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Physical contact with sewage can cause infection and illness. Appropriate hygiene measures should be taken to avoid risk to health, protective clothing is essential. Dealing with flows in sewer pipes, risk of flooding must be eliminated The method statement should outline the procedure for the work, e.g. how flow is to be dealt with, how trenches are to be supported, how the sewer pipe is to be cut, how the connection is to be made, etc and must cover all activities from the start of the work until the sewer is back in operation. The method statement must include details of how risks identified above are to be handled.
Specification
All work carried out to public sewers must comply with the provisions of Sewers for Adoption 6th edition a design and construction guide for developers and Severn Trent Water addenda. Copies of the guide can be obtained from WRc, Frankland Road, Blagrove, Swindon, Wiltshire, SN5 8YF. Tel 01793 865138/865069. However the following guidance is given for commonly required work
Size 150mm, 225mm & 300mm Size 150mm, 225mm & 300mm Size 150mm, 225mm & 300mm Size 150mm, 225mm & 300mm
Removal of existing sewer connections, manholes, rodding eyes and replacement of pipes
The existing pipe on either side of the junction, manhole or section of pipe to be replaced is to be neatly cut out using a suitable pipe cutter or disc saw. New pipes are to be inserted into the gap. The new pipes are to be connected to the existing pipe using secured banded couplers to form flexible joints. The banded couplers are easier to fit if the new pipe is of the same material as the section of pipe removed. Arrangement of banded couplers is shown in diagram 1 at the rear of this document. The new pipe must be laid on a gravel bed and trench filled in as shown in diagram 2.
Please note that if the depth of the trench is more than 1.5 metres, YOU MUST support the sides of the trench in order to avoid collapse and risk of death to persons within the trench.
Coupler
Existing pipe
PLAN
Existing pipe
Coupler
New pipe
Coupler
Existing pipe
Existing pipe
Coupler
New pipe
Coupler
Existing pipe
diagram 1
SECTION
surface level Backfilling should be compacted in 300mm layers in order to avoid trench settlement
Backfill to be clean hardcore minimum size 20mm maximum size 200mm or selected subsoil free from vegetable matter lumps of clay or building rubbish
50mm
50mm
50mm
diagram 2
1220mm x 685mm MULTIPLE DUCTILE IRON COVER BEDDED ON 40KN MORTAR OR RESIN
40KN MORTAR HAUNCHING TO SOLID ENGINEERING BRICKS FOR TOP 2 COURSES WITH 40 KN MORTAR TO BE CORBELLED TO SUIT COVER OR CONCRETE SLAB PLUS 2-4 COURSES OF BRICKWORK.
675 1240
HIGH STRENGTH CONCRETE TOPPING (1 CEMENT:1 SAND:2 SINGLE SIZE COARSE AGGREGATE) TO BE BROUGHT UP TO A DENSE SMOOTH FACE. (MIN THICKNESS 40mm)
MANHOLE CONSTRUCTION 225 THICK CLASS B ENGINEERING BRICKWORK OR CONCRETE SECTIONS WITH 150MM C20 CONCRETE
BENCHING SLOPE TO BE 1 IN 10 TO 1 IN 30
TO BARREL
1240
diagram 3
675
JOINT TO BE AS CLOSE AS POSSIBLE TO FACE OF MANHOLE TO PERMIT SATISFACTORY JOINT AND SUBSEQUENT MOVEMENT
CUT PIPE
OF PIPE
diagram 4
D400 COVER AND FRAME MIN. CLEAR OPENING 600X600mm FRAME TO BE 100mm DEEP .
40KN MORTAR BED AND HAUNCHING TO M.H. COVER AND FRAME MIN. 2 MAX. 4 COURSES SOLID ENGINEERING BRICKS, PRE CAST CONCRETE MASONRY UNITS OR PRECAST CONCRETE FRAME SEATING RINGS. MORTAR OR APPROVED RESIN COMPOUND TO BE 40 KN.
250
STEP RUNGS
PRECAST CONCRETE CHAMBER SECTIONS AND COVER SLAB TO BE BEDDED WITH MORTAR, BITUMEN, RESIN MASTIC OR SEALING STRIPS TO THE APPROVAL OF THE PCC RING MANUFACTURER. 1200mm DIA 150mm CONCRETE SURROUND IN UNSTABLE GROUND OR HIGH WATER TABLE CHAMBER HEIGHT (NOT LESS THAN 900mm) HIGH STRENGTH CONCRETE TOPPING TO BS 8204 Pt.2 (1 CEMENT: 1 SAND : 2 SINGLE SIZE COARSE AGGREGATE) TO BE BROUGHT UP TO A DENSE SMOOTH FACE (MIN. THICKNESS 40mm)
BENCHING SLOPE TO BE 1 IN 10 TO 1 IN 30
ALL IN SITU CONCRETE TO BE ST4 WITH 20mm AGGREGATE. TO BE CLASS 2 SULPHATE RESISTANT
300
250
75 MIN
DISTANCE BETWEEN TOP OF PIPE AND UNDERSIDE OF PRECAST SECTION TO BE 50mm MIN.
SHORT (ROCKER) PIPE JOINT TO BE AS CLOSE AS POSSIBLE TO FACE OF MANHOLE TO PERMIT SATISFACTORY JOINT AND SUBSEQUENT MOVEMENT PIPE JOINT WITH CHANNEL TO BE LOCATED MIN 100mm INSIDE FACE OF MANHOLE
CUT PIPE
CUT PIPE