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World Journal of Microbiology & Biotechnology 18: 271275, 2002. 2002 Kluwer Academic Publishers. Printed in the Netherlands.

271

Acetic acid production by Dekkera/Brettanomyces yeasts


S.N. Freer Fermentation Biochemistry Research Unit, National Center for Agricultural Utilization Research, USDA*, Agricultural Research Service, 1815 N. University Street, Peoria, IL 61604, USA Tel.: +1-309-6816472, Fax: +1-309-6816427, E-mail: freersn@ncaur.usda.gov
Received 4 September 2001; accepted 7 January 2002

Keywords: Acetic acid, Brettanomyces, Dekkera, ethanol

Summary Yeast belonging to the genera Brettanomyces and Dekkera are noted for spoiling cellar and bottled wine through the production of haze, turbidity and acetic acid. However, I was unable to nd information on the use of these yeasts for the expressed purpose of acetic acid production. Sixty yeast strains belonging to these, and several other genera, from the ARS Culture Collection, Peoria, IL, were screened for their ability to produce both ethanol and/or acetic acid. For ethanol production, the strains were grown anaerobically at 24 and 30 C in batch culture using glucose (100 g/l) as the carbon/energy source. For acetic acid production, the strains were grown aerobically in batch culture using either glucose (100 g/l) or ethanol (35 g/l) as the carbon/energy source. In the initial ethanol production screen, 19 strains produced at least 45 g ethanol/l. In the initial acetic acid screen, 28 of the yeast strains produced at least 5 g acetic acid/l from 100 g glucose/l, while 23 strains produced at least 5 g acetic acid/l from 35 g ethanol/l.

Introduction Acetic acid is an important industrial chemical with an annual domestic production of about 2.12 106 metric tons in 1995. Currently, the commercial production of glacial acetic acid is exclusively by petrochemical routes. A potential industrial use of acetic acid is the production of environmentally friendly de-icers, including calcium magnesium acetate (CMA), as a non-corrosive road deicer, and potassium acetate and sodium acetate, as airport runway de-icers. More than 9.07 106 metric tons of rock salt are poured onto North American highways each year to provide safer driving conditions during the winter months. This heavy use of de-icing chemical destroys roadside vegetation, damages aquatic ecosystems, pollutes groundwater and domestic potable water supplies, and damages the highway infrastructure (Fritzsche 1992). Recognizing the negative impact that using salt as a de-icer has upon the environment, in the mid-1970s, the US Department of Transportations Federal Highway Administration funded research to develop substitutes for the chloride salts currently used as de-icers. Calcium magnesium acetate was identied as a poten* Names are necessary to report factually on available data; however, the USDA neither guarantees nor warrants the standard of the product, and the use of the name by USDA implies no approval of the product to the exclusion of others that may be suitable.

tially acceptable, non-corrosive, environmentally benign alternative to road salt (Dunn & Schenk 1980). CMA is a mixture of calcium acetate and magnesium acetate. It is currently manufactured by reacting glacial acetic acid with dolomitic lime (CaOMgO) or limestone (Ca/MgCO3). In addition to its potential use as a de-icer, there are reports that CMA, when used as an additive in coal-red combustion units, reduces sulphur dioxide emissions, thus, partially mitigating the problem of acid rain pollution (Sharma 1991; Levendis 1991). Two microbiological approaches have been previously proposed for the fermentative production of acetic acid/ CMA from corn (Yang et al. 1997). In one approach, glucose is fermented by yeast and the resultant ethanol euent is aerobically converted to acetic acid by Acetobacter. In the other approach, Clostridium thermoaceticum is used to convert glucose to acetic acid. High concentrations of acetic acid are produced in the yeast-Acetobacter process, however, the oxygen requirement for Acetobacter conversion makes the process energy intensive. The thermophilic process (5560 C) requires only a single bioreactor, but it is also energy intensive and results in low nal acetic acid levels. The genus Dekkera and its anamorph, the genus Brettanomyces, are characterized by multipolar budding (van der Walt 1984a,b; Smith et al. 1990), the presence of a Custers eect (also called a negative Pasteur eect) (Custers 1940; Scheers 1961, 1966, 1967; Scheers &

272 Wiken 1969; Wijsman et al. 1984), a coenzyme Q that contains nine isoprene units (Yamada et al. 1980), and the formation of acetic acid (Custers 1940). Yeasts belonging to these genera are often noted for spoiling cellar and bottled wine through the production of haze, turbidity and acetic acid (Sponholz 1993), as well as being used in the secondary fermentation of lambic beer. However, I was unable to nd any information on the use of these yeasts for the express purpose of acetic acid production. Sixty yeast strains belonging to these and several other genera were screened for their ability to produce ethanol and/or acetic acid from either glucose or ethanol in batch culture.

S.N. Freer Growth, ethanol, carbohydrate and acetic acid analysis Growth was measured by the increase in optical density at 600 nm. Glucose, ethanol and acetic acid were quantied by high-pressure liquid chromatography (HPLC) on a Spectra-Physics chromatograph (Thermo Ferinizara, Woodstoch, GA) tted with a BioRad HP87H column (Bio-Red Laboratories, Hercules, CA). The mobile phase was 5 mM sulphuric acid. The compounds of interest were detected with a Waters 410 differential refractometer (Millipore, Watas Chromatography Division, Marborough, MA). Results

Materials and methods Organisms, media and growth conditions The following yeasts were tested in this study: Brettanomyces bruxellensis Y-1412, Y-1411, Y-1441; B. lambicus Y-1413, Y-1330; B. claussenii Y-2290, Y-1414, YB-4087; B. anomalus Y-1415, Y-12670; B. custersianus Y-6653, B. intermedius Y-2394, Y-2395, YB-3363; B. naadenensis Y7706; Brettanomyces spp. YB-5226, YB-5225, YB-5234, YB-5231, YB-5240, YB-5233, YB-5227, YB-5260, Y5740, YB-5243, YB-5235, YB-5241, YB-3695, YB-3696, YB-954, YB-3694, Y-7447, YB-5230, YB-3998, YB5212, Y-5242; Dekkera intermedia YB-5164, YB-4553, Y-1092, YB-4241; D. bruxellensis Y-17523, Y-17535, Y17525, Y-17524, Y-17534, Y-12961; D. naadenensis Y17526; D. anomala Y-17521, Y-17520, Y-17522; Eeniella nana Y-17527, Y-17533; Zygosaccharomyces bailii Y2227; Z. bisporus Y-7558; Pichia membranaefaciens Y2026, Y-2089; P. fermentans Y-1619; P. anomala Y-366; Candida krusei Y-7179; Issatchenkia orientalis Y-5396. All of the organisms were obtained from the ARS Culture Collection, Peoria, IL, and are designated by their NRRL enumerations. The basal medium (YP) consisted of 20 g peptone/l and 10 g yeast extract /l. Inocula were prepared by transferring a loop of cells from a fresh slant to 20 ml of YP medium containing 20 g glucose/l. The cultures were incubated aerobically on a rotary shaker at 200 rev/min and 28 C for 48 h, and 0.2 ml was used to inoculate 20 ml of fresh medium. After 24 h, the cells were harvested by centrifugation at 7000 g for 10 min, washed once in sterile distilled water, and suspended in 20 ml of sterile distilled water. The experimental asks were inoculated using 0.9 ml of cell suspension. For acetic acid production, initial screening was performed in 125 ml baed asks containing 30 ml of basal medium prepared with either 100 g glucose/l or 35 g ethanol/l. For ethanol production, 30 ml of basal medium containing 100 g glucose/l in 50 ml asks were inoculated and capped with serum stoppers and vented with No. 26 gauge sterile needles. The experimental cultures were incubated at either 24 or 30 C on a rotary (New Brunswich Scientic Co., Inc., Edison, NJ) shaker at 250 rev/min.

Production of acetic acid and ethanol from either glucose or ethanol The capacity of 60 yeast strains to produce ethanol and acetic acid, when grown anaerobically, from 100 g glucose/l is presented in Table 1. In general, the yeasts tested were reasonably ecient at fermenting glucose. Only three yeasts (Brettanomyces spp. NRRL YB-5241, YB-3695 and YB-3694) produced no ethanol from glucose. Of the 60 yeasts tested, 19 produced at least 45 g ethanol/l, while only 10 yeasts produced less than
Table 1. Growth, acetate and ethanol production from glucose (anaerobic fermentation). Culturea (NRRL) Growth (A600) Acetate (g/l) Ethanol (g/l) Residual glucose (g/l)

B. bruxellensis Y-1412 25.84 Y-1411 24.78 B. lambicus Y-1330 16.05 B. claussenii Y-2290 33.89 Y-1414 30.44 B. anomalus Y-1415 30.40 Y-12670 31.17 Brettanomyces sp. YB-5260 13.67 D. intermedia YB-4553 41.37 Y-1092 38.11 YB-4241 32.01 D. bruxellensis Y-17534 37.65 Y-12961 21.74 D. anomala Y-17521 29.79 Y-17520 29.60 Y-17522 29.30 Z. bailii Y-2227 8.09 Z. bisporus Y-7558 21.31 P. fermentans Y-1619 14.19
a

1.1 0.0 0.0 3.0 0.0 0.4 0.0 3.4 0.0 1.0 1.3 1.0 1.0 0.0 0.0 0.0 1.0 0.0 2.0

45.6 48.5 51.9 49.0 49.4 47.1 50.4 48.9 48.9 48.5 49.4 45.0 50.6 48.9 48.7 50.1 49.6 46.1 45.6

0.0 0.0 0.0 0.0 0.0 2.8 0.0 0.3 0.0 0.0 0.0 0.0 0.0 0.0 0.0 0.0 3.4 3.0 0.0

Only cultures that produced at least 45 g ethanol/l are listed.

Acetate from yeasts 10 g ethanol/l. The six strains that produced the most ethanol were B. lambicus NRRL Y-1330, D. bruxellensis NRRL Y-12961, B. anomalus NRRL Y-12670, D. anomala NRRL Y-17533, B. claussenii NRRL Y-1414 and D. intermedia NRRL YB-4241. As expected, none of the yeasts produced large amounts of acetic acid when grown fermentatively. The capacity of the yeasts to produce acetic acid when grown aerobically in medium initially containing 35 g ethanol/l is presented in Table 2. All of the yeasts tested, except Brettanomyces sp. NRRL YB-5235, utilized, to varying degrees, ethanol as a carbon/energy source. However, 24 of the 60 yeast strains tested produced no detectable acetic acid when grown on ethanol. Twentythree of the yeasts produced greater than 5 g acetic acid/ l while 11 of the strains tested produced greater than 20 g acetic acid/l. The ve strains that produced the most acetic acid from ethanol were D. bruxellensis NRRL Y-17525, B. intermedius NRRL Y-2394, B. custersianus NRRL Y-6653, D. intermedius NRRL Y-5164 and D. anomala NRRL Y-17520. All of these yeasts produced over 25 g acetic acid/l, however, none completely utilized the initial 35 g ethanol/l. The capacity of the yeasts to produce acetic acid and ethanol when grown aerobically in medium initially containing 100 g glucose/l is also presented in Table 2. Forty-seven of the yeast strains tested produced detectable levels of ethanol under these growth conditions.

273 Twenty-six of the yeasts produced no detectable acetic acid when grown aerobically on glucose. Sixteen of these strains produced no detectable ethanol either, even though many of them completely utilized the initial 100 g glucose/l. No other fermentation products, including glycerol, were detected by HPLC in the culture beers of these yeasts. Twenty-eight of the strains tested produced at least 5 g acetic acid/l. Of these, 16 produced over 20 g acetic acid/l. The ve strains that produced the most acetic acid from glucose were D. intermedia NRRL Y-5164 and NRRL YB-4553, B. intermedius NRRL Y2394 and NRRL Y-2395, and D. bruxellensis NRRL Y17525. All of these cultures produced over 29 g acetic acid/l, however, none of these cultures completely utilized the 100 g glucose/l initially present in the medium. Eect of temperature All of the cultures were tested for ethanol and/or acetic acid production at 30 C using glucose (100 g/l) or ethanol (35 g/l) as the carbon/energy source (data not shown). In general, the cultures made about the same amount of product, regardless of the growth temperature. However, the cultures grown at 30 C tended to produce the product more rapidly. When grown at 30 C, the fermentations were completed in 35 days, while the cultures grown at 24 C required 57 days for

Table 2. Growth, acetate and/or ethanol production from either glucose or ethanol (aerobic metabolism). Culturea (NRRL) B. bruxellensis Y-1412 B. claussenii Y-2290 B. anomalus Y-1415 B. custersianus Y-6653 B. intermedius Y-2394 Y-2395 YB-3363 D. intermedia YB-5164 YB-4553 Y-1092 YB-4241 D. bruxellensis Y-17523 Y-17535 Y-17525 Y-17524 Y-17534 D. anomala Y-17521 Y-17520 Y-17522
a

Growth (A600) 48.93 12.19 23.05 24.81 29.08 61.16 31.58 35.49 39.98 17.92 20.75 24.70 29.52 31.95 31.50 30.21 10.50 24.20 12.39

Acetate (g/l)

Residual EtOH (g/l)

Growth (A600) 35.37 34.61 39.51 82.63 19.45 32.25 32.33 33.99 33.72 32.09 33.15 27.13 28.56 34.96 29.70 31.26 29.00 26.66 29.19

Acetate (g/l)

Ethanol (g/l)

Residual glucose (g/l)

2.4 10.0 17.6 28.0 29.2 0.0 24.0 27.7 24.3 18.3 18.3 23.4 22.2 33.0 24.6 22.0 17.8 25.3 14.8

2.2 26.5 16.7 10.1 9.5 0.8 13.8 6.5 10.7 18.0 17.4 8.5 15.6 10.4 14.4 15.2 26.4 18.5 22.3

22.9 24.6 22.4 0.0 29.6 29.1 23.7 31.7 30.0 21.2 21.6 24.0 18.7 31.6 26.9 19.0 23.0 24.4 20.4

21.8 15.4 23.8 0.0 10.5 13.5 11.0 6.1 24.3 16.7 21.6 6.2 10.5 15.7 7.0 8.5 18.6 10.2 7.7

14.4 41.2 17.1 53.4 40.2 31.2 43.6 48.1 57.4 33.4 20 67.9 49.1 26.1 52.3 52 29.8 24.4 58.8

Only cultures that produced at least 20 g acetic acid from either ethanol (left) or glucose (right) are listed.

274 completion, as measured by the presence of a constant residual carbon source and no further increase in acetic acid production. The only exception to this was B. bruxellensis NRRL Y-1411. This strain produced 0.9 and 19.9 g acetic acid/l when grown on ethanol at 24 C and 30 C, respectively (data not shown). When glucose was the carbon/energy source, NRRL Y-1411 produced 18.4 and 18.8 g acetic acid/l when grown at the two temperatures (data not shown).

S.N. Freer greatly, depending upon the amount of acetic acid produced. When grown aerobically, the pH values of the culture beer after 7 days incubation ranged from 4.2 to 6.8, while the anaerobic cultures ranged from 5.1 to 6.3 (data not shown). Finally, not all of the strains produced acetic acid from both glucose and ethanol. Three strains, NRRL Y2395, NRRL Y-1411 and NRRL Y-12961, produced acetic acid from glucose. Little, if any, acetic acid was produced when ethanol was used as the carbon/energy source, although the yeasts grew well (Table 2 and data not shown). Conversely, three strains, NRRL Y-6653, NRRL Y-5240 and NRRL Y-5235, produced acetic acid when ethanol was the carbon/energy source, but produced no detectable acetic acid from glucose (Table 2 and data not shown). Further studies on the functioning of the enzymes involved in acetaldehyde oxidation are needed to fully explain these ndings.

Discussion Acetic acid is believed to be produced in yeast by the oxidation of acetaldehyde, which can be formed either by the pyruvate dehydrogenase bypass or by the oxidation of ethanol. In both pathways, acetaldehyde is a free intermediate that is converted to acetate by aldehyde dehydrogenase and subsequently activated to acetyl-CoA by acetyl-CoA synthetase. Two aldehyde dehydrogenases (one constitutive and one regulated) have been described in yeasts (Seegmiller 1955; Steinman & Jakoby 1967; Carrascosa et al. 1981). It has been suggested that the constitutive aldehyde dehydrogenase functions in the pyruvate dehydrogenase bypass and that the regulated aldehyde dehydrogenase functions in the oxidation of ethanol. Apparently, acetate is excreted into the medium if it is not completely activated to acetyl-CoA. In D. anomala (Geros et al. 2000), acetyl-CoA synthetase is repressed by glucose. Thus, when grown aerobically in medium containing high concentrations of glucose, conditions that favor the excretion of acetic acid are invoked. Similarly, acetate is produced in Saccharomyces cerevisiae if there is insucient acetyl-CoA synthetase activity present for the complete oxidation of acetate to acetylCoA (Postma et al. 1989). However, in D. bruxellensis (syn. B. abstinens; Smith 1998) acetyl-CoA synthetase activity does not appear to be repressed by glucose; thus, even under culture conditions where high amounts of acetic acid are produced, the pathway does not appear to be blocked (Carrascosa et al. 1981). The results of the screen for acetic acid production indicated that the majority of the Dekkera/Brettanomyces spp. deposited in the ARS Culture Collection were capable of producing acetic acid when either glucose or ethanol was used as a carbon/energy source. Overall, the ve strains that produced the most acetic acid were D. intermedia NRRL YB-4553 and YB-5164, B. intermedius NRRL Y-2394, D. bruxellensis NRRL Y-17525, and D. anomala NRRL Y-17520. All of these strains fermented glucose eciently (Table 1), and produced over 24 g acetic acid/l from both glucose and ethanol (Table 2). In general, the eciency of acetic acid production was reasonably low. This was probably due, in part, to the inhibitory eects that acetic acid had upon the yeasts, as the pH values of the batch cultures were not controlled. The nal pH values of the various cultures varied

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