Section04 Relief Valves

Table of Contents/Introduction
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Quick Reference

Thermal Relief
1P
Model No. CP208-4
Cavity SDC08-2
Description Relief Valve, Thermal Relief, Poppet Type
Flow* 1.1 l/min [0.3 US gal/ min]
Pressure 415 bar [6000 psi]
Page 04.6
2T P104 899
Direct Acting
Model No. CP208-3

2
Cavity SDC08-2 SDC10-2
CP200-3
Description Relief Valve, Direct Acting, Poppet Type
Flow* 30 l/min [8 US gal/min] 40 l/min [11 US gal/min]
Pressure 250 bar [3600 psi] 250 bar [3600 psi]
Page 04.7 04.8
P102 628
Direct Acting
Model No. RV08-DR VEN 06
Cavity SDC08-2 NCS06/2 VME 06 VME 07 VME 08
Description Relief Valve, Direct Acting, Dampening, Poppet Type
VME 06 VME 07
P102 628
VME 08
Flow* 30 l/min [8 US gal/min] 40 l/min [11 US gal/min] 40 l/min [11 US gal/min] 50 l/min [13 US gal/min] 80 l/min [21 US gal/min]
Pressure 250 bar [3600 psi] 250 bar [3600 psi] 315 bar [4500 psi] 315 bar [4500 psi] 315 bar [4500 psi]
Page 04.9 04.10 04.11 04.12 04.13
Differential Area
Model No. CP200-2 CP208-1
Cavity SDC10-2 SDC08-2 SDC10-2 CP12-2
04.15 04.16 04.17
CP200-1
P102 627 CP201-1
520L0588 Rev DB August 2010
4.1
Quick reference
Relief valves
Description Relief Valve, Differential Area, Poppet Type,
Flow* 40 l/min [11 US gal/min] 40 l/min [11 US gal/min] 75 l/min [20 US gal/min] 150 l/min [40 US gal/min]
Pressure 350 bar [5000 psi] 250 bar [3600 psi] 250 bar [3600 psi] 250 bar [3600 psi]
Page 04.14
Quick Reference
Index

Direct Acting Model No. CP210-1
2
Cavity SDC10-2 CP12-2
CP211-1
Description Relief Valve, Direct Acting, Spool Type,
Page 04.18 04.19
P102 628
Pilot Operated
Model No. CP210-2 CP211-2
Cavity SDC10-2 CP12-2
Description Relief Valve, Pilot Operated, Spool Type
Page 04.20 04.21
P102 629
Pilot Operated
1P
Model No. RV10-POP
Cavity SDC10-2
Description Relief Valve, Pilot Operated, Poppet Type
Flow* Pressure 120 l/min 250 bar [32 US gal/min] [3625 psi]
Page 04.22
2T P104 899
Bi-Directional
Model No. CP200-7
Cavity SDC10-2
Description Relief Valve, Bi-directional
Flow* Pressure 40 l/min 250 bar [11 US gal/min] [3600 psi]
Page 04.23
Quick reference
Relief valves
4.2
P102 630
Quick Reference
Index

Differential Area Model No. VSB 06-EN VSB 12-EN Cavity NCS06/2 NCS12/2 Description Relief Valve, Differential Area, Poppet Type with Reverse Free Flow Check Flow* 80 l/min [21 US gal/min] 140 l/min [37 US gal/min] Pressure 350 bar [5000 psi] 350 bar [5000 psi] Page 04.24 04.25
P103 524
Differential Area
Model No. VSB 06-CN

1
Cavity NCS06/2 NCS12/2
VSB 12-CN
ATM.
Description Relief Valve, Differential Area, Poppet Type with Reverse Free Flow Check, Atmospheric Venting
Page 04.26 04.27
P103 525
Cross-Over
V1 C1
Model No. VA-E 06 CP220-1 CP221-1
Cavity none none none
Description Relief Valve, Cross-Over, Catalog HIC
V2
C2 P102 631
Flow* 40 l/min [11 US gal/min] 75 l/min [20 US gal/min] 190 l/min [50 US gal/min]
Pressure 210 bar [3045 psi] 250 bar [3600 psi] 250 bar [3600 psi]
Page 04.28 04.29 04.30
4.3
Quick reference
Relief valves
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Application Notes

APPLICATIONS Relief valves are used as pressure limiting devices to protect hydraulic systems and components. They are available in direct-acting poppet, differential area poppet, bidirectional poppet, and pilot-operated spool types. Relief valves
F102 012
OPERATION
Direct-acting poppet Direct acting poppet relief valve The direct-acting poppet blocks flow from 1 to 2 until sufficient pressure is 1 present at 1 to force the spring-opposed poppet from its seat. This pressure is 2 commonly known as the crack pressure. P103012 The valve will remain open until the pressure drops to a level allowing the spring to close the valve. This pressure is known as the re-seat pressure and is typically 70-80% of the crack pressure. The difference between crack and re-seat pressure is commonly referred to as hysteresis. Differential-area poppet The differential area poppet operates in the same manner except flow is blocked from 2 to 1 until sufficient pressure is present at 2 to force the spring-opposed poppet from its seat. Advantages of direct-acting poppet and differential area poppet relief valves are: Fast response Contamination tolerant Low leakage Low cost Differential area poppet relief valve
1 2
P103013
Applications notes
Relief valves
4.4
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Application Notes

OPERATION (continued) Because of these features some common applications for direct-acting and differential area poppet relief valves are: Main system relief valve if flow is relatively constant, or as a safety relief valve for spike clipping to protect components from overpressure Work port cross-over relief to protect a cylinder or motor from overpressure Work Port Cross-Relief Valves
System Relief Valve
P103 204
P103 203
Bi-directional poppet The bi-directional poppet is a dual cross-over relief in a single cartridge. Bi-directional poppet relief valve When pressure at 1 exceeds the nominal setting, the lower poppet acts as a direct-acting relief valve and opens flow 1 from 1 to 2. When pressure at 2 exceeds the nominal setting, the upper poppet 2 acts as a differential area relief valve and opens flow from 2 to 1 . Note that the valve is designed so that the crack pressure is the same in either direction
P103014
A common application for a bi-directional relief valve is as a work port cross-over relief where one bi-directional valve can replace two direct-acting valves. Pilot operated spool The pilot operated spool blocks flow from 1 to 2 until sufficient pressure is present at 1 to force the pilot poppet off its seat. This creates a pressure differential across the spool that causes the spool to shift and open flow from 1 to 2. Advantages of pilot-operated relief valves are: Smooth, stable response High flow and high pressure capability Precise pressure control with varying flow rates. Low pressure rise Low hysteresis Pilot operated spool relief valve
Applications notes
1 2
P103015
A common application for pilot-operated relief valves is as a main system relief where high pressure or flow capability and/or extremely precise pressure control is required.
4.5
Relief valves
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Thermal Relief CP208-4

OPERATION SPECIFICATIONS This is a direct-acting poppet type thermal relief valve that relieves from 1 to 2. Theoretical performance
psi 6527 5802 5076 4351 3626 2901 2176 1450 725 bar 450 400 350 300 250 200 150 100 50 0 L/min 0.4 0.1 0.8 Flow US gal/min 0.2 0.3 0.4 0.5 P102 925E 1.2 1.6 2
P102 628
Schematic
1 2
154 SUS (33 cSt) hyd. oil @ 100 F (38 C)
Specifications
Rated pressure Rated flow Leakage Weight Cavity 415 bar [6000 psi] 1.1 l/min [0.3 US gal/min] 10 drops/min @ 80% of pressure setting 0.23 kg [0.50 lb] SDC08-2
DIMENSIONS
mm [in]
Cross-sectional view
3/4-16 UNF 1.10 [27.8] 1.59 max. [40.3] Type E adjustment 1 2 Type K adjustment h 0.875 in t 27-34 Nm [20-25 lbfft]
Relief valves
CP208-4
P102 612E
ORDERING INFORMATION
CP208-4-B-4S-E-C-300 Seals B = Buna-N V = Viton Seal kits 120221 120222 Crack pressure Code x 10 = psi Example: 300 = 3000 psi Adjustment ranges bar A= 2-103 Standard 207 7-207 B= Standard 103 C= Standard 69-414 207 psi [30-1500] [1000] [100-3000] [1500] [1000-6000] [3000]
Housing and ports Housing P/N 0 = No Housing No Housing DG2B = Al, 1/4 BSP SDC08-2-DG-2B DG3B = Al, 3/8 BSP SDC08-2-DG-3B 4S = Al, #4 SAE CP08-2-4S 6S = Al, #6 SAE CP08-2-6S Other housings available
Adjustment options E = External K = Knob
4.6
P102 614E
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Direct Acting CP208-3

OPERATION SPECIFICATIONS This is a direct-acting poppet type relief valve that relieves from 1 to 2. Theoretical performance
psi 3 626 bar 250 154 SUS (33 cSt) hyd. oil @ 100 F (38 C)
Schematic
1 2
2 901
200
2 176
150
P102 628
1 450
100
725
50
Specifications
8 2.1 16 Flow 4.2 24 6.3 32 8.5 40 10.6 P102 105E
0 L/min US gal/min
Rated pressure Rated flow Leakage Weight Cavity
250 bar [3600 psi] 30 l/min [8 US gal/min] 10 drops/min @ 80% of pressure setting 0.15 kg [0.32 lb] SDC08-2
DIMENSIONS
mm [in]
3/4-16 UNF
h 0.875 in t 27-34 N.m [20-25 lbf.ft] Type A adjustment Type E adjustment Type K adjustment 68.3 max. [2.69]
P102 104E
1 2 27.7 [1.09] 43.4 [1.71]
Type F adjustment
Relief valves
Seals B = Buna-N V = Viton Housing and ports 0 = No Housing DG2B = Al, 1/4 BSP DG3B = Al, 3/8 BSP 4S = Al, #4 SAE 6S = Al, #6 SAE Other housings available Adjustment option A = Internal E = External F = Tamper resistant K = Knob Seal Kit 120221 120222
CP208 - 3 - B - 6S - A - C - 150
Crack pressure Code x 10 = psi Example: 150 = 1500 psi Pressure range A = Standard B = Standard C = Standard bar 7-69 28 14-138 69 35-248 103 [psi] [100-1000] [400] [200-2000] [1000] [500-3600] [1500] P102 107E
Housing P/N No Housing SDC08-2-DG-2B SDC08-2-DG-3B CP08-2-4S CP08-2-6S
4.7
CP208-3
Quick Reference
Index

OPERATION SPECIFICATIONS This is a direct-acting poppet type relief valve that relieves from 1 to 2. Theoretical performance
psi 3 626 bar 250
154 SUS (33 cSt) hyd. oil @ 100 F (38 C)
Schematic
1 2
2 901
200
2 176
150
P102 628
1 450
100
725
50 0
Specifications
10 2.6 20 5.3 30 Flow 7.9 40 10.6 50 60
L/min
US gal/min
13.2 15.9 P102 110E
DIMENSIONS
mm [in]
7/8-14 UNF Type A adjustment Type F adjustment 31.8 [1.25] 55.9 [2.20]
h 1.00 in t 41-47 N.m [30-35 lbf.ft] Type E adjustment Type K adjustment 80.0 max. [3.15]
P102 108E
1 2
Relief valves
CP200-3
Seals B = Buna-N V = Viton Housing and ports 0 = No Housing DG3B = Al, 3/8 BSP DG4B = Al, BSP 6S = Al, #6 SAE 8S = Al, #8 SAE Other housings available Adjustment option A = Internal E = External F = Tamper resistant K = Knob
CP200 - 3 - B - 6S - A - C - 150
Seal kit 120015 120016 Housing P/N No Housing SDC10-2-DG-3B SDC10-2-DG-4B CP10-2-6S CP10-2-8S Crack pressure Code x 10 = psi Example: 150 = 1500 psi
Pressure range A = Standard B = Standard C = Standard bar 7-69 28 17-172 69 41-248 103 [psi] [100-1000] [400] [250-2500] [1000] [600-3600] [1500] P102 111E
4.8
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Direct Acting RV08-DR

OPERATION SPECIFICATIONS This is a direct-acting, poppet-type relief valve that relieves from 1 to 2. It features a highly damped poppet for smooth and stable response. Theoretical performance
psi
3500 3000 2500 2000 1500 1000 500 0
Schematic
1 2
bar 250 200 150 100 50 0 0 0
26 cSt [121 SUS] hyd.oil@50C [122F]
P102 628
5 1.5
10 3
15 4.5
20 6
25
30
l/min
Specifications
Rated pressure Rated flow Leakage Weight Cavity 250 bar [3600 psi] 30 l/min [8 US gal/min] 10 drops/min @ 80% of pressure setting 0.10 kg [0.22 lb] SDC08-2
7.5 US gal/min
P103 647E
DIMENSIONS
mm [in]
22mm 35-40 Nm [26-30 lbf*ft]

Type F Adjustment
3/4-16 UNF 2A Type K Adjustment

2 1
30.0 [1.18]
13mm 7-9 Nm [5-6 lbf*ft]
4mm
6 [0.24]
Type E Adjustment 47.5 [1.87] MAX.
6mm
54.3 [2.14] 30 [1.18] 58.5 [2.30] MAX.
P103 646E
Relief valves
4.9
RV08-DR-1-E-XXX-B-4S Pressure range 1 = 20-80 Bar [290-1150 psi] 2 = 35-160 Bar [500-2300 psi] 3 = 60-250 Bar [870-3600 psi] Adjustment option E = External F = Tamper resistant K = Knob Crack pressure Code = Setting in Bar XXX = No specific setting
Housing and ports Housing P/N 00 = No Housing No Housing DG2B = Al, 1/4 BSP SDC08-2-DG-2B DG3B = Al, 3/8 BSP SDC08-2-DG-3B 4S = Al, #4 SAE CP08-2-4S 6S = Al, #6 SAE CP08-2-6S Other housings available Seals B = Buna-N V = Viton Seal Kit 354000119 354000219
P103 648E
RV08-DR
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Direct Acting VEN 06

psi 5000 4000 3000 2000 1000 0 100 0 300 200
P103 393E
P102 628
Schematic
1 2
bar 400
26 mm/sec (cSt) [124 SUS] @ 50C [122 F]
Minimum setting value

0 0 2 10 4 20 l/min 6 30 8 40 10
Specifications
Rated pressure Rated flow Weight Cavity 315 bar [4500 psi] 40 l/min [11 US gal/min] 0.20 kg [0.44 lb] NCS06/2
US gal/min
DIMENSIONS
mm [in]
27 mm 44-50 Nm [32-37 lbfft] M 22 x 1.5
1 2
Relief valves
61.8 [2.43]
33.2 [1.31]
VEN 06
P103 392
VEN 06 - M - 1 - DG3/8 - V - XXX Type of adjustment EN = External screw M = Handwheel Setting range 1 = 20 - 80 bar [290 - 1160 psi] 2 = 35 - 160 bar [508 - 2321 psi] 3 = 70 - 315 bar [1015 - 4569 psi] Seals V = Viton seals Omit = Buna-N Seal kit 230000380 230000060
Housing and ports Housing P/N 0 = No Housing No Housing DG3/8 = AL, 3/8 BSP NCS06/2-DG-3/8 DG1/2 = AL, 1/2 BSP NCS06/2-DG-1/2 DG6S = AL, #6 SAE NCS06/2-DG-6S DG8S = AL, #8 SAE NCS06/2-DG-8S Other housings available To order this valve with a specific factory setting, contact your Comatrol representative P103 394E
4.10
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Direct Acting VME 06

psi
400 5000 4000 3000 2000 1000 0 100 0
minimum setting value 12 8 16 l/min
bar 26 mm/sec (cSt) [124 SUS] @ 50C [122 F]
Schematic
1 2
300 200
P102 628
0 0 1
Flow
3 2 US gal/min
4
P103 396E
Specifications
Rated pressure Rated flow Weight Cavity 315 bar [4500 psi] 40 l/min [11 US gal/min] 0.13 kg [0.29 lb] VME06
DIMENSIONS
mm [in]
P103 395
Relief valves
VME 06 - EN - 2 - DG3/8 - V - XXX Adjustment EN = External screw M = Handwheel MG = Handwheel (panel mounted) Setting range 1 = 25 - 70 bar [363-1015 psi] 2 = 35 - 170 bar [508-2466 psi] 3 = 70 - 315 bar [1015-4569 psi] Housing and ports 00 = No Housing DG3/8 = Al, 3/8 BSP DG6S = Al, #6 SAE Other housings available To order this valve with a specific factory setting, contact your Comatrol representative Seals V = Viton seals Omit = Buna-N Housing P/N No Housing VME06-DG-3/8 VME06-DG-6S
P103 397E
4.11
VME 06
Quick Reference
Index

P
Schematic
1 2
psi
5000 4000 3000 2000 1000 0

400 300 200 100 0
P102 628
0 0
12.5 3
minimum setting value 37.5 25 50 l/min

6 US g/min 9 12
P103 399E
Specifications
DIMENSIONS
mm [in]
Hex 27 54-60 N m [40-44 lbf ft]
M 24 X 1.5 2 1
32 [1.26]
55 [2.17] P103 398
Relief valves
VME 07
VME 07 - E- 2 - DG1/2 - V - XXX Adjustment E = Internal screw M = Handwheel Setting range 1 = 25 - 80 bar [363-1160 psi] 2 = 35 - 180 bar [508-2611 psi] 3 = 70 - 315 bar [1015-4569 psi] Seals V = Viton Omit = Buna-N Seal kit Consult factory Consult factory Housing P/N No Housing VME07-DG-1/2 VME07-DG-8S
P103 400E
Housing and ports 00 = No Housing DG1/2 = Al, 1/2 BSP DG8S = Al, #8 SAE Other housings available
To order this valve with a specific factory setting, contact your Comatrol representative.
4.12
Quick Reference
Index

psi
400 5000 4000 3000 2000 1000 0 100 0
Schematic
1 2
300 200
P102 628
0 0 4
20
Flow
12 8 US gal/min
16
20 P103 402E
Specifications
DIMENSIONS
mm [in]
Hex 32 54-60 Nm [40-44 lbfft]
M 30 X 1.5 2 1
46.5 [1.83]
64.0 [2.52] P103 401
Relief valves
P103 403E
VME 08 - E- 2 - DG3/4 - V -XXX Adjustment E = Internal screw M = Handwheel Setting range 1 = 25 - 80 bar [363-1160 psi] 2 = 35 - 160 bar [508-2321 psi] 3 = 70 - 315 bar [1015-4569 psi] Seals V = Viton Omit = Buna-N Housing and ports 00 = No Housing DG3/4 = Al, 3/4 BSP DG12S = Al, #12 SAE Other housings available Seal kit Consult factory Consult factory Housing P/N No Housing VME08-DG-3/4 VME08-DG-12S
To order this valve with a specific factory setting, contact your Comatrol representative
4.13
VME 08
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Differential Area CP200-2

OPERATION SPECIFICATIONS This is a direct acting differential area poppet type relief valve that relieves from 2 to 1. Theoretical performance
psi 4,351 3,626 2,901 2,176 1,450 725 bar 300 250 200
P102 627
Schematic
1 2
154 SUS (33 cSt) hyd. oil @ 100 F (38 C)
Pressure drop
150 100 50 0
Specifications
10 2.6 20 Flow 5.3 30 7.9 40 10.6 50 13.2 P102 613E
L/min
US gal/min
350 bar [5000 psi] 40 l/min [11 US gal/min] 10 drops/min @ 80% of crack pressure 0.21 kg [0.46 lb] SDC10-2
DIMENSIONS
mm [in]
31.8 [1.25]
1
55.9 [2.20] Type A adjustment
31.8 [1.25]
80.0 [3.15] max Type E adjustment Type K adjustment
Type F adjustment h 1.0 in t 41-47 Nm [30-35 lbfft]
7/8-14UNF
P102 589E
Relief valves
CP200-2
Seals B = Buna-N V = Viton Seal kits 120015 120016
CP200-2- B - 6S - E - D - 150
Crack pressure Code x 10 = psi Example: 150 = 1500 psi Housing P/N No Housing SDC10-2-DG-3B SDC10-2-DG-4B CP10-2-6S CP10-2-8S Adjustment options A = Internal F = Tamper resistant E = External K = Knob Adjustment ranges bar 69-345 103
Housing and ports 0 = No Housing DG3B = Al, 3/8 BSP DG4B = Al, 1/2 BSP 6S = Al, #6 SAE 8S = Al, #8 SAE Other housings available
D= Standard
psi [1000-5000] [1500]
P102 590E
4.14
Quick Reference
Index

psi 3,626 bar 250 154 SUS (33 cSt) hyd. oil @ 100 F (38 C)
Schematic
1 2
2,901
Pressure drop
200
2,176
150
P102 627
1,450
100
725
50
Specifications
20 5.3 Flow 40 10.6 60 15.9 P102 093E
0 L/min US gal/min
DIMENSIONS
mm [in]
3/4-16 UNF
h 0.875 in t 27-34 N.m [20-25 lbf.ft] type A adjustment type F adjustment type E adjustment type K adjustment 68.3 max. [2.69]
P102 092E
1 2
43.4 [1.71]
Relief valves
Seals B = Buna-N V = Viton Housing and ports 0 = No Housing DG2B = Al, 1/4 BSP DG3B = Al, 3/8 BSP 4S = Al, #4 SAE 6S = Al, #6 SAE Other housings available Adjustment option A = Internal E = External F = Tamper resistant K = Knob
CP208 - 1 - B - 6S - A - C - 150 - XXX

Seal Kit 120221 120222 Housing P/N No Housing SDC08-2-DG-2B SDC08-2-DG-3B CP08-2-4S CP08-2-6S Crack pressure Code x 10 = psi Example: 150 = 1500 psi Pressure range A = Standard B = Standard C = Standard bar 7-69 28 14-138 69 35-248 103 [psi] [100-1000] [400] [200-2000] [1000] [500-3600] [1500] P102 095E
4.15
CP208-1
Quick Reference
Index

Schematic
1 2
2,901
Pressure drop
200
2,176
150
P102 627
1,450
100
725
50
Specifications
20 5.3 40 Flow 10.6 60 15.9 80 21.1 100 26.4 P102 098E
0 L/min US gal/min
DIMENSIONS
mm [in]
7/8-14 UNF Type A adjustment Type F adjustment 55.9 [2.20]
P102 096E
1 2 31.8 [1.25]
Relief valves
CP200-1
Seals B = Buna-N V = Viton Housing and ports 0 = No Housing DG3B = Al, 3/8 BSP DG4B = Al, 1/2 BSP 6S = Al, #6 SAE 8S = Al, #8 SAE Other housings available Adjustment option A = Internal E = External F = Tamper resistant K = Knob
CP200 - 1 - B - 8S - A - C-150
Seal kit 120015 120016 Housing P/N No Housing SDC10-2-DG-3B SDC10-2-DG-4B SDC10-2-6S SDC10-2-8S Crack pressure Code x 10 = psi Example: 150 = 1500 psi Pressure range A = Standard B = Standard C = Standard bar 7-55 28 17-138 69 41-248 103 [psi] [100-800] [400] [250-2000] [1000] [600-3600] [1500] P102 099E
4.16
Quick Reference
Index

psi 2,031 1,740 1,450 1,160 870 580 290 bar 140 120 100
Pressure drop
Schematic
1 2
154 SUS (33 cSt) hyd. oil @ 100 F (38 C)
80 60 40 20 0 L/min 25 6.6 50 13.2 100 Flow 19.8 26.4 75 125 33 150 175
P102 627
Specifications
Rated pressure Rated flow Leakage Weight Cavity 250 bar [3600 psi] 150 l/min [40 US gal/min] 10 drops/min @ 80% of pressure setting 0.42 kg [0.92 lb] CP12-2
US gal/min
39.6 46.2 P102 117E
DIMENSIONS
mm [in]
1-1/16-12 UN Type A adjustment Type F adjustment 44.5 [1.75] 61.2 [2.41]
h 1.25 in t 68-75 N.m [50-55 lbf.ft] Type E adjustment Type K adjustment 81.3 [3.20]
max P102 100E
1 2
Relief valves
Seals B = Buna-N V = Viton Seal kit 120017 120018
CP201 - 1 - B - 12S - A - C - 150

Crack pressure Code x 10 = psi Example: 150 = 1500 psi Pressure range A = Standard B = Standard C = Standard bar 7-69 28 17-172 69 35-248 103 [psi] [100-1000] [400] [250-2500] [1000] [500-3600] [1500]
P102 103E
Housing and ports 0 = No Housing 4B = Al, 1/2 BSP 6B = Al, 3/4 BSP 10S = Al, #10 SAE 12S = Al, #12 SAE Other housings available Adjustment option A = Internal E = External F = Tamper resistant K = Knob
Housing P/N No Housing CP12-2-4B CP12-2-6B CP12-2-10S CP12-2-12S
4.17
CP201-1
Quick Reference
Index

OPERATION SPECIFICATIONS This is a direct acting spool-type relief valve that relieves from 1 to 2. Theoretical performance
psi 2,031 1,740 1,450 1,160 870 580 290 bar 140 120 100
Pressure drop
154 SUS (33 cSt) hyd. oil @ 100 F (38 C)
Schematic
1 2
80 60 40 20 0 L/min 10 2.6 20 5.3 30 Flow 7.9 40 10.6 50 60
P102 628
Specifications
Rated pressure Rated flow Leakage Weight Cavity 210 bar [3000 psi] 45 l/min [12 US gal/min] 82 cm/min [5 in/min] @ 80% of pressure setting 0.22 kg [0.48 lb] SDC10-2
US gal/min
13.2 15.9 P102 117E
DIMENSIONS
mm [in]
7/8-14 UNF Type A adjustment Type F adjustment 55.9 [2.20]
h 1.00 in t 41-47 N.m [30-35 lbf.ft] Type E adjustment
1 2 31.8 [1.25]
Type K adjustment 80.0 max. [3.15]

P102 116E
Relief valves
CP210-1
CP210 - 1 - B - 6S - A - C - 075
Crack pressure Code x 10 = psi Example: 075 = 750 psi Pressure range A = Standard B = Standard C = Standard D = Standard bar 3.4-28 17 5.5-55 28 6.9-97 52 34-166 103 [psi] [50-400] [250] [80-800] [400] [100-1400] [750] [500-2400] [1500] P102 119E
Housing and ports 0 = No Housing DG3B = Al, 3/8 BSP DG4B = Al, 1/2 BSP 6S = Al, #6 SAE 8S = Al, #8 SAE Other housings available Adjustment option A = Internal E = External F = Tamper resistant K = Knob
4.18
Quick Reference
Index

OPERATION SPECIFICATIONS This is a direct acting spool-type relief valve that relieves from 1 to 2. Theoretical performance
psi bar 1000 69 800
Pressure drop
Schematic
1 2
154 SUS (33 cSt) hyd. oil @ 100 F (38 C)
56
600
42
P102 628
400 200
28 14
Specifications
19 5 38 10 76 57 Flow 20 15 95 25 114 133
L/min
US gal/min
30 35 P102 618E
40 bar [600 psi] 75 l/min [20 US gal/min] 82 cm/min [5 in/min] @ 80% of pressure setting 0.41 kg [0.90 lb] CP12-2
DIMENSIONS
mm [in]
1 1/16-12UN
h 1.25 in t 68-75 Nm [50-55 lbfft]
Type A adjustment Type F adjustment

2
Type E adjustment Type K adjustment
Relief valves
44.5 [1.75]
62.2 [2.45]
P102 616E
CP211-1-B-10S-A-C-040
Pressure range A = 0-10 bar [0-150 psi] B = 3.4-34 bar [50-400 psi] C = 5.2-41 bar [80-600 psi] Housing and ports 0 = No Housing 4B = Al, 1/2 BSP 6B = Al, 3/4 BSP 10S = Al, #10 SAE 12S = Al, #12 SAE Other housings available Housing P/N No Housing CP12-2-4B CP12-2-6B CP12-2-10S CP12-2-12S Crack pressure Code x 10 = psi Example: 040 = 400 psi
Adjustment option A = Internal E = External F = Tamper resistant K = Knob
Seals B = Buna-N V = Viton
Seal kit 120017 120018
P102 617E
4.19
CP211-1
44.5 [1.75]
81.3 [3.20] max
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Pilot Operated CP210-2

OPERATION SPECIFICATIONS This is a pilot operated spool type relief valve that relieves pressure from 1 to 2. Theoretical performance
Schematic
2,901
Pressure drop
200
2,176
150
1,450
100 P102 629
725
50
Specifications
40 10.6 60 Flow 15.9 80 21.1 100 120
0 L/min 20 US gal/min 5.3
26.4 31.7 P102 121E
350 bar [5000 psi] 115 l/min [30 US gal/min] 82 cm/min [5 in/min] @ 207 bar [3000 psi] 0.18 kg [0.40 lb] SDC10-2
DIMENSIONS
7/8-14 UNF Type A adjustment Type F adjustment 31.8 [1.25] 41.7 [1.64]
P102 120E
1 2
Relief valves
CP210-2
CP210 - 2 - B - 6S - A - C - 150
Crack pressure Code x 10 = psi Example: 150 = 1500 psi Pressure range A = Standard B = Standard C = Standard D = Standard bar 14-69 28 14-103 69 28-207 103 28-345 103 [psi] [200-800] [400] [200-1500] [1000] [400-3000] [1500] [400-5000] [1500] P102 123E
Housing and ports 0 = No Housing DG3B = Al, 3/8 BSP DG4B = Al, BSP 6S = Al, #6 SAE 8S = Al, #8 SAE Other housings available Adjustment option A = Internal E = External F = Tamper resistant K = Knob
4.20
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Pilot Operated CP211-2

OPERATION SPECIFICATIONS This valve relieves from 1 to 2 and is a pilot operated spool type relief. Theoretical performance
psi 4,351 3,626 2,901 2,176 1,450 725 bar 300 250 200 150 100 50 0 L/min
154 SUS (33 cSt) hyd. oil @ 100 F (38 C)
Schematic
Pressure drop
P102 629
Specifications
40 80 Flow 21.1 120 31.7 160 42.3 200 52.8 P102 125E
US gal/min 10.6
350 bar [5000 psi] 190 l/min [50 US gal/min] 82 cm/min [5 in/min] @ 207 bar [3000 psi] 0.17 kg [0.37 lb] CP12-2
DIMENSIONS
1-1/16-12 UN
Type A adjustment Type F adjustment 2
h 1.25 in t 68-75 N.m [50-55 lbf.ft] Type E adjustment
Relief valves
P102 124E
Seals B = Buna-N V = Viton Housing and ports 0 = No Housing 4B = Al, 1/2 BSP 6B = Al, 3/4 BSP 10S = Al, #10 SAE 12S = Al, #12 SAE Other housings available Adjustment option A = Internal E = External F = Tamper resistant K = Knob Seal kit 120017 120018 Housing P/N No Housing CP12-2-4B CP12-2-6B CP12-2-10S CP12-2-12S
CP211 - 2 - B - 12S - A - C - 150

Crack pressure Code x 10 = psi Example: 150 = 1500 psi Pressure range A = Standard B = Standard C = Standard D = Standard bar 14-69 28 14-103 69 28-207 103 28-345 103 [psi] [200-800] [400] [300-1500] [1000] [400-3000] [1500] [400-5000] [1500] P102 127E
4.21
CP211-2
45.7 [1.80]
37.1 [1.46]
57.9 max. [2.28]
Type K adjustment
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Pilot Operated RV10-POP

OPERATION SPECIFICATIONS
psi 3200 2800 2400 2000 1600 1200 800 400 0 P104 901 120 2T 60 0 0 0 20 8 40 60 16 80 24 100 120 l/min 32 US gal/min P104 899 bar 300 240 180
This is a pilot-operated poppet type relief valve that relieves pressure from 1 to 2. Theoretical performance
Operating Envelope 26 cSt [121 SUS] hyd.oil@50C [122F]
Schematic
1P
Specifications
Rated pressure Rated flow Leakage Weight Cavity 250 bar [3625 psi] 120 l/min [32 US gal/min] 6 drops/min @ 80% of pressure setting 0.22 kg [0.49 lb] SDC10-2
DIMENSIONS
24mm 35-40 Nm [26-30 lbf*ft] Type F adjustment
7/8 UNF 2A
Type K adjustment
13mm 7-9 Nm [5-6 lbf*ft]
30 [1. 18]
1 Type E adjustment
4mm 65.6 [2.58]
4.54 [0.18] 32.9 [12.95]
6mm
60.3 max [2.37 max] 71.3 max [2.81 max]
P104 900
RV10 - POP - 3 - E - XXX - B - 00

P res s ure R ange 3 = 25-250 B a r [360-3600 p s i] Adjustment option E = External adjustment F = Tamper resistant K = Knob adjustment Cracking pressure Code = Std. setting in bar: 100 = 100 Bar [1500 psi] XXX = No specific setting Body and Ports Omit = Cartridge only 6S = Al, #6 SAE 8S = Al, #8 SAE DG3B = Al, 3/8 BSP DG4B = Al, 1/2 BSP Other housing available Seals Seal Kit B = Buna-N seals 354004019 V = Viton seals 354003419 Body Nomenclature No Body CP10-2-6S CP10-2-8S SDC10-2-DG3B SDC10-2-DG4B
P104 902
4.22
26.5 [10 . 4]
Relief valves
RV10-POP
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Bi-Directional CP200-7

OPERATION SPECIFICATIONS This is a bi-directional relief valve that relieves pressure from 1 to 2 and from 2 to 1. Theoretical performance
Schematic
2,901
Pressure drop
200
1 2
2,176
150
2 1 P102 630
1,450
100
725
50
Specifications
8 2.1 16 Flow 4.2 24 6.3 32 8.5 40 10.6 P102 113E
0 L/min US gal/min
250 bar [3600 psi] 40 l/min [11 US gal/min] 5 cm/min [0.3 in/min] @ 80% of pressure setting 0.20 kg [0.43 lb] SDC10-2
DIMENSIONS
7/8-14 UNF
h 1.00 in t 41-47 N.m [30-35 lbf.ft] Type A adjustment Type F adjustment Type E adjustment Type K adjustment 80.0 max. [3.15]
P102 112E
1 2 31.8 [1.25] 55.9 [2.20]
Relief valves
Seals B = Buna-N V = Viton Housing and ports 0 = No Housing DG3B = Al, 3/8 BSP DG4B = Al, 1/2 BSP 6S = Al, #6 SAE 8S = Al, #8 SAE Other housings available Adjustment option A = Internal E = External F = Tamper resistant K = Knob Seal kit 120073 120074
CP200 - 7 - B - 8S - A - C - 150
Crack pressure Code x 10 = psi Example: 150 = 1500 psi
Pressure range A = Standard B = Standard C = Standard bar 7-41 28 17-138 69 41-248 103 [psi] [100-600] [400] [250-2000] [1000] [600-3600] [1500]
P102 115E
4.23
CP2100-7
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Differential Area VSB 06-EN
OPERATION SPECIFICATIONS This is a direct-acting, differential area, poppet-type relief valve that relieves from 2 to 1 with an integral free-flow check from 1 to 2. Theoretical performance
psi 5000 4000 3000 2000 1000 0 100 0 l/min 0 Flow
Schematic
bar 400 300 200
26 mm/sec (cSt) [124 SUS] @ 50C [122 F]
P103 524
Specifications
80 20
P103 411E
20 5
40
60
10 15 US gal/min
Rated pressure Rated flow Weight Cavity
350 bar [5000 psi] 80 l/min [21 US gal/min] 0.22 kg [0.49 lb] NCS06/2
DIMENSIONS
mm [in]
27 mm 44-50 N m [32-37 lbf ft] M 22 x 1.5
Relief valves
69.0 [2.72]
31.0 [1.21]
VSB 06-EN
P103 413
VSB 06-EN - 1 - 00 - V - XXX

Seals V = Viton Omit = Buna-N Seal Kit 230000380 230000060 Housing P/N No Housing NCS06/2-DG-3/8 NCS06/2-DG-1/2 NCS06/2-DG-6S NCS06/2-DG-8S
P103 414E
Setting range 1 = 20 - 80 bar [363 - 2031 psi] 2 = 70 - 210 bar [1015 - 3046 psi] 3 = 105 - 350 bar [1523- 5076 psi]
Housing and ports 00 = No Housing DG3/8 = AL, 3/8 BSP DG1/2 = AL, 1/2 BSP DG6S = AL, #6 SAE DG8S = AL, #8 SAE Other housings available
To order this valve with a specific factory setting, contact your Comatrol representative
4.24
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Differential Area VSB 12-EN
OPERATION SPECIFICATIONS This is a direct-acting, differential area, poppet-type relief valve that relieves from 2 to 1 with an integral free-flow check from 1 to 2. Theoretical performance
psi 5000 4000 3000 2000 1000 0 100 0 l/min 0 Flow
Schematic
bar 400 300 200
26 mm/sec (cSt) [124 SUS] @ 50C [122 F]
P103 524
Specifications
140 35
P103 419E
35 10
70 20 US gal/min
105 30
DIMENSIONS
38 mm 64-70 Nm [47-52 lbfft]
M 33 x 2
Relief valves
P103 422E
90.7 [3.57]
41.3 [1.63] P103 421
VSB 12-EN - 1 - 00 - V - XXX
Housing and ports 00 = No Housing DG1/2 = AL, 1/2 BSP DG3/4 = AL, 3/4 BSP DG8S = AL, #8 SAE DG12S = AL, #12 SAE Other housings available
4.25
VSB 12-EN
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Differential Area VSB 06-CN
OPERATION SPECIFICATIONS This is a direct-acting, differential area, atmospherically-vented, poppet-type relief valve that relieves from 2 to 1 with an integral free-flow check from 1 to 2. Theoretical performance
psi 5000 4000 3000 2000 1000 0 100 0 l/min 0 Flow
Schematic
2 1
bar 400 300
26 mm/sec (cSt) [124 SUS] @ 50C [122 F]
ATM.
200
P103 525
Specifications
80 20
P103 411E
20 5
40
60
10 15 US gal/min
DIMENSIONS
mm [in]
27 mm 44-50 Nm [32-37 lbfft] M 22 x 1.5
2 87.0 [3.43] 31.0 [1.21] P103 410
Relief valves
VSB 06-CN
VSB 06-CN - 1 - 00 - V - XXX

P103 412E
Housing and ports 00 = No Housing DG3B = AL, 3/8 BSP DG4B = AL, 1/2 BSP DG6S = AL, #6 SAE DG8S = AL, #8 SAE Other housings available To order this valve with a specific factory setting, contact your Comatrol representative
4.26
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Differential Area VSB 12-CN
OPERATION SPECIFICATIONS This is a direct-acting, differential area, atmospherically-vented, poppet-type relief valve that relieves from 2 to 1 with an integral free-flow check from 1 to 2. Theoretical performance
psi 5000 4000 3000 2000 1000 0 100 0 l/min 0 Flow
Schematic
2 1
bar 400 300 200
26 mm/sec (cSt) [124 SUS] @ 50C [122 F]
ATM.
P103 525
Specifications
140 35
P103 419E
35 10
70 20 US gal/min
105 30
DIMENSIONS
mm [in]
38 mm 64-70 Nm [47-52 lbfft]
M 33 x 2
2 127.9 [5.03] 41.1 [1.62] P103 418
Relief valves
VSB 12-CN - 1 - 00 - V - XXX

P103 420E
Housing and ports 00 = No Housing Setting range DG1/2 = AL, 1/2 BSP 1 = 25 - 170 bar [363 - 2466 psi] DG3/4 = AL, 3/4 BSP 2 = 70 - 270 bar [1015 - 3916 psi] DG8S = AL, #8 SAE 3 = 105 - 350 bar [1523- 5076 psi] DG12S = AL, #12 SAE Other housings available To order this valve with a specific factory setting, contact your Comatrol representative
4.27
VSB 12-CN
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Cross-Over VA-E 06

OPERATION SPECIFICATIONS This valve is an inline cross relief. It uses two VME 06 direct-acting relief valves. Theoretical performance
psi
400 5000 4000 3000 2000 1000 0 100 0
Schematic
V1 C1
300 200
V2
C2 P102 631
0 0 1
Flow
3 2 US gal/min
4
P103 396E
Specifications
Rated pressure Rated flow Weight Cavity 210 bar [3045 psi] 40 l/min [11 US gal/min] 1.11 kg [2.45 lb] none
DIMENSIONS
mm [in]
166.0 [6.54]
Adjustment option E shown, refer to VME 06 catalog page for other options
70.0 [2.76] 18.0 [0.71] 34.0 [1.34] 6.5 [0.26] 2 THRU HOLES 35.0 [1.38]
50.0 [1.97]
35.0 [1.38]
7.5 [0.30] 7.5 [0.30] 55.0 [2.17] 13 mm 13-17 N m [9-12 lbf ft]
4 mm
Relief valves
P104 552E
VA-E 06
VA-E 06 - EN - 2 - LG - V - XXX
Adjustment option EN = External screw M = Handwheel Setting range 1 = 25 - 70 bar [360 - 1000 psi] 2 = 35 - 170 bar [510 - 2500 psi] 3 = 70 - 315 bar [1000 - 4500 psi] To order this valve with a specific factory setting, contact your Comatrol representative
P104 553E
Seals V = Viton Omit = Buna-N Housing and ports LG = AL, 3/8 BSP
Seal kit Consult factory Consult factory
4.28
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Cross-Over CP220-1

OPERATION SPECIFICATIONS This valve is an inline cross relief. It uses two CP200-1 differential area relief valves. Theoretical performance
Schematic
V1
C1
2,901
Pressure drop
200
2,176
150
V2
100
1,450
C2 P102 631
725
50
Specifications
20 5.3 40 Flow 10.6 60 15.9 80 21.1 100 26.4 P102 130E
0 L/min US gal/min
250 bar [3600 psi] 75 l/min [20 US gal/min] 0.82 kg [1.80 lb] none
DIMENSIONS
mm [in]
31.8 [1.25]
15.9 [0.63] 30.2 [1.19] 6.4 [0.25] 19.1 [0.75] 38.1 [1.50] 8.6 [0.34] 88.9 [3.50] 82.6 [3.25]
C2
V2 76.2 [3.00] 57.2 [2.25]
V1
P102 129
Housing and ports 3B = Al, 3/8 BSP 4B = Al, 1/2 BSP 6S = Al, #6 SAE 8S = Al, #8 SAE Other housings available Seals B = Buna-N V = Viton Adjustment option A = Internal E = External F = Tamper resistant K = Knob
CP220 - 1 - 8S - B-0-A-C-150
Housing P/N 221743 221744 220216 220217 Crack pressure Code x 10 = psi Example: 150 = 1500 psi
Pressure range Seal kit 120072 120161 A = Standard B = Standard C = Standard bar 7-55 28 17-138 69 41-248 103 [psi] [100-800] [400] [250-2000] [1000] [600-3600] [1500]
P102 131E
4.29
CP220-1
58.7 [2.31]
Relief valves
186.9 [7.36]
C1
Quick Reference
Index
Cartridge Valves Technical Information Relief Valves Cross-Over CP221-1

OPERATION SPECIFICATIONS This valve is an inline cross relief. It uses two CP201-1 differential area relief valves. Theoretical performance
Schematic
V1 C1
2,901
Pressure drop
200
2,176
150
V2
100
1,450
C2 P102 631
725
50
Specifications
40 80 Flow 21.1 120 31.7 160 42.3 200 52.8 P102 133E
0 L/min
US gal/min 10.6
250 bar [3600 psi] 190 l/min [50 US gal/min] 2.25 kg [4.95 lb] none
DIMENSIONS
mm [in]
63.5 [2.50]
44.5 [1.75] 25.4 [1.00] 101.6 [4.00] 88.9 [3.50] 38.9 [1.53]
12.7 [0.50] 25.4 [1.00] 57.2 [2.25] 88.9 [3.50] 114.3 [4.50]
C1
V1
C2 11.9 [0.47] 62.7 [2.47]

P102 132
V2
234.7 [9.24]
Relief valves
CP221-1
Housing and ports 12S = AL, #12 SAE 16S = AL, #16 SAE 6B = AL, 3/4 BSP 8B = AL, 1 BSP Seals B = Buna-N V = Viton Adjustment option A = Internal E = External F = Tamper resistant K = Knob
CP221 - 1 - 16S - B-0-A-C-150

Housing P/N 220223 220222 221742 221690 Seal kit 120162 120163 Cracking pressure Code x 10 = psi Example: 150 = 1500 psi Pressure range A = Standard B = Standard C = Standard bar 7-69 28 17-172 69 41-248 103 [psi] [100-1000] [400] [250-2500] [1000] [500-3600] [1500]
P102 134E
4.30

Section04 Relief Valves

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Section04 Relief Valves

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Table of Contents/Introduction

Cartridge Valves Technical Information Relief Valves Quick Reference

Model No. CP208-4

Description Relief Valve, Thermal Relief, Poppet Type

Flow* 1.1 l/min [0.3 US gal/ min]

Pressure 415 bar [6000 psi]

Model No. CP208-3

Cavity SDC08-2 SDC10-2

Description Relief Valve, Direct Acting, Poppet Type

Flow* 30 l/min [8 US gal/min] 40 l/min [11 US gal/min]

Pressure 250 bar [3600 psi] 250 bar [3600 psi]

Page 04.7 04.8

Model No. RV08-DR VEN 06

Cavity SDC08-2 NCS06/2 VME 06 VME 07 VME 08

Description Relief Valve, Direct Acting, Dampening, Poppet Type

Page 04.9 04.10 04.11 04.12 04.13

Model No. CP200-2 CP208-1

Cavity SDC10-2 SDC08-2 SDC10-2 CP12-2

04.15 04.16 04.17

520L0588 Rev DB August 2010

Description Relief Valve, Differential Area, Poppet Type,

Cartridge Valves Technical Information Relief Valves Quick Reference

Cavity SDC10-2 CP12-2

Description Relief Valve, Direct Acting, Spool Type,

Flow* 45 l/min [12 US gal/min] 75 l/min [20 US gal/min]

Pressure 210 bar [3000 psi] 40 bar [600 psi]

Page 04.18 04.19

Model No. CP210-2 CP211-2

Cavity SDC10-2 CP12-2

Description Relief Valve, Pilot Operated, Spool Type

Flow* 115 l/min [30 US gal/min] 190 l/min [50 US gal/min]

Pressure 350 bar [5000 psi] 350 bar [5000 psi]

Page 04.20 04.21

Model No. RV10-POP

Description Relief Valve, Pilot Operated, Poppet Type

Model No. CP200-7

Description Relief Valve, Bi-directional

Flow* Pressure 40 l/min 250 bar [11 US gal/min] [3600 psi]

520L0588 Rev DB August 2010

Cartridge Valves Technical Information Relief Valves Quick Reference

Model No. VSB 06-CN

Cavity NCS06/2 NCS12/2

Flow* 80 l/min [21 US gal/min] 140 l/min [37 US gal/min]

Pressure 350 bar [5000 psi] 350 bar [5000 psi]

Page 04.26 04.27

Model No. VA-E 06 CP220-1 CP221-1

Cavity none none none

Description Relief Valve, Cross-Over, Catalog HIC

Page 04.28 04.29 04.30

520L0588 Rev DB August 2010

Cartridge Valves Technical Information Relief Valves Application Notes

520L0588 Rev DB August 2010

Cartridge Valves Technical Information Relief Valves Application Notes

System Relief Valve

Cartridge Valves Technical Information Relief Valves Thermal Relief CP208-4

154 SUS (33 cSt) hyd. oil @ 100 F (38 C)

Adjustment options E = External K = Knob

520L0588 Rev DB August 2010

Cartridge Valves Technical Information Relief Valves Direct Acting CP208-3

Rated pressure Rated flow Leakage Weight Cavity

1 2 27.7 [1.09] 43.4 [1.71]

Housing P/N No Housing SDC08-2-DG-2B SDC08-2-DG-3B CP08-2-4S CP08-2-6S

520L0588 Rev DB August 2010