Maintenance Operations: Toyota Hiace

SERVICE INTERVAL: (Odometer reading or months, whichever comes first)

A = Check and/or adjust as necessary I = Inspect and correct or replace as necessary R = Replace, change or lubricate Odometer Reading x 1000 km 1 x 1000 miles 0.6 10 6 20 12 30 18 40 24 50 30 60 36 70 42 80 48 Months

BASIC ENGINE COMPONENTS 1 Timing belt (diesel engine) 2 Valve clearance Gasoline engine <See note 1> 2RZ-E engine 1RZ and 2RZ engines Diesel engine <See note 2> 3 Drive belts Gasoline engine Diesel engine 4 Engine oil Gasoline engine (API SH or SJ, or ILSAC) Diesel engine (API CF-4 or CF) <See note 3> 5 Engine oil filter 6 Cooling and heater system hoses and connections <See note 4> 7 Engine coolant <See note 5> 8 Vacuum pump oil hoses (diesel engine) 9 Exhaust pipes and mountings IGNITION SYSTEM 10 Spark Plugs (gasoline engine) 2RZ-E engine 1RZ and 2RZ engines 11 Battery FUEL AND EMISSION CONTROL SYSTEMS 12 Fuel filter Gasoline engine 2RZ-E engine 1RZ and 2RZ engines Diesel engine <See note 6> 13 Water sedimenter (diesel engine) 14 Air cleaner filter Non-washable filter (2L engine and 3L engine except for GCC countries) <*> Washable filter (3L engine for GCC countries <*> and except 2L engine) 15 16 17 18 19 20 Choke system (1RZ and 2RZ engines) Idle speed and fast idle speed and idle mixture (gasoline engine) Idle speed (diesel engine) Diesel smoke (diesel engine) Fuel tank cap, fuel lines and connections <See note 7> Positive crankcase ventilation valve, ventilation hoses and connections (1RZ and 2RZ engines) 21 Charcoal canister (2RZ-E engine, 1RZ engine for China & 2RZ engine for GCC countries <*>

Replace every 150,000 km (90,000 miles)

I I I R R R R R I R I I R R

I I I I R R R R R I R I I

96 24 48 24 I:24/R:48 12 12 24 24 12 12

I I R R R R

I I R R

Change every 5,000 km (3,000 miles) or 6 months

I I

I I

Replace every 100,000 km (60,000 miles) I R I R I R I R I I I I I I I I

I:12/R:24 12

R I I

R R I R

R I I

R R R I R

96 48 24 12 I:24/R:48 48 24 24 48 24 12 24

Inspect every 10,000 km (6,000 miles) or 12 months Replace every 100,000 km (60,000 miles) or 120 months

A A

A A

I A A I I I I

A A

I A A I I I I

CHASSIS AND BODY 22 Clutch pedal 23 Brake pedal and parking brake 24 Brake linings and drums 25 Brake pads and discs 26 Brake fluid 27 Clutch fluid 28 Brake line pipes and hoses 29 Power steering fluid 30 Steering wheel, linkage and gear box 31 Propeller shafts grease (including tightening of bolts) (4WD models) 32 Drive shaft boots (including tightening of bolts) (4WD models) 33 Ball joints and dust covers 34 Manual transmission oil (except 4WD models) 35 Manual transmission and transfer oil (4WD models) 36 Differential oil 37 Wheel bearing grease and ball joint grease 38 Front and rear suspensions (4WD models) 39 Front and rear suspensions (except 4WD models) 40 Tyres and inflation pressure 41 All lights, horns, wipers and washer AIR CONDITIONING/COOLER REFRIGERANT

I I

I I I I I

I I I

I I I I I I I I R I I

I I I I I

I I I I I I I I I I I I I I

I I I R I I I I R I I I I R R I I I I I

I I I I I

I I I I I I I I R I I

I I I I I

I I I I I I I I I I I I

I I I R I I I I R I I I I R R I I I I I

6 12 6 I:6/R:24 6 12 6 12 12 24 6 48 48 I:12/R:48 24 6 12 6 6 12

Notes * Saudi Arabia, Sultanate of Oman, Bahrain, United Arab Emirates, Qatar, Kuwait 1 2 3 4 5 6 7 Inspect the tappet noise and engine vibration and adjust if necessary Inspect valve clearance using thickness gauge and adjust if necessary You may also use API CE or CD After 80,000 km (48,000 miles) or 48 months, inspect every 20,000 km (12,000 miles) or 12 months Use "TOYOTA Long Life Coolant" or equivalent If the fuel used has a high level of impurities, such as fuel supplied from a drum, replace every 10,000 km (6,000 miles) or 6 months After 80,000 km (48,000 miles) or 48 months, inspect every 20,000 km (12,000 miles) or 12 months Source: Hiace Owners Manual, Publication No: OM26567E