Fastener solutions

for Kalzip® roofing

Plus
A meeting of minds between Kalzip® and SFS intec:
freedom of architectural expression coupled with optimum stability.

We take care of the details

An impeccable level of service begins right from the
word go, at the planning stage. Even at this early state
of play, Kalzip® technical support and SFS intec expert
advice on fastening can lead to significant technical and
economic advantages:

• Informed choice of fastening systems

• Static calculations
• Accurate quantity surveying
• Development of customised solutions

Our advisory service can offer help in targeted assembly

planning, particularly in regard to maximising resources
and achieving optimum economy, and can even offer you
professional support on site if required. SFS intec, in con-
junction with its switched-on logistical partner, can offer a
comprehensive just-in-time delivery service, covering the
full range of components.

The proper fastening medium for your roof

Quality you can rely on; with no “ifs” or “buts”.
Kalzip® aluminium roofing and façade systems fulfil
great expectations when it comes to all kinds of buil-
dings. No matter where the building is planned, whether
in temperate climes or in countries with the most
extreme weather conditions, Kalzip® and SFS intec
stand for security and durability. Planners, architects
and their clients throughout the world place their trust
in them.
This demand for quality is an enduring part of our mar-
ket profile. We have an all-embracing responsibility for
stability, product quality and endurance. This includes
not only our own raw materials and manufacturing pro-
cesses, our planning capability and the assembly capa-
bility of our distribution partner, but the materials and
services offered by our suppliers.
construction
The following guide offers a compact summary of the
various officially approved, compatible components. It is
also an aid to selecting the appropriate fastener. Close
co-operation between SFS intec and Kalzip® has meant
that practical experience can be brought to bear in deve-
loping innovative fastening systems.
Technical feasibility and the achievement of individual,
customised solutions are recognised features of this col-
laboration. It all contributes to strengthening our market
position.
Further details available from:
www.kalzip.com
www.sfsintec.biz/de

In SFS intec, Kalzip® has gained a partner ready to assu-

me the responsibility for quality, a specialist in fastening
solutions in roof construction and façade cladding ack-
nowledged to be in pole position throughout the world.
Through innovation, pooling the know-how of two lea-
ders in their respective fields and harmonising our com-
ponents, we can achieve:

• increased stability
• increased economy
• increased flexibility
• increased quality
• increased innovation

Kalzip® and SFS intec – leaders in the fields of building

cladding and fastening solutions.

2
Contents

Double-skin roofing
Pre-fabricated roofing: clips fitted to trapezoidal-profile cladding 4
Pre-fabricated roofing: clips fitted to separator-profiles 5
Clips to purlin profile separators 6
Clip fixing to timber frames and boarding 7

Single skin roofing

Clip-fixing to:
Steel purlins 8
Timber purlins 8

soft insulation
Kalzip® Duo Plus® Kalzip Duo®
Load bearing insulation

Kalzip® Duo Plus und Kalzip® Duo on:

Trapezoidal steel profile – support profile 9
Timber cladding over purlins 10

Kalzip® on Prodach insulation boards

Clip fixing to Prodach sections 11

Kalzip® on Foamglas® cellular glass

insulation boards
Kalzip® on Foamglas® cellular glass insulation boards 12

Anchorage points
Fixing to anchorage points 13/14

Installation tools and accessories

DI 600, AccuBird®, cordless and manual riveting tools 15

3
Pre-fabricated roofing: clips fitted to trapezoidal-profile cladding

Application notes

Steel:
VD max.: 1,25 mm
t min. : 0,75 mm
Alu:
SDK2 - S - 377 - 6,0 x 35 VD max.: 2,5 mm
t min. : 0,9 mm

*Clamping length:
6 - 18 mm

Steel:
VD max.: 1,25 mm
t min. : 0,75 mm
Alu:
SDK2 - S - 377 - 6,0 x 45 VD max.: 2,5 mm
t min. : 0,9 mm

*Clamping length:
6 - 28 mm

*The clamping length is determined by the

clip, sealing washer, insulation thickness and
the trapezoidal steel profile cladding.
Minimum of two fasteners per clip; set
diagonally [number according to static calculations] VD max = maximum drill reach required.

4
Pre-fabricated roofing: clips fitted to separator-profiles

Application notes

Steel:
VD max.: 3,2 mm
t min. : 1,3 mm
Alu:
VD max.: 3,2 mm
t min. : 2,0 mm

SDK3 - S - 377 - 6,0 x 30 Clamping length: 6,0 – 13,0 mm

SDK3 - S - 377 - 6,0 x 45
Clamping length: 6,0 – 28,0 mm
The clamping length is determined by the
clip, sealing washer, insulation thickness and
the trapezoidal steel profile cladding.
Minimum of two fasteners per clip; set
diagonally [number according to static
calculations].

Steel:
VD max.: 3,8 mm
t min. : 0,60 mm
Alu:
VD max.: 4,8 mm
SL3/2-5-S-SV16-6,0 x 27
*Clamping length:
1,9 bis 3,8 mm

*Clamping length:
RV6604-6-3 W 0,5 – 4,75 mm
RV6604-6-4 W 1,5 – 6,35 mm
4,75 – 9,50 mm
RV6604-6-6 W Pre-drilling dia.: Ø 5,40 mm

*The clamping length is determined by the

clip, sealing washer, insulation thickness and
the trapezoidal steel profile cladding.
Minimum of two fasteners per clip; set
diagonally [number according to static calculations]

5
Clips to purlin profile separators

Application notes

Steel:
VD max.: 3,2 mm
t min. : 1,3 mm
Alu:
VD max.: 3,2 mm
t min. : 2,0 mm

SDK3 - S - 377 - 6,0 x 30 Clamping length: 6,0 – 13,0 mm

SDK3 - S - 377 - 6,0 x 45 Clamping length: 6,0 – 28,0 mm

The clamping length is determined by the

clip, sealing washer, insulation thickness
and the trapezoidal steel profile cladding.
Minimum of two fasteners per clip; set
diagonally [ number according to static
calculations]

Steel:
VD max.: 3,8 mm
t min. : 0,60 mm
Alu:
VD max.: 4,8 mm

SL3/2-5-S-SV16-6,0 x 27 *Clamping length:

1,9 – 3,8 mm

Steel:
*Clamping length:
RV6604-6- 3W 0,5 – 4,75 mm
RV6604-6- 4W 1,5 – 6,35 mm
4,75 – 9,50 mm
RV6604-6- 6W Pre-drilling dia.: Ø 5,40 mm

*The clamping length is determined by the clip, sealing

washer, insulation thickness and the trapezoidal steel
profile cladding. Minimum of two fasteners per clip; set
diagonally [number according to static calculations]

6
 Clip fixing to timber frames and boarding

Application notes

Effective insertion depth

[thread]
min. 23 mm
SDK2 - S - 377 - 6,0 x 35 d d= min. 30 mm
SDK2 - S - 377 - 6,0 x 45 incl. drill-tip

Effective insertion depth into OSB

min. 18 mm

Effective insertion depth into fibre board

min. 19 mm.
Free edge allowance to DIN 1052

Effective insertion depth

[thread]
min. 23 mm
SDK2 - S - 377 - 6,0 x 45 d d= min. 30 mm
SDK2 - S - 377 - 6,0 x 60 drill-tip
Free edge allowance to DIN 1052

Pre-drilling diameter:
4,8 mm
Minimum insertion depth
for TDA-S = 26 mm
TDA - S - S16 - 6,5 x L d
Free edge allowance to DIN 1052

Minimum insertion depth

for SXW = 36 mm

SXW - S16 - 6,5 x L Free edge allowance to DIN 1052

d

7
Number according to static calculations.
Clip-fixing to steel and timber purlins

Application notes

Steel:
VD max.: 14,0 mm
t min. : 4,0 mm

SX14/38 - S16 - 5,5 x 63 *Clamping length:

38 mm

Steel:
VD max.: 5,0 mm
t min. : 1,5 mm
Alu:
SX5/38 - S16 - 5,5 x 63 VD max.: 5,0 mm
t min. : 3,0 mm

*Clamping length:
38 mm

Steel:
VD max.: 5,0 mm
t min. : 1,5 mm
Alu:
SX5/38 - S16 - 5,5 x 63 VD max.: 5,0 mm
t min. : 3,0 mm

*Clamping length:
38 mm

Wood:
pre-drilling
Ø for TDA: 4,0 mm

minimum insertion
TDA - S - S16 - 6,5 x 51 depth: 26 mm

SXW - S16 - 6,5 x 54 minimum insertion

The clamping length is determined by the clip, sealing washer, depth: 36 mm
insulation thickness and the trapezoidal steel profile cladding.
Minimum of two fasteners per clip; set diagonally [number
according to static calculations]
8
Kalzip® DuoPlus® and Kalzip Duo®
on trapezoidal steel profile – support profiles

soft insulation

Load bearing insulation

Application notes

Steel:
VD max.: 1,25 mm
t min. : 0,88 mm
t
SD2 - S - S16 - 6,0 x 127* Clamping length: KL: 110 mm*
x 165* Clamping length: KL: 150 mm*
x 225* Clamping length: KL: 210 mm* Material code
x 240* Clamping length: KL: 225 mm* Nr. 1.4401

*Prices on request.

9
 Kalzip® and Duo Plus® on timber cladding over purlins

Application notes

Effective insertion depth into OSB:

min. 18 mm

Effective insertion depth into fibre Material code

board 19 mm
Nr. 1.4401
Clamping length depends on insertion depth.

SD2 - S - S16 - 6,0 x 127*

x 165* Minimum insertion depth:
30 mm incl. drill-tip.
x 225*
Effective insertion depth [thread]: Material code
x 240* min. 23 mm
Nr. 1.4401
Clamping length depends on insertion depth.

Special lengths on request.

10
Clip fixing to Prodach sections

Application notes

Steel:
VD max.: 1,25 mm
t min. : 0,75 mm
SDK2 - S - 377 - 6,0 x 35 Clamping length:
6,0 – 18,0 mm

Steel:
VD max.: 3,2 mm
t min. : 1,3 mm
SDK3 - S - 377 - 6,0 x 30 Clamping length:
6,0 – 13,0 mm

11
 Kalzip® on Foamglas® cellular glass insulation boards

Application notes

Steel: VD max.: 3,2 mm

t min. : 1,3 mm

Clamping length:
SDK3 - S - 377 - 6,0 x 30 6,0 – 13,0 mm

12
Fixing to anchorage points with clips

Fixing to anchorage points with clips

Pre-drilling dia.: Ø 4,9 mm

Rivet dia. : 4,8 mm x 11 mm long

Head dia. 9 mm
CAP - S - 48110K9*

*Number of rivets determined by static calculations.

13
 Anchorage points

Anchorage point screw

M6 x 25 EPDM sealing
washers both sides

Anchorage
point set
Kalzip® Stainless engineer’s screw
M6 x 25
SX5/8 - S16 - 5,5 x 33
Stainless engineer’s screw
M6 x 25

TDA - S - S16 - 6,5 x 19

14
Installation tools and accessories

Installation unit DS-K185 lenght 185 mm

Installation unit DS-K265 lenght 265 mm

Riveting equipment

AccuBird® Manual riveting unit

RM20 RM25

Positioning of fasteners into clips

- SDK2 - TDA-S
- SDK3 - TDB-S
- SX3
- SX6
- SX14
SDK fasteners should be fitted - SXW
into the 6,1 mm dia. corner bores.

The above listed fasteners should be

fitted into the 7 mm dia centre bores.

15
16
Two strong brands with global presence!

www.kalzip.com www.sfsintec.biz

17
International Network SFS intec
SFS intec GmbH
Wiener Str. 29
AT-2100 Korneuburg
office@sfsintec.at
T + 43 2262-90500000
SFS intec AG
Rosenbergsaustrasse 10
CH-9435 Heerbrugg
gmi.heerbrugg@sfsintec.biz
T +41 71 727 57 22
SFS intec s.r.o.
Vesecko 500
CZ- 51101 Turnov
cz.turnov@sfsintec.biz
T + 420 481 354 400
SFS intec SAS
39 rue Georges Méliès
BP 55
FR-26902 Valence Cedex 9
fr.valence@sfsintec.biz
T +33 475 75 44 51
SFS intec Ltd.
153 Kirkstall Road
GB-Leeds, LS4 2AT
uk.leeds@sfsintec.biz
T + 44 113 208 55 65
SFS intec Kft.
Vásártér 18
HU-9241 Jánossomorja
hu.janossomorja@sfsintec.biz
T + 43 2262-90500000
SFS intec s.p.a.
Via Monti 24
IT- 33074 Fontanafredda PN
it.fontanafredda@sfsintec.biz
T +39 0434 99 52 04
SFS intec AB
Olivehällsvägen 10
SE- 645 42 Strängnäs
se.strangnas@sfsintec.biz
T +46 152 71 50 12
SFS intec AG / FasteningSystems-Construction / CH- 9435 Heerbrugg / fs.heerbrugg @ sfsintec.biz / www.sfsintec.biz
18
SFS intec Inc. SFS intec Oy
Spring St. & Van Reed Rd. Tarrantie 4
PO Box 6326 FI-08500 Lohja as.
US-Wyomissing, PA 19610 fi.lohja@sfsintec.biz
us.wysales@sfsintec.biz T +358 19 357 03 20
T +1 610 790 26 23
SFS intec AS
SFS intec FZCO Solheimveien 44
Jebel Ali Free Zone NO-1473 Lørenskog
P.O. Box 261775 no.lorenskog@sfsintec.biz
AE-Dubai T +47 679 214 41
ae.dubai@sfsintec.biz
T +971 4 283 13 70 SFS intec Sp.z o.o.
ul. Torowa 6
SFS intec Inc. PL- 61-315 Poznan
Canada Service Center pl.poznan@sfsintec.biz
40 Innovation Drive T +48 61 660 49 00
880 Cranberry Court
CA-Dundas, Ontario L9H 7P3 SFS intec Sucursal em Portugal
ca.oakville@sfsintec.biz Rua Vasco da Gama 5b
T +1 905 847 54 00 Infantado
PT-2670-395 Loures, Portugal
Guangzhou SFS intec Fastening and pt.lisboa@sfsintec.biz
Precision Parts Co. Ltd. T +34 91 665 99 44
5/ F. Bi Hua Building
Jinxiu Road No. 3 SFS intec s.p.a. Irtibat Bürosu
Guangzhou Development District Faziletli Sokak Çiçek Apt. 5/1
Guangzhou TR-34740 Bakirköy-Istanbul
P. R. China, 510730 tsel@sfsintec.biz
mcmi@sfsintec.biz T +90 212 447 10 60
T +86 20 822 213 05
Dejond N.V.
SFS intec GmbH Terbekehofdreef 55-59
In den Schwarzwiesen 2 B-2610 Wilrijk (Antwerpen)
DE-61440 Oberursel / TS info@be.dejond.com
de.oberursel@sfsintec.biz T + 32 382 034 43
T +49 6171 700 260
VIBA N.V.
SFS intec Oy Eesti Filiaal Bleiswijkseweg 41, NL-2712 PB Zoetermeer
Töökoja 1 / Veerenni 53A Postbus 441, NL-2700 AK Zoetermeer
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ee.tallin@sfsintec.biz T +31 79 341 88 81
T +358 19 357 03 20
SFS unimarket AG
SFS intec E. y F. S. A. Befestigungstechnik
C/Fragua, 1 OF. 2105 Nefenstrasse 30
ES-28933 Móstoles CH-9435 Heerbrugg
© SFS intec, iRC, 01/ 09, 901557, E
es.mostoles@sfsintec.biz sfsunimarket@sfsunimarket.biz
T +34 91 665 99 44 T +41 71 727 61 31
Technical changes reserved
Printed in Switzerland