Desarrollado por:

Gabriel Carmona S

DATOS DE EQUIPO

Rev 1,0

EQUIPO

Median
Ranks

1/(1-rango
medio)

ln(ln(1/(1rango
medio))) Y

ln(hora de
falla) X

F(i)%

T(HRS)

MTBF ACUM

T de
falla

inicio

termino

0.022

1.022082019

-3.823932373

-0.693147181

0.02160

0.50

0.5

2.000

5/1/2008 20:03

5/1/2008 20:35

0.53

0.53

0.533333

0.052

1.055374593

-2.920703316

-0.356674944

0.05247

0.70

1.2

1.667

5/7/2008 13:41

5/7/2008 14:08

0.45

0.98

0.491667

137.6

137.6

0.083

1.090909091

-2.441716399

-0.105360516

0.08333

0.90

2.1

1.429

5/8/2008 1:43

5/8/2008 2:28

0.75

1.73

0.577778

12.0

149.7

0.114

1.128919861

-2.109807557

2.091864062

0.11420

8.10

10.2

0.392

5/8/2008 19:30

5/8/2008 19:43

0.22

1.95

0.4875

17.8

0.145

1.16967509

-1.85325616

2.397895273

0.14506

11.00

21.2

0.236

5/12/2008 4:14

5/12/2008 5:45

1.52

3.47

0.693333

0.176

1.213483146

-1.642504344

2.48490665

0.17593

12.00

33.2

0.181

5/18/2008 15:27

5/18/2008 16:10

0.72

4.18

0.207

1.260700389

-1.462452423

2.48490665

0.20679

12.00

45.2

0.155

5/23/2008 9:49

5/23/2008 10:04

0.25

0.238

1.311740891

-1.304326692

2.879198457

0.23765

17.80

63.0

0.127

5/24/2008 7:21

5/24/2008 8:36

0.269

1.367088608

-1.162564183

2.923161581

0.26852

18.60

81.6

0.110

5/26/2008 3:37

10

0.299

1.427312775

-1.033404777

3.068052935

0.29938

21.50

103.1

0.097

11

0.330

1.493087558

-0.914177561

3.214867803

0.33025

24.90

128.0

12

0.361

1.565217391

-0.802906864

3.250374492

0.36111

25.80

13

0.392

1.644670051

-0.698079752

3.790984677

0.39198

14

0.423

1.732620321

-0.598501041

3.893859035

15

0.454

1.830508475

-0.503198479

16

0.485

1.94011976

17

0.515

18

ITEM

Ti
Ti empo
reparacion
reparacion
acumulado

MTTR
tiempo
medio de
reparacion

TEF

Ti - falla
acumulado

Ta de
falla

CALCULO DE FIABILIDAD

95.58%

4.42%

117.98

86.53%

13.47%

161.44

11

80.71%

19.29%

MTTF (horas)o/(meses)

119.10

16

76.08%

23.92%

MTTF (horas)o/(meses)

119.10

21

72.17%

27.83%

0.996

26

68.75%

31.25%

MTTR tiempo medio de rep (hrs)

0.67

31

65.71%

34.29%

0.013

gamma

1.37

36

62.95%

37.05%

583.6

0.014

tasa media de falla

0.008

41

60.44%

39.56%

58.0

641.6

0.014

N de falla

32.00

46

58.12%

41.88%

0.668182

18.6

660.2

0.015

tiempo de reparacion

21.28

51

55.98%

44.02%

7.62

0.634722

8.1

668.3

0.016

56

53.98%

46.02%

0.42

8.03

0.617949

330.0

998.3

0.012

61

52.12%

47.88%

6/15/2008 12:36

0.43

8.47

0.604762

73.8

1072.1

0.012

66

50.36%

49.64%

6/15/2008 13:05

6/15/2008 13:27

0.37

8.83

0.588889

0.9

1073.0

0.013

71

48.71%

51.29%

0.043

6/27/2008 1:16

6/27/2008 2:45

1.48

10.32

0.644792

276.2

1349.2

0.011

76

47.16%

52.84%

448.9

0.038

7/14/2008 17:26

7/14/2008 17:39

0.22

10.53

0.619608

424.2

1773.4

0.009

81

45.68%

54.32%

80.70

529.6

0.034

7/24/2008 11:19

7/24/2008 11:39

0.33

10.87

0.603704

233.9

2007.3

0.008

86

44.29%

55.71%

0.57716

87.30

616.9

0.031

8/1/2008 1:02

8/1/2008 1:32

0.50

11.37

0.598246

181.7

2189.0

0.008

91

42.96%

57.04%

4.739701079

0.60802

114.40

731.3

0.027

8/2/2008 2:49

8/2/2008 3:15

0.43

11.80

0.59

25.8

2214.8

0.009

96

41.70%

58.30%

0.018399271

4.868303386

0.63889

130.10

861.4

0.024

8/16/2008 6:32

8/16/2008 7:00

0.47

12.27

0.584127

339.7

2554.5

0.008

101

40.49%

59.51%

3.028037383

0.102479583

4.924350925

0.66975

137.60

999.0

0.022

8/16/2008 7:00

8/16/2008 10:24

3.40

15.67

0.712121

0.5

2554.9

0.008

106

39.34%

60.66%

0.701

3.340206186

0.187336077

5.044714608

0.70062

155.20

1154.2

0.020

8/24/2008 3:35

8/24/2008 3:42

0.12

15.78

0.686232

188.6

2743.5

0.008

111

38.24%

61.76%

24

0.731

3.724137931

0.273711485

5.202356975

0.73148

181.70

1335.9

0.018

8/24/2008 15:37

8/24/2008 16:13

0.60

16.38

0.682639

12.0

2755.6

0.008

116

37.19%

62.81%

25

0.762

4.207792208

0.362514526

5.23962837

0.76235

188.60

1524.5

0.016

8/25/2008 2:36

8/25/2008 3:01

0.42

16.80

0.672

11.0

2766.5

0.009

TIEMPO

100

26

0.793

4.835820896

0.454922286

5.272999559

0.79321

195.00

1719.5

0.015

8/30/2008 12:43

8/30/2008 13:27

0.73

17.53

0.674359

130.1

2896.7

0.009

FUNCION ACUMULATIVA DE FALLA F

(t)

59%

27

0.824

5.684210526

0.552557939

5.454893674

0.82407

233.90

1953.4

0.014

9/7/2008 15:40

9/7/2008 16:00

0.33

17.87

0.661728

195.0

3091.6

0.008

FUNCION DE FIABILIDAD R (t)

41%

28

0.855

6.893617021

0.657828719

5.621125241

0.85494

276.20

2229.6

0.013

9/9/2008 16:48

9/9/2008 17:31

0.72

18.58

0.66369

49.1

3140.7

0.009

29

0.886

8.756756757

0.774646797

5.799092654

0.88580

330.00

2559.6

0.011

9/9/2008 17:31

9/9/2008 17:46

0.25

18.83

0.649425

0.7

3141.5

0.009

30

0.917

12

0.910235093

5.828062875

0.91667

339.70

2899.3

0.010

9/13/2008 8:50

9/13/2008 10:19

1.48

20.32

0.677222

87.3

3228.8

0.009

31

0.948

19.05882353

1.08096759

6.050205042

0.94753

424.20

3323.5

0.009

9/14/2008 9:42

9/14/2008 10:03

0.35

20.67

0.666667

24.9

3253.6

0.009

32

0.978

46.28571429

1.344125983

6.189905486

0.97840

487.80

3811.3

0.008

9/17/2008 7:39

9/17/2008 7:55

0.27

20.93

0.654167

69.9

3323.6

0.009

33

1.009

-108

#NUM!

#NUM!

1.00926

3811.3

0.009

10/7/2008 15:28

10/7/2008 15:49

0.35

21.28

0.644949

487.8

3811.4

0.008

32

N fallas

4.9627821

DIAS

Beta (parametro pendiente) =

0.65

0.007

Eta (Caracteristica vidad) =

0.013

MTBF (horas)o/(meses)

167.4

0.018

80.7

248.2

0.016

0.697222

155.2

403.4

0.012

4.43

0.633333

114.4

517.8

0.012

1.25

5.68

0.710417

21.5

539.3

5/26/2008 4:13

0.60

6.28

0.698148

44.3

5/28/2008 13:38

5/28/2008 14:14

0.60

6.88

0.688333

0.086

5/29/2008 8:16

5/29/2008 8:44

0.47

7.35

153.8

0.078

5/29/2008 16:20

5/29/2008 16:36

0.27

44.30

198.1

0.066

6/12/2008 10:22

6/12/2008 10:47

0.42284

49.10

247.2

0.057

6/15/2008 12:10

4.060443011

0.45370

58.00

305.2

0.049

-0.411357881

4.247065649

0.48457

69.90

375.1

2.063694268

-0.322276677

4.301358732

0.51543

73.80

0.546

2.204081633

-0.23532883

4.390738575

0.54630

19

0.577

2.364963504

-0.14993655

4.469350463

20

0.608

2.551181102

-0.065545503

21

0.639

2.769230769

22

0.670

23

119.1068
3811.30

21.28

3811.4

disponibilidad en funcion de
beta

61%

HORAS

4.1666667 0.1388889

NOTAS

MES

SISTEMA GESTION DEL MANTENIMIENTO

Anlisis equipo N:
N
Falla
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33

Fecha

5/1/2008 20:03
5/7/2008 13:41
5/8/2008 1:43
5/8/2008 19:30
5/12/2008 4:14
5/18/2008 15:27
5/23/2008 9:49
5/24/2008 7:21
5/26/2008 3:37
5/28/2008 13:38
5/29/2008 8:16
5/29/2008 16:20
6/12/2008 10:22
6/15/2008 12:10
6/15/2008 13:05
6/27/2008 1:16
7/14/2008 17:26
7/24/2008 11:19
8/1/2008 1:02
8/2/2008 2:49
8/16/2008 6:32
8/16/2008 7:00
8/24/2008 3:35
8/24/2008 15:37
8/25/2008 2:36
8/30/2008 12:43
9/7/2008 15:40
9/9/2008 16:48
9/9/2008 17:31
9/13/2008 8:50
9/14/2008 9:42
9/17/2008 7:39
10/7/2008 15:28

5/1/2008 20:35
5/7/2008 14:08
5/8/2008 2:28
5/8/2008 19:43
5/12/2008 5:45
5/18/2008 16:10
5/23/2008 10:04
5/24/2008 8:36
5/26/2008 4:13
5/28/2008 14:14
5/29/2008 8:44
5/29/2008 16:36
6/12/2008 10:47
6/15/2008 12:36
6/15/2008 13:27
6/27/2008 2:45
7/14/2008 17:39
7/24/2008 11:39
8/1/2008 1:32
8/2/2008 3:15
8/16/2008 7:00
8/16/2008 10:24
8/24/2008 3:42
8/24/2008 16:13
8/25/2008 3:01
8/30/2008 13:27
9/7/2008 16:00
9/9/2008 17:31
9/9/2008 17:46
9/13/2008 10:19
9/14/2008 10:03
9/17/2008 7:55
10/7/2008 15:49

Tiempo
Reparacin

Tiempo Reparacin
Acumulado

horas

horas

0.533
0.450
0.750
0.217
1.517
0.717
0.250
1.250
0.600
0.600
0.467
0.267
0.417
0.433
0.367
1.483
0.217
0.333
0.500
0.433
0.467
3.400
0.117
0.600
0.417
0.733
0.333
0.717
0.250
1.483
0.350
0.267
0.350

0.533
0.983
1.733
1.950
3.467
4.183
4.433
5.683
6.283
6.883
7.350
7.617
8.033
8.467
8.833
10.317
10.533
10.867
11.367
11.800
12.267
15.667
15.783
16.383
16.800
17.533
17.867
18.583
18.833
20.317
20.667
20.933
21.283

Tiempo medio
de Falla TMEFh
Tiempo medio
de Falla TMEFs
N Fallas
Tiempo Reparacin
Tiempo Medio Para
Reparacin TMPR

Hrs
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
80
85
90
95
100
105
110
115
120
125
130
135
140

Exponencial
96%
92%
88%
84%
81%
77%
74%
71%
68%
65%
62%
59%
57%
55%
52%
50%
48%
46%
44%
42%
40%
39%
37%
35%
34%
32%
31%
30%

115.497

horas/falla

0.687

semana/falla

33
21.283

horas

0.645

horas/falla

Weibull
19.6
70.8
149.9
255.2
385.6
540.3
718.7
920.0
1144.0
1390.3
1658.3
1948.0
2258.9
2590.8
2943.5
3316.8
3710.4
4124.3
4558.2
5011.9
5485.3
5978.3
6490.7
7022.4
7573.3
8143.2
8732.1
9339.8

100%
100%
99%
99%
98%
97%
96%
96%
94%
93%
92%
91%
89%
88%
86%
85%
83%
81%
80%
78%
76%
74%
72%
70%
68%
67%
65%
63%

145
150
155
160
165
170
175
180
185
190
195
200

Confiabilidad
ley exponencial
Horas

28%
27%
26%
25%
24%
23%
22%
21%
20%
19%
18%
18%

35%

120.00

9966.2
10611.3
11274.9
11957.0
12657.4
13376.1
14113.0
14868.1
15641.1
16432.1
17241.1
18067.8

Confiabilidad
ley Weybull
Horas
alfa
beta
B

61%
59%
57%
55%
53%
51%
49%
48%
46%
44%
42%
41%

70%

120.00
0.00005
1.85000
7022.395823

Anlisis Indicadores

MIENTO

11/8/2005
Mixer
Tiempo Medio
Para Reparacin

Tiempo
entre fallas

Tiempo Fallas
Acumulado

TIFh

TIFs

TMPRh

horas

horas

fallas/hora

fallas/semana

0.533
0.492
0.578
0.487
0.693
0.697
0.633
0.710
0.698
0.688
0.668
0.635
0.618
0.605
0.589
0.645
0.620
0.604
0.598
0.590
0.584
0.712
0.686
0.683
0.672
0.674
0.662
0.664
0.649
0.677
0.667
0.654
0.645

137.6
12.0
17.8
80.7
155.2
114.4
21.5
44.3
58.0
18.6
8.1
330.0
73.8
0.9
276.2
424.2
233.9
181.7
25.8
339.7
0.5
188.6
12.0
11.0
130.1
195.0
49.1
0.7
87.3
24.9
69.9
487.8

137.6
149.7
167.4
248.2
403.4
517.8
539.3
583.6
641.6
660.2
668.3
998.3
1072.1
1073.0
1349.2
1773.4
2007.3
2189.0
2214.8
2554.5
2554.9
2743.5
2755.6
2766.5
2896.7
3091.6
3140.7
3141.5
3228.8
3253.6
3323.6
3811.4

0.007
0.083
0.056
0.012
0.006
0.009
0.046
0.023
0.017
0.054
0.124
0.003
0.014
1.091
0.004
0.002
0.004
0.006
0.039
0.003
2.143
0.005
0.083
0.091
0.008
0.005
0.020
1.395
0.011
0.040
0.014
0.002

1.221
13.961
9.447
2.081
1.082
1.469
7.802
3.795
2.896
9.016
20.826
0.509
2.276
183.273
0.608
0.396
0.718
0.925
6.516
0.495
360.000
0.891
13.961
15.296
1.291
0.862
3.419
234.419
1.924
6.756
2.402
0.344

Tasa media
de Falla TMFh
Tasa Media
de Falla TMFs

0.009

fallas/horas

1.455

fallas/semana

CONFIABILIDAD SEGN LEY FALLA WEYBULL

1.2
Confiabilidad

1
0.8
0.6
0.4
0.2
0

50

100

150

200

Horas

Confiabilidad

CONFIABILIDAD SEGN LEY FALLA EXPONE

1.2
1
0.8

Confiabilidad

0.8
0.6
0.4
0.2
0
0

50

100

150
Horas

30%

200

A WEYBULL

200

250

FALLA EXPONENCIAL

200

250

T MES

1
2
3
4
5
6
7
8
9
10
11
12
12

Median Ranks

1/(1-rango
medio)

ln(ln(1/(1rango medio)))
Y

0.056451613
0.137096774
0.217741935
0.298387097
0.379032258
0.459677419
0.540322581
0.620967742
0.701612903
0.782258065
0.862903226
0.943548387

1.05982906
1.158878505
1.278350515
1.425287356
1.61038961
1.850746269
2.175438596
2.638297872
3.351351351
4.592592593
7.294117647
17.71428571

-2.845458285
-1.914247621
-1.404170849
-1.037403987
-0.741337623
-0.485175833
-0.252018579
-0.03032111
0.190094315
0.421630212
0.686660297
1.055834013

ln(hora de
falla) X

F(i)%

3.912023005
4.382026635
4.49980967
4.605170186
4.787491743
5.192956851
5.272999559
5.521460918
5.634789603
5.736572297
5.857933154
5.908082938

1.75
4.25
6.75
9.25
11.75
14.25
16.75
19.25
21.75
24.25
26.75
29.25

N DE MOTORES
FALLADO EN EL MES

50
80
90
100
120
180
195
250
280
310
350
368

10
2
1
1
2
4
18
63
53
28
12
6
200

N DE MOTORES EN
FUNCIONAMIENTO MES

190
188
187
186
184
180
162
99
46
18
6
0

% DE MOTORES
FALLADOS

0.05
0.01
0.005
0.005
0.01
0.02
0.09
0.315
0.265
0.14
0.06
0.03

% ACUMULADOS DE
MOTORES FALLADOS

0.05
0.06
0.065
0.07
0.08
0.1
0.19
0.505
0.77
0.91
0.97
1

% MOTORES EN
FUNCIONAMIENTO
MES

0.95
0.94
0.935
0.93
0.92
0.9
0.81
0.495
0.23
0.09
0.03
0

TASA DE MORTALIDAD

0.050
0.011
0.005
0.005
0.011
0.022
0.100
0.389
0.535
0.609
0.667
1.000