You are on page 1of 8

Courtesy of SBM.

Coiled Line Pipe

Tenaris
Tenaris is the leading global manufacturer and supplier of tubular products and services used
in the drilling, completion and production of oil and gas and a leading supplier of tubular
products and services used in process and power plants and in specialized industrial and
automotive applications.
Through our integrated global network of manufacturing, R&D and service facilities, we are
working with our customers to meet their needs for the timely supply of high performance
products in increasingly complex operating environments.

Coiled Line Pipe


Tenaris ensures the highest quality of Coiled line pipe through its Quality
Assurance System - which includes ISO 9001 certification.

SBM

Tenaris manufactures
specialized Coiled line
pipe products for subsea
applications at its coiled
tubes manufacturing facilities
in Houston.

 Coiled line pipe J-Laid from


adjustable tower.

Coiled line pipe allows


operators to reduce capital
expenditures, operational
costs, and project risks.
Savings are realized as a result
of our unique manufacturing
process. This process allows
Tenaris to produce coated
line pipe in continuous
lengths from 1,500 meters
for 5" OD to 7,000 meters
for 2 3/8" OD. These
long continuous lengths
speed installation, reduce
offshore costs, and prevent
contamination to subsea
equipment.
Coiled line pipe has been
installed in all major offshore
hydrocarbon producing areas
in the world. Integrated oil

Tenaris

and gas operators have used


Coiled line pipe in water
depths exceeding 2,200
meters and in challenging
arctic environments. Coiled
line pipe has been installed
by the foremost installation
contractors with S-lay, J-lay,
Reel-lay and Piggy-back
construction techniques.

Tenaris is dedicated to
meeting the needs of the
offshore industry. We employ
one of the most experienced
and qualified groups in the
pipeline manufacturing
industry. This experience and
our unique product ensure
the positive outcome of your
construction project.

Todays oil and gas fields


demand Coiled line pipe
meet the most complete
quality standards. Modern
non-destructive testing and
monitoring processes are
employed throughout our
manufacturing process.
Tenaris is the first and only
mill certified to API 5CLP, the
Coiled line pipe specification
set forth by API. In addition,
as an experienced supplier to
high specification customers,
Tenaris quality procedures
and manufacturing processes
enable Coiled line pipe to
comply with DNV-OS-F101.

We are pleased to support


our clients in the worlds most
demanding hydrocarbon
environments with the
following products and
services:
Coiled line pipe in continuous
lengths from 1,500 meters up
to 10,000 meters
Three layer coating for
external corrosion protection
Metal reels suitable for
offshore installation and
international shipping
Dedicated project
management support
Sourcing of key accessory
components

 Tenaris produces Coiled line


pipe in continuous lengths from
1,500 meters to 10,000 meters.

Manufacturing & Coating


Coiled line pipe is
manufactured by joining
multiple flat steel strips into
long continuous lengths,
forming and welding the
lengths into pipe, and
applying a premium three
layer coating onto the pipe.
Each process is described in
detail below:
Milling: The assembled
lengths are then fed into
a forming and welding mill.
During milling the flat strips
are formed into a round pipe
shape. The prepared edges
of the strip are joined using
a High Frequency Induction
(HFI) welding process.
From there, the weld area
is normalized utilizing
induction heat treating and
the pipe is then full body
stress relieved. Following heat

treatment the tube and weld


seam undergo Ultrasonic
and Electromagnetic (Eddy
Current) inspection.
Coating: After milling, the
pipe is fed into the purpose
built coating line where our
three layer coating system is
applied continuously. A fusion
bond epoxy layer is applied
to the prepared steel surface.
Then an adhesive copolymer
layer is applied followed by
the extruded top coat of either
High-Density Polyethylene
or Polypropylene. The total
coating system has been
proven in the oil and gas
industry for over 20 years.
It provides excellent
corrosion resistance and
mechanical protection by
maintaining coating integrity
under extreme installation
conditions.

Following the manufacturing


processes each reel undergoes
comprehensive flushing,
chemical cleaning (if required
by the client), hydrostatic
testing, fluid purging,
drying, capping and nitrogen
atmosphere insertion. When
all tests are complete the reels
are prepared for shipping.

Coiled Line Pipe

PRODUCT OFFERING
X52C GRADE
(Minimum Yield = 52,000 psi,
Minimum Tensile = 66,000 psi)

DIMENSION

X65C GRADE AND SOUR SERVICE


(Minimum Yield = 65,000 psi,
Minimum Tensile = 77,000 psi)

Nominal
OD

Nominal
Wall

Minimum
Wall

Nominal
ID

ID with
Min Wall

Wt/ft

Internal Yield

Hydrotest

Working Pressure

1.000

0.116
0.145
0.156
0.116
0.175
0.190
0.134
0.175
0.190
0.204
0.145
0.190
0.204
0.224
0.134
0.190
0.204
0.224
0.250
0.134
0.156
0.190
0.204
0.224
0.250
0.280
0.300
0.204
0.224
0.250
0.280
0.300
0.204
0.224
0.250
0.280
0.175
0.190
0.204
0.224
0.250
0.280
0.300
0.224
0.250
0.280
0.300
0.204
0.224
0.250
0.280
0.300
0.250
0.280
0.300

0.110
0.138
0.148
0.110
0.166
0.181
0.127
0.166
0.181
0.194
0.138
0.181
0.194
0.213
0.127
0.181
0.194
0.213
0.238
0.127
0.148
0.181
0.194
0.213
0.238
0.266
0.285
0.194
0.213
0.238
0.266
0.285
0.194
0.213
0.238
0.266
0.166
0.181
0.194
0.213
0.238
0.266
0.292
0.213
0.238
0.266
0.292
0.194
0.213
0.238
0.266
0.292
0.240
0.268
0.285

0.768
0.710
0.688
1.018
0.900
0.870
1.232
1.150
1.120
1.092
1.460
1.370
1.342
1.302
1.732
1.620
1.592
1.552
1.500
2.107
2.063
1.995
1.967
1.927
1.875
1.815
1.775
2.217
2.177
2.125
2.065
2.025
2.467
2.427
2.375
2.315
3.150
3.120
3.092
3.052
3.000
2.940
2.886
3.552
3.500
3.440
3.386
4.092
4.052
4.000
3.940
3.886
4.500
4.440
4.400

0.780
0.724
0.704
1.030
0.918
0.888
1.246
1.168
1.138
1.112
1.474
1.388
1.362
1.324
1.746
1.638
1.612
1.574
1.524
2.121
2.079
2.013
1.987
1.949
1.899
1.843
1.805
2.237
2.199
2.149
2.093
2.055
2.487
2.449
2.399
2.343
3.168
3.138
3.112
3.074
3.024
2.968
2.916
3.574
3.524
3.468
3.416
4.112
4.074
4.024
3.968
3.916
4.520
4.464
4.430

1.098
1.327
1.410
1.408
2.014
2.156
1.960
2.483
2.665
2.831
2.492
3.173
3.377
3.660
2.677
3.682
3.923
4.259
4.684
3.215
3.706
4.445
4.742
5.159
5.688
6.280
6.665
5.288
5.758
6.357
7.030
7.468
5.834
6.358
7.026
7.779
6.230
6.733
7.199
7.857
8.699
9.653
10.495
9.056
10.037
11.152
12.139
9.383
10.255
11.376
12.651
13.782
12.714
14.150
15.096

11,100
13,700
14,600
9,000
13,300
14,200
8,700
11,200
12,000
12,900
8,100
10,400
11,200
12,200
6,600
9,200
9,800
10,800
12,000
5,600
6,400
7,800
8,400
9,200
10,200
11,400
12,000
7,600
8,300
9,200
10,300
11,000
6,900
7,600
8,500
9,500
4,900
5,300
5,700
6,300
7,000
7,800
8,500
5,500
6,100
6,800
7,500
4,500
4,900
5,500
6,100
6,700
5,000
5,500
5,900

10,000
12,300
13,100
8,100
12,000
12,800
7,800
10,100
10,800
11,600
7,300
9,400
10,100
11,000
5,900
8,300
8,800
9,700
10,800
5,000
5,800
7,000
7,600
8,300
9,200
10,300
10,800
6,800
7,500
8,300
9,300
9,900
6,200
6,800
7,700
8,600
4,400
4,800
5,100
5,700
6,300
7,000
7,700
5,000
5,500
6,100
6,800
4,100
4,400
5,000
5,500
6,000
4,500
5,000
5,300

8,000
9,840
10,480
6,480
9,600
10,240
6,240
8,080
8,640
9,280
5,840
7,520
8,080
8,800
4,720
6,640
7,040
7,760
8,640
4,000
4,640
5,600
6,080
6,640
7,360
8,240
8,640
5,440
6,000
6,640
7,440
7,920
4,960
5,440
6,160
6,880
3,520
3,840
4,080
4,560
5,040
5,600
6,160
4,000
4,400
4,880
5,440
3,280
3,520
4,000
4,400
4,800
3,600
4,000
4,240

1.250

1.500

1.750

2.000

2.375

2.625

2.875

3.500

4.000

4.500

5.000

Other wall thicknesses and outer diameters, including 1.315" OD and 3.25" OD, available upon request.

Tenaris

Internal Yield

13,900
17,100
18,200
1,200
16,600
17,800
10,900
14,000
15,000
16,100
10,100
13,000
14,000
15,300
8,200
11,500
12,300
13,500
15,000
7,000
8,000
9,700
10,400
11,500
12,800
14,200
15,000
9,500
10,400
11,500
12,800
13,700
8,700
9,500
10,700
11,900
6,200
6,600
7,100
7,900
8,800
9,800
10,700
6,900
7,700
8,500
9,400
5,600
6,100
6,900
7,700
8,300
6,200
6,900
7,300

Hydrotest

Working Pressure

12,500
15,400
16,400
10,100
14,900
16,000
9,800
12,600
13,500
14,500
9,100
11,700
12,600
13,800
7,400
10,400
11,100
12,200
13,500
6,300
7,200
8,700
9,400
10,400
11,500
12,800
13,500
8,600
9,400
10,400
11,500
12,300
7,800
8,600
9,600
10,700
5,600
5,900
6,400
7,100
7,900
8,800
9,600
6,200
6,900
7,700
8,500
5,000
5,500
6,200
6,900
7,500
5,600
6,200
6,600

10,000
12,320
13,120
8,080
11,920
12,800
7,840
10,080
10,800
11,600
7,280
9,360
10,080
11,040
5,920
8,320
8,880
9,760
10,800
5,040
5,760
6,960
7,520
8,320
9,200
10,240
10,800
6,880
7,520
8,320
9,200
9,840
6,240
6,880
7,680
8,560
4,480
4,720
5,120
5,680
6,320
7,040
7,680
4,960
5,520
6,160
6,800
4,000
4,400
4,960
5,520
6,000
4,480
4,960
5,280

X80C GRADE
(Minimum Yield = 80,000 psi,
Minimum Tensile = 88,000 psi)

X70C GRADE
(Minimum Yield = 70,000 psi,
Minimum Tensile = 80,000 psi)
Internal Yield

14,900
18,400
19,600
12,200
17,900
19,100
11,700
15,100
16,200
17,400
10,900
14,000
15,000
16,500
8,900
12,300
13,300
14,500
16,200
7,500
8,600
10,500
11,200
12,400
13,800
15,300
16,200
10,300
11,200
12,500
14,000
14,900
9,300
10,300
11,500
12,900

X90C GRADE
(Minimum Yield = 90,000 psi,
Minimum Tensile = 97,000 psi)

Hydrotest

Working Pressure

Internal Yield

Hydrotest

Working Pressure

Internal Yield

Hydrotest

Working Pressure

13,400
16,600
17,600
11,000
16,100
17,200
10,500
13,600
14,600
15,700
9,800
12,600
13,500
14,900
8,000
11,100
12,000
13,100
14,600
6,800
7,700
9,500
10,100
11,200
12,400
13,800
14,600
9,300
10,100
11,300
12,600
13,400
8,400
9,300
10,400
11,600

10,720
13,280
14,080
8,800
12,800
13,760
8,400
10,880
11,680
12,560
7,840
10,080
10,800
11,920
6,400
8,880
9,600
10,480
11,680
5,440
6,160
7,600
8,080
8,960
9,920
11,040
11,680
7,440
8,080
9,040
10,080
10,720
6,720
7,440
8,320
9,280

17,100
21,000
22,400
13,800
20,400
21,900
13,400
17,300
18,500
19,800
12,400
16,000
17,200
18,800
10,100
14,100
15,200
16,600
18,500
8,600
9,900
12,000
12,800
14,100
15,800
17,500
18,500

15,400
18,900
20,200
12,400
18,400
19,700
12,100
15,600
16,700
17,800
11,200
14,400
15,500
16,900
9,100
12,700
13,700
14,900
16,700
7,700
8,900
10,800
11,500
12,700
14,200
15,800
16,700

12,320
15,120
16,160
9,920
14,720
15,760
9,680
12,480
13,360
14,240
8,960
11,520
12,400
13,520
7,280
10,160
10,960
11,920
13,360
6,160
7,120
8,640
9,200
10,160
11,360
12,640
13,360

19,200
23,700
25,200
15,700
23,000
24,700
15,100
19,400
20,800
22,300
14,000
16,800
18,000
19,400
11,400
15,900
17,100
18,600
20,700
9,600
11,100
13,400
14,500
15,800
17,600
19,500
20,800

17,300
21,300
22,700
14,100
20,700
22,200
13,600
17,500
18,700
20,100
12,600
15,100
16,200
17,500
10,300
14,300
15,400
16,700
18,600
8,700
10,000
12,100
13,100
14,200
15,800
17,600
18,700

13,840
17,040
18,160
11,280
16,560
17,760
10,880
14,000
14,960
16,080
10,080
12,080
12,960
14,000
8,240
11,440
12,320
13,360
14,880
6,960
8,000
9,680
10,480
11,360
12,640
14,080
14,960

Coiled Line Pipe

 Coiled line pipe S-Laid from


a DP vessel (left), and Coiled
Line Pipe laid as piggy back
from a DL barge. (right)

Technical and Installation


Benefits
The long continuous lengths of Coiled line pipe require far fewer offshore
construction activities.

Installation Benefits
The number of welds needed to
complete a pipeline using Coiled
line pipe is less than 1% of the
total required with traditional
line pipe. This remarkable
reduction in offshore welds
has the following installation
benefits:
Faster installations: Coiled
line pipe can be laid at a much
faster rate since fewer offshore
welding, field joint coating, and
non-destructive testing activities
are required.
Multiple installation
alternatives: Coiled line pipe
can be installed directly from
the metal shipping reel provided
by Tenaris or consolidated
onto a large installation
carousel or vertical lay reel.
Our customers are not tied
to a single installation option.
Decrease in offshore weld
reject rate: A considerable
decrease in the weld rejection
rate is realized as fewer orbital
girth welds are performed
offshore. This generates major
cost savings by decreasing the
amount of critical path repair
time during installation.

Tenaris

Reduction in offshore
personnel: Less people are
required for laying operations
as Coiled line pipe has fewer
welding, NDT, and field joint
coating operations.
Safety: Pipe handling is
minimized by using Coiled
line pipe. Fewer lifts are
required to complete the
pipeline since each reel
of Coiled line pipe holds
the equivalent of 100 or more
joints of traditional line pipe.

Technical Benefits
Coiled line pipe can provide
operators significant
technical benefits that reduce
operating expenses. These
benefits are as follows:
Improved subsea system
cleanliness: Damage to
subsea systems and costly
offshore filter change outs
can be prevented by using
internally cleaned Coiled line
pipe. Internal cleanliness
can be ensured by cleaning,
flushing, and nitrogen
purging each reel before
shipment. Demanding levels
of cleanliness such as NAS

1638 Class 8, 7, or 6 can be


achieved by Tenaris.
Coating system integrity:
Each offshore weld requires
coating repairs around the
weld zone. Coating system
integrity can be compromised
with each repair. The far fewer
offshore welds and associated
repairs required for Coiled line
pipe increases the integrity of
the coating system.
Production standards:
Coiled line pipe is produced
to the highest specifications
including DNV OS F 101 and
API 5CLP (of which Tenaris
is the first and only approved
manufacturer).
Sour Service Grades
Tenaris offers sour service
grades with resistance to
sulfide stress, stress corrosion
and hydrogen induced
cracking. This grade has been
tested as crack free with
NACE Solution A per NACE
TM0286-2003 and NACE
TMR0177-05.
Coiled line pipe can be an
effective solution when the
application requires sour
service capabilities.

Coiled Line Pipe


Around the World
Coiled line pipe from Tenaris has been installed worldwide in all
major hydrocarbon producing areas. It has been proven in the harshest
environments to the most demanding operators.

Malory

sgard

NAM Q16

Snohvit

Skene

Vale
Vega

BARENTS
SEA

Vidgis Extension
NORWAY

ALASKA
NORTH SEA
Wladyslawowo

BALTIC SEA
UK

Cavendish
Chiswick

Ooguruk

Grove

MEDITERRANEAN SEA

SW Seymour

MPZ Didon
GULF OF MEXICO

Apia

Ummshaif

Erdma

Panna

MIDDLE EAST

Tapti NRPOD
INDIA

NORTH AFRICA

Black Widow

4Well Head
Platform

Canyon Express
King

THAILAND

Lost Ark

Ceiba

North Garnet

Bongkot 3C
Bongkot 3E

Djambala

BRAZIL

Pluto

WEST AFRICA

Kuito

Zloty

Kuito 1C
Loango
ARGENTINA

AUSTRALIA

Lobito-Tomboco

Basker Mantra

Rosa

Minerva
Montara
Mutineer Exeter

NEW ZEALAND

Aries

Kupe

Carina

Tui

APPLICATIONS/PROJECTS
PROJECT

FIELD
LOCATION

WATER
DEPTH

SUPPLY

MANUFACTURING
SPECIFICATION

CLEANLINESS

LENGTH

INSTALLATION METHODOLOGY

APPLICATION

Snhvit LNG
Development

Hammerfest Basin, 340 meters


Barents Sea
(1,115 feet)

4.5" OD x 0.300"
WT X65C,
3 layer HDPE

DNV OS F 101

Chemically cleaned
and flushed to NAS
1638 Class 8

290,000
meters
(951,490 feet)

Each reel of Coiled line pipe was spooled


and bundled together onto a vessel with
a vertical installation reel.

MEG injection and


service line.

Minerva Field
Development

Olway Basin,
Indian Ocean

60 meters
(197 feet)

2.375" OD x
0.190" WT X52C,
3 layer HDPE

DNV OS F 101

Water flushed to
NAS 1638 Class 10

20,000 meters
(65,620 feet)

Piggy-backed onto larger 10" export line


directly from Tenaris provided installation
reels.

Glycol injection
line.

Canyon Express
Project

Gulf of Mexico

2,200 meters
(7,218 feet)

2.875" OD x
0.237" WT X80C,
3 layer HDPE

API 5LCP &


Supplementary
requirements P
of DNV-OS-F101

Water flushed to
NAS 1638 Class 8

88,600 meters
(296,690 feet)

Consolidated from Tenaris Coiled Tubes supplied reels onto 4 300Te reels and J-Laid from
a multi-service offshore construction vessel.

Methanol injection
line.

Djambala Field
Development

Offshore Congo,
Atlantic Ocean

116 meters
(380 feet)

2.375" OD x 0.190"
WT X70C, 3 layer
HDPE; 1.250" OD x
0.175" WT X70C,
3 layer HDPE;

API 5LCP

Water flushed to
NAS 1638 Class 10

21,400 meters
(70,213 feet)

S-Laid from diving support vessel directly


from Tenaris Coiled Tubes supplied installation
reels.

Chemical injection
and gas lift lines.

Coiled Line Pipe

REGIONAL
SERVICE CENTERS
USA
(1) 281 458 2883 tel
(1) 281 458 8784 fax
sales@coiledtubesales.com

www.tenaris.com
Version 01 / February 2010. Tenaris. All rights reserved.

Tenaris Marketing Communications


tmc@tenaris.com

You might also like