POME BIOGAS PLANT

ELUAN MAHKOTA Proposal To: DINAS ESDM KABUPATEN ROHUL

April 2012

PT. KARYA MAS ENERGI

04/KME-BIO/IV/2012

TABLE OF CONTENTS

I INTRODUCTION

II EXECUTIVE SUMMARY

III PROPOSED BIOGAS FLOW SYSTEM

IV COMMERCIAL OFFER

V PROJECT REFERENCES

I INTRODUCTION
PT. KARYA MAS ENERGI is established to develop biogas/biomass project in Indonesia using liquid/solid waste from agro industry (palm oil mill, tapioca starch, farm etc.). Our competence staffs with years of experience in biogas/biomass power generation project, project development, financing & project management, and support from reliable technological partners from local and overseas will work hand in hand with the customer to optimize the plant performance.

PT. KARYA MAS ENERGI initiates development of projects with the intention to convert the waste available on site and turn it into source of energy. The combination of heat and electricity produced could be used for own consumption which will reduce the cost of fossil fuel or to gain extra income by selling the electricity to the national grid (PLN).

PT. KARYA MAS ENERGI offers comprehensive services and technical solutions for our clients, starting from feasibility studies all the way to the implementation, testing & commissioning even operation contract.

Project developer for waste to energy project Biogas generation plant Anaerobic process control system Biogas treatment system Biogas distribution and flaring system Biogas monitoring, analyzer and data recording Biogas utilization for electricity and heat application Biomass power plant Thermal oil boiler, heat recovery and boiler equipment

II EXECUTIVE SUMMARY
This proposal is prepared in conjunction with introducing biogas plant to the gas engine system in ELUAN MAHKOTA, Rokan Hulu Regency, Riau Province, Indonesia. As an introduction, PT. Karya Mas Energi is utilizing Bioflow Biogas Plant to In Corporate with the Biogas Engine System.

In general, the basic specification for the proposal is :

PRODUCTION DATA INPUT Process Capacity FFB Working Hour Working Days per Annum Working Hour per Annum FFB Process Capacity per Annum ton/h h/d d/a h/a ton/a ton/m m/ton FFB Vw m/d 50.00 10.00 300.00 3,000.00 150,000.00 12,500.00 0.60 300.00

Specific Waste Water Flow Waste Water Flow per Day WASTEWATER DATA INPUT COD-concentration Influent - total BOD-concentration Influent - total cinf-to binf-to

mg/l mg/l

50,000.00 28,000.00

REQUIRED REACTOR VOLUME *l : 2 slope Ponds Length Ponds Width Ponds Depth TOTAL PONDS VOLUME L W D V m m m m3 90.00 50.00 6.50 18,774.31

METHANE PRODUCTION m3/kg COD m3/d 55% m3/d m3/y m3/h

Methane Gas Production Rate Total CH4 Production Rate Total Biogas Production Rate (55%)

0.39 5,608 10,195 3,058,643 425

ELECTRICITY OUTPUT Electricity output Genset Used SFGLD480 - 813 kW TOTAL ELECTRICITY OUTPUT CAPACITY FACTOR NET OUTPUT MW 911

1.00

unit kW % kW

813 813 85 691

Schematic Diagram - Bioflow Biogas Plant

III PROPOSED BIOFLOW BIOGAS SYSTEM

Bioflow Biogas System Consists Of : 1. Anaerobic Pond Capped With HDPE Membrane c/w Mixing Facilities. The volume of the anaerobic reactor to be built will be approximately 15,000 m3. Client to provide the location for the pond;

MAOKIL MILL . JOHOR, MALAYSIA (2008) POME Biogas Project; electricity produced: 529 kWe (Diesel Replacement) 45 ton Palm Oil Mill 850 m3 biogas

2. POME and Utilities Station is consists of POME flowmeter, compressor and chemical dosing facilities to monitor the incoming POME before entering the anaerobic reactor and also to provide air and chemical facilities for the biogas downstream application; 3. Scrubber Feeder System is consists of blowers, water separator, flame arrestors, biogas flowmeter, biogas pressure analyser and methane analyser for obtaining data and also monitor the quantity and quality of biogas entering and exiting the bio scrubber system. System complete with necessary blower, piping, electrical and instrumentation to ensure smooth conveying of biogas; 4. Biogas System is consists of blowers, water separator, flame arrestors, sludge pump, biogas flowmeter, biogas pressure & temperature analyser and methane analyser, pH and temperature sensors for obtaining data and also monitor the quantity and quality of biogas produced by the reactor. The system also includes monitoring the reactors characteristics and sludge handling produced by the reactor. The system also complete with facilities to harvest the excess biogas generated from the anaerobic reactor for flaring purposes; 5. Biogas Engine Feeder System is consists of blowers, water separator, flame arrestors, biogas flowmeter and biogas pressure analyser for obtaining data and also monitor the quantity of biogas entering the engine system. System complete with necessary blower, piping, electrical and instrumentation to ensure smooth conveying of biogas; 6. Data Logger System will collect and record all data as required for CDM purposes such as flowrate of biogas, temperature of biogas, pressure of biogas, % methane concentration at inlet, Nm3 of biogas, Nm3 of methane and flare temperature; 7. Working cabin serve as a main control room (human-machine interphase); 8. Flare Station will serve to destruct the biogas at temperature to above 500 deg Celcius.

Biogas flare unit

KEMAHANG MILL, MALAYSIA (2008) POME Biogas Project; biogas flaring system (CDM) 45 ton Palm Oil Mill 850 m3 biogas

9. H2S Bio Scrubber with capacity to reduce the content of Hydrogen Sulphide (H2S) in biogas to a maximum 200 ppm with maximum input 3,000 ppm H2S at 0 deg.celcius at 1 bar.

Biological H2S Scrubber

TANDUN MILL, INDONESIA (2011) PT. Perkebunan Nusantara V POME Biogas Project; 1,025 kWe 40 ton Palm Oil Mill 600 m3 biogas

10. Biogas Dehumidifier System, The drying process is carried out by the combination of a gas/water exchanger and an energy saving economizer, plus a separation/condensate discharge system. All parts in contact with the Biogas are in stainless steel, ensuring stable and secure operation and an extended working life.

Biogas Dehumidifier
TANDUN MILL, INDONESIA (2011) PT. Perkebunan Nusantara V POME Biogas Project; 1,025 kWe 40 ton Palm Oil Mill 600 m3 biogas

11. Containerized Biogas Generator Set ( 3 unit Guascor SFGLD480 (812 kWe,50Hz, 380V)

V COMMERCIAL OFFER
No. DESCRIPTION QTY 1 VOL l.s UNIT PRICE TOTAL PRICE

Item 1. Biogas Plant

1 2 3 4 5 6 7 8 9 10 11 12 Anaerobic Reactor HDPE installation Diffusers for mixing Dewatering vacuum system Sludge processing and monitoring system Flare unit Gas station including gas feeders to gas engines, to flare and to gas return Water tank Biogas plant main control and recording system in a container Raw and treated POME pumping facilities Necessary plant piping, valves and wiring Necessary shed for biogas plant Air utilities system

US$ 1,629,630

US$ 1,629,630

Item 2. Civil, earth work and installation

AD.1 1 2 3 4 AD.2 1 2 3 4 5 6 AD.3 1 1 2 1 Earth Work Desludging old ponds/Excavating new ponds Balanced fill (if required for old ponds) Compaction Ancillaries excavation Civil Work Equipment foundation Diffuser support Pipe support Roofing Fencing 2m' with barbwire Auxillaries work Installation Installation work

l.s

US$ 583,657
US$ 200,292

US$ 533,657

US$ 194,091

US$ 189,273 1 l.s

Item 3. Biogas Purification

Biogas Dryer System Biological H2S Removal

US$ 252,977

US$ 252,977

Item 4. Biogas Utilization Unit

GUASCOR SFGLD 480- containerized

1 1 1

unit l.s. l.s

US$ 682,500 US$ 406,363 US$ 41,176

US$ 682,500 US$ 406,363 US$ 41,176

Item 5. Tertiary Wastewater Treatment*

*not including civil work for the plants

Item 5. Others
1 2 Start-up & Commissioning Engineering Fee

Grand Total
site. Client to provide accommodation during construction and testing and commissioning

US$ 3,546,303

Note : The prices above are CIF PORT SUMATERA including installation and supervision at site, Testing and Commissioning at

Delivery terms Payment terms*

: :

CIF PORT SUMATERA 20% by T.T. as Down Payment one week after signed contract 70% by L/C 10% by T.T. 14 days after T&C or 30 days after goods at site. *We also accept CPO as payment

Construction time Guarantee Remarks

: : :

Approximately 12 month after receipt of down payment 12 months after commissioning Technical details due to further development can be changed without notice.

Validity

3 months

EXCLUSION 1. V.A.T. and any other kind of tax and duty including custom clearance 2. Registration, duties, levies or any other such fees which Indonesian Authorities may require the Client to pay as a direct result of this project. 3. Port Clearance & transport from port to site and download to foundation 4. Mechanical and electrical installation (wiring and piping work) outside the biogas plant battery limit (from biogas power plant battery limit to end user) 5. Necessary fencing, street lightings and access road facilities for Biogas Plant; 6. Incoming back-up power supply to biogas plant, incoming POME and outgoing treated POME facilities from biogas plant area; 7. Consumable items such as power, water and others used during construction and commissioning period. 8. Instrumentation not described in this offer including capacitor bank if required for testing 9. All that has not been specified on this offer.

V PROJECT REFERENCES
POME BIOGAS PROJECT MALAYSIA 1. MAOKIL MILL, MALAYSIA (2008) POME Biogas Project; electricity produced: 529 kWe (Diesel Replacement) 45 ton Palm Oil Mill 850 m3 biogas 2. KEMAHANG MILL, MALAYSIA (2008) POME Biogas Project; biogas flaring system; 45 ton Palm Oil Mill 850 m3 biogas 3. UMAS MILL, MALAYSIA (2010) POME Biogas Project; biogas flaring system; 45 ton Palm Oil Mill 850 m3 biogas 4. SAWIT TENGGAROH MILL, MALAYSIA (2011) recently awarded / construction preparation 5. MERCU PUSPITA, MALAYSIA (2011) recently awarded / construction preparation POME BIOGAS PROJECT INDONESIA 1. PT. PERKEBUNAN NUSANTARA V (2011 under construction) TANDUN MILL, RIAU, INDONESIA POME Biogas Project; electricity produced: 1,025 kWe (KCP - Diesel Replacement) 35 ton Palm Oil Mill 600 m3 biogas POME BIOGAS UTILIZATION UNIT MALAYSIA 1. Sime Darby Plantation 1 x FGLD360 | 529 kWe 2. Cepat Wawasan Sandakan 3 x SFGLD560 | 2,856 kWe 3. Rimbunan Sawit Berhad 1 x FGLD360 | 529 kWe 4. Cepat Wawasan Lumut 2 x SFGLD360 | 1,218 kWe 5. Felda Serting Hilir 1 x FGLD360 | 529 kWe INDONESIA 1. Musim Mas Plantation 2 x SFGLD560 | 1,904 kWe 2. Sinar Mas Plantation 2 x SFGLD360 | 1,218 kWe 3. PT. Perkebunan Nusantara 5 1 x SFGM560 | 1,025 kWe

KME may be a young company, but its staffs has extensive knowledge and experience on developing biogas project and project management. KME could also offer operation and maintenance contract to ensure the biogas plant will be able to generate a greater benefits from the waste products of the mill. However KME is also open to any other suggestions or requests from client and will try our best to accommodate clients needs.

We hope the above quotation could provide sufficient information of our scope of supply and required capital investment. However, should you require further information or clarification, please do not hesitate to contact our company. Thanks you very much for your kind attention, looking forward to hear good news from your company.

Sincerely yours,

Yudhistira Wiryawan Director