SYLLABUS of the Module T T-I FOR THE TRADE OF TOOL & DIE MAKER (Press Tool, Jigs and

Fixtures) UNDER CRAFT INSTRUCTOR TRAINING SCHEME (CITS) (Modular Pattern) TRADE TECHNOLOGY-I (T T-I)

DURATION : 3 MONTHS Revised in - 2012

Government of India Ministry of Labour & Employment Directorate General of Employment & Training CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE EN-81, Sector-V, Salt Lake City, Kolkata-700091

List of members attended in the WORKSHOP for revision of syllabi for various modules under Craft Instructor Training Scheme (CITS) held at Central Staff Training & Research Institute (CSTARI), Kolkata on dated 30.07.12

Sl. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21.

NAME & DESIGNATION S/Shri./Smt. R.N. BANDYOPADHYAYA, DIRECTOR K.L. KULI, JDT G.N. ESWARAPPA, DDT B.N. SRIDHAR, DDT ABHINOY NANDI, DDT JAYAN JOHN, VICE PRICIPAL A.V. BALACHANDRAN ACHARY, VICE PRICIPAL G. GIRI,DDT P.K. KOLAY, TO LALA A.P. RAY, ATO A.K. DUTTA, ADT T.K. GHOSH, TO L.K. MUKHERJEE, DDT S. BANDYYOPADHYAY, TO INDERPAL SINGH, TO NIRMALYA NATH, ADT K.N. HALDER, DDT R.N. MANNA, TO MOHAN SINGH, TO P. BISWAS, D/MAN HEMANT KUJUR, D/MAN

ORGANISATION CSTARI, Kolkata CSTARI, Kolkata FTI, Bangalore FTI, Bangalore ATI, Mumbai DIRECTORATE OF TRAINING Kerala DIRECTORATE OF TRAINING Kerala MITI, Choudwar, Orissa ATI, Kolkata GOVT. ITI Talcher, Orissa ATI Kolkata CSTARI, Kolkata CSTARI, Kolkata ATI, Kanpur ATI, Kanpur CSTARI, Kolkata CSTARI, Kolkata CSTARI, Kolkata CSTARI, Kolkata CSTARI, Kolkata CSTARI, Kolkata

REMARKS Chairman Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member

GENERAL INFORMATION

1. Name of the Scheme : Craft Instructors Training Scheme 2. Name of the Trade 3. N. C. O. Code No. : Tool & Die maker (Press Tool, Jigs & Fixture) :

4. Name of the Module : Trade Technology I 5. Duration 6. Entry Qualification : 03 Months (a) National Trade Certificate in the relevant trade OR (b) National Apprenticeship Certificate in the Relevant trade OR (c) Degree or Diploma in the relevant branch of Engineering

7. Batch Size 8. Space Norms

: 20 Trainees : (a) Class Room : 30 Sq. Mt.(@ 1.5 Sq.Mt. per Trainee) (b) Workshop : 160 sq. meter. : (a) Class Room : 1 kw (b) Workshop: 25 kw

9. Power Norms

10. Illumination Norms : (a) Class Room : 6000 lumen (b) Workshop : 60000 lumen (The electrical equipment of class room should conform to minimum 3 star Building energy rating as per Bureau of Energy Efficiency (B.E.E.) 11. Trainers Qualification: Degree in appropriate branch of engineering from recognized University with Two years experience in the relevant field and Passed National Craft Instructor Training course in same or relevant trade. OR Three year Diploma in appropriate branch of engineering from recognized Board / Institution University with Five years experience in the relevant field and Passed National Craft Instructor Training course in same or relevant trade. In case of two units, one trainer must be Degree in Engineering.

COURSE STRUCTURE

Module :- TRADE TECHNOLOGY- I (TT-I)

Sl. No. 1.

Allotted Components Trade Technology Units Time/week a) Theory b) Practical 14 hrs/wk 25hrs/wk 1hr/wk

Allotted Time/module 14x13=182hrs 25x13=325hrs 1x13=13hrs

2.

Information Centre

C) Information Centre

40hrs. / wk

520 hrs. / module

Duration: 3 Months

REVISED SYLLABUS OF TRADE : TOOL & DIE MAKER (PRESS TOOLS, JIG & FIXTURES) MODULE :- TRADE TECHNOLOGY I (TT-I) UNDER CRAFT INSTRUCTOR TRAINING SCHEME Week No. Trade Practical Trade Theory Orientations and Course objective, Importance of tool and die making in mass production of interchangeable components. Least Count calculation, reading and working principles of - Micrometer, Vernier caliper, Vernier bevel protractor, Vernier depth gauge, Vernier height gauge, Height master, dial test indicators. Introduction to pitch gauge, feeler gauge, Sine bar, slip gauges its use to measure, care and maintenance. Engineering materials-Ferrous and non-ferrous material, properties of material. Practice on Drilling through and blind hole. 2 Practice its allied operations, drilling on PCD and CD with the accuracy of 0.08mm. Introduction to interchangeable system, Limits, fits, tolerance, deviation, terminology as per IS 919. And its applications in assembly components. Combination of hole and shaft for a particular fit, Geometrical accuracy and tolerances by machining process. Table for tolerance zones and limits. Introduction to hand tools - its types, materials and applications Practice of single point cutting tool (lathe & Shaping) and twist drill grinding. Grinding practice of cylindrical milling cutter, side and face milling cutter, End milling cutter on tool and cutter grinding machine. Introduction to tool & cutter grinding machine, its job setting method for grinding different cutters. Graining Wheel its types, shapes, specification and size. Nomenclature of single point cutting tool its various recommended angles for machining C.I., M.S., Die Steel etc. introduction to various cutting angles for cylindrical & side and face milling cutters and its importance. Lathe operations (Internal & External) Plain & taper Turning, and Eccentric Turning. Latheits types, classification, constructional features, specification, accessories, operations. Different cutting tool materials.

Practice of chain drilling and carryout assy. fitting by filing of various geometrical shapes with in 0.02 mm. and 5

Calculation of cutting speed, feed, depth of cut, machining time for lathe operation. Coolant its types, functions, characteristics applications and its importance. Selection of coolant for metal cutting. Classification of lubricants- types, functions, characteristics, applications and its importance. Difference between cutting oil and lubricating oil. 5 Practice for thread cutting (metric, square and acme). Introduction to taper. Different taper turning calculations and its operation. Type of threads and their elements, applications in machine parts. Gear calculation for thread cutting on lathe. Milling machineclassification constructional features, accessories, operation, and specification. 6 Practice on milling machine for plain milling, angular milling, form milling, T-Slot and dovetail Milling. Milling cutters- nomenclature, angles, material and specification. Calculation for cutting speed, feed and machining time for milling operation. Introduction to indexing - its methods and its calculations. Calculation of gear data for spur and helical gear. Procedure of gear blank setting on milling machine for gear cutting. Calculation of indexing for spur, helical gear cutting using disc type profile milling cutter and gear train calculation for helical gear cutting. Mounting, balancing and dressing of Grinding wheel for surface grinding and cylindrical grinding machine. 8& 9 Preparation of flat and incline surface on surface grinding machine with in the Tol. 0.005mm Grinding cylindrical and taper work piece with in the Tol. 0.005mm. Grinding wheel its types, specification, grade, grit, structure, and bond. Selection of grinding wheel Introduction to surface and cylindrical grinding machine its parts, construction, function, setting of work stroke, depth of cut, speed, feed, work holding devices etc. Purpose of heat treatment and its effect on metal. 10 Heat treatment metal in muffle Furness and checking of hardness in hardness tester machine. Definition of heat treatment processes - Annealing, normalizing, hardening and tempering, Case hardening, surface hardening, carburizing, nitriding, flame hardening and induction hardening and hardness testing methods. Identification of electro-hydraulic and electro

Practice for Spur gear and Helical gear milling using disc type form milling cutter.

11

Hydraulics, Pneumatics, actuators, electro-

Hydraulics, Pneumatics, proportional valves Symbols as per CETOP/IS / ISO.

pneumatic components by their schematic symbols.

Construction of single, double acting cylinder Function and operation of single acting, double circuitsDirect & Indirect method, regenerative acting, Differential cylinders and motors, types feed control, Load holding circuits (Hydraulic of actuators. jack). Function and use of single & double solenoid Circuits construction with the use of Relays, Contactors, Electrical Timers, sensors, limits valves and pressure switches. switches, types of actuators and solenoid valves. Function and use of different types of Directional controls, Pressure Controls, Flow Construction of Hammer/chisel circuit. controls, Check valve/Non-return valves. Latching Circuits- Dominant ON & Dominant OFF Introduction to proportional valves circuits. Fundamental circuits most often used in Industrial and mobile hydraulic system Construction of electro pneumatic sequential circuit for Bending attachment A+(B+C+)(B-C-)AConstruction of electro hydraulic sequential circuit for press fit components. Sequence circuit(A+B+B-A-)

12 13

Introduction to computers -its parts & functions. Setting of computers for Auto- CAD. Familiarization about Auto-CAD command and its applications to prepare 2-D drawings. Preparation of object drawing, sectional drawing, dimensioning, layer, template etc. Revision & Test

List of Tools and Equipments for a batch of 20 trainees Trade : TOOL & DIE MAKER (PRESS TOOLS, JIG & FIXTURES) Module : TT-I UNDER MODULAR PATTERN FOR CRAFT INSTRUCTOR TRAINING SCHEME

SL. NO. 1. 2. 3. 4. 5. 6. 7. 8. 9.

DESCRIPTION OF TOOLS Steel rule 300 mm British and metric combined as per IS 1481 Engineers square 150 mm with knife edge as per IS 2103 Hacksaw frame adjustable with pistol grip for 200-300 mm blade Hammer ball peen 0.5kg with handle Chisel cold flat 18 x 150 mm Hammer cross peen 0.1kg with handle Centre punch 100 mm long Prick punch 150 mm long File flat bastard 300 mm

QUANTITY FOR INSTRUCTOR 1No 1No 1No 1No 1No 1No 1No 1No 1No 1No 1No 1No 1No 1No 1 No 1 No 1 NO 1 NO 1 Set 1 Set

QUANTITY FOR BATCH OF 20 20 Nos 20 Nos 20 Nos 5 Nos 5 Nos 5 Nos 10 Nos 10 Nos 20 Nos 20 Nos 20 Nos 20 Nos 10 Nos 20 Nos 20 Nos 4 Nos 4 Nos 2Nos 1 Set 2 Sets

10. File flat 2nd cut 250 mm 11. File flat safe edge 200 mm 12. File square smooth 200 mm 13. Needle file assorted (20 Nos)150 mm 14. File card 15. Screw Driver 200mm 16. Vernier Caliper 200 mm as per IS 3651 17. Outside Micro Meter ( 0 to 25mm ) as per IS 2967 18. Outside Micro Meter ( 25 to 50 mm ) as per IS 2967 19. D.E. Spanner 6mm to 32 mm as per IS 2028 20. Allan Key 3 mm to 12 mm

Tools measuring instruments and general shop out fit Sl.No 1. 2. 3. 4. 5. 6. 7. 8. 9. DESCRIPTION OF TOOLS Caliper inside spring type 150 mm Caliper outside spring type 150 mm Divider spring type 150 mm Odd leg caliper firm joint 150mm Centre gauge Oil cane 250 Ml. File half round bastard 300 mm File half round smooth 250 mm File three square bastard 250 mm QUANTITY 4 Nos 4Nos 4 Nos 4 Nos 4 Nos 5 Nos 5 Nos 5 Nos 5 Nos 5 Nos 5 Nos 5 Nos 5 Nos 2 Nos 2 sets 2 sets 4 sets 3 sets 2 sets 2 sets 2 sets 2 Nos 5 nos. each 4 nos. each 2 sets 4 Nos

10. File three square smooth 200 mm 11. File round bastard 250 mm 12. Knife edge file 150 mm 13. Scribing block universal 300 mm 14. Granite surface plate grade 630 mm x 630 mm x 100mm 15. Tap extractor 3 mm to 12 mm x 1.5 mm 16. Screw extractor sizes 3 to 8 mm 17. Taps and dies ( metric) 5 mm to 12 mm complete set in a box 18. Drill twist straight shank dia. 5 to 12 mm in steps of 0.5 mm 19. Taper shank drills 10 to 20 mm in steps of 1 mm 20. Letter punch 3 mm set 21. Number punch 3 mm set 22. Drill chuck 12 mm, capacity 23. Centre drills 3,4 mm 24. Parallel hand reamer 5, 6,8,10mm 25. Hand taper pin reamer 6mm, 8mm,10mm (set of 3 Nos) 26. Side and face milling cutter 125 mm x 12 mm width x 27 mm bore

27. Side & face milling cutter 100 mm x 10 mm width, x 27 mm bore 28. Cylindrical milling cutter 63 mm x 100 mm length x 27 mm bore 29. Single angle cutter 63 mm x 18 mm width x 27 mm bore 55o 30. Equal angle cutter 63mm x 18 mm width x 27 bore 90o 31. Stub milling cutter 80 mm x 40 mm width x 22 bore 32. Shell end mill dia 100 mm x 50 mm width x 32 bore 33. Involute Gear cutter 2 & 2.5 module ( Three nos. in a set ) 34. Face milling cutter 100 mm x 25 mm width x 27 bore 35. Parallel shank end mill 5, 6, 8, 10 and 12 mm 36. T-slot cutter with parallel shank cutter 17.5 x 8 mm width x shank 8 mm

4 Nos 4 Nos 4 Nos 4 Nos 4 Nos 4 Nos 1 set each 4 Nos 4 Nos each 5 Nos 4 Nos 4 Nos each 4 Nos each 4 Nos each 20 Nos each 5 each 4 Nos each 6 each 6 each 2 Nos each 6 each 6 each 4 each 6 Nos 6 Nos 4 Nos (each bench fitted with 4vices) 3 Nos

37. Slitting cutter 125 mm x 3 mm width x 27 mm bore 38. Ball end mill cutter 5 mm, 6 mm, 8 mm, 10 mm and 12 mm. 39. Tool makers clamp 50 mm, 75 mm, 100 mm and 150 mm 40. C clamp 75 mm, 100 mm, 150 mm and 200 mm 41. HSS tool bits 6mm, 8mm square x 100 mm length 42. Tool holders straight, LH and RH to suit 6 & 8mm Sq. tool size 43. Parting tool holders to suit tool blades 3 mm and 4 mm Thick 44. Parting tool blades 3 mm and 4 mm Thick HSS 45. Boring bars to accommodate 6 mm and 8 mm HSS tool bits 46. Knurling tool revolving type ( Straight & Diamond ) 47. Tool makers buttons dia 10mm and dia 12mm 48. 49. Tool holders for shaper straight, LH and RH to suit the machine available. Oil stone assorted (10 mm square, dia 10 mm and 10 mm side triangular) 100 mm length

50. Star dresser 51. Diamond dresser with holder 52. Work bench 340 cm x 120cm x 75 cm with 150 mm vice 53. 8 Locker Pigeon Steel cup board for trainees

54. Steel cupboard 6 or more 55. Metal rock 180 cm x 60 cm x 45 cm 56. Fire extinguisher 57. Fire buckets with stand 58. Feeler gauge 0.05 mm to 0.3 mm by 0.05 to 0.4 mm to 1 mm by 0.1 mm (13 LEAVES) as per IS 3179

2 Nos 2Nos 4 Nos 4 Nos 2 Sets each 2 sets 2 sets 2 No 1 Nos 2 Nos 2 Nos 2 Nos 1 No 2 sets 1 set 2 Nos 2 sets 2 sets 1 pair 1 pair 1 pair 2 Nos 2 Nos 2 Nos 2 Nos

59. Screw pitch gauge range 0.4 7 mm metric 60 degree (21 leaves) 60. Radius gauge 1-3 mm by 0.25 mm and 3,5-7 mm by 0.5 mm (34 leaves) 61. Vernier height gauge range 300 mm vernier scale-0.02 mm 62. Vernier height - range 500 mm vernier scale 0.02 mm 63. Dial vernier caliper 0-200 mm, graduation 0.02 mm 64. Vernier caliper range 300 mm, vernier scale 0.02 mm as per IS 3651 65. Universal bevel protractor blade range 150 and 300 mm, dial 1 degree, vernier 5 with head, acute angle attachment as per IS 4239

66. Digital Outside micro meter 0 25 mm (0.01mm accuracy) 67. Combination square sets 300mm blade with square head, centre head, protractor head

68. Telescoping gauge range 8-150 mm(6 pieces/sets) 69. Sine bar 150 mm with stopper plate as per IS 5359 70. Slip Gauge Blocks (Workshop Grade) 87 Pieces Per Set 71. Centre square size 400 x 250 mm blade 72. 73. V block approx.32 x 32 x 41 mm with clamping capacity of 25 mm with clamps as per IS 2949 V block approx.65 x 65 x 80 mm with clamping capacity of 50 mm with clamps as per IS 2949

74. Magnetic V-block 100 x 100 x 125 mm 75. Angle plate adjustable 250 x 250 x 300 mm 76. 77. 78. Magnetic stand with magnetic base 60 x 47.5 mm and with universal swivel clamp, dial holding rod (150 mm) scriber Dial test indicator lever type range 0-0.8 mm graduation 0.001 mm, reading 0-40-0 with accessories. as per IS 11498 Dial test indicator plunger type range0-10 mm graduation 0.001 mm, reading 0-100 with revolution counter. as per IS 2092

79.

Bore gauge with dial indicator (1 mm range 0-0.01 mm graduation)range of bore gauge 18-25mm

2 sets 1 each 4 sets 1 No 2 Nos 1 No each 1 No. 20 sets 2 Nos each 2 Nos each 2 Nos 1 set 2 Nos 1 set 1 No 1 No 2 Nos 1 No 1 No 2 Nos 4 nos

80. Straight edge single beveled size 150 mm and 250 mm 81. Parallel blocks 15 mm and 25 mm in pairs as per IS 4241 82. Height master range 300 mm, graduation 0.001 mm with suitable measuring and spacing block

83. Digital Dial calipers 84. Rotary table to suit vertical milling m/c table slot 85. Master try square 150 mm 86. Needle files 87. Hammer nylon and copper 88. Scrapers Flat, Triangular, half round 89. Adjustable spanner 12 90. Prismatic Angle gauges as per IS 6231 91. Gear tooth vernier caliper 92. Three point internal micro meter range 18 to 25mm with accuracy of 0.005 mm 93. Two point self centering bore dial gauge with accuracy of 0.001 mm 94. Spirit level 0.02/1000 mm 95. Grease gun 96. Wheel balancing unit with stand Size 150 mm x 150 mm x 250 height 97. Electric hand drill machine 98. Personnel computer with latest configuration, Table, UPS and printer 99. Work bench 4x3 feet with suitable drawer

GENERAL MACHINERY Sl.No. Name of the machine Specification Length between centre- 1000 mm Centre height 220 mm Spindle speed range 40 to 2000 rpm Longitudinal feed 0.04 to 2 mm/rev Cross feed range 0.02 to 1 mm/rev Metric thread range 0.5 to 28 Inch thread range 56 to 1 tpi Quantity

Lathe all geared head stock SC & SS with coolant equipment & tank and standard accessories

4 Nos

Module thread range 0.25 to 14 tail stock, Ordinary centre 1 No Revolving centre 1 No Quick change tool post with 5 Nos of tool holders 4 jaw independent chuck 250 mm dia with back plate. 3 jaw self-centering chuck with back plate, set of carriers. Length 1350 mm Horizontal Milling machine with Width 310 mm DRO and hand & Auto power feeds Long arbor dia. 22, 27 mm .universal dividing head 2 Nos with 6 Jaw vice with career, chuck, standard indexing plate with other standard and required optional accessories Table size 1070 x 230 mm Table travel X axis 360 mm Table travel Y axis 350 mm Vertical milling machine Turret ram Table travel Z axis 400 mm type with DRO, hand and power Ram travel 305 mm feeds for longitudinal and cross Quill feed rates 0.038 to 0.15 mm/rev. movements suitable for milling, Infinitely variable speed range 50 to 3500 rpm 2 Nos drilling and boring operations Swivel of milling head 45 in X and Y plane vertically and at an angle with Stub arbor dia. 22, 27 & 32. standard accessories. Collets adaptor, rotary table 300 mm 1degree With 6 Jaw vice division Machine vice swivel base 200mm jaw opening with other standard and required optional accessories L x W = 1350 x 310 mm Universal milling (horizontal)m/c Swivel base either side 45 degree with hand and power feeds for Long arbor dia 16, 22, 27 & 32 mm. universal 2 Nos longitudinal and cross movements dividing head with career, chuck, standard indexing With 6 Jaw vice plate with other standard and required optional accessories Pedestal grinding Dia. Of wheel 200 mm with standard accessories 2 Nos Wheel speed 2800 rpm Table size - 455 x 150 mm Surface grinding machine hydraulic, horizontal spindle reciprocating table manual and auto cross feed, adjustable traverse stop, auto reverse cross movement, power raise and fall of wheel head Fine down feed - 0.001 mm Accessories: wheel guards, coolant system with baffle tank and motor, magnetic chuck 250x120mm, wheel balancing mandrel, additional wheel flange with mandrel, wheel balancing stand, spare grinding wheel for general purpose grinding and standard accessories Centre height 150mm Distance between centers- 800 mm Least in-feed - 0.0025 mm Accessories: 2 Nos

Hydraulic Cylindrical Grinding machine fully motorized with internal grinding attachment and standard accessories.

1 No

Face plates and driving dog carriers,3 jaw selfcentering chuck, 4-jaw independent chuck, tailstock, fixed steady, adjustable steady, wheel truing attachment, radius truing attachment, plunger dials and holder LH and RH for assisting precise grinding of shoulders, extra wheel flange, balancing mandrel, coolant tank assembly with coolant filtration and circulation system, carbide tipped centers(half/full), wheel guards, front guard, (each machine supplied with assorted grinding wheels for general purpose work of internal and external grinding) Distance between centre -760 mm, , Accessories: Grinding flanges 50 mm & 75 mm, Wheel guards with long and short holders, Grinding wheel arbors with flanges,100 mm long x 75 mm flange dia, Universal work head with indexing mechanism suitable for 24 divisions, Sleeves Morse No. 5/4,5/3,5/2, and ISA 50/40,collet holder with set of collets for holding end mill cutters, RH and LH tail stock with centre, Clearance angle setting device with 1 No carriers, Centre height setting gauge, Universal tooth rest assembly with fixed tooth support and universal tooth support, Different shapes of tooth rest fingers, Wheel truing attachment , Clamping arbor for tools with ISA taper, Chaser grinding attachment, Mandrel 16 mm dia., Mandrel 22 mm dia., Mandrel 27 mm dia., Universal vice, Wheel shoulder dressing attachment, Lighting equipment, Inspection mandrel, Universal vice, Diamond dressing tool with holder, Assorted grinding wheels for all tool room work, and Standard hand tools Stroke length 315 mm 9 Shaping machine Motorized with other standard and required optional accessories Scale for HRA, HRS, and HRC provided. With std. accessories 25 mm capacity with other standard accessories Capacity 20 mm with other standard and required optional accessories 300 x 300 x 450 mm for 1100 to 1200 degree C with 2 Nos

Tool & cutter grinding machine

10 11 12 13

Hardness tester Rockwell M/C Drilling machine, box column type upright Sensitive drilling machine with 12mm capacity Muffle furnace

1 No 2 Nos 1 No 2 Nos

standard and required optional accessories

14 Quenching tank with Agitation 600 x 600 x 600 mm 2 Nos

15

Bench drilling machine Recommendations:

Capacity 12 mm std with std accessories

2 Nos

The specifications of general machineries are given for guidance only; the user can procure the nearest specification with minor deviations as per the availability in the market. The Tools & Equipments and general machineries shall be of branded make only Only pre- machined job/part shall be provided to the trainees for Final trade test The Trade practical on manufacturing Press Tools Jigs and Fixtures shall be executed in a group ( not more than 5 trainees) As project work.

SYLLABUS of the Module TT-II FOR THE TRADE OF TOOL & DIE MAKER (Press Tool, Jigs and Fixtures) UNDER CRAFT INSTRUCTOR TRAINING SCHEME (CITS) (Modular Pattern) TRADE TECHNOLOGY-II (T T-II)

DURATION : 3 MONTHS Revised in - 2012

Government of India Ministry of Labour & Employment Directorate General of Employment & Training CENTRAL STAFF TRAINING AND RESEARCH INSTITUTE EN-81, Sector-V, Salt Lake City, Kolkata-700091

List of members attended in the WORKSHOP for revision of syllabi for various modules under Craft Instructor Training Scheme (CITS) held at Central Staff Training & Research Institute (CSTARI), Kolkata on dated 30.07.12

Sl. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20. 21.

NAME & DESIGNATION S/Shri./Smt. R.N. BANDYOPADHYAYA, DIRECTOR K.L. KULI, JDT G.N. ESWARAPPA, DDT B.N. SRIDHAR, DDT ABHINOY NANDI, DDT JAYAN JOHN, VICE PRICIPAL A.V. BALACHANDRAN ACHARY, VICE PRICIPAL G. GIRI,DDT P.K. KOLAY, TO LALA A.P. RAY, ATO A.K. DUTTA, ADT T.K. GHOSH, TO L.K. MUKHERJEE, DDT S. BANDYYOPADHYAY, TO INDERPAL SINGH, TO NIRMALYA NATH, ADT K.N. HALDER, DDT R.N. MANNA, TO MOHAN SINGH, TO P. BISWAS, D/MAN HEMANT KUJUR, D/MAN

ORGANISATION CSTARI, Kolkata CSTARI, Kolkata FTI, Bangalore FTI, Bangalore ATI, Mumbai DIRECTORATE OF TRAINING Kerala DIRECTORATE OF TRAINING Kerala MITI, Choudwar, Orissa ATI, Kolkata GOVT. ITI Talcher, Orissa ATI Kolkata CSTARI, Kolkata CSTARI, Kolkata ATI, Kanpur ATI, Kanpur CSTARI, Kolkata CSTARI, Kolkata CSTARI, Kolkata CSTARI, Kolkata CSTARI, Kolkata CSTARI, Kolkata

REMARKS Chairman Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member Member

GENERAL INFORMATION

1. Name of the Scheme : Craft Instructors Training Scheme 2. Name of the Trade 3. N. C. O. Code No.
: Tool & Die maker (Press Tool, Jigs & Fixture) :

4. Name of the Module : Trade Technology II 5. Duration

: 03 Months

6. Entry Qualification : (a) same as trade Technology I and

(b) completed training in TT-I module of the relevant trade of modular pattern of craft Instructors Training Scheme (CITS)

7. Batch Size 8. Space Norms 9. Power Norms

10. Illumination Norms :

: 20 Trainees

: (a) Class Room : 30 Sq. Mt. (@ 1.5 Sq. Mt. per Trainee) (b) Workshop : 160 sq. meter. : (a) Class Room : 1 kw (b) Workshop : 25 kw (a) Class Room : 6000 lumen (b) Workshop : 60000 lumen (The electrical equipment of class room should conform to minimum 3 star Building energy rating as per Bureau of Energy Efficiency (B.E.E.)

11. Trainers Qualification: Degree in appropriate branch of engineering from recognized University with Two years experience in the relevant field and Passed National Craft Instructor Training course in same or relevant trade. OR Three year Diploma in appropriate branch of engineering from recognized Board / Institution University with Five years experience in the relevant field and Passed National Craft Instructor Training course in same or relevant trade. In case of two units, one trainer must be Degree in Engineering.

COURSE STRUCTURE

Module :- TRADE TECHNOLOGY- II (TT-II)

Sl. No. 1.

Allotted Components Trade Technology Units Time/week a) Theory b) Practical 14 hrs/wk 25hrs/wk 1hr/wk

Allotted Time/module 14x13=182hrs 25x13=325hrs 1x13=13hrs

2.

Information Centre

C) Information Centre

40hrs. / wk

520 hrs. / module

Duration: 3 Months

Syllabus for Training Methodology (TM) is common for all the trades and Syllabus for Engineering Technology (ET) of the trade is same as the group no IV(i.e. Fitter, Turner, Machinist, Machinist (Grinder) and MMTM

REVISED SYLLABUS OF TRADE: TOOL & DIE MAKER (PRESS TOOLS, JIG & FIXTURES) MODULE :- TRADE TECHNOLOGY II (TT-II) UNDER CRAFT INSTRUCTOR TRAINING SCHEME Week No. Making of plain drilling and indexing jig in a batch of 5 trainees. Introduction to jigs and fixtures definition, basic elements, advantages and applications. Difference between jigs and fixture. Principle of arresting 12 degrees of motions. Principle of 3 2 1 method. 1&2 Principle of location and its types of locator. Types of clamps and bushes and its uses. Discussion about drilling jig, indexing jig, turning fixture, milling fixture and welding fixture Introduction to N.C. & C.N.C. and its comparison. Advantages of C.N.C. machine over Identifications of different parts & NC machine. different drives of CNC lathe. Constructional feature and different parts. Create manual part Programming from General flow of operation of CNC lathe machine. 3 part drawing, and simple preparation on CNC lathe. job Fundamental of part programming: Axis designation, Coordinate system, machine zero , work piece zero, reference Zero. Part-programming and its simulation. G-Codes & M-Codes, Feed function, Spindle Speed function. Write part Programming from simple part drawing Identifications of different parts & Constructional feature and different parts. different drives of CNC milling General flow of operation of CNC milling machine. machine. 4&5 Fundamental of part programming: Axis Create manual part Programming from designation, Coordinate system, machine zero, part drawing, and simple job work piece zero, reference Zero. preparation on CNC milling machine. Part-programming and its simulation. G-Codes & M-Codes, Feed function, Spindle Speed function, Work Offset, and Tool Offset. Trade Practical Trade Theory

Write part Programming from simple part drawing for lathe machine. Manufacture of square, rectangle, hexagon, round electrodes for EDM machine. Setting of electrodes, machine actuation, stroke setting. Various calculations for EDM machining. Preparation of blind die cavities, through die cavities and different profiles on EDM machine.

Introduction to EDM - its advantages and applications. Spark erosion terminology, operating system, dielectric fluid - its system and methods of flushing. Electrode - its material, manufacturing, holding, and alignment. Determining electrode size and spark gap. Work preparation and setting EDM parameters. Trouble shooting and maintenance. Principles of CNC Wire cut - Advantages and applications, Temperature control, proper flushing, rough machining, finish machining, and wire offset. Machine tool, power supply, dielectriccharacteristics, strength, supply and part programming, work preparation, work material, wire electrode, job mounting, and job reference point. Troubles during machining, causes and remedies.

Preparation of CNC wire cut for machining wire feeding job setting and aligning- edge finding and centre finding wire verticality setting 7 CNC programming and machining of different profile of Punches

Manufacture of simple Blanking & piercing Tool by Group as project

Introduction to Press, parts, functions, classification of presses, and specification. Selection of press- shut height. Press tool & its nomenclature, shearing theory cutting and non cutting operations, cutting clearance, land and angular clearance. Calculation of cutting force/press capacity. Stock material, strip layout and Economic factor Cutting force calculation punch and die Types and materials Strippers types and functions. Stoppers its types and functions, Pilot locations and sizes. Working principle of ejector and shedder. Constructions of progressive tool its working, clearance, strip feeding, layout, ejector, stopper etc.

Manufacture of Progressive tool for producing a Cycle chain link by group as a project

10

Manufacture of Following Press tools by a group as project. Combination tool & Compound tool Manufacture of Draw tool as a Project

Compound tool, and combination tool-functionconstruction. Side cam tool function-advantagesworking principles Deep draw tool function and calculation Safety precaution on press work Strip feeding, die cushion. Calculation of tool life, & Tool estimation.

11

Trial out On Fly press and power press the Produced components such as V, U, Cycle link ,Cup ,Washer and Cycle bell cup Manufacture of simple V and U bending tool by group as a project.

Basic concept of ISO. Concept of 7 QC Tools, Statistical Quality Control (SQC), and Q.C. curves, TQM.

12

Trouble shooting-Rectifications Maintenance of Jig& fixture and press tool.

13

Revision & Test

LIST OF TOOLS & EQUIPMENTS FOR A BATCH OF 20 TRAINEES Trade: TOOL & DIE MAKER (PRESS TOOLS, JIG & FIXTURES) Module : TT-II UNDER MODULAR PATTERN FOR CRAFT INSTRUCTOR TRAINING SCHEME 1. TRAINEES TOOL KIT QUANTITY FOR BATCH OF 20 20 Nos 20 Nos 5 Nos 5 Nos 5 Nos 5 Nos 10 Nos 10 Nos 20 Nos 20 Nos 20 Nos 10 Nos 20 Nos 20 Nos 20 Nos 4 Nos 4 Nos 1 Set 1 Set 4 Nos

SL NO 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19. 20.

DESCRIPTION OF TOOLS Steel rule 250 mm British and metric combined as per IS 1481 Engineers square 150 mm with knife edge as per IS 2103 Hacksaw frame adjustable with pistol grip for 200-300 mm blade Hammer cross peen 0.5kg with handle Chisel cold flat 18 x 150 mm Hammer cross peen 0.7kg with handle Centre punch 100 mm Prick punch 150 mm File flat bastard 350 mm File flat 2nd cut 250 mm File flat safe edge 200 mm File square smooth 200 mm Needle file assorted (20 Nos)150 mm File card Screw Driver 200mm Vernier Caliper 200 mm as per IS 3651 Out side Micro Meter ( 0 to 25mm ) as per IS 2967 D.E. Spanner 6mm to 32 mm as per IS 2028 Allan Key 3 mm to 12 mm Out side Micro Meter ( 25 to 50mm ) as per IS 2967

QUANTITY FOR INSTRUCTOR 1No 1No 1No 1No 1No 1No 1No 1No 1No 1No 1No 1No 1No 1No 1 No 1 No 1 No 1 Set 1 Set 1 No

2. TOOLS MEASURING INSTRUMENTS AND GENERAL SHOP OUT FIT Sl. No 21. 22. 23. 24. 25. 26. DESCRIPTION Screw driver 200 mm Centre gauge Oil cane 250 Ml. File half round bastard 300 mm File half round smooth 250 mm File triangular bastard 250 mm QUANTITY 5 Nos 4 Nos 4 Nos 5 Nos 5 Nos 5 Nos

27. 28. 29. 30. 31. 32. 33. 34. 35. 36. 37. 38. 39. 40. 41. 42. 43. 44. 45. 46. 47. 48. 49. 50. 51. 52. 53. 54. 55. 56. 57. 58. 59. 60. 61. 62. 63. 64. 65. 66. 67. 68. 69. 70.

File triangular smooth 200 mm File round bastard 250 mm Knife edge file 150 mm Scribing block universal 300 mm Granite surface plate grade 0 630 mm x 630 mm x 100mm with between centre and adjustable stand to the IS 7327 Tap extractor 3 mm to 12 mm x 1.5 mm Screw extractor sizes 1 to 8 Taps and dies ( metric) 3 mm to 12 mm complete set in a box Drill twist straight shank dia. 5 to 12 mm in steps of 0.5 mm Taper shank drills 10 to 20 mm in steps of 1 mm Number punch 3 mm set Drill chuck 12 mm, capacity Allen key metric 3 to 12 mm set Centre drills 3,4 Parallel hand reamer 5,6,8 & 10mm in steps of 1 mm Hand taper pin reamer 5mm, 6mm, 8mm,10mm and 12mm (set of 5 Nos) Side and face milling cutter 125 x 12 mm width 27 mm bore Side & face milling cutter 100mm x 10 mm width, 27 mm bore Cylindrical milling cutter 63 mm x 100 mm length 27 mm bore Single angle cutter 63 mm x 18 mm width 27 mm bore 70 Equal angle cutter 63mm x 18 mm width 27 bore 90 Slab milling cutter 80 mm x 40 mm width x 22 bore Parallel shank end mill 6, 8, 10 and 12 mm T-slot cutter with parallel shank cutter dia 17.5 x 8 mm width x dia. of shank 8 mm Ball end mill 6 mm, 8 mm, 10 mm and 12 mm. Tool makers clamp 50 mm, 75 mm, 100 mm and 150 mm HSS tool bits 4mm, 6mm, 8mm square 100 mm length Tool holders straight, LH and RH to suit 4, 6, 8 mm sq. bit HSS size of lathe Parting tool holders to suit the size of the lathe Parting tool blades 3 mm and 4 mm thick HSS Boring bars to accommodate 4 mm, 6 mm and 8 mm HSS tool bits Knurling tool (Straight Diamond ) Tool makers buttons dia 10mm and dia 12mm Tool holders for shaper straight, LH and RH to suit the machine available. Oil stone assorted (10 mm square, dia 10 mm and 10 mm side triangular) 100 mm length Star dresser Diamond dresser with holder Work bench 340 cm x 120cm x 75 cm with 150 mm vice 8 lockers Steel cup board for trainees (pigon cupboard) Steel cupboard 6 or more Metal rock 180 cm x 60 cm x 45 cm Fire extinguisher Fire buckets with stand Feeler gauge 0.05 mm to 0.3 mm by 0.05 & 0.4 mm to 1 mm by 0.1 mm (13 LEAVES) as per IS 3179

5 5 5 5

Nos Nos Nos Nos

2 Nos 2 sets 2 sets 4 sets 3 sets 2 sets 2 sets 2 Nos 5 sets 5 each 4 sets 2 sets 4 Nos 4 Nos 4 Nos 4 Nos 4 Nos 4 Nos 4 Nos each 5 Nos 2 Nos each 4 Nos each 20 Nos each 8 each 4 Nos each 4 each 4 each 2 Nos each 6 each 4 each 4 each 2 Nos 2 Nos 4 Nos (each bench fitted with 4vices) 3 Nos 2 Nos 2 Nos 4 Nos 4 Nos 2 Sets

71. 72. 73. 74. 75. 76. 77. 78. 79. 80. 81. 82. 83. 84. 85. 86. 87. 88. 89. 90. 91. 92. 93. 94. 95. 96. 97. 98. 99. 100. 101. 102. 103. 104. 105. 106. 107. 108. 109. 110.

Screw pitch gauge range 0.4 7 mm metric 60 degree (21 leaves) Radius gauge 1-3 mm by 0.25 mm and 3,5-7 mm by 0.5 mm (34 leaves) Digital Vernier height gauge range 300 mm vernier scale-0.02 mm Dial vernier caliper 0-200 mm, graduation 0.02 mm Vernier caliper range 300 mm vernier scale 0.02 mm as per IS 3651 Universal bevel protractor blade range 150 and 300 mm, dial 1 degree, vernier 5 with head, acute angle attachment as per IS 4239 Digital Outside micro meter 0 25 mm (0.01mm accuracy) Combination square sets 300mm blade with square head, centre head, protractor head Telescoping gauge range 8-150 mm(6 pieces/sets) Sine bar 150 mm with stopper plate as per IS 5359 Gauge Blocks Workshop Grade 87 Pieces Per Set Centre square size 400 x 250 mm blade V block approx.32 x 32 x 41 mm with clamping capacity of 25 mm with clamps as per IS 2949 Angle plate adjustable 250 x 250 x 300 mm Stand with magnetic base 60 x 47.5 mm and with universal swivel clamp, dial holding rod (150 mm) scriber Dial test indicator lever type range 0-0.8 mm graduation 0.001 mm, reading 0-40-0 with accessories. as per IS 11498 Dial test indicator plunger type range0-10 mm graduation 0.001 mm, reading 0-100 with revolution counter. as per IS 2092 Bore gauge with dial indicator (1 mm range 0-0.01 mm graduation)-range of bore gauge 18-25mm Straight edge single beveled size 150 mm and 250 mm Parallel blocks 15 mm and 25 mm in pairs as per IS 4241 Slip gauges sets 112 pieces- grade-00 accuracy as per IS 2984 Master try square 150 mm Hammer nylon and copper Scrapers Flat, Triangular, half round Drill drift ( To be manufacture in the section) Adjustable spanner 12 Prismatic Angle gauges as per IS 6231 Gear tooth verniercaliper File guard Three point internal micro meter range 18 to 25mm with accuracy of 0.005 mm Two point self centering bore dial gauge with accuracy of 0.001 mm Spirit level 0.02/1000 mm Grease gun Wheel balancing unit with stand Size 150 mm x 150 mm x 250 height Electric hand drill Work bench 4x3 feet with suitable drawer Micro boring bar Dia 12 to 42 mm BT 40 with suitable inserts Tap holder Bt 40 ER 25 with standard length Auto cad 10 licences software Personnel computer with latest configuration, Table, UPS and printer

2 sets 2 sets 1 No 2 Nos 2 Nos 1 No 2 Nos 2 sets 1 set 2 Nos 2 sets 2 sets 2 pairs 2 Nos 2 Nos 2Nos 2 Nos 2 sets 1 each 4 sets 1 sets 1 No. 8 Nos each 2 Nos 2 Nos 2 Nos 1 set 2 Nos 20 Nos 2 sets 1 No 1 No 3 Nos 1 No 1 No 4 nos. 2 Nos 2 Nos 1 set 10 Nos

Note: Sl. No. 109 & 110 may be used if the existing infrastructure is available in the institute.

GENERAL MACHINERY Sl. No Name of the machine Lathe all geared head stock SC & SS with coolant equipment & tank and standard and suitable optional accessories Specification Length between centre- 1000 mm Centre height 220 mm Spindle speed range 40 to 2000 rpm Longitudinal feed 0.04 to 2 mm/rev Cross feed range 0.02 to 1 mm/rev Metric thread range 0.5 to 28 1. Inch thread range 56 to 1 tpi Module thread range 0.25 to 14 tail stock, Ordinary centre 1 No Revolving centre 1 No Quick change tool post with 5 Nos of tool holders 4 jaw independent chuck 250 mm dia with back plate. 3 jaw self-centering chuck with back plate, and set of carriers Length 1350 mm 2. Horizontal Milling machine with DRO and hand & Auto feeds for longitudinal movement with 6Jaw m/c vice Width 310 mm Long arbor dia. 16, 22, 27 & 32 mm.universal dividing head with carrier, chuck, standard indexing plate with other standard and required optional accessories Table size 1070 x 230 mm Table travel X axis 360 mm Table travel Y axis 350 mm Table travel Z axis 400 mm Ram travel 305 mm Quill feed rates 0.038 to 0.15 mm/rev. Infinitely variable speed range 50 to 3500 rpm 2 Nos 2 Nos 4 Nos Quantity

3.

Vertical milling machine Turret ram type with DRO, hand and power feeds for longitudinal and cross movements suitable for milling, drilling and boring operations vertically and at an angle with standard accessories... included 6 Jaw m/c vice

Swivel of milling head 45 in X and Y plane Stub arbor dia. 22, 27 & 32. Collets adaptor, rotary table 300 mm 1degree division Machine vice swivel base 200mm jaw opening with other standard and required optional accessories L x W = 1350 x 310 mm Universal milling (horizontal)m/c with hand and power feeds for longitudinal and cross movements Swivel base either side - 45 degree Long arbordia 16, 22, 27 & 32 mm.universal dividing head with career, chuck, standard indexing plate with other standard and required optional accessories Dia. Of wheel 200 mm with standard accessories Wheel speed 2800 rpm Surface grinding machine hydraulic, horizontal spindle reciprocating table manual and auto cross feed, adjustable traverse stop, auto reverse cross movement, power raise and fall of wheel head Table size - 455 x 150 mm Fine down feed - 0.001 mm Accessories: wheel guards, coolant system with baffle tank and motor, magnetic chuck 250x120mm, wheel balancing mandrel, additional wheel flange with mandrel, wheel balancing stand, spare grinding wheel for general purpose grinding and standard accessories Centre height 150mm Distance between centers- 800 mm Least in-feed - 0.0025 mm Accessories: Grinding machine cylinderical with internal grinding attachment fully motorized and standard accessories. Face plates and driving dog carriers,3 jaw selfcentering chuck, 4-jaw independent chuck, tailstock, fixed steady, adjustable steady, wheel truing attachment, radius truing attachment, plunger dials and holder LH and RH for assisting precise grinding of shoulders, extra wheel flange, balancing mandrel, coolant tank assembly with coolant filtration and circulation system, carbide tipped centers(half/full), wheel guards, front guard, (each machine supplied with assorted grinding wheels for general purpose work of internal and external grinding) 2 Nos 2 Nos

4.

5.

Pedestal grinding

2 Nos

6.

7.

1 No

8. 9.

Double body fly press Hardness tester Rockwell M/C Optical Comparator m/c Drilling machine, box column type upright

10 tonne capacity Scale for HRA, HRS, and HRC provided. With std. accessories Basic model with other standard and required optional accessories 25 mm capacity with other standard accessories

2 nos 1 No

10.

1 No 2 Nos

11.

Work Tank : 600 x 400 x 280 mm Table traverse X x Y x Z : 220 x 150 x 150 mm Work piece weight -100 Kgs Work piece height 150 mm Electrode weight 25 Kgs 12. EDM (spark erosion) with DRO Least count of vernier -0.005 mm Working current -20Amps Metal removal rate Cu to Steel : 150 mm/min Electrode wear - < 0.1% Surface finish obtainable -0.8 Ra Dielectric capacity -150 lits. (approx.) Table size 350 X 550 mm Cutting speed : 70 mm2/min Wire dia. 0.25 mm CNC wire cut EDM with Precision LM guide ways for all axes with standard and essential accessories Surface finish obtainable : 1.2 Ra or better Taper cutting angle : 10/ 50 mm Work piece height 200 mm Work piece weight- 300 kg Main table traverse- (X, Y) 250 x 350 mm Auxiliary table traverse (u, v)- 30 x 30 mm wire spool capacity- 5 kg Axis control Suitable for machining die holes 1 No 1 No

13.

with land and taper Interpolation Linear & Circular Least input increment 0.001 mm Connected load 4 KVA (Approx). Dielectric fluid Deionizer water X AXIS 350 TO 450.mm Y AXIS 300 TO 350.mm Z AXIS 300 TO 400.mm SPINDLE SPEED (RPM) 0 ABOVE MIXMIUM 8,000 ABOVE ATC NUMBER OF TOOLS 12 14. CNC Vertical milling m/c 5 hp air compressor Tool tally with locker BT 40 pull set Voltage stabilizer with other standard and required optional accessories Computer & UPS with laser printer (latest version) with all accessories (Auto CAD and CAM software) 15. Power press m/c 5 tonne capacity standard and required optional accessories Capacity 20 mm with other standard and required optional accessories 300 x 300 x 450 mm for 1100 to 1200 degree C with standard and required optional accessories 600 x 600 x 600 mm Capacity 12 mm std with std accessories 1 No 2 Nos

16.

Sensitive drilling m/c 12mm

1 No

17.

Muffle furnace Quenching tank with Agitation Bench drilling machine

1 No 21Nos 1 No

18. 19.

Recommendations: 1. The specifications of general machineries mentioned are generic type and for guidance only.

The user can procure the nearest specification with minor deviation as per the availability in the market. 2. The Tools & Equipments and general machineries shall be of branded make only 3. Only pre- machined job/part shall be provided to the trainees for Final trade test 4. The Trade practical on manufacturing Press Tools Jigs and Fixtures shall be executed by group( not more than 5 trainees) as project work FURNITURE, ACCESSORIES AND AUDIO VISUAL AIDS FOR THE MODULES TT-I AND TT-II (COMMON FOR ALL ENGG. TRADES) Class Room Chairs (armless) / Dual desk may also be allowed Class Room Tables ( 3ft X 2ft) / Dual desk may also be allowed Chair for Trainer (armed) movable Table for Trainer (4 ft X 2 ft) with Drawer and cupboard LCD / LED Projector Multimedia Computer System with all accessories with UPS (.5 KVA) 07 Computer Table 08 White Board (6ft X 4 ft.) 09 LCD Projector Screen 10 Air Conditioner 1.5Ton (OPTIONAL) 11 Wall Clock 12 Wall charts, Transparencies and DVDs related to the trade 13. Laser Printer with scanner 14. 15. 16. 17. 18. 19. Steel Cupboard with 8 pigeon lockers Work bench for fitters with two vices of 100mm Steel cupboard 180x90x45cm Steel cupboard 120x60x45cm Multi drawer tool rack trolley with minimum 4 drawers and 20 tool capacity First aid box. 01 02 03 04 05 06 20 /10 nos. 20 /10 nos. 01 no. 01 no. 01 no. 01 set 01 no. 01 no. 01 no. 02 nos. 01 no. As required 01 no. 3 nos. 2 nos. 2 nos. 2 nos. 04 nos. 1 no.

LIST OF FURNITURE, ACCESSORIES AND AUDIO VISUAL AIDS FOR AUDIO VISUAL LAB (COMMON FOR ALL ENGG. TRADES) 01 02 03 04 05 06 Class Room Chairs (armless) / Dual desk may also be allowed Class Room Tables ( 3ft X 2ft) / Dual desk may also be allowed Chair for Trainer (armed) movable Table for Trainer (4 ft X 2 ft) with Drawer and cupboard LCD Projector Multimedia Computer System with all accessories with UPS (.5 30 /15 nos. 30 /15 nos. 01 no. 01 no. 01 no. 01 set

KVA) 07 Computer Table 08 White Board (6ft X 4 ft.) 09 LCD Projector Screen 10 Air Conditioner 1.5Ton (OPTIONAL) 11 Wall Clock 12 Wall charts, Transparencies and DVDs related to the trade 13 Document Camera / Visualiser 14 Smart Board / Inter Active Board 15 Over Head Projector 16 Video Camera with stand 17 Printer cum Scanner

01 no. 01 no. 01 no. 02 nos. 01 no. As required 01 no. 01 no. 01 no. 01 no. 01 no.

Guidelines for setting up of paper under CITS (TT-I & TT-II) Total Marks: 75 DEPTH OF QUESTIONS Sl. No. Content 1 2 3 BASICS CORE ADVANCED

% to be followed 20 60 20

Marks breakup 15 45 15

BREAKUP OF QUESTION AS PER THE CONTENT TYPE-I TYPE-II 15QX1M=15M 15QX2M=30M BASICS 3QX1M=3M 3QX2M=6M CORE 9QX1M=9M 9QX2M=18M 3QX2M=6M

TYPE-III 6QX5M=30M 1QX5M=5M 4QX5M=20M 1QX5M=5M

ADVANCED 3QX1M=3M

QUESTION PATTERN TYPE TYPEI TYPEII TYPEIII PATTERN TRUE/FALSE MULTIPLE CHOICE SHORT ANSWER QUESTION LONG ANSWER QUESTION MARK DISTRIBUTION 5QX1M=5M 10QX1M=10M 15QX2M=30M 6QX5M=30M TOTAL MARKS 15M 30M 30M

CHOICE FOR ANSWERING TOTAL TYPE QUESTIONS TYPE-I TYPE-II TYPEIII 15 15 6

No. OF CHOICE NO CHOICE 20 9

MARKS 15 30 30

TIME ALLOTMENT(in minutes) TIME ALLOTED FOR GENERAL READING TYPE-I TYPE-II TYPE-III REVISION TOTAL TIME TIME(in minutes) 10 30 60 70 10 180