KJWW Engineering (I) Pvt. Ltd. Meghmani Organics Ltd.

Technical Data Sheet

1000KVA DG Set Chemical Plant at Dahej

SR. NO. 1 1.1 1.2 1.3 1.4 1.5 1.6 1.7 1.8 1.9 GENERAL Tag Nos. Rating Quantity Ambient Temperature Altitude Humidity Make of Alternator Make of Engine Make of AVR

DESCRIPTION

SPECIFIED

VENDOR DATA

DG-1 KVA No. Deg.C 1000 KVA ONE 45oC 90% * * * *

1.10 Make of Governor 2 2.1 2.2 2.3 2.4 2.5 2.6 2.7 2.8 2.9 Engine & Auxiliaries: Make, type and Model No. Continuous duty (yes/no) Nos. of stages Power Generated in BHP / KW Nos. & Arrangement of Cylinders Bore dia.(MM) Stroke length (MM) Swept Volume (CuM) (Displacement) Normal Clearance (MM)

* Yes at Variable load * * * * * * * * 1500 * * * * * Water cooled Radiator / Heat Exchanger Yes *

2.10 Nos. of Valves (suction / exhaust) 2.11 Rated RPM 2.12 Compression Ratio 2.13 Compression Pressure (PSI) 2.14 Maximum Cylinder Pressure (PSI) 2.15 Mechanical Efficiency 2.16 Thermal Efficiency 2.17 Type of Cylinder cooling System 2.18 Type of Fuel (HSD Yes/No) 2.19 Fuel consumption curve. 2.20 Specific Fuel Oil consumption under NTP (in Gms/BHP/Hr.) within 5% Tolerance (Vendor to guarantee above figures) a) b) c) 2.21 At full rated output ( ltr/hr) At 3/4th rated output (ltr/hr) At rated output

* * * * * * Required. As per BS 5514 with Class A1 Governing. * * * * Closed loop +ve pr. Inbuilt pump in engine. * * * * * 24V DC, Battery Start
1

d) At full rated out put but under site condition Fuel Injection Pressure a) b) Full rated Output (PSI) No Load (PSI)

2.22 Speed load characteristics. 2.23 Governor response time. 2.24 Flywheel a) b) c) d) Diameter (mm) Width of Rim (mm) Thickness of Rim (mm) Weight (approx.)

2.25 Lubrication system. 2.26 Specification of Lub Oil 2.27 Auxiliary Pump type / capacity 2.28 Main Pump type / capacity 2.29 Cyclic variation (cyl.Sec.) 2.30 Crankshaft ultimate tensile strength (PSI) 2.31 Method of Starting system

KJWW Engineering (I) Pvt. Ltd. Meghmani Organics Ltd.

Technical Data Sheet

1000KVA DG Set Chemical Plant at Dahej

SR.

DESCRIPTION

SPECIFIED * Less than 20 sec. * Yes As per BS 5514 with Class A1 Governing

VENDOR DATA

NO. 2.32 Nos. of Batteries with capacity 2.33 Time required for starting from cold (sec.) 2.34 Type of Governor & Model No. 2.35 Suitable for Parallel operation (yes / no) 2.36 Guranteed list of Governing Parmanent variation ---Full Load thrown on

---Full load thrown off 2.37 Total speed variation, which can be effected by hand speed regulating * gear 2.38 Safety controls, alarms and trips to be provided. 2.38 List of engine driven auxiliaries. 2.39 List of motor driven auxiliaries with motor ratings if any. 2.40 Engine Cooling system / Cooling Media 2.41 Cooling Water Circulation (CuM / hr.) 2.42 Cooling Water Inlet / Outlet Temp. (Deg. C) 2.43 Specification of Fuel recommended 2.44 Capacity of fuel day tank 2.45 Rated output at normal temp. & pressure as per BSS 649: 1958 2.46 Over Load for 1hr. at standard operation condition 2.47 Guranteed Lub oil consumption at full rated output (Lt/Hr) 2.48 Details of Standard Accy. Offered with the engine. 2.49 Time reqd. to pick up full speed & then synchronising with the system. See Note 6 and 7. * Fuel x Lube oil pump, pre lube oil pump. Cooling water pump & CT fan motor. * * * 990 1000 KVA 10% overload for 1hr, in every 12 hr. continuous running. * Fuel tank, bearing couple with seal. 2 min. approx.

3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8

Information about Alternator: Make Type Type of enclosure Frame size. Continuous rated output (KVA) and synchronous speed as per IS4722:2631 1000 KVA at site condition at NTP condition Rated KW at 0.8 PF Power Factor. Insulation Class. 1. 2. 3. Main Rotor Main Stator Exciter Stator Rotor Cores. * * * * 415 50 3 * * * * * H 800 0.8 (lagging) * * SPDP with IP-23

3.9

Temperature rise above design ambient temperature of 45C 1. 2. 3.

3.10 3.11

Nos. of RTDs in Winding and Bearings Rated voltage (Volts)

3.12 Rated Frequency(Hz) 3.13 No. of phases. 3.14 Full load current at 0.8 P.F. a) 10% overload capacity for hours. b) 50% overload capacity for seconds 3.16 Resistance in Ohms a) b) Main Stator Main Rotor 3.15 Current carrying capacity of AC winding in amps.

KJWW Engineering (I) Pvt. Ltd. Meghmani Organics Ltd.

Technical Data Sheet

1000KVA DG Set Chemical Plant at Dahej

SR. NO. c) d) Excitor Stator Excitor Rotor

DESCRIPTION *

SPECIFIED

VENDOR DATA

3.17 Type of AVR 3.18 Inherent voltage Regulation

* Solid state, electronic. As per IS 4722

3.19 Voltage regulation from no load to full load at Power Factor from 0.8 lag. 5% to unity with 4% speed regulation of engine. 3.20 Damper winding fitted on poles ( yes/no ). 3.21 Radial clearance between stator and rotor. 3.22 Critical speed of rotor. 3.23 Direction of rotation. 3.24 Bearing Type (DE and NDE) 3.25 Method of lubrication in Bearing 3.26 GD2 of rotating mass in diesel engine, A C generator. 3.27 Types and make of excitation unit. 3.28 Permanent Magnet Generator (PMG) Excitation (Yes / No) 3.29 Excitation at rated load and power factor 1. 2. 3.30 Field voltage Field amps. * * * * * * Yes * * Clockwise looked from engine Ball / roller Grease * * Yes

Efficiency curve and performance data 1. 2. 3. 4. 100% full load 75% full load 50% full load 25% full load

3.31 Efficiency at rated Voltage and 0.8 PF

* 3.32 Continuous maximum unbalanced current withstand shall be (BSS 2613) as Yes per Relevant Indian Standards. 3.33 Withstand time current value considering 3 phases and 1 phase short 3 sec. circuit at alternator terminals. 3.34 Maximum continuous Negative phase sequence Current 3.35 Short circuit ratio. 3.36 Winding connection. 3.37 Method of neutral grounding. 3.38 Method of cooling. 3.39 Weight of Generator (over all) (kgs) 3.40 Overall dimension (L x H X W) mm 3.41 Mounting 3.42 Terminal box arrangement 3.43 Shaft extension 3.44 Rotor weight 3.45 Stator Weight 3.46 GD square of Rotor 3.47 Transient performance * * Double layer lap Solidly grounded * * * Horizontal foot mounted On top NA * * *

* 3.48 Waveform Distortion at No Load * 3.49 Max. KW rating of the motor that can be started when AC generator is on * load, load and full load. 3.50 Telephonic harmonic 3.51 Voltage regulation 1. 3. Type Dead Band (if any ) 2. Burden of VR on CTs < 2% 5% * *

None 3.52 Maximum voltage dip /rise when full load is imposed or removed and * Recovery time to obtain rated voltage. 3.53 Starting Time from initiation to Alternator to ready to accept load 3.54 Time to restore voltage to within 3% of nominal for above condition 3.55 Calculated percentage reactances
3

* * *

KJWW Engineering (I) Pvt. Ltd. Meghmani Organics Ltd.

Technical Data Sheet

1000KVA DG Set Chemical Plant at Dahej

SR. NO. a) b) a) b) c) 3.56 synchronous reactance transient reactance

DESCRIPTION Xd Xd' Xd" Xo X2 * * * * *

SPECIFIED

VENDOR DATA

sub-transient reactance zero sequence reactance Negative sequence

Space heater rating. * 3.57 Capacity based on voltage regulation & based on over current along with * supporting calculations shall also be furnished. 4 PLC / Microprocessor based Control System (bidder to specify the availability of the following in their system & also to specify additional features if any).

4.1 Metering (shall display minimum following parameters): 4.1.1 Generator set 3 phase line to line voltage. 4.1.2 Generator set 3 phase line to neutral voltage. 4.1.3 Parallel bus voltage(3 phase / line to line). 4.1.4 Current (3 phase) 4.1.5 Power factor 4.1.6 KW 4.1.7 KWH 4.1.8 Alternator Frequency(Hz) 4.1.9 Parallel bus frequency 4.1.10 Winding and bearing temperature. 4.1.11 Engine running hour display 4.1.12 Engine RPM Display 4.1.13 System DC Voltage Display 4.1.14 % Rated Power 4.2 Engine Control: 4.2.1 Low Oil Pressure Alarm / Trip / Display 4.2.2 High Coolant Temp. Alarm / Trip / Display 4.2.3 Over speed Alarm / Trip 4.2.4 Over Crank Interlock 4.2.5 Cool Down Timer Alarm / Trip 4.2.6 Engine Cycle Cranking Operation 4.2.7 Engine Pre-glow indication 4.2.8 Engine Fuel Solenoid Control 4.2.9 Engine Starter Control 4.2.10 Engine Water Temp. Monitor 4.2.11 Day Tank Alarm 4.3 Protection of Alternator: 4.3.1 Overload Protection 4.3.2 IDMT Over Current & E/F Protection 4.3.3 Short Circuit Protection 4.3.4 Under Voltage & Over Voltage protection with time delay 4.3.5 Reverse Power Protection (Active & Reactive) 4.3.6 Loss of Excitation Protection 4.3.7 Under / Over Frequency Protection 4.3.8 Trip Circuit Supervision relay 4.3.9 Winging Temp. Protection & Indication 4.3.10 Bearing Temp. Protection & Indication 4.3.11 Phase Rotation Protection 4.4 AMF, Synchronising & Load Sharing: (this system shall be inclusive of all governor control, voltage regulation, AMF, synchronysing & load sharing control as requires for isolated bus & parallel application. Vendor to specify inclusion of the following). Any other components & accy. Etc. as required to complete the work. Required. Required. Required.

KJWW Engineering (I) Pvt. Ltd. Meghmani Organics Ltd.

Technical Data Sheet

1000KVA DG Set Chemical Plant at Dahej

SR. NO. 4.4.1 AMF facility 4.4.2 Dead Bus Logic 4.4.3 Auto synchronising 4.4.4 Active Load sharing 4.4.5 Reactive load sharing 4.4.6 Fail to synchronise 4.4.7 Failure to closure 4.4.8 Battery Monitoring system 4.4.9 Digital Alarm & status display 4.4.10 Starting Control system 4.4.11 Advance serviceability

DESCRIPTION

SPECIFIED

VENDOR DATA

At Present only AMF Feature Required

4.4.12 Voltage Regulation Performance 4.4.13 Run / Auto / Off switch 4.4.14 Emergency Stop Switch 4.4.15 History & Duty cycle Data 4.4.16 Communication Facility 5 5.1 5.2 5.3 Battery : Type & make of battery Nos. of batteries See Note 1 *

Amp. hour rating of battery (10 hr. rate) and charge and discharge * characteristic of battery. Engine Cum Alternator Control Panel Engine starting switch with key Gauge (150mm dia.) Or Electronic Display (LCD) Meters Alarms Trips Annunciator Panel and others Control Wiring SYNCHRONISING PANEL /BRACKET Erection & Commissioning First fill of oil + lubricants E & C - Spares + Consumables. REQUIRED SEE NOTE - 4 SEE NOTE - 5 SEE NOTE - 6 SEE NOTE - 7 SEE NOTE - 8 SEE NOTE - 9 Required Required * *

6 6.1 6.2 6.3 6.4 6.5 6.6 6.7 7 8

9 10 11 12 13

Spare Parts Make of Components OPERATIONS PHILOSOPHY VIBRATION ISOLATION PADS SILENCER

Required Required as per approved list As per Specification Required Residential Type / High rise including 30 mtr. Common chimney as per regulations of Local Pollution Control Board.

* * * * *

14 15 16 17 18 19 20 21 22

DUCTING WITH COMPENSATORS RADIATOR ROOM VENTILATION SYSTEM EARTHING CONDUCTOR ACCOUSTIC INSULATION OF D.G. SET SAMPLING OF OIL (PARA 4.4/4.5) COOLING TOWER FAN COOLING WATER CIRCULATION PUMP COOLING WATER PIPING ALL COOLING WATER PIPING FITTING
5

Required Not Required Not Required 2 Nos. 75 x 12 mm G.I. Required Not Required Required Required ERW-IS-1239 hearing. ANSI-B-16.5

* * * * * * * * *

KJWW Engineering (I) Pvt. Ltd. Meghmani Organics Ltd.

Technical Data Sheet

1000KVA DG Set Chemical Plant at Dahej

SR. NO.

DESCRIPTION VALVES, END CONNECTION ETC.

SPECIFIED AS PER ASTM

VENDOR DATA

NOTES : 1) 2) 3) 4) 5) BATTERY SHALL BE HEAVY DUTY LEAD ACID, SEALED MAINTENANCE FREE TYPE. COOLING SHALL BE CARRIED OUT THROUGH RADIATOR / HEAT EXCHANGER. BRUSHLESS, SELF EXCITED, SELF REGULATED WITH AUTOMATIC VOLTAGE REGULATOR GAUGES SHALL BE PROVIDED FOR PRESSURE GAUGE AND WATER TEMP. GAUGE FOR COOLING WATER INLET & OUTLET AT HEAT EXCHANGER. METERS SHALL BE PROVIDED FOR a) BATTERYCHARGER D.C.VOLTMETER WITH SELECTOR SWITCH d) BATTERY CHARGING D.C.AMMETER . 6) ALARMS SHALL BE PROVIDED FOR a) HIGH WATER TEMPERATURE ALARM b) ENGINE FAILS TO START ALARM. c) EMERGENCY STOP ALARM. d) OVERSPEED ALARM / TRIP. 7) TRIPPING CIRCUIT SHALL BE PROVIDED FOR a) LOW LUBE OIL PRESSURE c) ENGINE OVERSPEED 8) 9) 10) 11) 12) b) HIGH WATER TEMPERATURE d) HIGH OR LOW VOLTAGE. b) RUNNING HOUR INDICATOR c) RPM INDICATOR

12 WINDOWS ANNUNCIATOR SHALL BE PROVIDED TO SUIT SYSTEM REQUIREMENT FOR EACH SET. 2.5 sq.mm 650V GRADE PVC INSULATED COPPER WIRES SHALL BE USED FOR WIRING. ALL DATA OF APPROVED MAKE SHALL BE FURNISHED DURING OFFER STAGE ONLY. CONTROL PANEL SHALL BE SUITABLE FOR TERMINATION OF TPN, ALUMINIUM BUSDUCT OF 5000A RATING * - VENDOR TO SPECIFY.