VINIT P MARATHE,B.E.

ELECTRICAL

INDUCTION MOTOR DESIGN

SPECIFICATIONS AND DESIGN DATA: Output= Voltage= Current= Poles= Speed= Efficiency= Power factor= 11 kW 440 V 11.25 A 6 1000 R.P.M 86 % 0.86

Connection=
Tmax/Tfl= Tst/Tfl= frequency=

phases=

2.7 21.4

50.000 Hz

PRELIMINARY CALCULATIONS: KVA rating, Per phase voltage: Per phase current= speen in rps= 1. MAIN DIMENSIONS: Specific Magnetic Loading Specific Electric Loading winding factor(assumed) Taking L/ as: Main dimensions are: Bav= ac= 0.462 Wb/m
2

Q= Vph= Iph= n s=

14.9 KVA 440 V 11.25 A 16.67

25100 A-cond

Kw=
C0=

L/= D= L=

0.955 121.81 1 0.24 m 0.130 m 123 mm 7.507*10^(-3) Wb 275.6 1656 276 240 130 mm mm

Thus the pole pitch is: flux in the machine: Turns per phase: total number of stator conductors: 2. STATOR DESIGN: Taking slots per pole per phase total no. of slots= 54 slots per pople: 9

= = Tph= Cond=

q= Ss= Ss/p=

Zsg= conductors per slot= selecting a mush connected armarure wit h q=3. pole pit slot angle= thus winding factor: thus net iron length: STATOR SLOT DESIGN: thus slot pitch: taking space factor: taking current density in the stator conductors as: = Kw= Li=

31

30 0.966 125 mm

yss= spf= = rs

14 mm

4 A/mm

Area of stator conductors: taking round copper conductrors . of diameter using the insulation, net outer diameter of conductor:

ast= dcu=

2.85 mm 1.4 mm

d=

1.50 mm

2 2

STATOR TEETH: Taking width of tooth: Thus flux density in tooth: Taking Wtooth= Btooth= lip= wedge= height= ht total= opening= stator= 8.5 mm 0.832 Wb/ m 1 mm 3 mm 22.5 mm 28 mm 3 mm 27.7E-07
2

slot leakage:

Length of mean turn: STATOR CORE DESIGN: flux in stator core: Wb Taking core depth: Area of stator core: flux density in core Thus outside diameter of laminations

Lmt=

730 mm

stator= dpstcore= Astcore= Bstator= Dout=

3.75*10^(-3) 29 mm 3.128*10(-3)m 1.2 Wb/m 362 mm

2 2

3. ROTOR DESIGN: taking air gap length: Taking rotor slots: slots per pole: slots/pole/phase thus rotor diameter: mm thus winding factor for rotor: Rotor bar current Taking the dimensions of rotor bar as: Width Depth la/g= Sr= Sr/p= Sr/p/ph= Dr= Kwr= Ib= Wbr= Dbr= A br thus current density in the bar length of bar: total width of rotor slot Taking wedge as: Taking lip as: Taking slot opening as: br= Lbr= Wr= h wedge= lip= slot gap= = 0.55 mm 57 9.5 3.16 238.9 1 270 A 5.5 mm 10 mm 55 mm 5A/mm 180 mm 6.5 mm 13. mm 1 mm 1 mm 2 mm
2

Rotor slot leakage:

rotor= 16.9E-07

Rotor slot leakage reffered to stator side:

' rotor=

15.38E-07

ROTOR TEETH: tooth width at 1/3 ht; Area at(1/3)ht: flux density in rotor teeth(bottom): flux density in rotor teeth(1/3ht ) Resistance of the bar: total Cu loss in bar: END RINGS: End ring current: taking dimensions of ring as: Ierng= dpth= width= area= thus current density in the end ring is Outer diameter of end ring: = 816 A 16 mm 10 mm 160 mm 5 A/mm
2 2

wth(1/3)= A(1/3)= Brteeth= Brth(1/3)= Rbr= Pcubr=

6.65 mm 6.83 *E-3 m 1.1 Wb 1.49 Wb 6.87E-05 285 W

2

dout= din= dmean=

223 mm 187 mm 205 mm 27E-06 36 W 322 W 0.029 2.9 % 971

Resistance of ring: Total Cu loss in end ring: Total cu loss: thus ratio of loss to mech o/p: full load slip occurs at: Full load speed ROTOR CORE: taking depth of core as: thus diameter of rotor core:

Rring= Pcuring= Pcu= a= s= n=

dpth= dcore=

29 mm 155 mm

thus area of rotor core is: thus flux density in core:

Arcore=

3.132*10(-3) m

1.175 Wb/m^2

4. OPERATIONAL CHARACTERISTICS: (i) MAGNETIZATION CHARACTERISTICS: AIR GAP: for stator slots: slot opening/gap length: thus from carters graph: thus for rotor slots thus slot/gap= 5.45

kcss= kgss= slot/gap= kcsr= kgsr=

0.63 1.15 3.64 0.51 1.079 1.242 1.07 1.33 0.732 mm 0.62832 367 AT

Gap contraction factor for slots Kgd for ducts, Gap contraction factor thus net length of a/g: bg60 for a/g: thus mmf required is STATOR TEETH: flux density in teeth: Thus the Bg60 of stator teeth: from the B-H curve for lohys steel: Thus total AT for stator teeth: STATOR CORE:

Kgs kgd Kg = la/g= Bg60= mmf a/g=

Bteeth= Bg60= AT/m= Ats.teeth

1.055 Wb/m

1.4348 Wb/m

900 AT/m 27 AT

flux density in core:

Bcore=

1.198 Wb/m

Length of magnetic path in stator ath in ststor L= AT/m for stator core: Thus total mmf for stator: ROTOR TEETH: AT/m= mmf st

58*10^(-3) m 280 AT/m 16

height of rotor teeth flux density at(1/3) height: Thus BG60 for rotor teeth: AT/m from B-h curvefor lohys steel: Thus total mmf for rotor teeth: ROTOR CORE: flux density: AT/m from bh curve: length of flux path in rotor core: Thus total mmf required:

h= B(1/3)= Bg60= AT/m= mmf=

6.65mm 1.1 Wb/m

2

1.49 Wb/m

900 AT/m 12 AT

Bcore= AT/m= L= mmf=

1.175 Wb/m 280 32.3 m m 9 AT

THUS TOTAL MAGNETIZING MMF: Thus magnetizing current:

MMFnet= Im=

432 AT 4.177 A

(ii) LOSS CALCULATIONS: IRON LOSS CALCULATIONS: Volume of stator teeth: density of lohys steel= Weight of stator teeth= from the loss curves for the given B of teeth: Bmax= thus loss/kg= Total loss is loss/kg= Loss= 111 W 1.72 Wb/m
2
3

Vteeth= = Wteeth=

1.33*10(-3) m

3 3

7600 kg/m 10.08 kgs

11 W/kg

Volume of stator core is Weight of core: thus loss/kg from loss curves: for Bcs = 1.2 Thus total loss in core: Thus total iron loss FRICTION AND WINDAGE LOSSES The friction and windage loss is taken as 1% of output Thus loss componet of no load current: Thus no load current is: Also no load power factor:

Vcore= Wcore= loss/kg=

3.27*10^(-3) m 24.88 kgs 4.9 W/kg

Loss= Lossnet

122 W 466 W

Wfriction Il= Inl= cos0= 0=

110 W 0.44 A 4.2 A 0.1053 84 degrees 84 % of fl.

(iii) LEAKAGE REACTANCE CALCULATIONS: stator slot leakage: Rotor slot leakage: total slot leakage: slot leakage reactance: st= rt= = Xs= 27.7E-07 15.384E-07 43.08E-07 2.91

Thus:

ks= L00=

1 4.46E-07 2.31 105.3 2.06 7.082

Overhang leakage is Zigzag leakage: thus zigzag leakage: Thus the total leakage offered:

x0= Xm= Xz= X=

(iv) RESISTANCE CALCULATIONS:

Resistance of stator winding: Stator copper loss= Rotor resistance reffered to stator: Total resistance reffered to stator: Thus total standstill impedance: short circuit current/phase: power factor angle of short circuit current: current (v) EFFICIENCY CALCULATIONS: Stator copper loss Rotor copper loss: Total iron loss: Friction and windage loss: Total losses thus efficiency

r s= Pcu st= Rr'= R= Z= Isc= coss= s=

1.48 562 1.43 2.91 7.58 58 A 0.3839 67.42

Pcu st= Pcu rt= Pi= Pfr= loss= =

562 322 466 110 1460 88 %

W W W W W

CIRCLE DIAGRAM From circle diagram, Power factor at full load: Full load phase current: Starting torque Full load torque Maximum torque Full load torque Maximum output Full load output cos = Is = OA = Tst = BG Tfl AK Tm = PQ Tfl AK MN AL 0.866 11.32 A 1.72

1.28

2.33