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Business & Product Centre - fitted for FPSOs, FSOs with and rigs HRSG
Aalborg Industries South Korea Aalborg Industries AB Business & Product Centre for FPSOs Market Coordination Marketing, Sales & Support Business Development Technical Coordination Project Management
After Sales Boiler conversions & repairs Installation, supervision, start-up etc
Supervision Start-up
Boiler Conversion Inspection and report Repair or conversion Boiler body retrofit Burner upgrading Installation of new burner By After Sales
Quality audits by client ISO 9001 quality certification All leading classification societies
Basic criteria Design life length for the FPSO is normally 20 - 25 years In case the FPSO cannot pump oil the lack of income is 2.5 - 5 MUSD each day, depending on its capacity The sooner the FPSO can be on the field the sooner the owner can start counting his money The boilers are normally fired with gas and crude as leading fuels with diesel as back-up Hazardous area or safe area - On deck or in the engine room
Business & Product Centre for FPSOs, FSOs and rigs
Design life length 20 - 25 years No compromises in system design Best equipment from the most reliable suppliers
In case the FPSO cannot pump oil . With an oil price of approx 25 USD per barrel the lack of income would be 5 MUSD per day for a 200.000 bpd FPSO Essential to have redundancy in terms of important functions onboard the FPSO, for instance boilers, turbines etc
Gas firing Higher temperature from furnace to exhaust Design the superheater based on higher temperatures Higher draft loss De-rate the boiler approx 10%
On deck / engine room? Hazardous / safe area? Even if the area is classified as safe, it gets hazardous within 3 metre radius from a potential gas leakage On deck - hazardous area On deck - safe area Engine room - safe area
On deck, exposed to harsh weather Special painting of boilers and FW tank Valves and fittings with makers painting for offshore installation Insulation with stainless cladding and silicon sealing Electric motors normally IP 56 Material must withstand harsh weather
Suggestions
Co-operate with an experienced boiler supplier already from the early design phase. Specify only the real necessary items, let the supplier make the design and take the responsibility for his system. The combustion system is a complex part of the boiler system. In order to reduce the number of interfaces to a real minimum we suggest the whole system to be supplied by one supplier.
MISSION OL MISSION D
Steam for process Temperature control for FW tank
Make-up water
Condensate
FW tank Burner for various fuels such as Gas, Crude, MDO, HFO Control panel local at boiler remote
Dosing
Make-up pump
Min flow control Burner for various fuels such as Gas, Crude, MDO, HFO Control panel local at boiler remote
Dosing Business & Product Centre for FPSOs, FSOs and rigs
Distribution pumps, one pump per boiler in operation, one in automatic stand-by
MISSION OM
up to 45 t/h, 24 bar
SUNROD CHS
- 30 MW, 24 bar
MISSION OL
Compact and strong design thanks to membrane walls and two drums Top fired High efficiency, especially on part loads, gives outstanding total fuel economy
MISSION OL
12 - 55 t/h, 18 bar
MISSION D-type
For capacities above medium range Design based on our long experience from industrial boilers as well as from boilers for marine steam propulsion systems Strong and compact design High efficiency, especially on part loads, gives outstanding total fuel economy Quick response to load variations
MISSION D-type
Up to 120 t/h
Our MISSION D-type Probably the best FPSO boiler on the market!
MISSION 3-pass
For steam or hot water - Pre-assembled unit
Gasturbine or Steam?
Typical FPSO: The FPSO needs steam for the process plus power for pump drives, compressors etc. Which is best? Space requirement? Investment cost? Maintenance intervals and costs? Operation cost?
Gasturbine or Steam?
Comparisons have shown that Steam boilers with TGs normally need more space Steam systems is less expensive to install Maintenance of GTs are by far more expensive Operation cost is much lower for a steam system The total cost (CAPEX + OPEX) for a system with GTs with Heat Recovery boilers is often 2 to 4 times the cost for a steam alternative!
Regardless if the system shall be designed for steam, hot water or thermal fluid - We can supply the whole heating system!
Combustion systems
Burners for single, dual or triple fuel firing For gas, condensate, crude, HFO or MDO
Boilers
IGS fans
Class requires that the O2 content shall be max 5% for IGS operation
O2 (%)
5 4.5 4 3.5 3 2.5 2 1.5 1 0.5 0 25
Business & Product Centre for FPSOs, FSOs and rigs
Gas Diesel
The IGS can be operated down to approx 30 % load, still having 1 % oxygen as an extra margin!
30
40
50
60
70
90
100
Reduce the operation cost for the plant By taking both the boiler system and the IGS from one supplier the co-ordination of these two systems becomes easier and safer One supplier - one responsible!
Business & Product Centre for FPSOs, FSOs and rigs
Horizontal gas flow water tube 0.5 - 20 MW Light fuel oil Heavy fuel oil
Horizontal/vertical gas flow water tube 2 - 20 MW Light fuel oil Heavy fuel oil Up to 30 kg/s <500 C Up to ~ 5 t/h
Vertical gas flow water tube No limits Light fuel oil Heavy fuel oil No limits <500 C No limits
Heat exchangers
We can offer a wide range of heat exchangers for various purposes on board an FPSO, FSO or rig Tube and shell Spiral wound tube bundle Pin tube
Type Design
Oil and F.W. Preheater Shell and Tube U-Tubes 10 - 5,000 kW 16 or 30 bar (g) Horizontal Vertical Tubes: St. 37.0 Shell: St. 37.0
S.W. Cooler / Condenser Shell and Tube Straight Tubes 400 - 6,000 kg/h 16 bar (g) Horizontal Vertical Tubes: CuNi 90/10 Shell: St. 37.0
Cargo Heater Shell and Tube U-Tubes 300 - 2,000 kW 16 bar (g) Horizontal Vertical Tubes: AISI 316L Shell: AISI 316L
Capacity
3 - 235 kW
Offshore plants
We have the resources to offer Boilers, Heat Recovery Boilers, IGS and Heat Exchangers for offshore Installations RIGS FPSOs and FSOs
Reference plant
Client: FELS / Petrobras, Brasil Name: Petrobras XVIII Semi submersible rig, built at FELS, Singapore 2 x CHS hot water boilers each with a capacity of 20 MW Hamworthy combustion system for firing gas On deck / hazardous area Turn-key installation
Reference plant
Client: Name: Astano / Texaco Texaco Captain
FPSO, newbuilding, built at Astano shipyard in Ferrol, Spain 3 x CHS hot water boilers each with a capacity of 23 MW Hamworthy combustion system for firing gas, crude and diesel 3 x Hot water circulation pumps 1 x Expansion tank On deck / hazardous area
Business & Product Centre for FPSOs, FSOs and rigs
Texaco Captain
Supply of 3 x CHS boilers (23 MW) with triple fuel burners
Reference plant
Client: Mitsui Engineering & Shipbuilding, Japan FSO, newbuilding, built at Mitsui Chiba shipyard 2 x CPH steam boilers, each with a capacity of 10 t/h Hamworthy combustion system for firing gas and diesel Below deck
Reference plant
Client: ABB Global / Bluewater, The Netherlands Name: Glas Dowr FPSO, conversion of a 100,000 DWT tanker 1 x CPH steam boiler with a capacity of 45 t/h Hamworthy combustion system for firing gas and diesel On deck / hazardous area
Reference plant
Client: Daewoo, Korea Name: Terra Nova FPSO, newbuilding, built at Daewoo shipyard 2 x CPH steam boilers, each with a capacity of 25 t/h Hamworthy combustion system for firing gas and diesel Below deck
Reference plant
Client: Care Offshore Name: Armada Perkasa (ex Red Teal) Conversion of a tanker into an FPSO Major boiler repair of an Aalborg AT-4 boiler Overhaul / upgrading of existing burner and control system Installation of an AQ-9 boiler with a capacity of 20 t/h
Armada Perkasa
Boiler repair of AT-4 boiler Supply of 1 x AQ-9 (20 t/h) boiler with dual fuel burner
Armada Perkasa
Boiler repair of AT-4 boiler Supply of 1 x AQ-9 (20 t/h) boiler with dual fuel burner
Reference plant
Client: Nortrans Offshore, Singapore Name: Espoir Field FPSO Conversion of MT White Sea at Keppel Shipyard, Singapore 2 x MISSION D-type steam boilers, each with a capacity of 80 t/h Hamworthy combustion system for firing gas and diesel (not AI supply) On deck / hazardous area
Business & Product Centre for FPSOs, FSOs and rigs
Espoir FPSO
Business & Product Centre for FPSOs, FSOs and rigs
Espoir Ivoirien (ex White Sea) - fitted with two MISSIONTM D from Aalborg AalborgIndustries Industries
Reference plant
Client: Hyundai Heavy Industries / Elf Name: Amenam FSO FSO, newbuilding at HHI shipyard in Ulsan, Korea 2 x CHS hot water boilers each with a capacity of 12 MW Hamworthy combustion system for firing gas and diesel 3 x Hot water circulation pumps On deck / hazardous area
Reference plant
Client: Keppel Fels, Singapore / Vietsovpetro Name: White Tiger CPP3 3 x MISSIONTM OM steam boilers, each with a capacity of 13.5 t/h Hamworthy combustion system for firing gas and diesel FW tank, FW pumps and condensate recovery unit On deck / hazardous area
Reference plant
Client: Vanguard SPC Ltd, Australia / Agip Name: Woollybutt FPSO Conversion of MT Four Lakes at Keppel Shipyard, Singapore 2 x MISSIONTM OM steam boilers, each with a capacity of 38.5 t/h Hamworthy combustion system for firing gas, crude and diesel FW tank, FW pumps etc On deck / hazardous area
Business & Product Centre for FPSOs, FSOs and rigs
Reference plant
Client: Prosafe Production, Singapore Name: Abo FPSO Conversion of MT Grey Warrior at Keppel Shipyard, Singapore 2 x MISSION D-type steam boilers, each with a capacity of 90 t/h Hamworthy combustion system for firing gas and diesel (not AI supply) On deck / hazardous area
Business & Product Centre for FPSOs, FSOs and rigs
How to reach us
For personal introduction please contact our Business & Product Centre for FPSOs, FSOs and rigs: Aalborg Industries AB P.O. Box 907 175 29 Jrflla, Sweden Phone: + 46 8 580 24300 Fax: + 46 8 580 27801 e-mail: stom@aalborg-industries.se ... or your usual Aalborg Industries contact person
Business & Product Centre for FPSOs, FSOs and rigs