 147
22 22 22 28 28 2x22 2x28 28 2x28 2x28 15 22 22 28 2x22 22 28 2x22 28 2x22 2x28 28 2x28 2x28 22 22 22 28 2x22 22 28 2x22
54 42 54 54 54 2x42 2x42 54 2x54 2x54 42 54 54 54 2x42 54 54 2x42 54 2x54 2x54 64 2x54 2x54 54 54 54 54 2x42 54 54 2x54
560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630
1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919
813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539
1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38
73
www.kueba.com
GEA Kba QV Chart (EN 328, R404A)


74
50- 50F42 F62 56F42
63F42
63- 71F62 F42
71- 80- 80F82 F62 F82 71F62 80F42
56- 56- 63F62 F82 F82
www.kueba.com


50F44
50F64 56F44
63F44
56- 63F84 F84 63F64 71F44
71F64
80- 80- 80F44 F64 F84 71F84
56F64
75
www.kueba.com

SGB(E)-F
Rating Q 0 at 50 Hz Model SGB(E) kW kW t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K
Kba SG industrial SGB-F

Surface Air flow Air throw Tube volume Inlet Outlet Blade Per Fan 400 10% V-3~ 50Hz (operating values at 50 Hz) m m/h m m dm mm mm mm min -1 W A Connections
7mm
50-F41 50-F61 56-F41 56-F61 56-F81 63-F41 63-F61 63-F81 71-F41 71-F61 71-F81 80-F41 80-F61 80-F81 50-F42
76
7,9 10,6 10,5 14,1 16,5 12,6 16,6 19,7 19,1 25,1 29,2 26,3 31,6 38,6 15,8 21,3 21,1 28,1 32,8 25,3 33,3 39,5 38,3 50,3 58,5 52,8 63,2 77,2 23,7 32,1 31,7 42,2
6,3 8,5 8,5 11,2 13,1 10,1 13,2 15,7 15,2 20,1 23,3 21,1 25,2 30,8 12,6 17,1 16,8 22,5 26,2 20,2 26,6 31,6 30,6 40,1 46,7 42,1 50,5 61,7 19,0 25,6 25,3 33,7
36 54 48 72 97 65 98 130 101 152 203 118 177 236 72 109 96 145 193 130 195 260 202 304 406 236 354 472 109 163 145 217
6300 5900 7900 7500 7300 8600 8400 8200 12300 12000 11600 20250 19350 18450 12600 11800 15800 15000 14600 17200 16800 16400 24600 24000 23200 40500 38700 36900 18900 17700 23700 22500
25 25 30 30 30 35 35 35 45 45 45 50 50 50 36 36 42 42 42 48 48 48 61 61 61 66 66 66 44 44 53 53
16 16 20 20 20 23 23 23 27 27 27 23 23 27 27 27 31 31 31 37 37 37 29 29 34 34
9 13 12 17 23 16 23 31 24 36 48 28 42 56 17 25 22 34 45 30 45 60 46 70 93 54 82 108 25 37 33 50
10 10 10 15 15 15 22 22 15 22 22 15 22 22 15 15 15 22 22 22 22 22 22 28 28 22 2x22 2x22 15 22 15 22
28 28 28 35 35 28 35 35 35 35 42 42 42 42 35 35 35 42 42 42 42 42 42 54 54 54 2x42 2x42 42 42 42 42
500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560
1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338
657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813
1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78
50-F62 56-F42 56-F62 56-F82 63-F42 63-F62 63-F82 71-F42 71-F62 71-F82 80-F42 80-F62 80-F82 50-F43 50-F63 56-F43 56-F63
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SGB(E)-F
Rating Q 0 at 50 Hz Model SGB(E) kW kW m m/h m m dm mm mm t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K Surface Air flow Air throw Tube volume Inlet Outlet Connections
Kba SG industrial SGB-F 7mm
Blade
mm
min -1
49,3 38,1 50,1 59,5 57,5 75,5 87,8 79,2 95,0 116,0 31,6 42,8 42,3 56,3 65,7 50,8 66,7 79,2 76,7 100,6 117,1 105,6 126,6 154,5 39,5 53,5 53,0 70,3 82,2 63,5 83,5 99,1
39,3 30,5 40,0 47,5 46,0 60,3 70,1 63,2 75,8 92,5 25,2 34,2 33,8 45,0 52,5 40,5 53,3 63,2 61,3 80,5 93,5 84,5 101,1 123,5 31,6 42,7 42,2 56,2 65,6 50,7 66,6 79,1
290 195 293 390 303 456 609 354 531 708 145 217 193 289 386 260 391 520 404 608 812 472 708 944 181 272 241 362 483 326 489 650
21900 25800 25200 24600 36900 36000 34800 60750 58050 55350 25200 23600 31600 30000 29200 34400 33600 32800 49200 48000 46400 81000 77400 73800 31500 29500 39500 37500 36500 43000 42000 41000
53 62 62 62 72 72 72 76 76 76 46 46 55 55 55 64 64 64 77 77 77 78 78 78 51 51 60 60 60 70 70 70
34 40 40 40 43 43 43 30 30 36 36 36 42 42 42 46 46 46 33 33 39 39 39 46 46 46
66 45 67 89 69 104 138 81 121 161 33 50 44 66 88 59 89 118 92 138 184 107 161 214 41 62 55 82 109 74 111 147
22 22 22 28 28 2x22 2x28 28 2x28 2x28 15 22 22 28 2x22 22 28 2x22 28 2x28 2x28 28 2x28 2x28 22 22 22 28 2x22 22 28 2x22
54 42 54 54 54 2x42 2x42 54 2x54 2x54 42 54 54 54 2x42 54 54 2x42 54 2x54 2x54 64 2x54 2x54 54 54 54 54 2x42 54 54 2x54
560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630
1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919
813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539
1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38
77
www.kueba.com


50- 50- 6363- 63- 71- 7180F41 F61 F41 F61 F81 F61 F81 F81 56- 56- 56- 7180- 80F41 F61 F81 F41 F41 F61
78
50- 50- 60- 56- 71- 71- 71- 80- 80F42 F62 F42 F82 F42 F62 F82 F62 F82 56- 56- 63- 63- 80F42 F62 F62 F82 F42
50- 56F43 F43
63- 56- 71- 71- 71- 80F43 F83 F43 F63 F83 F83 50- 56- 63- 63- 80- 80F63 F63 F63 F83 F43 F63
www.kueba.com


5044
5644 5064
6344
56- 7184 44 6384
71- 71- 80- 8064 84 64 84 8044
56- 6364 64
79
50F45
56F45 50F65
63F45
63- 63F65 F65 56- 56F65 F85
www.kueba.com

SGK(E)-F
Rating Q 0 at 50 Hz Model SGK(E) kW kW t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K
Kba SG industrial SGK-F

10mm
80
6,6 9,3 8,6 11,7 14,1 11,0 14,5 17,2 15,6 21,6 26,1 22,3 27,8 34,6 13,1 18,6 17,5 23,6 28,3 21,8 28,8 34,6 31,3 43,3 52,1 44,8 55,8 69,2 19,7 28,1 26,1 35,5
5,3 7,5 7,0 9,5 11,3 8,7 11,5 13,7 12,5 17,2 20,7 17,8 22,2 27,6 10,5 14,8 13,8 18,8 22,6 17,5 23,1 27,6 25,1 34,6 41,5 35,8 44,5 55,3 15,7 22,3 20,8 28,3
26 39 35 52 69 47 70 94 73 109 146 85 128 170 52 78 69 104 139 94 141 187 146 218 292 170 256 340 78 117 104 156
6500 6300 8000 7600 7400 9100 8800 8500 12800 12400 12150 21150 20520 19800 13000 12600 16000 15200 14800 18200 17600 17000 25600 24800 24300 42300 41040 39600 19500 18900 24000 22800
26 26 31 31 31 36 36 36 46 46 46 51 51 51 37 37 43 43 43 49 49 49 62 62 62 67 67 67 45 45 54 54
17 17 20 20 20 23 23 23 28 28 28 24 24 28 28 28 32 32 32 37 37 37 29 29 35 35
9 13 12 17 23 16 23 31 24 36 48 28 42 56 17 25 22 34 45 30 45 60 46 70 93 54 82 108 25 37 33 50
10 10 10 15 15 15 22 22 15 22 22 15 22 22 15 15 15 22 22 22 22 22 22 28 28 22 2x22 2x22 15 22 15 22
28 28 28 35 35 28 35 35 35 35 42 42 42 42 35 35 35 42 42 42 42 42 42 54 54 54 2x42 2x42 42 42 42 42
500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560
1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338
657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813
1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78
www.kueba.com

SGK(E)-F
Rating Q 0 at 50 Hz Model SGK(E) kW kW m m/h m m dm mm mm t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K Surface Air flow Air throw Tube volume Inlet Outlet Connections
Kba SG industrial SGK-F 10mm
Blade
mm
min -1
42,5 32,8 43,3 52,0 47,1 65,1 78,1 67,2 83,7 104,0 26,3 37,3 34,8 47,3 56,8 43,8 57,8 69,2 62,7 86,7 104,1 89,7 111,6 138,5 33,0 46,7 43,5 59,1 71,1 54,8 72,2 86,6
34,1 26,2 34,6 41,5 37,6 52,0 62,5 53,7 66,8 83,1 21,1 29,8 27,8 37,7 45,3 35,1 46,1 55,3 50,1 69,2 83,2 71,6 89,1 110,7 26,3 37,3 34,8 47,2 56,7 43,7 57,7 69,1
208 141 211 281 219 327 438 255 384 510 104 156 139 208 278 188 281 375 292 436 584 340 512 680 130 196 174 261 347 235 352 469
22200 27300 26400 25500 38400 37200 36450 63450 61560 59400 26000 25200 32000 30400 29600 36400 35200 34000 51200 49600 48600 84600 82080 79200 32500 31500 40000 38000 37000 45500 44000 42500
54 63 63 63 73 73 73 77 77 77 47 47 56 56 56 65 65 65 78 78 78 79 79 79 52 52 61 61 61 71 71 71
35 41 41 41 44 44 44 31 31 36 36 36 42 42 42 47 47 47 34 34 40 40 40 46 46 46
66 45 67 89 69 104 138 81 121 161 33 50 44 66 88 59 89 118 92 138 184 107 161 214 41 62 55 82 109 74 111 147
22 22 22 28 28 2x22 2x28 28 2x28 2x28 15 22 22 28 2x22 22 28 2x22 28 2x22 2x28 28 2x28 2x28 22 22 22 28 2x22 22 28 2x22
54 42 54 54 54 2x42 2x42 54 2x54 2x54 42 54 54 54 2x42 54 54 2x42 54 2x54 2x54 64 2x54 2x54 54 54 54 54 2x42 54 54 2x54
560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630
1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919
813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539
1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38
81
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50F41
56- 63- 56- 7171- 71- 80- 80F41 F41 F81 F41 F61 F81 F61 F81 50- 56- 63- 63- 80F61 F61 F61 F81 F41
Dt1=14K Dt1=13K Dt1=12K Dt1=11K
82
Dt1=10K Dt1= 9K Dt1= 8K Dt1= 7K Dt1= 6K Dt1= 5K Dt1= 4K
SGK(E)
50F42
50- 56- 63- 63- 80- 80- 80F62 F62 F62 F82 F42 F62 F82 56- 63- 56- 71- 71- 71F42 F42 F82 F42 F62 F82
Dt1=14K Dt1=13K Dt1=12K Dt1=11K Dt1=10K Dt1= 9K Dt1= 8K Dt1= 7K Dt1= 6K Dt1= 5K Dt1= 4K
SGK(E)
50F44
56F44 50F64
63F44 56F64
56- 71F84 F44 63- 63F64 F84
71F64 80F44
71- 80- 80F84 F64 F84
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SGK(E)
50F44
56F44 50F64
63F44 56F64
56- 71F84 F44 63- 63F64 F84
71F64 80F44
71- 80- 80F84 F64 F84
83
SGK(E)
50F45
56- 50F45 F45
56F65 63F45
63- 63F65 F85 56F85
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SGL(E)-F
Rating Q 0 at 50 Hz Model SGL(E) kW kW t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K
Kba SG industrial SGL-F

12mm
84
6,2 8,5 7,9 11,0 13,3 9,7 13,5 16,0 14,2 19,9 24,2 20,2 24,8 31,9 12,4 17,0 15,7 21,9 26,7 19,5 26,9 31,9 28,4 39,9 48,4 40,4 49,6 63,8 18,6 25,4 23,6 32,9
4,9 6,8 6,3 8,8 10,7 7,8 10,8 12,7 11,4 15,9 19,3 16,1 19,8 25,5 9,9 13,5 12,6 17,5 21,3 15,5 21,5 25,5 22,7 31,9 38,6 32,3 39,6 51,0 14,8 20,3 18,8 26,3
22 33 30 44 59 40 60 80 62 93 124 72 108 144 44 66 59 88 118 80 119 159 124 186 248 144 216 288 66 99 89 133
6700 6500 8100 7900 7700 9200 9000 8700 12800 12600 12400 21600 20880 20520 13400 13000 16200 15800 15400 18400 18000 17400 25600 25200 24800 43200 41760 41040 20100 19500 24300 23700
27 27 32 32 32 37 37 37 47 47 47 52 52 52 37 37 43 43 43 49 49 49 62 62 62 67 67 67 45 45 54 54
18 18 21 21 21 24 24 24 28 28 28 24 24 28 28 28 32 32 32 37 37 37 29 29 35 35
9 13 12 17 23 16 23 31 24 36 48 28 42 56 17 25 22 34 45 30 45 60 46 70 93 54 82 108 25 37 33 50
10 10 10 15 15 15 22 22 15 22 22 15 22 22 15 15 15 22 22 22 22 22 22 28 28 22 2x22 2x22 15 22 15 22
28 28 28 35 35 28 35 35 35 35 42 42 42 42 35 35 35 42 42 42 42 42 42 54 54 54 2x42 2x42 42 42 42 42
500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560
1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338
657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813
1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78
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SGL(E)-F
Rating Q 0 at 50 Hz Model SGL(E) kW kW m m/h m m dm mm mm t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K Surface Air flow Air throw Tube volume Inlet Outlet Connections
Kba SG industrial SGL-F 12mm
Blade
mm
min -1
40,0 29,2 40,4 47,9 42,6 59,8 72,6 60,6 74,4 95,8 24,7 33,9 31,4 43,9 53,4 38,9 53,9 63,8 56,9 79,8 96,8 80,8 99,2 127,7 30,9 42,4 39,3 54,9 66,7 48,6 67,3 79,8
32,0 23,3 32,3 38,2 34,1 47,8 58,0 48,4 59,5 76,5 19,8 27,1 25,1 35,1 42,6 31,1 43,0 51,0 45,4 63,7 77,3 64,5 79,3 102,0 24,7 33,9 31,4 43,8 53,3 38,8 53,8 63,7
177 119 179 239 186 278 372 217 324 432 88 132 118 177 236 159 239 318 248 371 496 289 432 576 110 165 148 221 295 199 299 398
23100 27600 27000 26100 38400 37800 37200 64800 62640 61560 26800 26000 32400 31600 30800 36800 36000 34800 51200 50400 49600 86400 83520 82080 33500 32500 40500 39500 38500 46000 45000 43500
54 63 63 63 73 73 73 77 77 77 47 47 56 56 56 65 65 65 78 78 78 79 79 79 52 52 61 61 61 71 71 71
35 41 41 41 44 44 44 31 31 36 36 36 42 42 42 47 47 47 34 34 40 40 40 46 46 46
66 45 67 89 69 104 138 81 121 161 33 50 44 66 88 59 89 118 92 138 184 107 161 214 41 62 55 82 109 74 111 147
22 22 22 28 28 2x22 2x28 28 2x28 2x28 15 22 22 28 2x22 22 28 2x22 28 2x28 2x28 28 2x28 2x28 22 22 22 28 2x22 22 28 2x22
54 42 54 54 54 2x42 2x42 54 2x54 2x54 42 54 54 54 2x42 54 54 2x42 54 2x54 2x54 64 2x54 2x54 54 54 54 54 2x42 54 54 2x54
560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630 710 710 710 800 800 800 500 500 560 560 560 630 630 630
1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919 940 940 940 940 940 940 1390 1390 1338 1338 1338 919 919 919
813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539 1140 1140 1140 1630 1630 1630 657 657 813 813 813 539 539 539
1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38 2,39 2,39 2,39 3,46 3,46 3,46 1,32 1,32 1,78 1,78 1,78 1,38 1,38 1,38
85
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GEA Kba QV Chart (EN328, R404A)


SGL(E)
50F41
50- 56- 56- 71- 71- 71- 80- 80F61 F61 F81 F41 F61 F81 F61 F81 56- 6363- 63- 80F41 F41 F61 F81 F41
Dt1=14K Dt1=13K Dt1=12K Dt1=11K
86
Dt1=10K Dt1= 9K Dt1= 8K Dt1= 7K Dt1= 6K Dt1= 5K Dt1= 4K
SGL(E)
50F42
50- 56- 56- 71- 71- 71- 80- 80F62 F62 F82 F42 F62 F82 F62 F82 56- 6363- 63- 80F42 F42 F62 F82 F42
SGL(E)
50F43
50F63 56F43
56- 56- 71- 71- 71- 80- 80F63 F83 F43 F63 F83 F63 F83 6363- 63- 80F43 F63 F83 F43
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SGL(E)
50F44
50F44 56F44
56- 56- 71F64 F84 F44 63F44 63- 63F64 F84
71F64 80F44
71- 80F84 F64
80F84
87
SGL(E)
50F45
50F65 56F45
56- 56- 63- 63F65 F85 F65 F65 63F45
For examples and explanations, please see the information section on pg. 136.
Example selection:
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GEA Kba Dimensional Drawings
Kba SG industrial
88
* Note the differences in dimension for accessories! The dimensions are only valid for the standard model design! When installing fans other than those listed in the Technical data, dimensions T and A are larger.
Sound power level L WA [dB(A)]

Model
SG 50 SG 56 SG 63 SG 70 SG 80 78 85 75 87 85 81 88 78 90 88 83 90 80 92 90 84 91 81 93 91 85 92 82 www.kueba.com
Kba Blue Line Dimensional Drawings, Electric Defrost, Weights

Dimensions [mm] Size H mm B mm T mm L mm E1 mm E2 mm E3 mm E4 mm E5 mm A mm W mm Wmin mm G mm GA mm GE1 mm GE2 mm GE3 mm GE4 mm
Kba SG industrial
Electrical defrost GE5 mm Coil kW Tray kW Total kW /* SGA kg
Net weight SGB kg SGK SGL kg
kg
50-41 50-61 56-41 56-61 56-81 63-41
720 720 920 920 920
1620 1620 1620 1620 1620
870 870 870 870 870 895 895 895
704 1054 704 1054 704 1054 704 1054 704 1054 729 1254 729 1254 729 1254
190 190 190 190 190 190 190 190 310 310 310
500 500 550 550 550 600 600 600
860 860 860 860 860 960 960 960
518 518 576 576 576 639 639 639
329 329 429 429 429 479 479 479 629 629 629
783 783 783 783 783 883 883 883 983 983 983 983 983 983
783 783 783 783 783 883 883 883 983 983 983 983 983 983 783 783 783 783 783 883 883 883 983 983 983 983 983 983 783 783 783 783 783 883 883 883 983 983 983 983 983 983 783 783 783 783 783 883 883 883
1783 1783 1783 1783 1783 2083 2083 2083 2383 2383 2383 2383 2383 2383
4,78 5,97 6,69 7,96 9,16
2,29 2,29 2,29
7,07/1 8,26/1 8,98/1 12,8/2
130 146 163 185 214 205 236 269 286 334 387 352 401 452 214 247 268 313 363 347 410 473 486 584 680 610 687 802 302 353 377 446 519 490 583 679 704 847 999 886 999 375 441 470 560 648 633 755 883 895 1084 1132
122 139 152 164 192 192 215 241 264 301 343 309 353 400 199 223 247 282 321 319 367 416 441 516 592 523 608 696 278 317 345 399 454 447 517 594 637 746 866 755 880 343 393 428 497 564 576 670 768 806 949 958
119 130 149 165 184 186 208 232 257 290 328 301 341 384 193 216 241 271 307 310 353 398 427 494 562 508 584 664 270 306 335 383 433 490 583 680 701 710 997 732 844 973 333 378 414 476 536 558 642 731 777 905 926
117 127 146 163 180 182 203 225 251 281 317 295 331 370 189 210 235 268 296 302 342 384 416 478 540 495 565 638 264 297 327 379 417 422 481 544 599 688 790 712 815 933 325 366 404 470 515 543 621 703 755 872 999 900
2,29 10,25/2 2,60 11,76/2
10,51 2,29
1020 1820
63-61 1020 1820 63-81 1020 1820 71-41 71-61 71-81
10,31 2,60 12,91/2 13,74 2,60 16,34/2 14,30 2,87 17,17/2 15,60 2,87 18,47/2 22,10 2,87 24,97/2 16,90 2,87 19,77/2 18,20 2,87 21,07/2 26,00 2,87 28,87/2 8,60 3,75 12,35/2 10,80 3,75 14,55/2 12,04 3,75 15,79/2 14,40 3,75 18,15/2 18,92 3,75 22,67/2 16,00 4,33 20,33/2 18,00 4,33 22,33/2 24,00 4,33 28,33/2 24,75 4,84 29,59/2 27,00 4,84 31,84/2 38,25 4,84 43,09/3 29,25 4,84 34,09/2 31,50 4,84 36,34/2 45,00 4,84 49,84/3 13,00 5,20 15,60 5,20 18,20 5,20 20,80 5,20 28,60 5,20 23,84 5,96 18,2/2 20,8/2 23,4/2 26/2 33,8/3 29,8/2
1325 2020 1040 757 1454 1325 2020 1040 757 1454 1325 2020 1040 757 1454
700 1340 734 700 1340 734 700 1340 734
80-41 1535 2020 1130 757 1454 80-61 1535 2020 1130 757 1454 80-81 1535 2020 1130 757 1454 50-42 50-62 56-42 56-62 56-82 720 720 920 920 920 2620 2620 2620 2620 2620 870 870 870 870 870 895 895 895
400 800 1340 804 729 400 800 1340 804 729 400 800 1340 804 729 190 500 190 500 190 190 190 190 190 190 310 310 310 550 550 550 600 600 600 860 860 860 860 860 960 960 960 518 518 576 576 576 639 639 639
704 2054 1000 704 2054 1000 704 2054 1000 704 2054 1000 704 2054 1000 729 2454 1200 729 2454 1200 729 2454 1200
329 1783 329 1783 429 1783 429 1783 429 1783 479 2083 479 2083 479 2083 629 2383 629 2383 629 2383
63-42 1020 3020 63-62 1020 3020 63-82 1020 3020 71-42 71-62 71-82
1325 3420 1040 757 2854 1400 1325 3420 1040 757 2854 1400 1325 3420 1040 757 2854 1400
700 1340 734 700 1340 734 700 1340 734
80-42 1535 3420 1130 757 2854 1400 80-62 1535 3420 1130 757 2854 1400 80-82 1535 3420 1130 757 2854 1400 50-43 50-63 56-43 56-63 56-83 720 720 920 920 920 3620 3620 3620 3620 3620 870 870 870 870 870 895 895 895
400 800 1340 804 729 2383 400 800 1340 804 729 2383 400 800 1340 804 729 2383 190 500 860 860 860 860 860 960 960 960 518 518 576 576 576 639 639 639 329 2783 329 2783 429 2783 429 2783 429 2783 479 3283 479 3283 479 3283 629 3783 629 3783 629 3783 190 500 190 550 190 190 190 190 190 310 310 310 550 550 600 600 600
704 3054 1000 2000 704 3054 1000 2000 704 3054 1000 2000 704 3054 1000 2000 704 3054 1000 2000 729 3654 1200 2400 729 3654 1200 2400 729 3654 1200 2400
89
63-43 1020 4220 63-63 1020 4220 63-83 1020 4220 71-43 71-63 71-83
26,82 5,96 32,78/2 35,76 5,96 41,72/3 37,84 6,88 44,27/3 41,28 6,88 47,64/3 58,48 6,88 64,49/4 44,72 6,88 51,01/3 48,16 6,88 54,38/3 68,80 6,88 74,6/4 16,85 6,74 22,64/2 20,22 6,74 25,82/2 23,59 6,74 29/2 26,96 6,74 32,18/2 37,07 6,74 41,72/3 31,20 7,80 35,10 7,80 46,80 7,80 47,92 8,71 52,27 8,71 74,05 8,71 56,63 8,71 60,98 8,71 87,12 8,71 39/3 42,9/3 54,6/4 57,2/3 61,6/4 83,6/4 66/4 70,4/4 96,8/5 27,3/2 31,2/2 35,1/2 39/3 50,7/3 46/3 50,6/3 64,4/4
1325 4820 1040 757 4254 1400 2800 1325 4820 1040 757 4254 1400 2800 1325 4820 1040 757 4254 1400 2800
700 1340 734 700 1340 734 700 1340 734
80-43 1535 4820 1130 757 4254 1400 2800 80-63 1535 4820 1130 757 4254 1400 2800 80-83 1535 4820 1130 757 4254 1400 2800 50-44 50-64 56-44 56-64 56-84 720 720 920 920 920 4620 4620 4620 4620 4620 870 870 870 870 870 895 895 895
400 800 1340 804 729 3783 400 800 1340 804 729 3783 400 800 1340 804 729 3783 190 190 190 190 190 190 190 190 310 310 310 500 500 550 550 550 600 600 600 860 860 860 860 860 960 960 960 518 518 576 576 576 639 639 639 329 3783 329 3783 429 3783 429 3783 429 3783 479 4483 479 4483 479 4483 629 5183 629 5183 629 5183
1179 1021
704 4054 1000 2000 3000 704 4054 1000 2000 3000 704 4054 1000 2000 3000 704 4054 1000 2000 3000 704 4054 1000 2000 3000 729 4854 1200 2400 3600 729 4854 1200 2400 3600 729 4854 1200 2400 3600
1783 2783 1783 2783 1783 2783 1783 2783 1783 2783 2083 3283 2083 3283 2083 3283 2383 3783 2383 3783 2383 3783 2383 3783 2383 3783 2383 3783
63-44 1020 5420 63-64 1020 5420 63-84 1020 5420 71-44 71-64 71-84
1325 6220 1040 757 5654 1400 2800 4200 1325 6220 1040 757 5654 1400 2800 4200 1325 6220 1040 757 5654 1400 2800 4200
700 1340 734 700 1340 734 700 1340 734
1280 1101 1043
80-44 1535 6220 1130 757 5654 1400 2800 4200 80-64 1535 6220 1130 757 5654 1400 2800 4200 80-84 1535 6220 1130 757 5654 1400 2800 4200 50-45 50-65 56-45 56-65 56-85 720 720 920 920 920 5620 5620 5620 5620 5620 870 870 870 870 870 895 895 895
400 800 1340 804 729 5183 400 800 1340 804 729 5183 400 800 1340 804 729 5183 500 500 550 550 550 600 600 600 860 860 860 860 860 960 960 960 518 518 576 576 576 639 639 639 329 4783 329 4783 429 4783 429 4783 429 4783 479 5683 479 5683 479 5683
1279 1201 1073 1034 1512 1300 1235 1184 474 559 594 708 827 774 926 1085 434 501 541 629 722 703 819 942 422 481 524 603 686 679 784 895 412 466 511 595 660 662 758 860
704 5054 1000 2000 3000 4000 190 704 5054 1000 2000 3000 4000 190 704 5054 1000 2000 3000 4000 190 704 5054 1000 2000 3000 4000 190 704 5054 1000 2000 3000 4000 190 729 6054 1200 2400 3600 4800 190 729 6054 1200 2400 3600 4800 190 729 6054 1200 2400 3600 4800 190
1783 2783 3783 20,00 8,00 1783 2783 3783 24,00 8,00 1783 2783 3783 28,00 8,00 1783 2783 3783 32,00 8,00 1783 2783 3783 44,00 8,00 2083 3283 4483 36,80 9,20 2083 3283 4483 41,40 9,20 2083 3283 4483 55,20 9,20
63-45 1020 6620 63-65 1020 6620 63-85 1020 6620
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* Electric defrost divided in /n circuits
GEA Kba Versions

Motor versions Normal refrigeration fan guard V1.07
Kba SG industrial
Hinged fans V3.10 To make the coolers easy to clean, the fans are mounted with stainless steel hinges. Defrost versions All GEA Kba Air Coolers are available with electric defrosting. See nomenclature, p. 72 Hot gas defrost in the drip tray Hot gas connection on both sides V4.01 Copper V4.02 Stainless steel Hot gas in the heat exchanger V6.05 Hot gas connection on the heat exchanger Hot gas in the heat exchanger and in the drip tray, copper design with/without check valve Hot gas connection on both sides V6.07 with check valve V6.08 without check valve
For certain applications, i.e. in small spaces and quick cooling rooms, the fan guard version is the right solution. In this version, the design of the fan unit includes a contact safety grille without the Air Guiding Grid and air duct.
90
Upon request: additional defrosting circuit: for defrosting with hot gas. A separate circuit for the hot gas is integrated into the heat exchanger. For alternative motor versions, see Kba Select or version overview, pg. 130 Water/brine circulation V2... Tube circuitry and connections for water and brine are available. Alternative casing versions Double insulated, hinge-down drip tray V3.09 The double-shelled drip tray has 25 mm of insulation. The insulation prevents condensation water from building up on the bottom side of the tray and reduces the transfer of defrosting heat into the cold storage area. This changes the following dimensions: Width B: +60mm Height H: +30mm Depth T: +30mm
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Kba Blue Line Versions

Protection against corrosion Stainless steel casing V3.12 For protection in aggressive cold storage air, i.e. in smokehouses and curing areas. All casing components are composed of stainless steel and are of industrial quality. V6.01 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al, protective coating Casing: Sendzimir galvanised steel, protective coating on both sides V6.02 Heat exchanger: Tubing: Stainless steel Fins: Al goldlack coating End plates: Stainless steel Casing: Sendzimir galvanised steel, protective coating on both sides Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request V6.03 Heat exchanger: Tubing: Stainless steel Fins: Al End plates: Al Casing: Sendzimir galvanised steel, protective coating on one side Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request V6.04 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al Casing: Sendzimir galvanised steel, protective coating on one side
Kba SG industrial
91
urther information regarding F corrosion protection can be found on pages 132 to 135
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GEA Kba Accessories
Kba SG industrial
Recommended for frozen storage Shut-Up Defrosting hood Fan collar heaters Duct at 5 incline Double insulated drip tray Insulate the top panel on site Shut-Up The Kba Shut-Up optimises the defrosting procedure, especially in deep-freeze applications. Applications Frozen storage starting at -18C Alternating defrosting of the Air Coolers in one room Advantages (in connection with the defrosting hood) With Shut-Up and the defrost hood, a positive accumulation of heat occurs in the Air Cooler during the defrost process. The heat remains in the cooler, which means: Defrost times are reduced by more than 50% Significant amounts of energy are saved No frost build up on the ceiling of the storage room or on the goods due to minimal vapour build-up < Defrost temperature in the cooler is 5C = Calculation hint Due to the additional external pressure, the air quantity and Air Cooler capacity change:
Model Change in air quantity Change in rating Cooling phase, fans switched on: Shut-Up is inflated
92
Defrosting, fans switched off: Shut-Up closes the Air Cooler
Kba SG industrial
-10%
-5%
Selection table
for model Shut-Up
SG... SG... SG... SG... SG...
1 piece 2 pieces 3 pieces 4 pieces 5 pieces
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Defrost Hood In conjunction with the accessories mentioned on page 92, the defrost hood optimises the defrost process, especially in deep-freeze applications. Applications Frozen storage starting at -18C Alternating defrosting of the Air Coolers in one room Advantages (in connection with Shut-Up ) With the defrost hood and Shut-Up, a positive accumulation of heat occurs in the Air Cooler during the defrost process. The heat remains in the cooler, which means: Defrost times are reduced by more than 50% Significant amounts of energy are saved No frost build up on the ceiling of the storage room or on the goods due to minimal vapour build-up < Defrost temperature in the cooler is 5C = Construction The double wall drip tray has 12mm of insulation The casing is made of aluminium, coated (RAL 9018) The construction is modular, i.e. 1 module per fan Unassembled upon delivery, so the hoods must be mounted on the Air Cooler on site Module dimensions and weight:
Model H mm B mm T mm Weight kg Wmin. mm
Kba SG industrial
W min
20
Mode of operation during defrosting: Shut-Up is suspended over the fan unit, closing the Air Cooler. Hot air cannot escape. The cold air from the room forms a blocking layer on the outside of the defrosting hood. Hot air cannot escape A chimney effect is prevented Defrosting process with Shut-Up and defrost hood
93
SG 50..1-5 SG 56..1-5 SG 63..1-5 SG 71..1-4 SG 80..1-4
1080 1280 1380 1680 1880
945 945 1145 1345 1345
800 800 900 1280 1280
33 36 45 61 60
860 860 960 1340 1340
Calculation hint Due to the additional external pressure, the air quantity and Air Cooler capacity change:
Model Change in air quantity Change in cooler rating
With our deep-freeze package (Shut-Up and defrosting hood) you will reduce defrosting time by more than half
Fan collar heater VRB To prevent the fan blade from freezing up at the fan nozzle of the air coolers in extreme humidity conditions in the freezer and frozen storage area.
SG industrial
-10%
-5%
For deep-freeze applications, GEA Kba engineers recommend an insulated drip tray. When using floor brackets, please make sure that you have the correct defrost hood.
he standard Kba SG industrial line is T suitable for use with fan collar heaters. We recommend using fan collar heaters for applications below 0C for version V1 .60 to prevent temperatures from falling below the dew point.
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350
GEA Kba Accessories
Kba SG industrial
Included in delivery: Electric tubular heater with stainless steel sleeve 8.5 mm Connection ends: 1.5 x 2000 mm Tension spring: stainless steel
Duct at 5 incline For complex deep-freeze applications, the duct has a 5 incline to ensure trouble-free operation. Applications Deep-freeze applications at high humidity Deep-freeze applications with high-availability, sensitive products (e.g. pharmaceuticals) with few redundant coolers Advantages Ventilation ducts with a 5 incline ensures that condensation water runs out of the duct into the drip tray. Reduced risk of fan blades at the collar freezing up Prevents ice formation on the Air Guiding Grid Construction Ventilation ducts have a 5 inclination toward the casing as well as an integrated air guiding grid Ventilation duct is made of Sendzimir galvanised steel plate, coated (RAL 9018) Suitable for installation with the Kba Shut-Up with no additional accessories necessary Calculation hint The ducts positioned at a 5 incline should always be used along with the Shut-Up, defrosting hoods, fan collar heaters and insulated drip trays. Floor Mounting Brackets SK
Technical Data
Model For blade mm P at 230V kW Weight kg
VRB 50 VRB 56 VRB 63 VRB 71 VRB 80
500 560 630 710 800
0,27 0,30 0,39 0,38 0,40
0,55 0,60 0,65 0,70 0,80
Selection table
94
for model VRB
SG... SG... SG... SG... SG...
1 2 3 4 5
Fan Collar Heater Cover Benefits: Contact protection Reduces heat radiation from the fan collar heaters into the Cold Room Improves heat conductivity at the collar Increases the efficiency of the fan collar heaters Protects against slipping Can only be used with a metal air duct.
Kba SG
50
56
63
71
80
Dimensions mm
SK HSK LSK ESK F
1048 1384 782 =E1 =F
1048 1073 1101 1101 1584 1684 1984 2184 782 807 835 835 According Kba SG dimension page 89
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Finned Tube Heaters SGHR
Kba SG industrial
For Air Coolers with draw through fans, self assembly is required. Air Coolers are suitable for air conditioning or heating in the winter. se only with running Air Cooler fans. Failure to do so can cause the ceiling of the cold storage room to U overheat. Please observe the respective safety guidelines. Scope of delivery (unassembled): Electric finned tube heater in stainless steel with connection ends: 1,5 x 2000 mm Assembly kit including bracket for heater with clamp, connection box IP 54, mounting material a) b) c)
Model
for blade mm
Nominal rating at 230V kW
Weight kg
Model
for blade mm
Nominal rating at 230V kW
Weight kg
SGHR 50 SGHR 56 SGHR 63 SGHR 71 SGHR 80
500 560 630 710 800
3,19 3,51 8,08 9,48 10,5
1,13 1,27 2,68 3,23 3,40
SGHR 50 Z SGHR 56 Z SGHR 63 Z SGHR 71 Z SGHR 80 Z
500 560 630 710 800
3,19 3,51 4,04 4,74 5,24

Greater heating capacity
1,13 1,27 1,34 1,51 1,70

95
Selection table
For Air Coolers kW Normal heating capacity Number to order kW Number to order
SG 50-1 SG 56-1 SG 63-1 SG 71-1 SG 80-1 SG 50-2 SG 56-2 SG 63-2 SG 71-2 SG 80-2 SG 50-3 SG 56-3 SG 63-3 SG 71-3 SG 80-3 SG 50-4 SG 56-4 SG 63-4 SG 71-4 SG 80-4 SG 50-5 SG 56-5 SG 63-5
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3,19 3,51 8,08 9,48 10,5 6,38 7,02 16,2 19,0 21,0 9,57 10,5 24,3 28,5 31,5 12,8 14,1 32,2 38,0 42,0 15,9 17,6 40,4
a) 1 SGHR 50 a) 1 SGHR 56 b) 1 SGHR 63 b) 1 SGHR 71 b) 1 SGHR 80 a) 2 SGHR 50 a) 2 SGHR 56 b) 2 SGHR 63 b) 2 SGHR 71 b) 2 SGHR 80 a) 3 SGHR 50 a) 3 SGHR 56 b) 3 SGHR 63 b) 3 SGHR 71 b) 3 SGHR 80 a) 4 SGHR 50 a) 4 SGHR 56 b) 4 SGHR 63 b) 4 SGHR 71 b) 4 SGHR 80 a) 5 SGHR 50 a) 5 SGHR 56 b) 5 SGHR 63
6,38 7,02 12,1 14,2 15,8 12,8 14,0 24,2 28,4 31,6 19,1 21,1 36,3 42,6 47,4 25,5 28,1 48,4 56,8 63,2 31,9 35,1 60,5
b) 1 SGHR 50 + 1 SGHR 50Z b) 1 SGHR 56 + 1 SGHR 56Z c) 1 SGHR 63 + 1 SGHR 63Z c) 1 SGHR 71 + 1 SGHR 71Z c) 1 SGHR 80 + 1 SGHR 80Z b) 2 SGHR 50 + 2 SGHR 50Z b) 2 SGHR 56 + 2 SGHR 56Z c) 2 SGHR 63 + 2 SGHR 63Z c) 2 SGHR 71 + 2 SGHR 71Z c) 2 SGHR 80 + 2 SGHR 80Z b) 3 SGHR 50 + 3 SGHR 50Z b) 3 SGHR 56 + 3 SGHR 56Z c) 3 SGHR 63 + 3 SGHR 63Z c) 3 SGHR 71 + 3 SGHR 71Z c) 3 SGHR 80 + 3 SGHR 80Z b) 4 SGHR 50 + 4 SGHR 50Z b) 4 SGHR 56 + 4 SGHR 56Z c) 4 SGHR 63 + 4 SGHR 63Z c) 4 SGHR 71 + 4 SGHR 71Z c) 4 SGHR 80 + 4 SGHR 80Z b) 5 SGHR 50 + 5 SGHR 50Z b) 5 SGHR 56 + SGHR 56Z c) 5 SGHR 63 + SGHR 63Z
GEA Kba Accessories
Kba SG industrial
Air Hoses (on site procurement, not available from Kba) Ventilation can be optimised with textile/PVC air hoses. Applications Applications in work rooms and production areas Cooled goods that are sensitive to drafts (i.e. flowers, ripening cheeses) Advantages The air hoses make uniform air distribution possible at very low air speeds. Working in a draft-free environment yields low illness rates Maximum protection for sensitive cooled goods No condensation water: temperatures do not fall below the dew point because air can penetrate the woven material Calculation hints Please take the respective pressure drop for the cooler design into consideration.
96
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GEA Kba XXXXXXXXXXXXX
Kba SF blastfreezer
98
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Kba Blue Line Kba SF blastfreezer: Specific Advantages
Kba SF blastfreezer
High performance Air Cooler for blast cooling and freezing meat and sausage products, baked goods, pizza and frozen vegetables. Blow-through fans guide the air flow horizontally through the heat exchanger. This achieves optimum air speeds.
Q0 10
70 kW
Adjustable floor brackets: can be perfectly adapted to on site conditions.
Large fin spacing guarantees quick cooling process and long evaporator operating periods.
7 mm
99
10 mm
12 mm
High air circulation rate with indirect air flow over the cooled goods: more cost-effective, the products retain their quality and reach the proper core temperature as quickly as possible.
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GEA Kba
Kba SF blastfreezer
Kba SF blastfreezer: Specific Advantages

Optimum air flowrate for blast freezing: maximum air speed on the cooled goods located in the air flow Dimensions correspond with standard tray carts: perfect cool air distribution directly over the cooled goods
Adjustable floor mounting brackets: can be perfectly adapted to on site conditions Hinge-down drip tray on both sides: standard
150mm
100
Illustration shows accessories: cover hoods on either side the connection side and the return bends side.
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Hmin: 1812mm
Outstanding GEA Kba quality: with HFE tube/fin system and CAL refrigerant distributor
Kba Blue Line Construction
Kba SF blastfreezer
1 Casing 2 Heat exchanger
4 Electric defrost 3 Fans
1. Casing Smooth Sendzimir galvanised steel High-grade powder coating, papyrus white RAL 9018 - Food safe - Easy to clean - Optimum corrosion protection Fold-down drip tray Floor mounting brackets are adjustable on both sides, from 25 mm increments to 150 mm increments Drain: plastic 2. Heat exchanger Fin spacing SFB: 7 mm SFK: 10 mm SFL: 12 mm Aligned tube arrangement, spacing 50 x 50 mm HFE tube/fin system Multiple injections with Kba CAL refrigerant distributor Tubing: Cu-special Fins: Al End plates: Al 3. Fans (standard) 560 mm With built-in protector to be connected on site Application range: - 50 C to + 60 C (50 Hz) - 50C to + 40C (60 Hz) 400 10%V-3~,50 Hz Protection class IP 54 to EN 60529 Insulation class F
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Standard: 50 Pa external pressure Version V1.60: 100 Pa external pressure Operating data can be found with Kba Select or in the technical data Controller: Standard 50Pa V1.60 100Pa Phase control Transformer Delta/star Frequency converter with all-pole sinusoidal filter Please observe the manufacturers information.
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Standard (pext.=50 Pa) min-1 SF 56 F42-F68 Y SF 56 F42-F68 1130 1360 W 450 670 A 0,73 1,30 V1.60 (pext.=100 Pa) min-1 1400 W 2500 A 4,45 not possible
4. Electric defrost 230 10% ~ oder 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Designed to defrost the heat exchanger quickly and evenly To prevent vapor build-up and to promote heat exchange with little loss, the heaters are mounted in special expanded tube sleeves Wired ready for connection to the connection box in accordance with VDE specifications
GEA Kba Refrigerant/Coolant
Kba SF blastfreezer
n Can be used with all HFC refrigerants. Performance data can be found with Kba Select n For use with water/brine circulation please contact our sales team n For CO2 operation, please contact our sales team n For NH3 applications, please contact our sales team
The ratings in the QV Chart refer to the combination of materials as follows: tubes, Cu/fins, Al.
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. s n o i t u l o s h s e r F
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Nomenclature Standard Line designation Fin spacing: B = 7mm K = 10mm L = 12mm
Kba SF blastfreezer SF...C 7/10/12mm
SF L E 56 - F 6 6 C
Generation code Number of fans: Coil depth: Refrigerant: Fan diameter: 2-8 4 tubes 6 tubes F = HFC/CO2 56 = 560mm
Electric defrost: E = with electric defrost SFB(E)-F Standard design [50Pa external pressure]
Rating Q 0 at 50 Hz Model SF.C tL1=-18 C DT1 = 7K NB 3 kW tL1 =-25C DT1 = 6K NB 4 kW m m/h m/s dm mm mm Surface Air flow rate Air speed Tube volume Inlet Connections Outlet
7 mm
Blade Fan 400 10% V-3~ 50Hz
mm
min-1
56-F42 56-F62 56-F44 56-F64 56-F66 56-F68
14,0 18,0 28,1 36,0 53,8 70,3
11,3 14,5 22,6 29,0 43,3 56,8
77 115 154 231 346 462
13000 12320 26000 24640 36950 49270
2,82 2,67 2,82 2,67 2,67 2,67
19,8 29,7 37,7 56,8 82,7 110,1
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
560 560 560 560 560 560
1360 1360 1360 1360 1360 1360
710 710 710 710 710 710
1,41 1,41 1,41 1,41 1,41 1,41
SFK(E)-F Standard design [50Pa external pressure]

Rating Q 0 at 50 Hz Model SF.C tL1=-18 C DT1 = 7K NB 3 kW tL1 =-25C DT1 = 6K NB 4 kW m m/h m/s dm mm mm mm min-1 W Surface Air flow rate Air speed Tube volume Inlet Connections Outlet Blade
10 mm
Fan 400 10% V-3~ 50Hz
103
56-F42 56-F62 56-F44 56-F64 56-F66 56-F68
11,7 15,7 23,5 31,6 47,1 62,0
9,4 12,7 18,9 25,4 38,0 50,0
56 83 111 166 249 332
13300 13060 26600 26120 39180 52240
2,89 2,83 2,89 2,83 2,83 2,83
19,8 29,7 37,7 56,8 82,7 110,1
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
560 560 560 560 560 560
1360 1360 1360 1360 1360 1360
710 710 710 710 710 710
1,41 1,41 1,41 1,41 1,41 1,41
SFL(E)-F Standard design [50Pa external pressure]

12 mm
Fan 400 10% V-3~ 50Hz
56-F42 56-F62 56-F44 56-F64 56-F66 56-F68
10,3 14,0 20,7 28,1 42,0 55,4
8,3 11,3 16,6 22,6 33,9 44,7
47 71 94 141 212 282
13520 13260 27040 26520 39780 53040
2,93 2,88 2,93 2,88 2,88 2,88
19,8 29,7 37,7 56,8 82,7 110,1
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
560 560 560 560 560 560
1360 1360 1360 1360 1360 1360
710 710 710 710 710 710
1,41 1,41 1,41 1,41 1,41 1,41
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Kba SF blastfreezer SF...C 7/10/12mm

7 mm
Tube volume Inlet Connections Outlet Blade
SFB(E)-F Version V1.60 [100Pa external pressure]

Rating Q 0 at 50 Hz Model SF.C tL1=-18 C DT1 = 7K NB 3 kW tL1 =-25C DT1 = 6K NB 4 kW m m/h m/s dm mm mm mm min-1 W Surface Air flow rate Air speed

Fan 400 10% V-3~ 50Hz
56-F42 56-F62 56-F44 56-F64 56-F66 56-F68
16,9 22,2 34,0 44,6 66,5 85,9
13,6 17,8 27,2 35,7 53,2 68,7
77 115 154 231 346 462
17430 16730 34860 33460 50190 66920
3,78 3,63 3,78 3,63 3,63 3,63
19,8 29,7 37,7 56,8 82,7 110,1
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
560 560 560 560 560 560
1400 1400 1400 1400 1400 1400
2570 2570 2570 2570 2570 2570
4,30 4,30 4,30 4,30 4,30 4,30
SFK(E)-F Version V1.60 [100Pa external pressure]

10 mm
Fan 400 10% V-3~ 50Hz
56-F42 56-F62 56-F44 56-F64 56-F66 104 56-F68
13,5 19,3 27,0 38,8 57,9 75,3
10,8 15,5 21,6 31,1 46,3 60,3
56 83 111 166 249 332
18010 17360 36020 34720 52080 69440
3,91 3,77 3,91 3,77 3,77 3,77
19,8 29,7 37,7 56,8 82,7 110,1
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
560 560 560 560 560 560
1400 1400 1400 1400 1400 1400
2570 2570 2570 2570 2570 2570
4,30 4,30 4,30 4,30 4,30 4,30
SFL(E)-F Version V1.60 [100Pa external pressure]

12 mm
Fan 400 10% V-3~ 50Hz
56-F42 56-F62 56-F44 56-F64 56-F66 56-F68
11,9 17,3 23,9 34,7 51,7 67,8
9,5 13,8 19,1 27,8 41,4 54,2
47 71 94 141 212 282
18390 17800 36780 35600 53400 71200
3,99 3,86 3,99 3,86 3,86 3,86
19,8 29,7 37,7 56,8 82,7 110,1
15 22 22 28 2x22 2x22
35 42 42 54 2x42 2x54
560 560 560 560 560 560
1400 1400 1400 1400 1400 1400
2570 2570 2570 2570 2570 2570
4,30 4,30 4,30 4,30 4,30 4,30
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Kba Blue Line
Kba SF blastfreezer
Dimensional Drawings, Dimensions, Electric Defrost, Weights

Model
Adjustable in 25mm increments
Electrical defrost 230V-1~/400V-3~ -Y B mm E1 mm E2 mm E3 mm Coil kW Tray kW Total kW / * SFB.C kg
Weight [Net]
SF.C
H min mm
H max mm
SFK.C kg
SFL.C kg
56-F42 56-F62 56-F44 56-F64 56-F66 56-F68
1813 1813 1813 1813 1813 1813
1963 1963 1963 1963 1963 1963
1210 1210 2010 2010 2810 3610
854 854 1654 1654 2454 3254
800 800
2400
8,60 12,90 14,35 21,53 30,00 40,80
1,72 1,72 2,87 2,87 4,00 5,20
10,32/3 14,62/3 17,22/3 24,40/3 34,00/3 46,00/3
168 200 287 346 497 669
163 192 276 330 473 637
159 187 269 320 457 616
(995 bei V1.60)
L = 755 T = 836
G 1 " E1 B
105
G 1 "
E2 B
E2
G 1 "
E1
E3
E1
(650 bei V1.60)
W = 400
W = 650
Wall clearance: Model with hinged fans (V3.10)
Wall clearance: Standard

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GEA Kba Versions

Motor versions
Kba SF blastfreezer
Protection against corrosion Stainless steel casing V3.12 For protection in aggressive cold storage air, i.e. in smokehouses and curing areas. All casing components are composed of stainless steel and are of industrial quality. V6.01 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al protective coating Casing: Sendzimir galvanised steel, protective coating on both sides V6.02 Heat exchanger: Tubing: Stainless steel Fins: Al goldlack coating End plates: Stainless steel Casing: Sendzimir galvanised steel protective coating on both sides Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request V6.03 Heat exchanger: Tubing: Stainless steel Fins: Al End plates: Al Casing: Sendzimir galvanised steel, protective coating on one side Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request V6.04 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al Casing: Sendzimir galvanised steel, protective coating on one side
Fans with high external pressure (100 Pa) V1.60 For alternative motor versions, see Kba Select or version overview, p. 130 Alternative casing versions Hinged fans V3.10 To make the devices easy to clean, the fans are mounted with stainless steel hinges. Defrost versions All GEA Kba Air Coolers are available with electric defrosting. See nomenclature, pg. 103 Hot gas defrost in the drip tray Hot gas connection on both sides V4.01 Copper V4.02 Stainless steel Hot gas in the heat exchanger V6.05 Hot gas connection in the heat exchanger
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Side cover hoods The cover hoods can be used with all models. Construction Sendzimir galvanised steel High-grade powder coating, papyrus white RAL 9018
Kba SF blastfreezer
Connection side (AS)
Return bends side (BS)

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GEA Kba XXXXXXXXXXXXX
Kba DZ production
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Kba Blue Line Kba DZ production: Specific Advantages
Kba DZ production
Our dual discharge Kba DZ production is designed for usage in production and work rooms, such as in slaughterhouses and dairies.
Q0 3
78 kW
The low profile ceiling design saves space and distributes cool air perfectly in cold storage as well as large refrigerated warehouses.
Even the standard design includes the hinge-down drip tray. This makes it easy to clean and assemble the cooler, making service work simple.
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To meet the strictest hygiene requirements, the Kba DZ production can be cleaned quickly and easily, thanks to its optional hinged fans.
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GEA Kba
Kba DZ production
Kba DZ production: Specific Advantages

1. Quick installation The generously sized installation area allows components such as expansion and solenoid valves to be mounted easily. 3. Ventilation Air is discharged evenly on both sides of the air cooler. When it is mounted in the centre of the room or between suspension racks, it provides air circulation on both sides, resulting in homogeneous room conditions and uniform cooling of the products:
2. Hygiene Even in the standard design, the brackets are designed such that the Air Coolers can be mounted as desired: Clean along with the ceiling to create a hygienic area For deep-freeze applications, keep a clearance of 20 mm from the ceiling to create an insulating air cushion.
20 mm
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The adjustment can be made on site by simply moving the brackets. The standard ceiling clearance is 20 mm. However, when an order is placed, this specification can be given as 3 mm.
3 mm
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Kba Blue Line Construction
Kba DZ production
1 Casing 2 Heat exchanger 4 Electric defrost
3 Fan
1. Casing Smooth Sendzimir galvanised steel High-grade powder coating, papyrus white RAL 9018 - Food safe - Easy to clean - Optimum corrosion protection Hinge-down drip tray and removable side panels Stainless steel mounting material Plastic drain up to 1 1/4" longer than 2", stainless steel 2. Heat exchanger Fin spacing DZA: 4,5mm DZB: 7mm DZK: 12mm Aligned tube arrangement, spacing 50 x 50 mm HFE tube/fin system DZ production-F: HFC/CO2 Kba-CAL-refrigerant distributor from the entire HFC/CO2 line (up to 32 bar) Tubing: Cu-special Fins: Al End plates: Al DZ production-G: Glycol Distributor tubes for multiple injections Tubing: Cu-special Fins: Al End plates: Al DZ production-N: Pump operation, NH3 Distributor tubes for multiple injections Tubing: VA Fins: Al End plates: Al
3. Fans 400/450/500/560mm With built-in protector to be connected on site Application range: - 40 C to + 45 C 400 10% V-3~, 50 Hz At maximum speed, ( operation) minimal moisture is discharged from the fins Protection class IP54 Insulation class F Operating data can be found with Kba Select or in the technical data Controller: Phase control Transformer Delta/star Frequency converter Please observe the manufacturers information.

operation min DZ 40 F41-F64 DZ 45 F41-F64 DZ 50 F41-F84 DZ 56 F41-F84
-1
Y operation A min
-1
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W 320 640 820 845
W 230 430 550 640
A 0,38 0,70 0,95 1,05
1350 1330 1320 1360
0,66 1,10 1,50 1,65
1050 970 1030 1090
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4. Electric defrost
Kba DZ production
230 10% V-1~ or 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Designed to defrost the heat exchanger quickly and evenly To prevent vapour build-up and to promote heat exchange with little loss, the heaters are mounted in special expanded tube sleeves Wired ready for connection to the connection box in accordance with VDE specifications The following designs are available upon request: Special voltage upon request Special design for frequency converter Hot air construction: up to +65/+70 C
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Kba DZ production
nC an be used with all HFC refrigerants. Performance data can be found with Kba Select (Product Selection Software) nF or water/brine circulation, choose your Air Cooler with Kba Select n For CO2 operation and for NH3 applications, immediate selection with Kba Select is possible or ask our technical staff in sales
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Fresh solutions.
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Kba DZ production DZA-F

DZ B E 50 - F 6 4 Number of fans: A = 4,5mm B = 7mm K = 10mm Coil depth: Refrigerant: 1-4 4 tubes 6 tubes 8 tubes F = HFC/CO2 G = Glycol N = NH3
4,5mm
Electric defrost: E = with electrical defrost Fan diameter: 40 = 400mm 45 = 450mm 50 = 500mm 56 = 560mm
Rating Q 0 at 50 Hz Model DZA(E) kW kW m m/h m dm mm t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K Surface Airflow Air throw Tube volume Connections Inlet
Outlet
Blade
Per fan 400 10% V-3~ 50Hz (operating values at 50 Hz)
mm
mm
min -1
40-F41 40-F61 45-F41 45-F61 50-F61 50-F81 56-F61 56-F81 40-F42 40-F62 45-F42 45-F62 50-F62 50-F82 56-F62 56-F82 40-F43 40-F63 45-F43 114 45-F63 50-F63 50-F83 56-F63 56-F83 40-F44 40-F64 45-F44 45-F64 50-F64 50-F84 56-F64 56-F84
5,0 6,3 7,6 9,4 13,4 15,0 17,3 19,4 10,1 12,6 15,2 18,8 26,8 29,9 34,5 38,9 15,1 18,8 22,8 28,2 40,2 44,9 51,8 58,3 20,1 25,1 30,4 37,6 53,5 59,8 69,0 77,7
4,0 5,0 6,1 7,5 10,7 11,9 13,8 15,5 8,0 10,0 12,1 15,0 21,4 23,9 27,6 31,1 12,0 15,0 18,2 22,5 32,1 35,8 41,3 46,6 16,1 20,1 24,3 30,0 42,8 47,8 55,1 62,1
33 49 44 66 110 146 132 176 66 99 88 132 220 293 264 352 99 148 132 198 329 439 395 528 132 198 176 264 439 586 527 704
2890 2720 4400 4050 5400 5175 7245 6975 5780 5440 8800 8100 10800 10350 14490 13950 8670 8160 13200 12150 16200 15525 21735 20925 11560 10880 17600 16200 21600 20700 28980 27900
2x9 2x9 2 x 11 2 x 11 2 x 14 2 x 14 2 x 16 2 x 16 2 x 12 2 x 12 2 x 14 2 x 14 2 x 17 2 x 17 2 x 19 2 x 19 2 x 15 2 x 15 2 x 17 2 x 17 2 x 20 2 x 20 2 x 22 2 x 22 2 x 18 2 x 18 2 x 20 2 x 20 2 x 23 2 x 23 2 x 25 2 x 25
5 8 7 11 17 23 21 28 11 16 14 21 35 46 41 55 16 25 22 32 52 70 62 83 22 33 29 42 70 93 82 110
10 10 10 10 10 15 15 15 10 10 10 15 22 22 22 22 10 15 15 22 22 22 22 2x22 15 22 15 22 28 2x22 28 2x22
28 28 28 28 35 35 35 35 28 35 35 35 35 42 42 42 35 35 35 42 42 42 54 2x42 35 35 42 42 54 2x42 54 2x42
400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560
1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090
320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640
0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05
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Kba DZ production DZA-F 4,5mm

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Kba DZ production DZA-F 4,5mm

Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C)
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DT1 = 4 K to 6 K with electronic expansion valve
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Rating Q 0 at 50 Hz Model DZB(E) kW kW m m/h m dm mm mm t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K Surface Airflow
Kba DZ production DZB-F

Air throw Tube volume Connections Inlet Outlet Blade Per fan 400 10% V-3~ 50Hz (operating values at 50 Hz) mm min -1 W A
7mm
4,2 5,5 6,0 7,7 11,4 13,7 15,0 17,7 8,4 11,0 12,0 15,3 22,8 27,3 30,0 35,4 12,6 16,5 18,0 23,0 34,2 41,0 45,0 53,1 16,8 22,0 24,0 30,7 45,5 54,7 60,0 70,8
3,3 4,4 4,8 6,1 9,1 10,9 12,0 14,1 6,7 8,8 9,6 12,3 18,2 21,8 24,0 28,3 10,0 13,2 14,4 18,4 27,3 32,8 36,0 42,4 13,4 17,6 19,2 24,5 36,4 43,7 48,0 56,6
22 33 29 43 72 96 87 116 44 65 58 87 145 193 174 232 65 98 87 130 217 289 260 347 87 130 116 174 290 386 347 463
3140 2980 4545 4275 5670 5580 7740 7560 6280 5960 9090 8550 11340 11160 15480 15120 9420 8940 13635 12825 17010 16740 23220 22680 12560 11920 18180 17100 22680 22320 30960 30240
2 x 10 2 x 10 2 x 12 2 x 12 2 x 15 2 x 15 2 x 17 2 x 17 2 x 13 2 x 13 2 x 15 2 x 15 2 x 18 2 x 18 2 x 20 2 x 20 2 x 16 2 x 16 2 x 18 2 x 18 2 x 21 2 x 21 2 x 23 2 x 23 2 x 19 2 x 19 2 x 21 2 x 21 2 x 24 2 x 24 2 x 26 2 x 26
5 8 7 11 17 23 21 28 11 16 14 21 35 46 41 55 16 25 22 32 52 70 62 83 22 33 29 42 70 93 82 110
10 10 10 10 10 15 15 15 10 10 10 15 22 22 22 22 10 15 15 22 22 22 22 2x22 15 22 15 22 28 2x22 28 2x22
28 28 28 28 35 35 35 35 28 35 35 35 35 42 42 42 35 35 35 42 42 42 54 2x42 35 35 42 42 54 2x42 54 2x42
400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560
1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090
320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640
0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05
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Kba DZ production DZB-F 7mm

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Kba DZ production DZB-F 7mm

Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K to 6 K with electronic expansion valve
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Rating Q 0 at 50 Hz Model DZK-F(E) kW kW t L1 0 C DT1 = 8K t L1 -18C DT1 = 7K
Kba DZ production DZK-F

Surface Airflow Air throw Tube volume Connections Inlet Outlet Blade Per fan 400 10% V-3~ 50Hz (operating values at 50 Hz) m m/h m dm mm mm mm min -1 W A
10mm
40-F41 40-F61 45-F41 45-F61 50-F61 50-F81 56-F61 56-F81 40-F42 40-F62 45-F42 45-F62 50-F62 50-F82 56-F62 56-F82 40-F43 40-F63 45-F43 45-F63 50-F63 50-F83 56-F63 56-F83 40-F44 40-F64 45-F44 45-F64 50-F64 50-F84 56-F64 120 56-F84
3,6 4,9 5,2 7,1 9,6 12,0 12,8 15,4 7,2 9,8 10,3 14,1 19,2 23,9 25,5 30,8 10,8 14,7 15,5 21,2 28,8 35,9 38,3 46,2 14,4 19,6 20,6 28,3 38,4 47,8 51,0 61,6
2,9 3,9 4,1 5,7 7,7 9,6 10,2 12,3 5,7 7,8 8,2 11,3 15,3 19,1 20,4 24,6 8,6 11,7 12,3 17,0 23,0 28,7 30,6 36,9 11,5 15,7 16,5 22,6 30,6 38,2 40,8 49,2
16 23 21 31 52 69 62 83 31 47 42 62 104 139 125 167 47 70 62 94 156 208 187 250 62 94 83 125 208 278 250 334
3330 3240 5040 4905 5850 5760 7965 7740 6660 6480 10080 9810 11700 11520 15930 15480 9990 9720 15120 14715 17550 17280 23895 23220 13320 12960 20160 19620 23400 23040 31860 30960
2 x 11 2 x 11 2 x 13 2 x 13 2 x 16 2 x 16 2 x 18 2 x 18 2 x 14 2 x 14 2 x 16 2 x 16 2 x 19 2 x 19 2 x 21 2 x 21 2 x 17 2 x 17 2 x 19 2 x 19 2 x 22 2 x 22 2 x 24 2 x 24 2 x 20 2 x 20 2 x 22 2 x 22 2 x 25 2 x 25 2 x 27 2 x 27
5 8 7 11 17 23 21 28 11 16 14 21 35 46 41 55 16 25 22 32 52 70 62 83 22 33 29 42 70 93 82 110
10 10 10 10 10 15 15 15 10 10 10 15 22 22 22 22 10 15 15 22 22 22 22 2x22 15 22 15 22 28 2x22 28 2x22
28 28 28 28 35 35 35 35 28 35 35 35 35 42 42 42 35 35 35 42 42 42 54 2x42 35 35 42 42 54 2x42 54 2x42
400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560 400 400 450 450 500 500 560 560
1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090 1350/1050 1350/1050 1330/970 1330/970 1330/1030 1330/1030 1360/1090 1360/1090
320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640 320/230 320/230 640/430 640/430 820/550 820/550 840/640 840/640
0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05 0,66/0,38 0,66/0,38 1,10/0,70 1,10/0,70 1,50/0,70 1,50/0,70 1,65/1,05 1,65/1,05
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Kba DZ production DZK-F 10mm

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Kba DZ production DZK-F 10mm

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Q0 = Cooling capacity tL1 = Air inlet temperature t 0 [C] = Evaporating temperature (coil outlet) DT1 [K] = Temperature difference = tL1-t0 (C) DT1 = 4 K to 6 K with electronic expansion valve
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Kba Blue Line Dimensional Drawings
Kba DZ production
Sound power level LWA [dB(A)]

Model
123
DZ 40 DZ 45 DZ 50 DZ 56
75/69 79/74 80/73 81/76
78/72 82/77 83/76 84/79
80/74 84/79 85/78 86/81
81/75 85/80 86/79 87/82
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GEA Kba
Kba DZ production
Dimensional Drawings, Electric Defrost, Weights

Dimensions [mm] Size H mm Hv mm B mm T mm L mm E1 mm E2 mm E3 mm E4 mm F mm A mm Coil kW Electric defrost Tray kW Total kW/ * DZA kg DZ-F, DZ-G Net weight DZB kg DZK kg DZA kg DZ-N Net weight DZB kg DZK kg
40-F41 40-F61 45-F41 45-F61 50-F61 50-F81 56-F61 56-F81 40-F42 40-F62 45-F42 45-F62 50-F62 50-F82 56-F62 56-F82 40-F43 40-F63 45-F43 45-F63 50-F63 50-F83 56-F63 56-F83 40-F44 40-F64 45-F44 45-F64 50-F64 50-F84 56-F64 56-F84 124
419 419 419 419 522 522 522 522 419 419 419 419 522 522 522 522 419 419 419 419 522 522 522 522 419 419 419 419 522 522 522 522
433 433 439 439 564 564 541 541 433 433 439 439 564 564 541 541 433 433 439 439 564 564 541 541 433 433 439 439 564 564 541 541
1024 1024 1224 1224 1624 1624 1824 1824 1624 1624 2024 2024 2624 2624 3024 3024 2224 2224 2824 2824 3624 3624 4224 4224 2824 2824 3624 3624 4624 4624 5424 5424
1513 1513 1513 1513 1902 1902 1902 1902 1513 1513 1513 1513 1902 1902 1902 1902 1513 1513 1513 1513 1902 1902 1902 1902 1513 1513 1513 1513 1902 1902 1902 1902
1536 1536 1536 1536 1926 1926 1926 1926 1536 1536 1536 1536 1926 1926 1926 1926 1536 1536 1536 1536 1926 1926 1926 1926 1536 1536 1536 1536 1926 1926 1926 1926
650 650 850 850 1050 1050 1250 1250 1250 1250 1650 1650 2050 2050 2450 2450 1850 1850 2450 2450 3050 3050 3650 3650 2450 2450 3250 3250 4050 4050 4850 4850
600 600 800 800 1000 1000 1200 1200 600 600 800 800 1000 1000 1200 1200 600 600 800 800 1000 1000 1200 1200
1200 1200 1600 1600 2000 2000 2400 2400 1200 1200 1600 1600 2000 2000 2400 2400
1800 1800 2400 2400 3000 3000 3600 3600
187 187 187 187 287 287 287 287 187 187 187 187 287 287 287 287 187 187 187 187 287 287 287 287 187 187 187 187 287 287 287 287
331 331 331 331 431 431 431 431 331 331 331 331 431 431 431 431 324 324 324 324 424 424 424 424 324 324 324 324 424 424 424 424
2,46 2,46 3,06 3,06 5,73 7,64 6,87 9,16 4,28 4,28 5,44 5,44 10,32 13,76 12,00 16,00 6,36 6,36 7,80 7,80 14,52 19,36 17,22 22,96 7,80 7,80 10,40 10,40 20,22 26,96 23,40 31,20
1,38 1,38 1,72 1,76 2,29 2,29 2,60 2,60 2,29 2,29 2,87 2,87 3,75 3,75 4,33 4,33 3,18 3,18 4,00 4,00 5,20 5,20 6,36 6,36 4,00 4,00 5,20 5,20 6,88 6,88 8,00 8,00
3,84/1 3,84/1 4,78/1 4,82/1 8,02/2 9,93/2 9,47/2 11,76/2 6,57/1 6,57/1 8,31/1 8,31/1 14,07/2 17,51/2 16,33/2 20,33/2 9,54/1 9,54/1 11,8/1 11,8/1 19,72/2 24,56/2 23,58/2 29,32/2 11,8/1 11,8/1 15,6/1 15,6/1 27,1/2 33,84/2 31,4/3 39,2/3
87 98 101 116 190 218 215 244 133 153 162 191 317 366 373 434 201 233 255 297 440 518 523 614 268 310 325 383 579 677 685 799
83 91 95 107 174 196 196 218 123 138 150 172 285 321 335 381 187 211 237 269 394 453 466 534 249 282 300 345 515 592 608 692
81 88 93 103 169 187 189 207 116 134 146 165 274 303 322 360 183 204 231 259 377 426 446 502 243 272 292 332 493 556 566 650
92 103 106 122 200 229 226 256 140 160 170 200 333 384 392 456 212 245 268 311 462 544 550 644 281 326 341 402 608 710 719 839
87 95 100 112 183 205 205 229 130 145 157 181 300 337 352 400 196 222 248 282 413 476 489 561 261 296 315 363 541 621 638 727
85 93 98 108 177 196 198 217 122 140 153 174 288 319 338 378 192 215 242 272 396 448 468 528 255 286 307 349 517 584 585 683
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Kba Blue Line Versions

Motor versions V1.10 Work Room Cooler/V1.11 Work Room Cooler Silent version Internal 3-phase fans 400 10% V-3~, 50Hz /Y Special features: Inboard, hinge-down fan Fan completely wired to connection box Quiet design also available Hinged fans V3.10
Kba DZ production
To make the devices easy to clean, the fans are mounted with stainless steel hinges.
Defrosting versions All GEA Kba Air Coolers are available with electric defrost. See nomenclature, pg. 114 Hot gas defrost in the drip tray Hot gas connection on both sides V4.01 Copper V4.02 Stainless steel Hot gas in the heat exchanger V6.05 Hot gas connection in the heat exchanger Hot gas in the heat exchanger and in the drip tray, copper design Copper with/without check valve Hot gas connection on both sides V6.07 with check valve V6.08 without check valve
The cooling capacity data, technical data and dimensions correspond with those for the standard Kba DZ. Water/brine circulation
V2... Tube circuitry and connections for water and brine are available. Alternative casing versions Double insulated drip tray V3.09 The double insulated drip tray has 25 mm of insulation. The insulation prevents condensation water from building up on the bottom side of the tray and reduces the transfer of defrost heat into the Cold Room. This changes the following dimensions: Width B: +60mm Hight H: +30mm Depth T: +60mm
urther information regarding F corrosion protection can be found on pages 132 to 135
Protection against corrosion Stainless steel casing V3.12 For protection in aggressive environments, i.e. smokehouses and curing areas. All casing components are composed of stainless steel.
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V6.01 Heat exchanger: Tubing: Cu Fin: Al goldlack coating End plates: Al protective coating Casing: Sendzimir galvanised steel, protective coating on both sides
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GEA Kba Versions

V6.02
Kba DZ production
Heat exchanger: Tubing: Stainless steel Fins: Al goldlack coating End plates: Stainless steel Casing: Sendzimir galvanised steel, protective coating on both sides Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request V6.03 Heat exchanger: Tubing: Stainless steel Fins: Al End plates: Al Casing: Sendzimir galvanised steel, protective coating on one side Refrigerant distributor: Standard Venturi Stainless steel CAL distributor upon request V6.04 Heat exchanger: Tubing: Cu Fins: Al goldlack coating End plates: Al Casing: Sendzimir galvanised steel, protective coating on one side
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Kba DZ production
Electric radiator DZHR For Air Coolers with blow-through fans, for on site assembly. Suitable for air conditioning or heating in winter. For optimum heat transfer the heaters are mounted in Cu tube sleeves. For Air Coolers with blow-through fans, on site assembly. Only for use with running Air Cooler fans so that the ceiling of the cold storage areas does not overheat. Construction: 230 10% V-1~ oder 400 10% V-3~ -Y Heaters with CrNi steel sleeve Vapour-tight connections Connector cable 1.5 mm2 x 1000 mm Casing: Sendzimir galvanised steel Fins: Al Tube sleeves: Cu Completely powder-coated RAL 9018
Selection table
For aircoolers Rating kW Number to order
DZ 40-1 DZ 45-1 DZ 50-1 DZ 56-1 DZ 40-2 DZ 45-2 DZ 50-2 DZ 56-2 DZ 40-3 DZ 45-3 DZ 50-3 DZ 56-3 DZ 40-4 DZ 45-4 DZ 50-4 DZ 56-4
2,88 3,69 7,65 9,20 5,52 7,26 15,90 18,80 8,15 11,25 22,50 27,20 11,25 14,50 31,80 37,50
2 DZHR 40-1 2 DZHR 45-1 2 DZHR 50-1 2 DZHR 56-1 2 DZHR 40-2 2 DZHR 45-2 2 DZHR 50-2 2 DZHR 56-2 2 DZHR 40-3 2 DZHR 45-3 2 DZHR 50-3 2 DZHR 56-3 2 DZHR 40-4 2 DZHR 45-4 2 DZHR 50-4 2 DZHR 56-4
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GEA Kba
Further Information
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Kba Blue Line
Further Information
All GEA Kba Air Coolers have been developed and manufactured in accordance to the highest quality standards and have been optimised for their respective refrigeration task. To aid in the selection of the most appropriate GEA Kba high performance Air Cooler, as well as to ensure optimal operation, we present the following helpful information on the next pages, as requested by our valued customers. GEA Kba Line Air Coolers are available in a wide variety of designs, each perfect for a particular refrigeration application. The overview of the different design versions on page 130 shows the possibilities offered by the respective product lines. Background knowledge for a practical comparison of sound output specification for Air Coolers can be found on page 131. The Kba Blue Line offers the right products for complex refrigeration applications. For this reason, we provide information regarding corrosion protection, starting on page 132. The most significant cooling tasks along with their recommended corrosion protection are discussed there. To quickly and easily determine the capacity Q V of GEA Kba Air Coolers in a variety of application conditions, the product sections include QV Charts. The QV Charts are explained on page 136. In addition to the Air Cooler, the expansion valve plays a particularly important role in achieving optimum operating conditions in the refrigeration plant. Information regarding expansion valve settings as well as design selection can be found on page 137. For the best possible operation of the air cooler, weve included assembly instructions for suction lines, condensation lines, traps and clearances on page 140. Explanations of concepts and abbreviations are included in the glossary, on page 141.
V.
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GEA Kba Version Overview

Product lines Cooling media HFC NH3 pump NH3 DX Brine/water CO2 pump CO2 DX Motor versions V1.02: Alternating current 230 V-1Ph, adjustable, IP66 V1.03: 3-phase 400 V-3Ph 1 speed V1.04: Delta/star 400V-3Ph V1...: Quiet design V1.07: Fans with fan guards/without air ducts V1.08: Protection class IP66 V1.09: 60 Hz 400V-3Ph V1.11: Workroom design (internal motor)/quiet V1.13: Ex-design ( ATEX ) 400V-3Ph V1.17/V1.21: Dahlander switching 60 Hz 400V-3Ph V1.41: Special voltage and UL design V1.60: More powerful fans Water/brine circulation V2.05: Connections for water and brine circulation Large number of circuits small pressure drop V2.06: C onnections for water and brine circulation Small number of circuits large pressure drop V2...: Tube circuitry and connections for water and brine Casing versions V3.09: Double insulated drip tray V3.10: Hinged fans V3.11: Hinge-down drip tray V3.12: Stainless steel casing Defrost versions V4.01: H ot gas coil in the drip tray, Cu V4.02: Hot gas coil in the drip tray, stainless steel V4.06: Electrically heated drip tray V6.05: Hot gas circuitry for coolers without check valve V6.07: Hot gas connection in coils, hot gas coil in drip tray, with check valve V6.08: Hot gas connection in coils, hot gas coil in drip tray, no check valve Corrosion protection Material combinations V3.12: Stainless steel casing V6.01: Tubes: Cu, Fins: aluminium "goldlack", End plates: aluminium protective coating: protective coating, Casing: aluminium/Sendzimir galvanised steel, protective coating on both sides. V6.02: Tubes: ED, Fins: aluminium "goldlack", End plates: ED, Casing: aluminium or Sendzimir galvanised steel, protective coating on both sides. V6.03: Tubes: ED, Fins: aluminium, End plates: A1, Casing: Aluminium/Sendzimir galvanised steel, protective coating on one side.
=
Further Information
DE.D
SG.C
SG.I
SF
DZ

=/
/ /
= =
130
V6.04: Tubes: Cu, Fins: aluminium "goldlack", Casing: aluminium/Sendzimir galvanised steel, protective coating on one side.
=

=
available = not available = standard
=/
= partially available = available as standard or as alternative version
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Kba Blue Line Sound Specifications

Introduction In the technical design of Air Coolers and condensers, capacity and sound output are defined parameters that must be realised. There are a variety of methods used in the international markets to calculate sound output specifications. Each of these specifications holds a different significance for refrigeration contractors, designers and planners. For heat exchangers and condensers, compliance with specific immission values (i.e. noise level, workplace safety legislation, etc.), is best calculated using sound power usage in the form of acoustic pressure Lp(A). However, for Air Coolers, information regarding sound power LW(A) is most suitable. Acoustic pressure LP Pressure = force/surface [N/m2] Alternating pressure generated by acoustic oscillation through the medium (i.e. air) Advantage: Measurement can be directly determined Thermal analogy: temperature measurement Disadvantages: Independent of environmental influences, of distance to the sound source and of the reference surface used.
Further Information
Sound output specifications for Air Coolers Due to the reflection in the cold storage area, the sound power LW(A) should always be used for a technical comparison between Air Coolers. In this case, only sound power offers information that can be compared because it does not depend on the distance to the sound source, the installation location or the surroundings. Sound power Addition of sound sources at the same level
Correction of sound level by change of fan speed Acoustic power LW is the sound energy radiated per time unit in [W] = [Nm/s] Advantages: Independent of environmental influences, of distance to the sound source or on the reference surface used Disadvantage: Cannot be measured directly Sound intensity and A-evaluation The human ear can perceive sound at frequencies between approx. 15 and 20,000 Hertz. Perception or sensitivity to sound depends strongly on the respective frequency. Very high and low tones are often percieved as less loud than those in the mid-frequency range from about 1000 to 5000 Hertz. For this reason, evaluation filters in accordance to EN 61 672-1 are used. In audio technology and in the environmental field, the A-evaluation is most significant because, for certain sound intensities, it has frequency behavior similar to that of the human ear.
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GEA Kba Protection against Corrosion

Corrosion: According to DIN 50900, corrosion is the reaction of a metallic substance with its environment. - It is almost always electrochemical - An electrolyte is the cause for this type of material destruction How an electrolyte forms: If the air in the environment contains salts, acids or alkali, these substances combined with condensation water, form the electrolyte. A change of state occurs between the two substances, and one dissolves or is destroyed. In bakeries as well as in sausage production, spice mixtures and preservatives are being ground finer and finer so that the mixture is as homogenous as possible. In salt curing, cutter processes and processes where intestines are used, salts also enter the surrounding air. These small, harmful particles are deposited on the surfaces of the coolers, damaging them. The stricter hygiene regulations within the EU require the use of harsher cleaning and disinfectant agents in both the alkali and the acid range. If they are not properly neutralised, they also can cause damage. For these applications we offer special corrosion protection designs that protect against such aggressive environments. The degree of corrosion depends on the amount of moisture on the surface of the heat exchanger. The following specifications are recommendations. The planner and refrigeration contractor should evaluate based on their own experience as well. When using cleaning and disinfecting agents, pay attention to their compatibility with epoxy-based coatings, aluminium and copper. A variety of agents are not suitable. The protective coating and the goldlack coating on the fins, for example, react poorly to sodium hydroxide.
Further Information
Maintenance and service n general, GEA Kba Air Coolers do not I require maintenance. However, in accordance with hygiene regulations, the forced convection Air Cooler must be cleaned regulary. The degree of related contamination affects the effectiveness of the fan-Air Cooler. As a result, regular cleaning with cleaners compatible with materials used in the Air Cooler, is required. Only the cleaners compatible with the materials in the cooler may be used, and any manufacturers instructions must be taken into account (i.e. mixture ratio, duration of exposure, finishing treatments). When using steam or high-pressure cleaning, do not spray the electrical connection areas directly. Before undertaking any maintenance or cleaning work, ensure that the electrical connections for the cooler are all disconnected from the mains and cannot be switched back on.
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Kba Blue Line Protection against Corrosion
Further Information
When using cleaning and disinfection agents, please pay attention to their compatibility with the materials used in the product and observe the safety specifications given by the manufacturer regarding their cleaning and disinfection agents.
Short overview Slightly aggressive air in the environment: Very aggressive air in the environment: Cold storage areas for fruits and tropical fruits Cold storage areas for pharmaceutical products Cold storage areas for smoked meats and fish, Salt curing rooms Malt houses Industrial facilities: steel mills, foundries Swimming pools Cold storage areas for fresh salads and marinades Cheese ripening rooms
Application
Air in the environment
Protection class Tube
Construction Heat exchanger Fin End plate Casing
Note
Regular cleaning and disinfection T ype of cleaning or disinfection The concentration must be known Baked goods D eep-freeze storage area B last freezing rooms F ermentation interrupter/machines Beverages Fermenting cellar/wine low CO2 content higher CO2 content or sulphur or chlorine F ruit juice filling systems acids, i.e. lemon, wine or sulphuric acids Aerosols V6.03 V6.02 VA VA Al Al goldlack Al goldlack Al goldlack Al goldlack Al VA Al/galvanised steel, coated (one side) Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) no exposure no exposure organic compositions dust, vapours including baking ingredients none none V6.03 Cu Cu VA Al Al Al Al Al Al Al / galvanised steel Al / Steel Al/galvanised steel, coated (one side) i.e. foam or manual process, etc. cleaning agents that contain chlorine, acids or alkali V6.02 VA Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides)
Important: rinse well and neutralise
Sometimes VA casing required
Fin spacing at least 7 mm Fin spacing at least 7 mm Fans with speed controllers
V6.02
VA
VA
Air speed Observe if people are present Observe air speed if people are present
Mineral water filling systems
V6.01
Cu
Al-sl
Malt houses
Organic acids, aggressive dusts, high protein levels
V6.02
VA
VA
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GEA Kba Protection against Corrosion

Application Air in the environment Protection class
Further Information
Construction Heat exchanger Tube Fin End plate Casing
Note
Cheese Storage Low NH3 content, low relative humidity Low NH3 content, high relative humidity R ipening rooms High NH3 content, high relative humidity V6.01 Cu Al goldlack Al goldlack Al goldlack Al-sl Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Little air movement For very low exposure, standard design is available
V6.02
VA
VA
V6.02
VA
VA
Fruits/vegetables Citrus fruits High fruit acid content V6.02 VA Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Al/galvanised steel, coated (one side) Al/galvanised steel Note high external pressure For optimum ventilation note stacking plans Low dehumidification at low DT1 / low airspeed during long-term storage
O ther tropical fruits
V6.01
Cu
Al goldlack Al Al
VA
B ananas Vegetables
Corrosive vapours from banana peels
V6.03 Standard
VA Cu
Al Al
Meat/sausage D eep-freeze storage area (packaged/unsealed goods) Cold storage area for raw/fresh meats Rapid cooling for carcasses No exposure Standard Cu Al Al Al/galvanised steel Recommended accessories: Shut-Up and Defrosting hood
No exposure Organic compositions, cleaning agents Organic acids, amines
Standard V6.02
Cu VA
Al Al goldlack Al goldlack Al goldlack Al goldlack
Al VA
Al/galvanised steel Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) VA Al, protective coating (both sides)/galvanised steel, coated (both sides) High air flow rate required
Smoked meat/sausage
V6.02
VA
VA
Salt curing rooms Offal
Salts, organic acids Organic acids, cleaning agents
V6.02+ V3.12 V6.02
VA VA
VA VA
Central storage area Picking/distribution Dust, debris, etc. Standard V6.04 Frozen storage areas No exposure Standard Cu Cu Cu Al Al goldlack Al Al Al Al Al/galvanised steel Recommended accessories: Shut-Up and Defrost hood Al/galvanised steel Al/galvanised steel
Marinades/ready-to-eat salads Occasional open storage Salts, acids, vinegar, preservatives V6.01 Cu Al goldlack Al goldlack Al-sl Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides)
Frequent open storage
V6.02
VA
VA
Dairy facilities L ow percentage Vapours from lactic and butyric acids V6.01 VA Al goldlack Al - sl Al, protective coating (both sides)/galvanised steel, coated (both sides)
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Kba Blue Line Protection against Corrosion

Application Air in the environment Protection class
Further Information
Construction Heat exchanger Tube Fin Al goldlack End plate VA Al, protective coating (both sides)/galvanised steel, coated (both sides) Casing
Note
H igh percentage
Vapours from lactic and butyric acids
V6.02
VA
Fish/seafood Preparation rooms Amines, salts V6.02 VA Al goldlack Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Observe air speed if people are present Recommended accessories: Shut-Up and defrost hood
S torage rooms, including deepfreeze
V6.02
VA
VA
Coffee Roasters Organic acids V6.02 VA Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides)
Pastry shops C andy manufacturers V6.01 Cu Al goldlack Al goldlack Al-sl Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Little air movement
Preparation of icing/frosting
V6.01
Cu
Al-sl
Swimming pools D ehumidification Chlorine gas, muriatic acid, (cleaning agents) V6.02 VA Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides)
Kiln drying Hardwoods (e.g. oak, tropical woods) Softwoods (e.g. spruce, fir, pine) Industrial facilities Crane cabs in steel mills/foundries Grains, animal feeds Storage rooms Sea air (no direct seawater) Cold rooms near the sea Air with slight salt content V6.01 Cu Al goldlack Al goldlack Al-sl Al, protective coating (both sides)/galvanised steel, coated (both sides) Al, protective coating (both sides)/galvanised steel, coated (both sides) Dust, often moist Standard Cu Al Al Al/galvanised steel, coated (one side) Aggressive gases (chlorine), sulphur dioxide, metallic dusts V6.03 VA Al Al Al/galvanised steel, coated (one side) Organic acids (folic acid), cresylic acid, ammonium Low amounts: organic acids; resins V6.02 VA Al goldlack Al VA Al, protective coating (both sides)/galvanised steel, coated (both sides) Al/galvanised steel, coated (one side)
V6.03
VA
Al
Cold rooms near the sea
Air with high salt content
V6.02
VA
VA
Cattle sheds/intensive animal husbandry Heat recovery NH3 atmosphere, sulphur compositions, dusts V6.02 VA Al goldlack VA Al, protective coating (both sides)/galvanised steel, coated (both sides)
Key Al Al goldlack Cu VA = = = = Aluminium Aluminium epoxy resin coating, goldlack coating Copper Stainless steel, depending on application V2A= 1.4301 or V4A= 1.4404
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GEA Kba Explanation of QV Charts (R404A)

Further Information
SGB(E)..C
012 022 032 042 052 062 072 082 092 102
For practical assistance during selection, we have created QV Charts, which include the catalogue comparison value for standard conditions 2 and 3 (incl. latent capacity). In accordance with EN 328, the performance specifications are based on the air inlet temperature tL1 at the Air Cooler and the difference DT1 between the air inlet temperature tL1 and the evaporating temperature t0 at the coil outlet. To yield results close to those of the practice values, we multiplied the capacity measured for a dry surface by the Eurovent factors for latent capacity. In this way, we also take into consideration the latent heat which is caused by precipitation at the frost limit, given that the Air Coolers surface is either frost free, or is covered with very little frost. All ratings are effective when relative humidity is between 85% and 95% and the higher humidity values correspond with low DT1 values. In our QV Charts, the change in the k-value is factored in with tL1. The humidity capacity cannot be used to calculate how much the air is cooled. VL = Q0 dry where DTL = tL1- tL2 x cpL x DTL
Application example: Given: tL1 = 1C, DT1 = 8K, Q0 = 8kW; for reasons of operational safety at least two fans are required; A ppropriate product line: i.e. SGBE.C (= SG commercial with fin spacing of 7 mm and electrical defrosting). Fin spacing of 7 mm or more is best for evaporating temperatures below -2 C because the greater fin spacing achieves longer operating periods before defrosting again. During operation, this yields lower costs and better system availability. R efrigerant: R404A T o determine: model size S olution: In the QV Chart, follow the DT1 = 8 K curve to the intersection with vertical lines for tL1 = +1 C, then draw a horizontal line to the vertical line for Q0 = 8 kW. The Air Cooler model SGBE 072C can be found underneath. In general, the following applies: If the intersection is located between two model curves, the smaller cooler model is sufficient as long as a lower evaporating temperature is acceptable and the compressor can run for a longer period. However, this means higher operating costs. For this reason, GEA Kba recommends choosing the larger Air Cooler in order to reach higher evaporating temperatures, which in turn lowers the operating costs. This is because the compressor does not run for longer periods and because the Air Coolers service life is longer. A modification of DT1 to DT1 = 1 K yields a change in capacity by approx 10% for DT1 = 10 K. Automatic defrosting (electric heaters, hot gas, cold gas) is recommended if the intersection DT1/tL1 is below the frost limit.
Because the QV Charts cannot consider all possible operating conditions, particularly when coolants are used, we recommend using our selection software, Kba Select, with its HELP program. Capacity measurements were performed with R507.
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Kba Blue Line Expansion Valve

Selecting the right expansion valve design which is the right one? What are the differences between expansion valves with internal and those with external pressure compensation? Expansion valves with internal pressure compensation The injection line connects the expansion valve to the evaporator input. The evaporation pressure at this point is O, making the pressure below the valve diaphragm also O. In each of the components where the stream passes through, the pressure drops and the pressure O in the evaporator sinks in the direction of the flow. The pressure at the outlet is lower than at the inlet. In addition, the superheat at the evaporator outlet (coil suction) precisely corresponds with the pressure loss in the evaporator. Because pressure is lost in every evaporator, however, the overheating for each expansion valve with internal pressure compensation would increase. An acceptable limit for a pressure drop in the evaporator when the evaporating temperature is modified is approx. t0 = 2K. While in this range, expansion valves with internal pressure compensation should be used, and the corresponding capacity loss is acceptable. when the range above the t0 = 2K range, valves with external pressure compensation should be used. Which evaporators are associated with a greater pressure drop? Evaporators with multiple injections High performance evaporators. This is because they often operate with high refrigerant speed, to allow for more efficient heat transfer Evaporators with long refrigerant paths In these cases, expansion valves with external pressure compensation should be used. Expansion valves with external pressure compensation As the previous example shows, the superheat is regulated at the evaporator outlet (coil suction). For this reason, the evaporator pressure must be recorded at the evaporator outlet. To do this, a pressure compensation line is laid from the evaporator outlet (coil suction) to the expansion valve. The sensor is mounted first, and then the pressure compensation line is laid in the direction of the flow. In this expansion valve is a partition; below this partition, the evaporator inlet pressure is higher; above it, the pressure is lower. The difference in pressure corresponds with the pressure drop in the evaporator. In this way,
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Further Information
the expansion valve regulates the normal superheat, preventing the loss in capacity that is associated with over heating. The pressure drop in the evaporator does not affect the superheat if the valve has external pressure compensation. The expansion valve with external pressure compensation cannot change the pressure drop, but it can prevent unnecessary increases in overheating as well as drops in cooling performance. Setting the expansion valve The optimum capacity of an Air Cooler can only be reached if the expansion valve is adapted for the respective Air Cooler system. For this reason, the expansion valve setting should be checked for every Air Cooler. Wed like to make assembly as simple and convenient as possible. For this reason, weve equipped all forced convection Air Coolers with a Schrader valve soldered into the suction line. As previously described, we determine the cooling capacity of our Air Coolers in accordance with EN 328. The superheat values, toh, specified are 0.5 to 0.7 times the temperature difference, DT1. This rate should also be the goal during operation: i.e. for a DT1 of 8 K, about 4.0 to 5.5 K. The less superheat, the better the Air Cooler capacity. However, thermostatic expansion valves in combination with different Air Cooler models have their own specifications for the lowest allowable amount of superheat. If the valve is open too far when not enough heat is being produced, for example, the valve regulates the amount based on sudden changes (Hunting). This leads to a lower capacity for the Air Cooler. The fluctuations should not exceed 0.5 K. The correct superheat ratio The optimum amount of superheat t0h during operation is 0.65 times (overheating ratio) the temperature difference t1 between the air inlet temperature tL1 and the evaporating temperature t0 at the Air Coolers suction line (Fig. 1, page 138). If the valve facilitates this rate while overheating at t0h 4 K, a minimum temperature difference of t1 ~ 6 K can be reached at the cooler: t1 = t0h / 0.65 = 4 K / 0.65 = ~ 6 K
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GEA Kba Expansion Valve
Further Information
Fig. 1
Measuring superheat The Air Cooler must be completely ice and frost free and working at the designated ambient temperature. On our forced convection Air Coolers, pressure can be measured easily using a Schrader valve, which is soldered into the suction line of every standard model! Use a gauge in accordance with at least measuring class 1. The evaporating temperature t can be read directly on the gauge. If only one pressure scale (excess pressure!) is available, the vapour pressure table (absolute pressure!) provides more assistance. The temperature measurement is performed near the sensor on the expansion valve. To prevent measuring errors, the measuring device sensor should be insulated at a length of 10 x the tube diameter. The results will be most accurate if the temperature is recorded for at leat 15 minutes. The difference between the measured temperature and the evaporating temperature is the valves overheating setting during operation (Fig. 3).
Influence of superheat on the evaporator capacity If the overheating ratio deviates from the specifications in EN 328, the cooling capacity of the Air Cooler changes (Fig. 2). If the difference is too great, however, serious malfunctions can be expected, as we will later discuss. In operation, a refrigeration system still functions acceptably at an overheating ratio between 0.5 and 0.7 the loss in capacity still does not appreciably affect the systems function.
Fig. 3
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Setting the expansion valve If the overheating at the coil outlet deviates from the value t1 x 0.65, the nominal capacity of the valve becomes inconsistant with the Air Cooler during operation. To achieve better cooler performance, the valve must be adjusted. Please observe the manufacturers instructions and always adjust in small increments. After each adjustment of the valve, wait for stable function (often up to 30 minutes) and only then, if necessary, should the valve be adjusted further. If the refrigeration system is operated with an overheating ratio of <0.65 at the coil outlet, i.e. with a valve that is opened too far, the regulation is based on sudden changes (Hunting). This also has a negative affect on the Air Cooler capacity. The fluctuations in overheating should not exceed 0,5 K.
Fig. 2
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Kba Blue Line Expansion Valve

Check or readjust the expansion valve according to the following instructions: 1. Unscrew the cap on the Schrader valve and connect the P0-suction pressure gauge. This gauge should have the highest metering accuracy possible. Read the temperature of the refrigerant or use the refrigerant gauge to determine the corresponding evaporating temperature. 2. About 5 to 10 cm away from the Schrader valve, fix the t0h sensor of the temperature recorder. Place the second temperature sensor of the recorder in the cooler air inlet. The distance between the Air Cooler and the tL1 sensor should be 15 to 20 cm. The air inlet temperature sensor may not move relative to the wall or to other components. 3. T o determine the superheat factor, only use measurements taken during stable cold storage opera-tion, when the cooler is not subject to icing loads. It is imperative that the setting time 15 minutes for each expansion valve, be observed. The cooling process should not be interrupted during this time period. If necessary, provide sufficient heat loading during the measuring period, i.e. by opening the door. When these prerequisites are met, the over-heat can be determined by analyzing the results of the measurement. 4. From the evaporating temperature t0, as determined, and the air inlet temperature tL1,as read from the temperature recorder, the air inlet temperature difference t1 (DT1) can be calculated in Kelvin [K]. 5. From the evaporating temperature t0,as determined, and the superheat temperature t0h, as read from the temperature recorder and measured over a sufficient amount of time, t0h (Dt0h) can be calculated in [K]. Now use the gauge to locate the calculated t1 (DT1) on the calculated t0h (Dt0h). If the black arrow points to the green area (marked ok), the expansion valve has been set correctly. Please take due note of the setting instructions provided by the expansion valve manufacturer. 6. After removing the P0 suction pressure gauge, the cap on the Schrader valve must be screwed on again. 7. If soldering is carried out near the Schrader valve, protect the valve from heat or unscrew the gasket.
Further Information
Order now!
Upon request, GEA Kba can provide an easy to use gauge a convenient tool for the technician. You can order this expansion valve calculator at no cost via fax ++49 (0)89 / 744 73 - 107 or at kueba@geagroup.com.
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GEA Kba Assembly

Suction line (not to be used with brine operation) If the suction line cannot be laid on an incline to the evaporator, an oil collector should be installed. The high speed of the refrigerant in the bend will ensure that oil is recirculated to the compressor. The bend should be located below the cooler so that the air cooler capacity is not affected by oil collecting in the Air Cooler. Condensation water line The condensation water line must always be laid at an incline great enough to ensure that the water can flow out. In cold storage areas with an ambient temperature below 4C, plan to use trace heating to prevent the condensation water from freezing in the line. Trap Installing a trap is required for trouble-free operation and not just from an energy perspective. If an Air Cooler is operated without a trap, warm air with high temperatures and humidity is drawn in from outside the Cold Room. This warm air significantly reduces the Air Cooler capacity, and can, depending on temperature level, lead to ice formation and total failure of the system. The trap should always be installed outside of the Cold Room. Each cooler should have its own trap to prevent the risk of interaction. Wall clearance
Further Information
Maintain a sufficient wall clearance to ensure optimum Air Cooler air flow rates. No tubes, etc. should pass through this minimum clearance area. In some circumstances this can lead to uneven frost build-up and loss of capacity. The recommended clearance always includes a free intake area. Side clearance Side clearance should be selected such that service work can be carried out. This, together with the wall clearance , should be equal to at least the area of the air inlet. This ensures a 100% air flow rate and full cooling capacity.
W1
>3
min. 0,6 x H
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Kba Blue Line Glossary

Standards: HACCP Hazard A nalysis Critical Control Points Preventative system with the aim of guaranteeing the safety of food as well as for customers The system has been integrated into German law since 1998, as a part of the food hygiene ordinances EN 328 European standard 328 April 2003: heat exchanger testing procedure for determining performance criteria of forced convection Air Coolers Takes new refrigerants into consideration, i.e. R 404A, R 407C, R 410A Thermodynamics/heat flow: tL1 Air inlet temperature into the Air Cooler tL2 Air discharge temperature from the Air Cooler t0 Evaporating temperature at the evaporator outlet (coil suction/suction line) t0h Overheating/superheat temperature (at the suction line connection of the evaporator) DT1 Temperature difference between the air inlet temperature and the evaporating temperature K Kelvin SI unit for thermodynamic temperature Used to specify temperature differences Overheating ratio Dt0h or t0h Indicator for optimum expansion valve setting Difference between t0h and t0 divided by the difference between tL1 and t0 t0h = t0h t0/ tL1 t0 Optimum 0,65 t0h 0,65 yields an evaporator rating of 100% For deviations, see Kba expansion calculator Dt0h < 0,65 : Open E-valve Dt0h > 0,65 : Close E-valve Q0 Cooling capacity Unit: kW k-Value Heat transfer coefficient Unit: W/m2 K Measuring of the heat flow at a temperature difference of 1 K per second through a 1m2 component For heat exchangers, depending on: materials used, thickness of the material, tube arrangement, form of fins, degree of frost build-up, and contamination VL Air flow rate or air quantity (of/in the Air Cooler) Unit: m3/h wL Air speed Unit: m/s Air throw Air throw range in metres Distance from Air Cooler to the point at which the air speed falls below 0,50 m/sec. p Pressure drop i.e. in tubes that carry refrigerant or coolant (tubing network) Air friction losses Heat exchanger: A Surface Calculating surface area in accordance with Eurovent: Unit: m2 Available heat exchange surface. The fin surface for tube channels is deducted. Fin sections, cut edges (fin thickness) and edge waves are not taken into consideration. Calculating formula in accordance with Eurovent: A= 2(LZ-1) x (LB x LL-D2 x x RZ/4) + RZ x D x x Li Li = Finned length LA = Fin spacing LB = Fin width LL = Fin length LZ = Number of fins = (Li / LA)+1 D = Tubes outer diameter RZ = Number of tubes = RR x RL RL = Tube length (perpendicular to air flow ) RR = Number of tubes (parallel to air flow)
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GEA Kba Glossary

HFE High F lux Efficiency Kba high performance fin/tube system - That means: all significant parameters for heat transfer, from refrigerant to chilled air, have been optimised. Specifically, that means: - Maximum internal heat transfer is achieved by adapting refrigerant or coolant speed with a) tube diameter, wall thickness and spacing, the type and number of internal fins in Cu tubes b) the number of refrigerant or coolant circuits and tube lengths of individual distributions c) determining the required diameters for the entering and exiting connections of the coolers - Maximum surface use by optimising external heat transfer with a) the correct fin thickness, fin fold form and height of folds b) lowest possible pressure drop on the air side c) correct expansion diameter for pressure tight fitting of the fins on the core tube. Too much expansion leads to material elongation and causes hairline cracks that negatively affect temperature range. With too little expansion, a pressure tight connection cannot form between the tube and the fin, which prevents proper heat transfer. Acoustics/sound: LW(A) Sound power level (evaluated A) Logarithmic scale, computed Not dependent on distance or installation location Sound intensity comparison for forced convection Air Coolers is only allowed using sound power dB (A) Lp(A) Acoustic pressure level (evaluated A) Measured by a microphone Dependent on distance and installation location of the sound source dB(A) Operating period Cooling period between two defrosting cycles End of the operating period is defined by the start of fluctuation in the evaporating or overheating temperature in the range of a few Kelvin. Kba CAL distributor Patented refrigerant distributor for evaporators with multiple injections Proven in thousands of applications over 30 years of use Mode of operation: First, the approaching mixture of liquid and vapour is separated Moisture collects in the lower section of the distributor and flows through slots into the distributor tubes. Vapour remains in the upper section and flows upward into distributor tubes The separated phases can easily be divided into the required number of distributions/injections Liquid and vapour are brought together again The high speed of the vapour in the distributor tubes generates negative pressure and carries the liquid evenly Advantages: l ower pressure drop in the distributor system optimum refrigerant distribution in all working areas maximum surface use and 100% cooling capacity for all operating conditions
Vapour From Esp-valve or Hot Gas Inlet with Hot Gas defrosting
Liquid
Vapour bubbles
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Kba Blue Line Notes
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Excellence Passion Integrity Responsibility GEA-versity

GEA Group is a global mechanical engineering company with multi-billion euro sales and operations in more than 50 countries. Founded in 1881 the company is one of the largest providers of innovative equipment and p rocess technology. GEA Group is listed in the STOXX Europe 600 Index.
GEA Kba products can be purchased from:
GEA Heat Exchangers

GEA Kba GmbH
Khler Weg 1 82065 Baierbrunn Germany Tel.: ++49(0)89/74473-0 Fax: ++49(0)89/74473-107 kueba@geagroup.com www.kueba.com
Copyright 2012 GEA Kba GmbH 43 0094.392 119 E 2000
Edition 01/2012

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GEA Kba Blue Line Fresh Solutions.

engineering for a better world

GEA Heat Exchangers

Welcome to the world of GEA Kba!

Christoph Korinth Technical Manager

GEA Kba stands for

n Service and availability

This is your GEA Kba

GEA Kba stands for reliability:

GEA Kba stands for quality:

GEA Kba stands for optimum solutions:

GEA Kba stands for service and availability:

GEA Kba quality in detail

The Kba CAL distributor for superior refrigerant distribution

Exceptional defrosting for every application

Best material selection and processing

GEA Kba Highly cost-effective

Your advantages with GEA Kba

Maximum goods protection

Hygienic and operational safety

Optimum installation and maintenance

The Impact of Goods on Refrigeration

Complex Cooled Goods

Simple Cooled Goods

The Right Air Cooler Selection

Fruit/vegetables Short-term storage

Flower storage Bakery

Chill rooms Chill distribution

Chilling and freezing for supermarkets

Kba Green Line

T  he Green World: the Kba Green Line

The Decision: Blue or Green World

Slaughter house Restaurants/ Catering

Kba Blue Line

T  he Blue World: the Kba Blue Line

Kba Green Line

Please also see our separate Green Line catalogue.

Kba Blue Line

DZ starts on page 108

SG.I starts on page 66

SG.C starts on page 42

Fruits & Vegetables

The cooled goods

Kba CAL distributor

Kba SG industrial air guiding grid

The cooled goods

Kba SG industrial: draft-free with air hose

Kba DZ production: stainless steel housing

Chester, Cheddar Edamer, Gouda, Tilsiter Limburger, Romadur

Fold-down fan makes the Air Cooler easy to clean

The cooled goods

Kba DZ production with low air speed

Kba DZ production in use

Kba SG commercial with adapter for textile hose connection

Kba SG industrial draft-free with air hose

In the Deep-Freeze: Blood plasma

The cooled goods

Kba SG commercial deep-freeze design

Kba SG industrial with Shut-Up and defrosting hood

Original GEA Kba accessories perfectly complement the deep-freeze models.

Fan collar heaters

In the Deep-Freeze: Fish

T he Green World: the Kba Green Line

T he Blue World: the Kba Blue Line

Optional Controller: Phase control Transformer Delta/star Frequency converter

lectrical defrosting: E E = with electrical defrosting