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L 524 - L 542
2plus1 Tipping load, articulated: 16,100 lb 21,525 lb
2plus1
L 524 2plus1
Tipping load, articulated: 16,100 lb Bucket capacity: 2.6 yd Service weight: 22,825 lb Engine output: 86 kW / 117HP
L 528 2plus1
Tipping load, articulated: 17,875 lb Bucket capacity: 2.9 yd Service weight: 23,775 lb Engine output: 86 kW / 117HP
L 542 2plus1
Tipping load, articulated: 21,525 lb Bucket capacity: 3.5 yd Service weight: 28,750 lb Engine output: 105 kW / 143 HP
Economy
The Liebherr driveline combined with low operating weight and high tipping load results in up to 25 % less fuel consumption compared with conventionally driven wheel loaders. Up to 1.3 gal of fuel per operating hour can be saved, which means lower operating costs and an active protection of the environment at the same time.
Reliability
All the materials used have passed long-time tests to ensure that they comply with Liebherrs high quality standards in even the toughest conditions. A sophisticated concept and proven quality mean that Liebherr wheel loaders set the standard when it comes to reliability.
Performance
The Liebherr driveline enables the Liebherr diesel engine to be installed in the ideal position. For this class of wheel loader, it is transversely mounted at the rear. This greatly increases the tipping load and the handling capacity per operating hour at a lower operating weight than conventional wheel loaders.
Comfort
The ultra-modern cabin design with advanced ergonomics, continuously variable Liebherr driveline without no interruption of tractive force thanks to the 2plus1 gearbox, optimal weight distribution and a transversely mounted engine for excellent maintenance access lead to unequalled overall comfort.
Lower fuel consumption A fuel saving of up to 1.3 gal per operating hour represents a cost saving of up to 25 %. The Liebherr standard test demonstrates the operating efciency of Liebherr wheel loaders.
Economy
The Liebherr driveline combined with low operating weight and high tipping load results in up to 25 % less fuel consumption compared with conventionally driven wheel loaders. Up to 1.3 gal of fuel per operating hour can be saved, which means lower operating costs and an active protection of the environment at the same time.
Reduced brake wear Even in the toughest working conditions, the Liebherr travel drive is always braked hydraulically. The mechanical service brake is used only as a secondary braking function as such the brakes are virtually wear-free.
Liebherr driveline Optimum weight distribution thanks to transverse installation of the Liebherr diesel engine. The Liebherr diesel engine is used as a counterweight - so high tipping load at low operating weight. Compact design improves visibility in all directions.
Performance
The Liebherr driveline allows the Liebherr diesel engine to be mounted lengthways in the rear, with the output shaft facing backwards. Compared to conventionally driven wheel loaders, the operating weight is much lower, the tipping load is higher, and more material can be moved each operating hour.
Conventional travel gear Longitudinally mounted diesel engine moves the centre of gravity to the further forward. Much more additional counterweight is needed to maintain stability and to increase the tipping load. This leads to high operating weight and bad visibility.
An all-purpose loader The choice between parallel (P) and Z-pattern linkage means that the loader can always be congured to suit the customers specic tasks: P for industrial use, Z for conventional material handling.
Liebherr driveline The Liebherr driveline consists of two hydraulic motors, which accelerate the loader continuously from a standstill to maximum speed, either forwards or in reverse without a manual gear shift and a reversing gear unit.
Reliability
All the materials used have passed long-time tests to ensure that they comply with Liebherrs high quality standards in even the toughest conditions. A sophisticated concept and proven quality mean that Liebherr wheel loaders set the standard when it comes to reliability.
Controlled cooling
The intelligent answer The cooling fan is not driven directly from the Liebherr diesel engine, and produces only the cooling air output that is needed at any given moment. Heat sensors control its operating speed, and if overheating should occur, the wheel loader shifts down automatically to the lowest travel speed range. Since less power is then consumed, the Liebherr diesel engine is better protected against overheating. At the same time, the fan speed is increased to the maximum value, for the best possible protection of all components.
Cooling system The radiator is installed on the rear section of the vehicle, between the diesel engine and the cabin. Cooling air is drawn in directly behind the cabin and blown out upwards at the rear. The fan speed is varied automatically by heat sensors that determine the amount of cooling needed. A reversible fan drive to expel dust from the radiator can be specied as an optional extra.
Liebherrs own components Liebherr has many years of experience in the design, development and construction of diesel engines, hydraulic rams and electronic components. They are all matched together down to the smallest detail for use on its wheel loaders.
Liebherr control lever The Liebherr control lever is used to manage all the machines travel and working movements. The operators left hand can remain on the steering wheel at all times without having to reach for other control levers a valuable safety feature. The operator controls the following functions with his right hand: Raise and lower attachment Fill and dump the bucket Automatic bucket repositioning Change of travel direction with simultaneous travel start Controls for additional hydraulic functions
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Comfort
The ultra modern cab design with advanced ergonomics, continuously variable Liebherr driveline with 2plus2 gearbox for uninterrupted tractive force, standard Liebherr ride control, optimum weight distribution and easy service access thanks to unique engine installation position lead to extraordinary overall comfort.
Liebherr driveline
Continuously variable transmission The Liebherr driveline with its 2plus2 gearbox allows continuous regulation of acceleration in all speed ranges, without noticeable gear shifting or interruption in tractive force.
Service access
Easy maintenance Because the Liebherr diesel engine is rotated by 180, the hydraulic pumps, hydraulic tank, hydraulic tank cut-off valve, air lter and battery main switch can be reached easily and safely from ground level by opening a single engine compartment hood. The engine, pump distributor gear and cooling system are easily accessibly by opening the engine cover. The cooling system is positioned directly behind the cab, which means there is less dirt and therefore less maintenance and cleaning work, time and money saving is the result!
The transversely installed Liebherr diesel engine enables an easy accessibility for maintenance. Lifting a hinge up cover allows you a safe and convenient access to all maintenance points from ground level.
p e t it
or
Service accessibility
LIEBHERR
Unique oscillation system The combination of centre pivot and rear swing axle reduces the cab tilt by 50 %. This leads to greater operator comfort based on the reduction of the cab tilt.
Com
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Technical Data
Engine
L 524
2plus1
L 528
2plus1
L 542
2plus1
Attachment Hydraulics
variable axial piston pump with output and flow control, and pressure cut-off in the control block Cooling ______________________________ Hydraulic oil cooling using thermostatically controlled fan and oil cooler Filtration ____________________________ Return line filter in the hydraulic reservoir Control ______________________________ Liebherr joystick with hydrostatic servo control Lift circuit __________________________ Lifting, neutral, lowering and float position controlled by Liebherr joystick with detent; automatic lifting-limit circuit optional Tilt circuit __________________________ Tilt back, neutral, dump automatic bucket positioning L 524 2plus1 L 528 2plus1 L 542 2plus1 ____________________ Max. flow gpm 28 28 37 Max. pressure ________________ PSI 4,569 4,569 4,786 Design
______________________________ Load-Sensing
Rated output according to ISO 9249 __________ hp/kW 117/86 117/86 143/105 at RPM 2400 2400 2000 Max. torque ______________ lb ft 317 317 568 at RPM 1500 1500 1000 1300 Displacement ____________ gal 1.2 1.2 1.7 ______________ Bore/Stroke ft in 417/50 417/50 48/535 Air cleaner system ________________ Dry air filter with main and safety element, precleaner, service indicator on LCD display Electrical system Operating voltage __________V 24 24 24 Battery __________________ Ah/V 2 x 135/12 2 x 135/12 2 x 135/12 Alternator ____________________ Three-phase AC Three-phase AC Three-phase AC V/A 24/55 24/55 28/80 Starter ____________________V/hp 24/9 24/9 24/7 The exhaust emissions are below the limits in stage IIIA / Tier 3.
Attachment
Z-bar linkage with one tilt cylinder, hydr. quick change coupler optional equipment linkage with two tilt cylinders, hydr. quick change coupler standard equipment Bearings ____________________________ Sealed ________ Cycle time at nominal load L 524 2plus1 L 528 2plus1 L 542 2plus1 ZK PK ZK PK ZK PK Lifting __________________________ 6.6 6.6 6.6 6.6 5.9 5.9 Dumping ______________________ 1.8 3.5 1.8 3.5 1.6 3.5 Lowering (empty) ____________ 4.0 4.0 4.0 4.0 4.0 4.0 Geometry can be chosen
________ Parallel
________ Powerful
Travel Drive
Stepless hydrostatic travel drive Design 2plus1 ______________ Swash plate type variable flow pump and two variable axial piston motors in closed loop circuit and axle transfer case 2plus1. Direction of travel is reversed by changing the flow-direction of the variable-displacement pump Filtering system ______________ Suction filter for closed circuit Control ________________________ By travel and inching pedal. The inching pedal makes it possible to control the tractive and thrust forces steplessly at full engine speed. The Liebherr joystick is used to control forward and reverse travel and select the travel range stage Travel speed range ________________ Speed range 1 ______________________________ 0 3.7 mph Speed range A1-2__________________________ 0 9.9 mph Speed range A1-3__________________________ 0 24.9 mph The quoted speeds apply with the tires that are standard equipment on the loader
Operators Cab
Design_______________________________ On elastic bearing on rear section, soundproof ROPS/FOPS cab. Operators door with optional sliding window, 180 opening angle, fold-out window on right site with opening angle, front windscreen made of compound safety glass, green tinted as standard, side windows made of single-pane safety glass, grey tinted, continuously adjustable steering column and joystick control as standard, heatable rear window ROPS roll over protection per DIN/ISO 3471/ EN 474-3 FOPS falling objects protection per DIN/ISO 3449/ EN 474-1 Liebherr Operators seat __________ 6 way adjustable seat with lap belt, vibration damping and suspension adjustable for the operators weight Cab heating and ventilation ______ Operators cab with 4-level air control, cooling water heating, defroster and air-conditioning with electronic valve control, as well as electronic fresh/recirculated air control, filter system with pre-filter, fresh air filter and recirculated air filter, easily replaced, air condition optional
Axles
Four-wheel drive Front axle __________________________ Fixed Rear axle ____________________________ Center pivot, with 6 oscillating angle to each side. 17 in height can be driven over (with all four wheels remain in contact with the ground) Differentials ________________________ Automatic limited-slip differentials with 45 % locking action in both axles Reduction gear ____________________ Planetary final drive in wheel hubs ________________________ Track width 65 with all types of tires (L 524, L 528) 63 with all types of tires (L 542)
Brakes
of the hydrostatic travel drive (acting on all four wheels) and additional pump-accumulator brake system with wet multi-disc brakes located in the differential housing (two separate brake circuits) Parking brake ______________________ Electro-hydraulically actuated spring-loaded disc brake system on the front axle The braking system meets the requirements of the EC guidelines 71/320. Wear-free service brake
__________ Self-locking
Noise Emission
L 524 2plus1 ISO 6396 LpA (inside cab) ______________ 69 dB(A) 2000/14/EC LWA (surround noise) ________ 101 dB(A) L 528 2plus1 69 dB(A) 101 dB(A) L 542 2plus1 69 dB(A) 102 dB(A)
Capacities
L 524 2plus1 Fuel tank ________________________ gal 44.9 Engine oil (inclusive filter change) ________ gal 3.2 Pump distributor gears ________ gal 1.0 Front axle/wheel hubs ________ gal 4.3/0.7 Rear axle/wheel hubs ________ gal 4.0/0.7 Hydraulic tank __________________ gal 29.1 Hydraulic system, total ________ gal 44.9 L 528 2plus1 44.9 3.2 1.0 4.3/0.7 4.0/0.7 29.1 44.9 L 542 2plus1 44.9 7.7 1.0 4.3/0.7 4.0/0.7 29.1 47.6
Steering
servo power steering Central oscillating frame articulation with damper element Articulation angle __________________ 40 (to each side) Oscillating angle __________________ 6 (to each side) Max. pressure ______________________ 3,336 PSI Emergency steering ______________ Electro-hydraulic emergency steering system Design
______________________________ Hydraulic
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Dimensions
E F D C B A I H
J G K L
Loading Bucket
Geometry Cutting tools Bucket capacity Bucket width Specific material weight Dumping height at max. lift height and 45 discharge Dump-over height Max. height of bucket bottom Max. height of bucket pivot point Max. operating height Reach at max. lift height and 45 discharge Digging depth Height above cab Height above exhaust Ground clearance Wheelbase Overall length Turning circle radius over outside bucket edge Lifting force (SAE) Breakout force (SAE) Tipping load, straight * Tipping load, articulated at 40 * Operating weight * Tire sizes yd3 ft in lb/yd3 ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in ft in lbf lbf lb lb lb
L 524 2plus1 ZK PK T T 2.6 2.2 82 82 3,034 3,034 95 94 1011 111 117 119 125 127 1511 164 29 34 3 2 106 106 95 95 16 16 9 9 221 221 181 185 22,481 15,961 20,458 18,659 18,320 15,763 16,094 13,889 23,369 23,865 17.5R25 Good Year GP-2B
L 528 2plus1 ZK PK T T 2.9 2.6 82 82 3,034 3,034 92 91 1011 111 117 119 125 127 163 164 31 37 3 2 106 106 95 95 16 16 94 94 229 236 187 181 22,256 15,737 17,985 16,636 20,238 17,791 17,857 15,653 24,471 25,022 17.5R25 Good Year GP-2B
L 542 2plus1 ZK PK T T 3.5 3.1 82 82 3,034 3,034 94 811 115 113 121 1111 1211 129 173 173 34 37 3 2 108 108 97 97 17 17 99 99 238 241 193 195 32,373 21,132 23,605 22,706 24,339 22,311 21,517 19,709 29,366 29,321 20.5R25 Good Year GP-2B
A B C D E F G H I J K L
* The figures shown here are valid with above tires and include all lubricants, a full fuel tank, the ROPS/FOPS cab and the operator. Different tires and optional equipment will change the operating weight and tipping load. ZK = Z-bar linkage PK = Parallel linkage with hydraulic quick coupler T = Welded-on tooth holder with add-on teeth
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Attachment
Light Material Bucket
E F
A E F L
* The figures shown here are valid with above tires and include all lubricants, a full fuel tank, the ROPS/FOPS cab and the operator. Different tires and optional equipment will change the operating weight and tipping load. ZK = Z-bar linkage with hydraulic quick coupler PK = Parallel linkage with hydraulic quick coupler
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Attachment
High-Dump Bucket
High-Dump Bucket
with Bolt-On Cutting Edge Geometry Bucket capacity Bucket width Specific material weight Dumping height at max. lift height Max. operating height Reach at maximum lift height Overall length Tipping load, straight * Tipping load, articulated at 40 * Operating weight * Tire sizes yd3 ft in lb/yd3 ft in ft in ft in ft in lb lb lb L 524 2plus1 PK 3.9 811 1,517 131 201 54 244 13,977 12,280 25,278 17.5R25 Good Year GP-2B L 528 2plus1 PK 3.9 811 1,686 131 201 54 248 15,410 13,536 26,070 17.5R25 Good Year GP-2B L 542 2plus1 PK 5.2 811 1,686 131 201 511 264 19,775 17,483 31,339 20.5R25 Good Year GP-2B
A E F L
* The figures shown here are valid with above tires and include all lubricants, a full fuel tank, the ROPS/FOPS cab and the operator. Different tires and optional equipment will change the operating weight and tipping load. PK = Parallel linkage with hydraulic quick coupler
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Attachment
Fork Carrier and Fork
F G L
* The figures shown here are valid with above tires and include all lubricants, a full fuel tank, the ROPS/FOPS cab and the operator. Different tires and optional equipment will change the operating weight and tipping load. 1) According to EN 473-3 and ISO 8313 2) Payload on forks is limited by tilt cylinder 3) Load capacity for the fork carrier and forks is limited to 11,023 lb
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Tipping Load
ISO 7546 What is tipping load? Load at center of gravity of working equipment, so that the wheel loader just begins to tip over the front axle. This the most unfavorable static-load position for the wheel loader. Lifting arms horizontal, wheel loader fully articulated at center pivot. Pay load. The pay load must not exceed 50 % of the tipping load when articulated. This is equivalent to a static stability-margin factor of 2,0. Bucket capacity. The bucket volume is determined from the pay load. Tipping load, articulated Pay load = 2 Bucket capacity = Pay load (lb) Specific bulk weight of material (lb/yd3)
Tires
Size and tread code L 524 2plus1/L 528 2plus1 Bridgestone 17.5R25 VMT Bridgestone 17.5R25 VSDL Good Year 17.5R25 RT-3B Good Year 17.5R25 GP-2B Michelin 17.5R25 XTLA Michelin 17.5R25 XHA Michelin 17.5R25 XLD D2A Michelin 17.5R25 X-MINE D2 L 542 2plus1 Bridgestone 20.5R25 VMT Bridgestone 20.5R25 VSDL Good Year 20.5R25 GP-2B Good Year 20.5R25 RL-5K Michelin 20.5R25 XHA Michelin 20.5R25 XLD D2 Michelin 20.5R25 X-Mine D2 Change of operating weight lb L3 L5 L3 L2 L2 L3 L5 L5 L3 L5 L2 L5 L3 L5 L5 + 220 + 1296 + 406 + 0 141 + 18 + 961 + 1376 + 476 + 1543 + 0 + 1455 + 35 + 1005 + 1614 Width over tires ft in 80 80 81 81 81 81 82 82 81 81 82 82 82 82 82 Change in vertical dimensions in + 0.39 + 1.57 + 0.39 + 0.00 0.98 0.59 + 0.98 + 1.57 0.59 + 1.18 + 0.00 + 1.57 0.98 + 0.98 + 1.57 use
Gravel Stone, Recycling Gravel Sand, Gravel Gravel, Earthworks Gravel Stone, Recycling Stone, Recycling Gravel Stone, Scrap Sand, Gravel Industry, Stone Gravel Stone, Mining spoil, Recycling Stone, Scrap
Before operating the vehicle with tire foam filling or tire protection chains, please discuss this with Liebherr-Werk Bischofshofen.
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Wheel Loader
Tipping load Bucket capacity Operating weight Engine output lb yd3 lb hp/kW L 550 2plus2 25,684 4.2 36,431 177/130 L 566 2plus2 34,282 5.2 49,604 259/190 L 580 2plus2 39,683 6.5 54,190 272/200 L 586 2plus2 45,040 7.2 69,181 340/250
10.06
5 n=? 35 30
22 yd
B
T ~ 35 sec.
4 3 2
25 20 1 5
105 =
2)
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Equipment
524 528 542
Basic Machine
Liebherr travel gear Ride control Liebherr shock absorbing element Automatic travel mode 12.4 mph speed limiting Electronic theft protection Combined inching-braking system Multi-disc limited slip differentials in both axles Air cleaner system with pre-filter Particle protection for radiator Reversible fan drive Emergency steering system Liebherr biodegradable hydraulic oil Headlights Two tail lights Two working area lights at rear Battery master switch Pre-heat system for cold starting Towing hitch Lockable doors, service flap and engine hood Toolbox with toolkit Back-up alarm Automatic central lubrication system Fuel particle filter
2plus1
2plus1
+ + + + + + + + + + +
+ + + + + + + + + + +
+ + + + + + + + + + +
2plus1
2plus1
2plus1
524
528
2plus1
Engine oil pressure Engine overheat Parking brake Hydraulic oil temperature Air cleaner blockage Battery charge Flow through emergency steering system
2plus1
524
528
2plus1
Engine oil pressure Engine overheat Overheat of hydraulic fluid Emergency steering system
2plus1
2plus1
524
528
542
2plus1
Soundproof ROPS/FOPS cab with tinted safety glass front windscreen, heatable rear window Joystick steering Hot water heater with defroster and recycled-air system Adjustable steering column Height-adjustable steering column Liebherr-joystick control adjustable Air conditioning system Air condition automatic controlled Liebherr operators seat adjustable in 6 ways Air sprung operators seat Air sprung operators seat with seat heating Xenon working lights front Four working area lights at front Two or four working area lights rear Protective screen for windshield Sliding window Floor mat Wash/wipe system for windscreen and rear window Interior rear-view mirror Sun visor Cup holder Clothes hook Storage box Lockable storage compartment Plug 12 V Ashtray Horn Provision for radio including loudspeaker Radio set Operators package Dust filter system Protective ventilation system Amber beacon Fire extinguisher 4 lb
524
528 + + +
2plus1
+ + + + + + + + + + + + + + + +
+ + + + + + + + + + + + + + + +
+ + + + + + + + + + + + + + + +
Speed range selection Air conditioning Hazard warning flashers Parking brake Electronic tractive force adaptation Creep speed Ride control Automatic bucket positioner Hoist kick-out Additional hydraulics Float position Headlights Working lights front Working lights rear Road travel Wash/wipe system for rear window Amber beacon Mode switch Blower Heater Fresh air or recirculated air
+ + +
2plus1
524
528 + + + + + + + + + + +
524
528
Diesel engine pre-heat Engine oil temperature Fuel reserve Timer for hours of operation Travel speed ranges and gear selected Forward reverse travel Forward travel Reverse travel = Standard, + = Option
542
Instruments for:
All illustrations and data may differ from standard equipment. Subject to change without notice.
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524-542 02.07
Z-bar linkage Parallel linkage Parallel linkage High Lift Hydraulic servo control of working hydraulics Automatic bucket positioner adjustable Automatic hoist kick out adjustable Float position Loading buckets with and without teeth, or bolt-on cutting edge High-dump bucket Light material bucket Fork carrier and lift forks Hydraulic quick-change device Parallel linkage Hydraulic quick-change device Z-bar linkage 3rd hydraulic control circuit 3rd and 4th hydraulic control circuits Comfort control Country-specific versions
+ + + + + + + + + + +
2plus1
2plus1
2plus1
542 + + + + + + + + + + +
Equipment
2plus1
542 + + +
2plus1
Operators Cab
2plus1
542
2plus1
542
2plus1
State-of-the-art technology
To provide consistent, top quality products, Liebherr attaches great importance to each product area, its components and core technologies. Important modules and components are developed and manufactured inhouse, for instance the entire drive and control technology for construction equipment.
www.liebherr.com
Liebherr Construction Equipment Co. 4100 Chestnut Avenue, Newport News, VA 23607, USA (7 57) 2 45 52 51, Fax (7 57) 9 28 87 01 www.liebherr.com, E-Mail: info.lce@liebherr.com