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9 PRICE
Description of spares
Quantit y 1 Lot
2. UF Backwash PUMP
3.
Dosing pump
Pump shaft Shaft sleeve Mechanical Seal Oil seal Gasket Bearing Impeller Pump shaft Shaft sleeve Mechanical Seal Oil seal Gasket Bearing Impeller Spring Ball Ring seal Suction valve seat
Dis valve housing Antisyphone LIQUIFRAM/DIAPH RAGM
1 Lot
June 2013
1 Lot
June 2013
4. RO feed PUMP
Pump shaft Shaft sleeve Mechanical Seal Oil seal Gasket Bearing Impeller Pump shaft Shaft sleeve Mechanical Seal Oil seal Gasket Bearing Impeller Bolts Pr. Switch Pr.gauge Valve Piping Painting
1 Lot
June 2013
1 Lot
June 2013
1 Lot
June 2013
7. Instruments 8. Panel & cable Internal parts As required TOTAL AMOUNT 1 Lot 1 Lot June 2013 June 2013 Rs.50,00,00 0
Sl.No. Description
1 2
Acid NaOCl-6%
kg ltrs
IV. MEMBRANE GUARANTEE . Sl.No. Description 1 No. of years (at least 3 years)
Unit years
V. A. 1) 2) 3) 4) 5) 6) 7) 8) 9)
ULTRAFILTRATION SYSTEM:
UF MEMBRANE ELEMENT: Make Model Type / Material Membrane dia. OD/ID Membrane Length Module surface area Number of fibres per module Number of modules per block : : m /hr : : years : : : bar :
3
: : : mm : mm m2 :
NORIT- X FLOW PES/PVP : 1739 : : : NA : : 26 : MSEP 3 years : 400C (Design) 5ppm : 3.0 bar : 2.0 bar 2.0 bar 2,50,000 ppm : : 90m3/hr 84m3/hr 63.8 LMH Vertical / 3.2 Out to In 13 nos with 4 unit 55 0.001 dia 0.8mm
10) Future space (no. of modules) 11) Fibre dimensions 12) Filtrate flow per element(min/max) 13) Membrane flow mode / configuration 14) Quantity offered per stream(per skid) 15) Membrane Housing assembly 16) MOC of membrane skid 17) Guaranteed Life of membrane 19) Feed temperature 20) Feed TSS Design/Min/ Max Design/ Min/ Max
21) Feed pressure for design TSS 22) Maximum applied feed pressure 23) Maximum Trans membrane pressure bar(g) 24) Max. backwash Trans memb. pressure bar(g) : 25) Max. chlorine exposure 26) Feed Flow rates Min./ Max. 27) Permeate flow 28) Recovery Min./ Max. % ppm-hours cu.m/hr cu.m/hr : l/m 2/hr : deg.C : :
93.5% : bar /
29) Membrane flux Design/Maximum 30) Maximum permitted pressure drop for the above operating conditions 31) Maximum permitted temperature for membrane
deg.C
33) Operating pH range 34) Guaranteed filtrate NTU / SDI15 35) Maximum allowable organic loading - TOC - BOD - COD 36) Weight per element ppm ppm ppm kg : :
: :
: :
VI. PUMP (The pumps are meant for clear water feeding to PSF, RO permeate water feed to DM Plant Stage1 & Stage 2 etc.)
1. A.
KSB
Liquid 6.5 to 8.0pH 3000ppm 400C 90m3/hr@55m Head 90 : 57.8 3 : : : : : 2930 76.79 22 22 55
: : : :
d. Rated flow / Head (at Disch) m 3/hr & mwc e. Mini. & Max continuous flow f. Corresponding discharge Head g. Shut-off head h. NPSH required (minimum) i. j. l. Design Pressure Hydraulic test pressure BKW reqd. for pump at duty point
kg/cm 2
k. Pump efficiency at duty point m. Maximum KW required n. Recommended Motor KW o. Rated speed
p. Rated voltage/current of motor Design q. Frequency r. Noise level at duty range s. Vibration level peak to peak t. Balancing quality u. No of stage v. Pump Characteristic
B. CONSTRUCTION DETAILS
volt/current Hz dbA mm : :
: : : NA : NA :
NA
Horizontal / Vertical mm : : :
Horizontal
b. Suction / Discharge nozzle To be given during final P&I Design To be given during final P&I Design To be given during final P&I Design : To be given during final P&I
c. Material of Construction / Make - Pump Casing - Impeller - Shaft - Shaft Sleeve - Fasteners - Others if any d. No. of stages e. Impeller type f. Impeller diameter Trimmed / Untrimmed g. Bearings - Type - Make - Lubrication oil spec. h. Performance Curve ref Nos. i. j. Pump dimension L x W x H Pump Weight : : : : : : : : : : : : : Single Stage : CAST IRON : 45C8 CAST IRON CAST IRON
C. COUPLING
: :
2. A.
a. b. c. d. e. f. g. h. i. j. k. l. n. o. p. q. r. s. t. u. v.
Make Model Fluid details Medium handled PH range TDS/Chloride range Temperature range Mini. & Max continuous flow Corresponding discharge Head Shut-off head NPSH required (minimum) Design Pressure Hydraulic test pressure Pump efficiency at duty point mwc kg/cm2 kg/cm2 % KW kw rpm Hz dbA mm mwc mwc ppm deg.C m3/hr
: : : : : :
KSB
25 : 3 :
BKW reqd. for pump at duty point kw Recommended Motor KW Rated speed Rated voltage/current of motor Frequency Noise level at duty range Vibration level peak to peak Balancing quality No of stage Pump Characteristic
m. Maximum KW required
volt/current :
B. CONSTRUCTION DETAILS
a. b.
Orientation
Horizontal / Vertical
Horizontal
- Size - Rating - Orientation - Material Design c. Material of Construction / Make - Pump Casing - Impeller - Shaft - Shaft Sleeve - Fasteners - Others if any d. e. f. g. No. of stages Impeller type
mm
: : :
To be given during final P&I Design To be given during final P&I Design To be given during final P&I Design : To be given during final P&I
: : : : : : : : : : :
Single Stage
Impeller diameter Trimmed / Untrimmed Bearings - Type - Make - Lubrication oil spec.
h. i. j.
: : :
C. COUPLING
a. b. c.
: :
a. Material b. Dimension detail c. Weight d. Foundation Bolt - Size & Qty - MOC kg mm & Nos. mm
: : : : :
E. GENERAL
a. Shipping package dimension b. Total Assembly / Shipment weight c. List of Special tools d. Accessories details e. G.A. Drawing No.
mm : kg : : : :
3. A.
w. x. y. z. aa. cc.
Make Model Fluid details Medium handled PH range TDS/Chloride range Temperature range Mini. & Max continuous flow mwc mwc mwc kg/cm kg/cm % KW kw rpm Hz dbA mm
2 2
KSB
: :
bb. Corresponding discharge Head Shut-off head dd. NPSH required (minimum) ee. Design Pressure ff. Hydraulic test pressure gg. Pump efficiency at duty point ii. jj. ll. Maximum KW required Recommended Motor KW Rated voltage/current of motor Frequency
volt/current :
nn. Noise level at duty range oo. Vibration level peak to peak pp. qq. rr. Balancing quality No of stage Pump Characteristic
B. CONSTRUCTION DETAILS
k. l.
Horizontal / Vertical mm : : :
Horizontal
Suction / Discharge nozzle To be given during final P&I Design To be given during final P&I Design To be given during final P&I Design : To be given during final P&I
Design m. Material of Construction / Make - Pump Casing - Impeller - Shaft - Shaft Sleeve - Fasteners - Others if any n. o. p. q. No. of stages Impeller type Impeller diameter Trimmed / Untrimmed Bearings - Type - Make - Lubrication oil spec. r. s. t. Performance Curve ref Nos. Pump dimension L x W x H Pump Weight : : : : : : : : : : : : : Single Stage : SS 316 : SS 316 SS 316 SS 316
C. COUPLING
d. e. f.
: :
: :
kg mm & Nos.
: : :
e. Shipping package dimension f. Total Assembly / Shipment weight g. List of Special tools h. Accessories details j. G.A. Drawing No.
mm : kg : : : :
VII. AIR SCOUR BLOWER ( if necessary) A. TECHNICAL PARAMETERS a. Design flow b. Design Head Discharge c. Design Pressure d. Blower efficiency at duty point f. Maximum BHP required g. Operating range from duty point h. Rated speed i. j. Noise level at duty point with silencer Vibration level Displacement microns Velocity (Peak) mm/sec k. Rotation of shaft viewing from drive end l. B. Make CONSTRUCTION DETAILS Suction filter silencer specification Discharge silencer specification Material of construction - Blower casing - Impeller - Shaft - Others if any d. e. Type of bearings & Make Bearing lubrication % KW % rpm Cu.m/Hr bar(g)
: : : : : : : : : dBA at 1m distance : : : :
Kg/cm2 G
a. b. c.
: :
: : : : : :
f. g. h. i. j. k.
Type of seal & Make Blower weight kg : : Moment of Inertia at Blower rotor kgm2 Performance curve reference No. Foundation Drawing No. Blower dimension L x W x H mm :
: :
C. POWER TRANSMISSION a. Pulley PCD Motor / Blower b. c. d. e. No. of Belts Belt section & PCD Belt guard
mm : :
: :
: Yes / No. : mm :
E.
ACCESSORIES
a. b. c. d. e. f. g.
List of special tools Flexible connector Size, Rating Filter restrictor Indicator specification Pressure Relief Valve size, rating Non-return valve size, rating Pressure gauge size, rating Other accessories if any
: : : : : : :
F.
a. b. c. d. e.
GENERAL
mm mm kg : kg
: : : :
VIII. CHEMICAL DOSING SYSTEM (Acid, NaOCl etc.) I. Dosing Pump: (NaOCl for UF Back wash) a. Name of chemical dosing system b. Make & Model No c. Type : : : NaOCl Prominent/PSMA 05200
lph lph
: : :
e. Discharge Pres. Design Max kg/cm 2 (g) - Rated Max kg/cm2 (g) f. Suction lift Min / Max Min / Max Min / Max % % V / Ph / Hz % watts rpm mwc mm g. Stroke length h. Speed i. j. l. Stroke adjustment Repeatability - Variation V / Ph / Hz - Power consumption n. Material of construction - Dosing Head - Fittings - Valve balls - Spring in injection head - Diaphragm - Tubing - Mounting Fasteners - Other wetted parts o. Normal operating life at design capacity - Diaphragm - Ceramic balls p. Pump overall size q. Pump weight r. Tube size - pressure rating at 20 deg.C kg/cm (g) - Suction - Discharge B. Accessories for Pump: a. Anti-syphon / non-return valve b. Air Release Valve c. Pressure relief valve d. Pump mounting fasteners C. Day Tank / Preparation Tank Inches Inches
2
: : : : : : 415 V : : : : : : : : PVC : : : : : : : : : : : : : : : : NaOCl Dosing Tank ID x ID x OD OD PP +/-5% 0.18KW 5Bar 115 Strokes/min
a. Capacity b. Size Top cover d. Baffle plate size and quantity e. Material of construction Tank Tank cover Drain valve Level indicator Dia height c. Tank thick, bottom, circumference
ltr mm
: : : : : : : : : : : :
Interconnecting valves & piping; Wetted parts Non wetted parts HDPE : HDPE Float Type
f. Type & make of low level switch g. Level Indicator make & details h. Colour of the tank i. j. l. Type of strainer offered Nozzle size of inlet, outlet, drain, overflow
: : : : : : : : : : : : : : : : :
k. Outlet & drain valve size & type Mixer mounting arrangement m. Weight of tank with lid n. Type of resin used for FRP tank & Cover Inner / outer D. Mixer (If applicable) a. Make & Type b. Material of Construction Impeller Shaft Protective coating Mounting fasteners Dia x Length
e. Impeller speed f. Weight of mixer with motor g. Mixer Motor - Make - Speed Rating & Power consumption Type of insulation & temp. KW
: :
V /Ph / Hz V / Ph / Hz %:
E. GENERAL a. Dosing pump drg.No b. Mixer drg. No c. Tank drg. No d. Total assembly drg.No II. Dosing Pump: (NaOH for UF Back wash) a. Name of chemical dosing system b. Make & Model No c. Type d. Flow Design - Rated Min / Max Min / Max lph lph
2
: : : :
: : : : : :
e. Discharge Pres. Design Max kg/cm (g) - Rated Max kg/cm2 (g) f. Suction lift Min / Max Min / Max Min / Max % % V / Ph / Hz % watts rpm mwc mm g. Stroke length h. Speed i. j. l. Stroke adjustment Repeatability - Variation V / Ph / Hz - Power consumption n. Material of construction - Dosing Head - Fittings - Valve balls - Spring in injection head - Diaphragm - Tubing - Mounting Fasteners - Other wetted parts o. Normal operating life at design capacity - Diaphragm - Ceramic balls p. Pump overall size q. Pump weight hrs hrs L,W,H mm kg
r. Tube size - pressure rating at 20 deg.C kg/cm 2(g) - Suction - Discharge B. Accessories for Pump: e. Anti-syphon / non-return valve f. Air Release Valve g. Pressure relief valve h. Pump mounting fasteners C. Day Tank / Preparation Tank o. Capacity p. Size Top cover r. Baffle plate size and quantity s. Material of construction Tank Tank cover Drain valve Level indicator Interconnecting valves & piping; Wetted parts Non wetted parts Dia height q. Tank thick, bottom, circumference ltr mm Inches Inches
: : : : : : : : : : : : : : : : : : : : : : : : : : : : : : SS316 SS316 Anala & Turbine HDPE : HDPE Float Type HDPE : HDPE NaOH Dosing Tank 1000lit. 1020mm (Dia) x 1295mm (ht.) : Included : ID x ID x OD OD
t. Type & make of low level switch u. Level Indicator make & details v. Colour of the tank w. Type of strainer offered x. Nozzle size of inlet, outlet, drain, overflow y. Outlet & drain valve size & type z. Mixer mounting arrangement aa. Weight of tank with lid bb.Type of resin used for FRP tank & Cover Inner / outer D. Mixer (If applicable) h. Make & Type i. Material of Construction - Impeller - Shaft
k. Impeller Dia. l. Impeller speed m. Weight of mixer with motor n. Mixer Motor - Make - Speed Rating & Power consumption Type of insulation & temp. Power supply details Variation V /Ph / Hz KW : :
: :
V / Ph / Hz %: : : : :
E. GENERAL e. Dosing pump drg.No f. Mixer drg. No g. Tank drg. No h. Total assembly drg.No
III. Dosing Pump: (HCl for UF Back wash) a. Name of chemical dosing system b. Make & Model No c. Type d. Flow Design - Rated Min / Max Min / Max lph lph
2
: : : : : :
e. Discharge Pres. Design Max kg/cm (g) - Rated Max kg/cm2 (g) f. Suction lift Min / Max Min / Max Min / Max % % V / Ph / Hz % watts rpm mwc mm g. Stroke length h. Speed i. j. l. Stroke adjustment Repeatability - Variation V / Ph / Hz - Power consumption n. Material of construction - Dosing Head - Fittings
- Valve balls - Spring in injection head - Diaphragm - Tubing - Mounting Fasteners - Other wetted parts o. Normal operating life at design capacity - Diaphragm - Ceramic balls p. Pump overall size q. Pump weight r. Tube size - pressure rating at 20 deg.C kg/cm 2(g) - Suction - Discharge B. Accessories for Pump: i. j. l. Anti-syphon / non-return valve Air Release Valve Pump mounting fasteners Inches Inches hrs hrs L,W,H mm kg
: : : : PVC : : : : : : : : : : : : : : : : ltr Dia height mm : : : : : : : : : : : : HDPE HDPE Float Type HDPE HDPE HCl Dosing Tank 1000lit. 1200mm (Dia) x 1295mm (ht.) : Included : ID x ID x OD OD PP
C. Day Tank / Preparation Tank a. Capacity b. Size a. Top cover d. Baffle plate size and quantity e. Material of construction f. Tank g. Tank cover h. Drain valve i. j. l. Level indicator Interconnecting valves & piping; Non wetted parts c. Tank thick, bottom, circumference
k. Wetted parts m. Type & make of low level switch n. Level Indicator make & details
o. Colour of the tank p. Type of strainer offered q. Nozzle size of inlet, outlet, drain, overflow r. Outlet & drain valve size & type s. Mixer mounting arrangement t. Weight of tank with lid u. Type of resin used for FRP tank & Cover a. Inner / outer IV. Dosing Pump: (HCl for RO FEED) a. Name of chemical dosing system b. Make & Model No c. Type d. Flow Design - Rated Min / Max Min / Max lph lph
2
: : : : : : :
: : : : : : 12LPH 12LPH
e. Discharge Pres. Design Max kg/cm (g) - Rated Max kg/cm2 (g) f. Suction lift Min / Max Min / Max rpm mwc mm g. Stroke length h. Speed i. Dosing Tank
2 Kg/cm2 : : : 3.0M
V. Dosing Pump: (Antiscalent for RO FEED) a. Name of chemical dosing system b. Make & Model No c. Type d. Flow Design - Rated Min / Max Min / Max lph lph : : : : : : 6LPH 6LPH 3.5 Kg/cm2 : : mm rpm : : 200lit. HDPE Tank : 3.0M Antiscalent/HCl Milton Roy/V12
e. Discharge Pres. Design Max kg/cm 2 (g) - Rated Max kg/cm2 (g) f. Suction lift Min / Max Min / Max mwc g. Stroke length h. Speed i. Dosing Tank
1) 2) 3)
No. of Pumps Operation Type 4) 5) MOC - Casing, Impeller& Stuffing Box : : - All other wetted parts - Shaft sleeve : :
4 Nos. (2 W+2S)
6) 7) 8)
9) Head of pumps 10) Flow 11) Impeller type 12) Bearing 13) Seal 14) Lubrication 15) Coupling 16) Operating range 17) 18) 19) 20) 21) Pump characteristic Shut-off head All fasteners Accessories Motor
: :
: 50Hz : 75KW
Siemens 230-215/134-124 A
a)
b) c)
motor voltage/current
Frequency Motor KW
X.
RO STACK ASSEMBLY (MEMBRANES & PRESSURE VESSELS) A. RO MEMBRANE ELEMENTS PER SKID
No. of Streams Permeate output capacity Size of membrane element Area per element Membrane type Required plant recovery Feed water temperature Design / Min / Max } } : : : 75% : Min 40 Deg. centigrade : : 2 streams. : : Low Fouling 60m3/Hr. 8 inch X 40inch
RO feed pH
7.5pH
Average Flux Flux Decline Coefficient / Year Salt passage increase factor (SPIF) No. of elements / vessel No. of pressure Tubes Permeate back pressure Life of membrane Replacement rate by customer Inlet & outlet water quality 100ppm TDS Accessories required Membrane element. No. of elements Membrane Assy with PV : : :
: 7%
24.5Lit/m2/hr :
Six element long six vessel & 5 element long six vessel. 6X6=6Nos. and 6X5= 6Nos : : : : : : 66 Nos. Inlet 3000ppm TDS (Max), 3 Years
B. RO PRESSURE VESSELS:
Material of construction Vessel Size No. of elements per vessel Pressure Rating Design pressure Test pressure Burst Pressure - Port orientation - Port size - MOC Brine port:- Port orientation - Port size - MOC Permeate port:- Port orientation - Port size - MOC Quantity required : : : : : : : : : : : : : : 300Psi 185Psi : : FRP :
:
: : One Horizontal Centrifugal : : : : : : : : : : : : : : Mechanical Seal. 2900RPM : 25m Head SS316 SS316
a)
b) c)
Motor voltage/current
Frequency Motor KW
: :
: :
BBL
50Hz 2.2KW
XI. Manually / Pneumatic operated Butterfly valves A. a. b. TECHNICAL PARAMETERS Make Model / Type : IP :
c.
Fluid details - Medium handled - pH range - Specific gravity - TDS / Chloride range - Temperature range : : : : : : : : : : : : Bar Bar Bar Bar Bar Liquid Neutral pH 1.0 3000 ppm : 40 Deg. C Cu.m/Hr
d. e. f. g. h. i.
Rated flow Cv of the valve Valve rating Pressure Drop ( Maximum) Design pressure Hydraulic test pressure - Body - Seat
j.
B. CONSTRUCTION DETAILS a. Material of construction - Body - Disc - Seat - Stem - Disc Screw - Bushing - Hand wheel - Gear Box Make / Model - Lubrication type b. c. d. Angle of operation Rec. Min. Pipe ID in mm Suggested valve support details : : : : : : : : :
: : :
C.
GENERAL
a. b. c. d.
Total assembly weight List of special tools Applicable standards Drawing No.
Kg :
: : :
ELECTRICAL POWER CONSUMPTION Sl. Equipment Description N o. A W Qty SB Drive Conn rating load. KW Load KW Power Voltage consumptio , Phase n KW**