G3ir 1000 35 SP 9001 - R1 PDF

ISSUED FOR DESIGN
07 Jun 2012
Client Name: BASF India Limited Project Name: Project GIR Project Number G3IR
Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 2 of 41
HVAC GENERAL SPECIFICATION Record of Revisions
This specification has been revised as indicated below and described in the revision record on the following page. Please destroy all previous revisions. Revision No.
0
Date
Description
29 May 2012
Issued for Clients Review
07 June 2012
Clients comments incorporated. Issued for Design.
G3IR-1000-35-SP-9001, Rev 1
Page 2 of 41
HVAC GENERAL SPECIFICATION Table of Contents 1.0 2.0 3.0 SCOPE ...........................................................................................................................................................5 CODES AND STANDARDS ........................................................................................................................6 EQUIPMENT ................................................................................................................................................7 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 4.0 5.0 General .............................................................................................................................................7 Water Chilling Machines................................................................................................................8 Variable Refrigerant Flow (VRF/VRV) System .........................................................................10 Precision Air-conditioning Units .................................................................................................13 Air-cooled package air-conditioners............................................................................................15 Fan Coil Units (FCU) ....................................................................................................................16 Split Type Air-Conditioners .........................................................................................................17 Centrifugal Pumps ........................................................................................................................18 Air Handling Unit .........................................................................................................................19 Filters .............................................................................................................................................21 Heating Unit ..................................................................................................................................21 Humidifier Unit .............................................................................................................................21 Expansion Tank ............................................................................................................................21 Ventilation Fans ............................................................................................................................21
SPECIAL REQUIREMENTS FOR HAZARDOUS AREA APPLICATION .......................................24 DUCTING ....................................................................................................................................................25 5.1 5.2 5.3 5.4 5.5 5.6 5.7 5.8 5.9 General ...........................................................................................................................................25 Ductwork Materials ......................................................................................................................25 Fabricated Duct Components ......................................................................................................26 Flexible Ductwork .........................................................................................................................26 Plenums and Casings ....................................................................................................................26 Access Doors ..................................................................................................................................27 Dampers .........................................................................................................................................27 Grilles, Registers and Diffusers ...................................................................................................29 Louvers and Vents ........................................................................................................................29
6.0 7.0 8.0 9.0
PIPING .........................................................................................................................................................30 INSULATION..............................................................................................................................................30 NOISE CONTROL .....................................................................................................................................31 CONTROLS & INSTRUMENTS ..............................................................................................................34
G3IR-1000-35-SP-9001, Rev 1
Page 3 of 41
HVAC GENERAL SPECIFICATION 10.0 ELECTRICAL ............................................................................................................................................35 11.0 12.0 13.0 14.0 15.0 16.0 TESTING, ADJUSTING AND BALANCING (TAB) .............................................................................35 INSPECTION AND TESTING ..................................................................................................................36 PROTECTION AND PAINTING..............................................................................................................39 PACKING AND IDENTIFICATION .......................................................................................................39 SPARE PARTS ............................................................................................................................................40 ATTACHMENTS........................................................................................................................................41 16.1 17.0 BLANK DATASHEETS OF HVAC SYSTEM ..........................................................................41
REFERENCE DOCUMENTS ...................................................................................................................41
G3IR-1000-35-SP-9001, Rev 1
Page 4 of 41
HVAC GENERAL SPECIFICATION 1.0 SCOPE The purpose of this specification is to define the minimum basic design & construction requirements of the HVAC system. The HVAC design specification will govern the production and contents of the following documents: Design-build packages Technical specifications HVAC general arrangement drawings Detailed HVAC designs Standard HVAC details
CONTRACTOR is required to comply with the requirements as outlined in this specification. Any deviation from this specification shall be clearly highlighted & taken permission of the COMPANY. A. Scope of Work:Contractors scope of work shall include all activities e.g. Engineering, Procurement, Construction, Supplies and Services necessary for turnkey execution of the project from basic design to commissioning and successful performance guarantee test run at site of HVAC system. The Contractors scope of services shall include but not be limited to the following:a. Design and Engineering comprising preparation of the following documents: Performing engineering design, P&ID, Equipment list with sizes etc. b. Detailed Engineering comprising of: Single line diagram, Layouts, General arrangement drawings, Fabrication and assembly drawings, etc c. Procurement of material and bought outs items. d. Shop/Site fabrication and testing. e. Assembly of sub-assemblies. f. Stage wise inspection and testing including third party inspection (if applicable) at shop. g. Insulation, cladding, and painting. h. Supply & Transportation to site. i. Unloading, prolong storage/preservation and security at site. j. Movement of material equipment, consumables etc at site. k. Construction, erection, installation, assembly, hook ups and field testing. l. Filling of lubricants, Oils, consumables etc. (for first filling and replacement as required before handing over to owner). m. Clear the work space of all construction aids debris etc. and provide a tidy work place from precommissioning stage. n. Pre commissioning and commissioning. o. Satisfactory performance guarantee tests at site. p. Handing over of plant to the owner as per Owners satisfaction. q. Training of the Client Engineering and Operating Personnel.
B.
G3IR-1000-35-SP-9001, Rev 1
Page 5 of 41
HVAC GENERAL SPECIFICATION r. All statutory clearances and permits from local, statutory and other bodies such as Chief controller of explosives, Factory inspector, Labor Inspector, Electrical inspector, pollution controls board etc. s. Contractor shall carry out requisitioning activities and the requisition shall contain the following as a minimum: Equipment data sheets including accessories and auxiliaries etc. indicating operating parameters, performance requirements, construction features, instrumentation & controls, inspection and testing. Scope of supply of equipment vendor and supply by others. List of applicable specifications as well as Codes and Standards Vendor documentation and data requirement. Mechanical and Performance Guarantees. Mandatory spare parts list. Erection and Commissioning spares list. Enquiry document for 2 (two) years recommended normal operating spares. t. Issue of Request for Quotation to approved vendors. u. Preparation of Detailed Purchase Requisition. v. Post Order review of vendors drawings, data sheets & deliverables. w. Vendors site support services for construction and commissioning C. Scope of Supply:Contractors scope of supply shall include but not be limited to the following on turnkey basis:a. Complete HVAC system for each building including auxiliaries and accessories. b. All electrical, instrumentation and controls. c. All supports for equipment, piping, ducting etc. d. Foundations and Foundation Bolts and grouting for all equipment and supports e. First fill of all lubricants, refrigerants, heat transfer media as applicable & all other consumables and subsequent filling before handing over to Owner. f. Any special tools and tackles required for operation and maintenance of the plant and equipment. g. Spares for start-up and commissioning. h. Mandatory Spares i. Spares for 2 years normal operation (only itemized price list with recommended quantity to be furnished). j. Any other item though specifically not asked for in the document but required for safe and efficient operation of the plant and equipment.
2.0
CODES AND STANDARDS All HVAC equipment shall be designed, manufactured and tested in accordance with the latest applicable sections of the following regulations, codes, standards or specifications. ASHRAE ARI AMCA AABC ADC UL American Society of Heating, Refrigerating and Air Conditioning Engineers Air Conditioning and Refrigeration Institute Air Movement and Control Association International Associated Air Balance Council Air Diffusion Council Underwriters Laboratories Inc
G3IR-1000-35-SP-9001, Rev 1
Page 6 of 41
HVAC GENERAL SPECIFICATION NFPA National Fire Protection Association ANSI IEC IEEE ASTM SMACNA OSHA TEMA NBC BIS American National Standards Institute International Electro-technical Commission Institute of Electrical and Electronics Engineers American Society for Testing and Materials Sheet Metal and Air Conditioning Contractors National Association Occupational Safety and Health Administration Tubular Exchanger Manufacturers Association National Building Code of India Bureau of Indian Standards
3.0 3.1 i.
EQUIPMENT General Materials and equipment shall be standard products of established manufacturers who have produced continuously the type of equipment suitable for the conditions specified. All materials and equipment shall be new and of high quality insuring long life and reliable operation. All HVAC equipment shall be designed for continuous operation in an industrial environment. Units shall be factory assembled, factory wired and all operating functions tested before shipment. Unit casings shall be high efficiency, of weather tight construction and suitably insulated to provide good thermal protection and soundproofing. All electrical components, devices and equipment shall comply with IEC, NEMA and UL requirements and carry the appropriate seals of approval. Noise level of HVAC units shall not exceed 85 dB(A) at 1 m. distance from source. Air-cooled condensers shall be sized to reject the total heat at design outdoor air temperature. Fans shall be rated heavy duty centrifugal type. All fan wheel assemblies shall be statically and dynamically balanced. Fan bearings shall be anti-friction, self aligning, grease lubricated, ball or roller type. Bearings shall be selected for continuous operation with minimum life of 60,000 hours. Facilities for lubricating bearing, such as grease and relief fittings, shall have extended lube line to the front of the access panel. Blowers shall be provided with multi-V-belt (minimum 2 belts) drive and belt guard. Belts shall be sized to transmit the nameplate power rating with a minimum service factor of 1.5. Fan motors shall be rated for fan duty, with a 1.15 service factor, mounted on adjustable slide base and prewired in flexible conduit to the control panel. Internal vibration isolation shall be provided for the fan and motor
ii. iii.
iv.
v. vi. vii.
viii.
ix.
x.
G3IR-1000-35-SP-9001, Rev 1
Page 7 of 41
HVAC GENERAL SPECIFICATION assembly as well as a neoprene coated heavy duty flexible connector between the fan outlet and the unit casing wall. xi. Guards shall be designed to fit around all rotating machinery including couplings, V-belts, and chains. All such guards shall be designed for easy removal and accessibility to equipment. Refrigerant used in air conditioning systems shall be environmental friendly with an ozone depletion potential of zero and chlorine free (such as R-134a, R407c and R410a). R-22 may be used for unitary AC equipment only such as window/split AC if these are not available with above mentioned refrigerants. Water Chilling Machines General:Water chillers shall comply with applicable standards as given below: (a) ARI standard 550/590 latest revision (b) ASHRAE 15 safety code (c) ANSI B31.5 Refrigeration piping Type:Water chilling machines shall be with screw compressor. Water chilling machines shall be suitable for refrigerant R-134a/R-407c/R410a. Air-cooled unit shall be provided with anticorrosive paint/coating suitable for the site environment. Compressor:Screw Compressor:-The compressor shall be as per manufacturers standard design and the offered model shall have proven track record of satisfactory operation for a minimum period of 8000 hours for similar application. Compressor shall be equipped with automatic unloaded starting arrangement. The compressor shall be hermetic/semi-hermetic/open type compressor. Compressor should be provided with fully modulating control to work from 100% to 20% of full load. Lubricating System:An adequate oil supply will be made available to compressor at all times. An immersion heater, if manufacturers standard design, will be provided to effectively remove oil from refrigerant. Provision shall be provided to remove oil from evaporator if it has reached evaporator. The oil shall be returned back to compressor automatically. (a) The compressor shall be provided with all the safety features as per compressor manufacturers standard proven design. (b) The compressor shall be factory tested with dry nitrogen against leak at pressure of 30 kg/cm2(g) or as per approved standard practice of manufacturer for 2 hours and there shall be no leakage to valves, casing etc. (c) Lubrication system as per manufacturers standard proven design and safety features shall be acceptable. Air Cooled Condenser:The air-cooled condenser of the chiller shall consist of the following: A. Coils The tubes shall be of Seamless copper The fins shall be of Aluminium Condenser coils for installation in corrosive atmosphere shall be constructed of copper tubes and aluminium fins with galvanized steel end sheets. Alternatively the condenser coils shall be provided with anti-corrosive protective coating.
xii.
3.2 i.
ii.
iii.
iv.
v.
G3IR-1000-35-SP-9001, Rev 1
Page 8 of 41
HVAC GENERAL SPECIFICATION B. Fans Propeller type or centrifugal type fans with direct drive or belt-drive arrangement. Belt drives shall be completely enclosed within the unit casing or equipped with a guard. Fans shall be statically and dynamically balanced. C. Motors Totally enclosed, fan-cooled suitable for all installations where motor is exposed to the weather or in an air stream. Motor starter shall be a magnetic across the line type within a watertight enclosure. Thermal protection shall be of the manual or automatic reset type. vi. Chiller:Chiller shall be mechanically cleanable shell and tube type with removable heads. The tubes shall be internally enhanced seamless copper and shall be rolled into tube sheets. Chiller shall be complete in all respects and shall be provided with water in and out sensors for temperature & pressure. In the event of the chilling unit having more than one compressor, there will be equal number of Independent refrigeration circuits (If one circuit fails, it should not affect other circuits). Chiller shall have refrigerant relief device as per ASHRAE safety code. Chiller and the cold refrigerant pipes to be neatly insulated with elastomeric nitrile rubber / XLPE insulation (insulate all surface where condensation may occur) and weatherproof coating/painting as per manufacturers standard. Water velocity shall not exceed 3.6 m/sec in tubes. vii. Refrigerant Circuit:The following components shall be provided in the Refrigerant lines. (a) Oil separator, Oil Heater (if manufacturers standard design). (b) High & low side pressure relief valve. (c) NRV at compressor discharge and liquid line shut off valves. (d) Liquid line filter cum dryer. (e) Moisture indicating sight glass. (f) Suction and discharge valves for each compressor. (g) Refrigerant and lube oil to be factory charged. (h) Provision for field charging post with valve. (i) Suction strainers to prevent any debris during system maintenance. Controls, Diagnostics and Safeties:A. Controls: Unit controls shall include a PLC/Microprocessor based local control panel and LOCAL/OFF/REMOTE a) switch and graphical diagnostic display with soft keypad. b) Shall be capable of performing the following functions: 1) Automatic compressor lead / lag switching. 2) Capacity control based on leaving chilled fluid temperature with return fluid temperature sensing. 3) Limiting the chilled water temperature pull-down rate at start-up to an adjustable range to prevent excessive demand spikes at start-up (Soft start) with Microprocessor based protection unit. 4) Seven - day time scheduling of pump(s) and chiller(s). 5) Display of percentage of full load operation at any time. 6) Display of important parameters such as Water Temperature for condenser and chiller, evaporator pressure, condenser pressure, incoming voltage, compressor Amps, load as part of full load in percentage etc. Contractor shall furnish details with complete description, indications/display, set points, operational and diagnostic parameters.
viii.
G3IR-1000-35-SP-9001, Rev 1
Page 9 of 41
HVAC GENERAL SPECIFICATION 7) Access to the set points through ID and password recognition which will be defined in three different levels. 8) Operating parameters shall be stored in non-volatile memory to eliminate reprogramming the chiller. B. a) Diagnostics:Display module shall be capable of displaying set points, time system status (including system ready to start, system running, system safety shut down, system auto start, temperatures, pressures and percent loading) and any alarm or alert conditions. Alarm shall be generated in different colours for different type of indication.
C. Safety Features:a) Unit shall be equipped with all necessary components, and in conjunction with the control system shall provide the unit with protection against the following:1) Evaporator low pressure 2) Condenser high pressure 3) Discharge high / low temperature 4) Anti-freeze protection 5) Loss of refrigerant charge. 6) Low chilled fluid temperature. 7) Low oil pressure (each compressor circuit) 8) Electrical overload 9) Electrical and control power failure 10) Low and high oil temperature. Safety features specified above are general safety requirement as per prevailing industry practice. If vendors offered model deviates from the below, same shall be highlighted with reasoning. Control system as per manufacturers standard proven design/ safety features shall also be acceptable. ix. Electrical Requirement:a) Electrical Power supply shall enter the unit at a single location. b) Unit shall be suitable for 415V 10%, 3 phase, 50Hz 5% power supply. c) Unit shall be shipped with factory control & power wiring installed. d) Single phase wiring shall be 240V AC derived from 415V, AC through transformer. Chiller shall have its own step down voltage arrangement. e) All the control system wiring shall be 24V DC, intrinsically safe, derived internally in the panel by the vendor. f) Unit shall be provided with differential pressure transmitter/flow sensor so that power is disconnected in case of failure of water flow, through chiller and condenser respectively. g) The unit shall be provided with soft starter Electronic type, so as to limit the starting current. Variable Refrigerant Flow (VRF/VRV) System Type:Unit shall be air cooled. Variable refrigerant volume air conditioner consisting of one outdoor unit and multiple indoor units. Each indoor unit shall have capability to cool independently for the requirement of the rooms. All indoor units shall be provided with isolation valves so that a particular unit can be isolated and removed for servicing, while system keeps functioning in normal way. It shall be possible to connect multiple indoor units on one refrigerant circuit. The indoor units on any circuit can be of different type and also controlled individually. Following type of indoor units shall be connected to the system: - Ceiling mounted cassette type.
3.3 i.
G3IR-1000-35-SP-9001, Rev 1
Page 10 of 41
HVAC GENERAL SPECIFICATION - Ceiling mounted ductable type. - Wall mounted Hi-Wall type. - Floor mounted type. Compressor installed in outdoor unit shall be equipped with capacity control mechanism (inverter scroll/digital scroll), and capable of changing the rotating speed / mass flow rate of refrigerant by scroll engaging / disengaging mechanism to follow variations in cooling. Outdoor unit shall be suitable for mix-match connection of all type of indoor units. The refrigerant piping between indoor units and out door units shall be extendable upto 100m with maximum 50 m level difference without any oil traps. Oil recovery system shall be managed without disturbance to normal operation cycle of the system / compressor. Both indoor unit and outdoor unit shall be factory assembled, tested and filled with first charge of refrigerant before delivery at site. ii. Out Door Unit:The outdoor unit shall be factory assembled, weather proof casing constructed from heavy gauge mild steel panels with powder coated finish. Outdoor unit shall be provided with anti-corrosive coating. In case of outdoor units with multiple compressor, the operation shall not be disrupted with failure of any compressor. The noise level shall not be more than 65 dB (A) at normal operation measured horizontally 1m away and 1.5 m above ground level. The outdoor unit shall be modular in design with possible future expansions. The unit shall be provided with microprocessor control panel. iii. Compressor:The compressor shall be high efficiency scroll type and capable for capacity controlling (inverter scroll/digital scroll mechanism). It shall change the speed / refrigerant mass flow rate in accordance to the variation in cooling load requirement. Refrigerant mass flow rate can be changed by speed modulation of compressor / mechanical control (scroll engaging / dis-engaging mechanism) system. All outdoor units shall have multiple steps of capacity control to meet load fluctuation and indoor unit individual control. All parts of compressor shall be sufficiently lubricated. Forced lubrication may also be employed. Oil heater shall be provided in the compressor casing, if manufacturers standard design. iv. Heat Exchanger:The Heat Exchanger shall be constructed with copper tubes mechanically bonded to aluminium fins to form a cross fan coil and larger surface area. The fins shall have anticorrosion treatment for Heat Exchanger Coil. The treatment shall be suitable for areas of high pollution, moisture and salt laden air. The casings, fans, motors etc. shall also be with anticorrosion treatment as a standard features. The unit shall be provided with necessary number of direct driven low noise level propeller type fans arranged for vertical / horizontal discharge. Each fan shall have a safety guard. Refrigerant Circuit:The Refrigerant Circuit shall include liquid receiver /accumulator, liquid & gas shut off valves and a solenoid valve. All necessary safety devices shall be provided to ensure the safety operation of the system. Safety Devices: All necessary safety devices shall be provided to ensure safe operation of the system. Following safety devices shall be part of the outdoor unit:-high pressure switch, low pressure switch, fuse, crankcase heater, fusible plug, over current protection for inverter, and short recycling guard timer.
v.
vi.
G3IR-1000-35-SP-9001, Rev 1
Page 11 of 41
HVAC GENERAL SPECIFICATION vii. Piping:All connections of Refrigerant piping shall be in high grade Copper of Refrigeration quality with Eddy Current Testing and material test Certificates. All connections, tees, reducers etc. shall be standard make fittings. Insulation of cold lines shall be carried out with elastomeric nitrile rubber insulation sheets and tubes of appropriate thickness so that condensation does not occur. For individual Piping 50 / 100 mm wide Aluminium Tape shall be used at joints of Piping with Bands for identification. For outdoor piping, the finish shall be woven GRP Mat finished with coloured Epoxy paints to withstand outside ambient conditions and UV Radiation. viii. Oil Recovery System:Unit shall be equipped with an oil recovery system to ensure stable operation with long refrigerant piping. System shall be designed for proper oil return to compressor along with the distribution of oil to individual compressor. The refrigerant piping shall be extended upped 100 M with 50-M level difference without oil traps. Indoor Units:Units shall be factory assembled, wired, piped and tested. Units shall have DX coils with copper tubes and bonded aluminium fins for highly efficient heat transfer. Units shall have Centrifugal fans for adequate amount of Air circulation and low Noise. Units shall have inlet filters, which are easily cleanable and replaceable. All components of Units are easily accessible for connection, repairs and maintenance. Units shall have very low noise. All units with Factory manufactured Units, Grills shall have auto swing feature for proper Air distribution. All units shall be controlled by electronic Expansion Valves only. All units mounted inside the ceiling shall have fans capable of sustaining duct connections, and special filters if necessary. Visible indoor units shall have wireless remotes. Price of the same shall be included in cost of unit by default. Concealed indoor units shall have sensor mounted on supply air grilles / diffusers which can be controlled with wireless remotes. All units shall have adequate insulation or Lining to avoid condensation. Cooling coil and refrigeration parameters shall be designed in such a way that supply air temperature shall not be less than 140C or 10C above room dew point temp, whichever is more. Contractor shall guarantee inside conditions with selected supply air temperature. x. Ceiling Mounted Cassette Type Unit (Multi-Flow Type):The unit shall be ceiling mounted type. The unit shall include pre-filter, fan section and DX-coil section. The housing of the unit shall be powder coated galvanised steel. The body shall be light in weight and shall be possible to suspend from four corners. Unit shall have an external attractive panel for supply and return air. Unit shall have four way supply air grilles on sides and return air grille in centre. Each unit shall have high lift drain pump, fresh air intake provision (if specified), low gas level detection system and very low operating sound. Ceiling Mounted Ductable Type Unit:Unit shall be suitable for ceiling mounted type. The unit shall include pre filter, fan section & DX-coil section. The housing of unit shall be light weight powder coated galvanised steel. The unit shall have high static fan for ductable arrangement. High Wall Mounted Units:The units shall be high wall mounted type. The unit shall include pre-filter, fan section & DX-coil section. The housing of unit shall be light weight powder coated galvanised steel. Unit shall have an attractive external casing for supply and return air.
ix.
xi.
xii.
G3IR-1000-35-SP-9001, Rev 1
Page 12 of 41
HVAC GENERAL SPECIFICATION xiii. Floor Mounted Units:The unit shall be suitable for floor mounting. The unit shall include, pre-filter fan section, DX. Coil section. The housing of unit shall be light weight powder coated galvanised / anodised aluminium panels. Unit shall have an attractive external casing with supply & return air grilles. xiv. Central Remote Controller:A multi-functional microprocessor based centralized controller (central remote controller) shall be provided for VRV units control. The controller shall be able to perform following functions: - Temperature setting for each zone, or group, or indoor unit. - On/Off as a zone or individual unit. - The controller shall have wide screen liquid crystal display. Condensate:25mm dia uPVC pipes, 40mm dia uPVC headers & fittings shall be used for condensate, from Evaporator Unit to drain point. The joints shall be properly sealed so that there is no water leakage. U-trap shall be provided at the end. Additional insulation drain tray shall be provided below the Evaporator Unit, if required. Mounting:All indoor units shall be mounted with Brackets, Hangers etc. with proper size anchor Fasteners. Electrical installation:For Variable Refrigerant flow systems, power will be provided to outdoor units. HVAC Contractor to provide suitable distribution panel along with 3-phase power to outdoor units and single phase power to all indoor units fed by these outdoor units. Power / control cabling along with supports shall be included. Precision Air-conditioning Units Type:The Precision air-conditioning Unit shall be complete with microprocessor controller and shall consist of hermetically sealed Scroll compressors, evaporator fan, motor, humidifier, strip heaters for winter heating and monsoon reheat control, integral refrigerant piping and control panel duly wired to compressor and air cooled condenser all mounted on steel frame. Microprocessor control panel shall be provided with required diagnostics features and safety interlocks. The Air cooled condenser with fan duly mounted on a common frame shall be installed on the wall openings / terrace with suitable angle iron / channel frame to be provided by contractor. The suitable starters, switches, power control cabling between Indoor unit and outdoor unit shall be included by the contractor. Compressor and Motor:Compressor shall be hermetic Scroll, serviceable type. The motor shall be suction gas cooled and shall be sealed against dirt and moisture. The motor shall be suitable for 41510% 50 Hz, A.C. supply. Refrigerant piping and controls:Refrigerant piping and fittings interconnecting compressor condenser shall be all copper and valves shall be brass / gunmetal construction. Piping thickness shall be designed based on type of refrigerant and superheated gas pressure at full load, corresponding to ambient design temperature. Casing:The indoor & outdoor units shall be sectionalized / cabinet construction. Indoor units shall be consisting of compressor, fan section, coil section, heater and humidification section, pre/fine filter section, and drain pan. Outdoor unit shall consist of condenser coil and propeller type fan. Each section shall be constructed of thick sheet steel all welded / bolted construction, adequately reinforced with structural members and provided with sufficient access panels for proper lubrication and maintenance. Base panel shall be constructed of fabricated steel structure provided with an under frame suitably braced. Each unit shall include one piece drain pan Page 13 of 41
xv.
xvi.
xvii.
3.4 i.
ii.
iii.
iv.
G3IR-1000-35-SP-9001, Rev 1
HVAC GENERAL SPECIFICATION constructed of 20 gauge galvanised sheet steel plate. Drain pan shall extend under coil and fan sections with drain connections. Removable panels in fan and coil sections shall provide access to all internal parts. Casing panels shall be internally lined with 25 mm thick fiberglass/PUF for the thermal insulation and acoustic lining. The outdoor Air-cooled condenser shall be weatherproof type incorporating high efficiency, direct drive, motors with axial blade fans. The condenser shall be corrosion resistant through special anti corrosive coatings. Heavy duty mounting legs and all assembly hardware shall be included. Condensers shall be suitable for 24 hours operation. v. Fan motor and drive:Fan motor shall be AC/DC as per manufacturers standard. Motors shall be especially designed for quite operation and motor speed shall not exceed 1440 rpm. Fan:Fan wheels and housing shall be fabricated from heavy gauge steel. Fan wheels shall be of forward/backwardcurve, multi-blade type enclosed in a housing and mounted on a common shaft. Fan housing shall be made of die-formed steel sheets with stream-lined inlets to ensure smooth air flow into the fans, fan shaft bearing shall be oil/grease lubricated. All rotating parts shall be dynamically balanced individually, and the complete assembly shall be statically and hydraulically balanced. Fan speed shall not exceed 1000 rpm and maximum fan outlet velocity shall be 550 meters per minute. Filters:The filter chamber shall be an integral part of the system and withdraw able from the front of the unit. Filtration shall be provided by dry media disposable filters capable of filtering air to 95% down to 5 micron efficiency. Cooling coil:Cooling coils shall be of fin and tube type having aluminium fins firmly bonded to copper tubes assembled in zinc coated steel frame. Face and surface areas shall be such as to ensure rated capacity from each unit and air velocity across each coil shall not exceed 500 FPM. The coil shall be pitched in the unit casing for proper drainage. Each coil shall be factory-tested at 21 Kg. per sq.cm air pressure under water. Tube shall be mechanically / hydraulically expanded for minimum thermal contract resistance with fins. Number of fins per cm. shall be 4 to 5. Vibration Isolators:The indoor and outdoor units shall be provided with ribbed rubber pad vibration isolators. Painting:Units shall be factory finished with durable alkyd spray enamel. Shop coats of paint that have become marred during shipment or erection shall be cleaned off with mineral spirits, then coated with enamel paint to match the finish over the adjoining shop-painted surface. Outdoor unit shall be provided with anticorrosive paint suitable for the site environment. Performance Rating:The unit shall be selected for the lowest operating noise level (65 dBA at 3m). Capacity rating and power consumption with operating points clearly indicated shall be submitted and verified at the time of testing and commissioning of the installation. For site verification of working of humidification / dehumidification systems, set point RH shall be changed below/above (respectively) actual RH. Similar procedure shall be adopted for temperature control system. Test report shall indicated selected set point for RH and temperature and achieved values of these process variables after humidification / dehumidification cycles are activated.
vi.
vii.
viii.
ix.
x.
xi.
G3IR-1000-35-SP-9001, Rev 1
Page 14 of 41
HVAC GENERAL SPECIFICATION 3.5 Air-cooled package air-conditioners i. Type:The Air Cooled Packaged Unit shall consist of hermetically sealed Reciprocating/Scroll compressor, motor, integral refrigerant piping and control panel duly wired to compressor and air cooled condenser all mounted on a steel frame. The Air cooled condenser with fan duly mounted on a common frame shall be installed on the wall openings with suitable angle iron / channel frame to be provided by contractor. The suitable starters, switches, power control cabling between Air Cooled Packaged Unit and Air Cooled Condenser shall be included by the contractor. Compressor and motor:Compressor shall be hermetic reciprocating/Scroll, serviceable type and shall have dual pressure stat, and an operating oil charge. The motor shall be suction gas cooled and shall be sealed against dirt and moisture. The motor shall be suitable for 41510% / volts or 23010 % volts, 50 Hz, A.C. supply. Refrigerant piping and controls:Refrigerant piping and fittings interconnecting compressor condenser shall be all copper and valves shall be brass / gunmetal construction. Casing:The indoor & outdoor units shall be sectionalised / cabinet construction. Indoor units shall be consisting of fan section, coil section, filter section, and drain pan. Outdoor unit shall consist of condenser coil, fan & compressor. The compressor may be mounted within the indoor units if manufacturers standard design. Each section shall be constructed of thick sheet steel all welded / bolted construction, adequately reinforced with structural members and provided with sufficient access panels for proper lubrication and maintenance. Base panel shall be constructed of fabricated steel structure provided with an under frame suitably braced. Each unit shall include one piece drain pan constructed of 20 gauge galvanised sheet steel plate. Drain pan shall extend under coil and fan sections with drain connections. Removable panels in fan and coil sections shall provide access to all internal parts. Panels shall be internally lined with 25 mm thick fibreglass for the thermal insulation and acoustic lining. Fan motor and drive:Fan motor shall be suitable for 415 10% volts or 23010% volts, 50 Hz, A.C. Supply, Single phase, motors shall be provided with permanent capacitor. Motors shall be especially designed for quite operation and motor speed shall not exceed 1440 rpm. Fan:Fan wheels and housing shall be fabricated from heavy gauge steel. Fan wheels shall be of double-width, double inlet forward-curve, multi-blade type enclosed in a housing and mounted on a common shaft. Fan housing shall be made of die-formed steel sheets with stream-lined inlets to ensure smooth air flow into the fans, fan shaft bearing shall be oil/grease lubricated. All rotating parts shall be dynamically balanced individually, and the complete assembly shall be statically and hydraulically balanced. Fan speed shall not exceed 1000 rpm and maximum fan outlet velocity shall be 550 meters per minute. Cooling coil:Cooling coils shall be of fin and tube type having aluminium fins firmly bonded to copper tubes assembled in zinc coated steel frame. Face and surface areas shall be such as to ensure rated capacity from each unit and air velocity across each coil shall not exceed 500 FPM. The coil shall be pitched in the unit casing for proper drainage. Each coil shall be factory-tested at 21 Kg. per sq.cm air pressure under water. Tube shall be mechanically / hydraulically expanded for minimum thermal contract resistance with fins. The number of fins per cm. shall be 4 to 5.
ii.
iii.
iv.
v.
vi.
vii.
G3IR-1000-35-SP-9001, Rev 1
Page 15 of 41
HVAC GENERAL SPECIFICATION viii. Vibration Isolators:The indoor and outdoor units shall be provided with ribbed rubber pad vibration isolators. ix. Painting:Split units shall be factory finished with durable alkyd spray enamel. Shop coats of paint that have become marred during shipment or erection shall be cleaned off with mineral spirits, then coated with enamel paint to match the finish over the adjoining shop-painted surface. Outdoor unit shall be provided with anticorrosive paint/coating suitable for the site environment. x. Performance Rating:The unit shall be selected for the lowest operating noise level. Capacity rating and power consumption with operating points clearly indicated shall be submitted with the tenders and verified at the time of testing and commissioning of the installation. Fan Coil Units (FCU) Type:The fan coil units shall be vertical type for floor mounting, horizontal type for ceiling-suspension. Floormounted vertical units shall have vertical top discharge; and horizontal units mounted within ceiling space shall have horizontal discharge and shall be ductable. All units shall be complete with chilled water/DX Refrigerant coil, one or more centrifugal fans and motor, cleanable fabric filters, insulated condensate drain pan. Cabinets:Cabinets for floor mounted exposed FCU shall be constructed of 18 gauge die-formed cold-rolled galvanized sheet steel, bonderized and painted with approved shade of powder coating finish. The cabinets shall be of sufficient size to enclose all piping and control valves, and shall have access doors to piping and controls. Access panels shall have positive locking fasteners for easy removal. Horizontal furred-in type units mounted within ceiling space shall be provided with a GI casing of 18 gauge, the coil and fan section with provision to mount filters within the fan section. Interior Chassis:The interior chassis shall be constructed of not less than 16 gauge cold rolled galvanized sheet steel bonderized and painted with approved shade of powder coating finish. All ceiling suspended vertical fan coil units shall be securely mounted from the building structure with top panel set dead level in both directions. In case of ceiling suspended horizontal units fan deck and cooling coil shall be easily removable from FCU without lowering down of the FCU or disturbing the other installation. Drain Pan:Primary drain pan shall be pre-pressed 22 gauge SS-304 and an additional inner bottom panel of 22 gauge SS-304 shall be provided to prevent damage to, and floatation of the bottom panel insulation. The pan shall be insulated with not less than 6 mm thick nitrile rubber (class O as per BS 476) insulation shall be effective to prevent condensation. The pan shall be of sufficient size to catch all drippage of condensation from any part of the unit. In all cases pan shall be large enough to cover cooling coil supply and return water headers and bends, control valves and ball valves with copper pipes. All drain pans shall be with powder coating finish as per interior chassis defined above. Cooling Coil:All cooling coils shall be standard three-row staggered seamless copper tube with aluminum sine wave fins. The coil shall be fitted with dielectric coupling for connection with MS pipes by HVAC contractor. Tubes shall be minimum 10 mm OD and wall thickness shall be minimum 0.41 mm. Fin spacing shall be 12 fins per inch. All bends and joints shall be enclosed within insulated end sections of the base unit for protection against sweating. Page 16 of 41
3.6 i.
ii.
iii.
iv.
v.
G3IR-1000-35-SP-9001, Rev 1
HVAC GENERAL SPECIFICATION Tubes shall be mechanically expanded for minimum thermal contact resistance with fins. Air vent shall be provided in headers at a level higher than coils. The cooling coil shall be easily removable from back side of FCU along with fan section without disturbing the Installations. All coils shall be factory tested at 21 KG per sq. cm (300 psig) air pressure while submerged in water. vi. Fans:Fans shall be centrifugal forward curve DIDW, direct/belt driven by a fractional horse power motor. Motor:Motor shall be 220 6% volts, 50 cycles single phase, energy efficient, six pole, shaded pole type, speed not exceeding 1000 rpm at maximum airflow. Motors shall have three speed windings and shall be factory wired to a terminal block mounted within the fan section. Motors shall have extended shaft on both sides. Installation:Ceiling suspended horizontal units and units mounted within the ceiling space shall be hung through rubber-inshear vibration isolator suspenders. Painting:Shop coats of paints that have become marred during shipment or erection shall be cleaned off with mineral spirits, wire brushed and spot primed over the affected areas, then coated with enamel paint to match the finish over the adjoining shop painted surfaces. Performance Data:Fan coil units shall be selected for the lowest operating noise level having standard sound level rating of NC 30 at low speed and NC 35 at medium/high speed. Fan performance rating and power consumption data, with operating points clearly indicated, shall be submitted by the Contractor and verified at the time of testing and commissioning of the installation. Testing:Cooling capacity of various fan coil unit models shall be computed from the measurements of air flow and dry and wet bulb temperatures of air entering and leaving the coil. Flow measurements shall be by anemometer and temperature measurements by accurately calibrated mercury-in-glass thermometers. Computed ratings shall conform to the specified capacities. Power consumption shall be computed from measurements of incoming voltage and input current. Split Type Air-Conditioners The unit offered shall be by a reputed manufacturer who is represented locally and can provide an efficient maintenance and spare part service. The units shall meet the specified duties for air flow and cooling capacities. The casing shall consist of a heavy gauge steel chassis with sheet metal casing. The minimum thickness shall be 1.2 mm. The whole unit shall be protected against corrosion and finished inside and outside with stoned primer and paint. The casing for the inside unit shall be the same as mentioned above or of rigid plastic as supplied by the manufacturer. The fan shall be of the forward curved centrifugal type. The air filters shall be of nylon fibre / glass fibre material or as supplied by the manufacturer. The filter shall be easily removable for cleaning. The inside unit fan and condenser fan motors shall factory lubricated bearings of the sealed for life type. The motor winding and electrical components shall be impregnated or protected to avoid problems with condensation. The compressor in the outside unit shall be the hermetically sealed pattern complete with resilient mountings. The condenser and evaporator coils shall be formed of copper primary tubes with aluminium fins or copper fins. If copper fins are used they shall be electro -tinned after manufacture. The fins shall be mechanically bonded to Page 17 of 41
vii.
viii.
ix.
x.
xi.
3.7 i.
ii.
iii.
G3IR-1000-35-SP-9001, Rev 1
HVAC GENERAL SPECIFICATION the tubes. The unit shall have control giving three running speeds and an off position. The outlet grille shall be fully adjustable to enable the direction of airflow to be set to the desired direction. Where the units are floor mounted the supply grilles shall be on the top of the unit. iv. The units shall be installed in accordance with the manufacturer's recommendations to unit location, refrigerant piping, power and condensate piping. Where the units are of the concealed type the CONTRACTOR shall ensure adequate access is provided for the removal of a complete unit. The condensate pipe work shall be run to the nearest drain. The air conditioning unit shall be capable of handling the cooling loads when operating in design ambient conditions at the medium speed. The outdoor unit shall be designed to operate at outdoor ambient design temperature of site. The safety devices for the compressors shall be as per the manufacturer's recommendations. Centrifugal Pumps Capacity:All pumps shall be of capacity & size in accordance with the requirements worked out by the CONTRACTOR. The equipment shall be capable of developing the required total head at rated capacity. The pump shall be suitable for parallel operation & should not overload in single pump operation. Casing:Pump casing shall be of heavy section grained cast iron, making possible complete servicing of rotating parts without breaking piping or motor connections. Motor to pump connection shall be of the flexible coupling type. Suction passages shall be such to promote smooth entry to impeller and increased efficiency. The casing jointing faces shall be fully machined and shall be with a gasket. Pump casing shall be designed to withstand discharge pressure plus static head of system. Impeller:The pump impeller shall be of bronze or other suitable material, hydraulically balanced and passages smooth finished for minimum friction and maximum efficiency. Wherever rings are fitted to the impeller, these shall be of the same material as of impeller and shall be secured from relative movement by tongue and groove fittings. Bearings:The bearings shall be heavy duty ball or roller type, suitably designed to take radial & axial loads & for the duty involved. Oil level indicators shall be provided for pump. Bearings shall be effectively sealed against the entrance of dust, moisture and leakage of lubricant. Bearing shall also be easily approachable without disturbing the shaft alignment. Shaft and Seals:The pump shaft shall be of High tensile steel (SS 304), protected by S.S sleeves. Shaft shall be finished to close tolerance for the impeller, coupling & bearing diameters. The impeller, pulley & shaft sleeves shall be firmly secured to the shaft by key / lock nut. The shaft shall be sealed by faster fitted mechanical seal. The seal shall allow zero leakage. vi. Fittings and Pressure Gauges:Pumps shall be provided with two air valves, drain plug and water seal connections. Pressure gauges at suction and delivery shall be provided. Pipe connection shall be flanged type and suction & discharge shut-off valve and discharge check valve shall be provided with each pump. Coupling - Pump / Motor coupling shall be flexible spacer type to allow dismantling without disturbing the pump & motor positions. Coupling guard shall be provided for safe operation.
v.
3.8 i.
ii.
iii.
iv.
v.
G3IR-1000-35-SP-9001, Rev 1
Page 18 of 41
HVAC GENERAL SPECIFICATION vii. Alignment:All pumps shall be factory-aligned prior to shipment by the manufacturer. Prior to testing, the pump alignment may be verified for each pump with a dial indicator within 0.05 mm for each pump. viii. Motor:Motor shall be as per motor specification. The bidder shall select their drives suitable for parallel operation as required by design. Motor shall be provided with heavy duty bearing with easily access able grease nipple. Painting:All pumps, motors and bases shall be supplied with approved finish. Paint that has become marred during shipment or erection shall be cleaned off, coated with enamel paint to match the adjoining areas. Performance Data:Each pump shall deliver not less than the quantity of water required against the total head of the system as installed. The supplier shall supply with his offer a copy of the guaranteed characteristic performance curves for each pump.
ix.
x.
3.9 i.
Air Handling Unit The air handling unit shall be of double skin sectionalized/cabinet construction. Unit casing shall be thermally insulated. The air handling units shall be double skin construction, draw-thru type comprising of various sections, filter section, coil section and fan section, mixing box, (wherever the return air is ducted). Air handling unit shall be of blow thru configuration, in case, placed outside in ambient environment. Double skinned panels shall be 23 / 46 mm thick made of galvanized steel, pressure injected with foam insulation (density 38/40 kg/m3) shall be fixed to 1.5 mm thick aluminium alloy twin box section structural framework with stainless steel screws. Outer sheet of panels shall be made of galvanised preplasticised sheet of 0.63 mm thick, and inner sheet of 0.63 mm thick plain G.I. Sheet. AHUs such as TFA units, AHU with mixing box having return air ducted or AHU which are placed outside shall be provided with thermal break profile. Also these AHUs shall be provided with minimum 46 mm thick panel. Entire framework shall be mounted on an aluminium alloy or galvanized steel (depending on size) channel base as per manufacturers recommendation. The panels shall be sealed to the framework by heavy duty gaskets held captive in the framed extrusion. All panels shall be detachable or hinged. Hinges shall be made of die cast aluminum/hard nylon with stainless steel pivots, handles shall be made of hard nylon and be operational from both inside and outside of the unit. Units supplied with various sections shall be suitable for on site assembly with continuous foam gasket. All fixing and gaskets shall be concealed. Units shall have hinged, quick opening access door in the fan section and also in filter section where filters are not accessible from outside. Access doors shall be double skin type. Condensate drain pan shall be fabricated from 18 gauge stainless steel sheet with all corners welded. AHUs requiring mixing boxes shall be complete with fresh and return air dampers. AHU Dampers shall be opposed blade type. Blades shall be made of double skinned aerofoil aluminium sections with integral gasket and assembled within a rigid extruded aluminium alloy frame. All linkages and supporting spindles shall be made of aluminium or nylon, turning in teflon bushes. Manual dampers shall be provided with a bakelite knob for locking the damper blades in position. Linkages shall be extended wherever specified for motorised operation. Damper frames shall be sectionalised to minimise blade warping. Air leakage through dampers when in the closed position shall not exceed 1.5% of the maximum design air volume flow rate at the maximum design air total pressure.
ii.
iii.
iv.
v. vi.
G3IR-1000-35-SP-9001, Rev 1
Page 19 of 41
HVAC GENERAL SPECIFICATION vii. For direct expansion units, damper section shall have face & bypass dampers. Bypass area shall not be less than 1/4th of the face area. Filter section shall be provided with cleanable synthetic media filters. Filters shall be selected for a pressure drop of 4 mm WG maximum in clean condition. Filters shall be capable of filtering dust from mixture of return and fresh air up to 10-micron dust particles with an efficiency of 90%. Fan motors shall be energy efficient and shall be 41510% volts, 50 cycles, three phase, totally enclosed fancooled class F, with IP-55 protection. Motors shall be especially designed for quiet operation and motor speed shall not exceed 1440 rpm. Drive to fan shall be provided through belt-drive arrangement. Belts shall be of the oil-resistant type. Fans shall be centrifugal, backward curved so as to give maximum efficiency for given duty condition. In case of ceiling suspended units with low static pressure requirement, forward curved fans may be used. Fans shall be selected for maximum efficiency. Fan casing shall be made of galvanised steel sheet. Fan outlet velocity shall be restricted within 9.2 m/s. Fan wheels shall be made of galvanised steel. Fan shaft shall be grounded C40 carbon steel and supported in self-aligning plummer block operating less than 75% of first critical speed, grease lubricated bearings. Fan wheels and pulleys shall be individually tested and precision balanced dynamically. Fan motor assembly shall be statically and dynamically balanced. Computerized fan selection print outs shall be submitted along with the offer. Both fan and motors assemblies shall be mounted on a deep section aluminium alloy or galvanised steel (depending on size) base frame. Combination spring and rubber anti vibration mounts shall be provided for isolating the unit casing. Frame retardant, waterproof silicone rubber impregnated flexible connection shall be provided at the fan discharge. Cooling coil shall be minimum 4 rows deep. Chilled water coils shall have 12.5 to 15 mm dia (O.D )tubes minimum 0.4 mm thick with sine wave aluminium fins firmly bonded to copper tubes assembled in zinc coated steel frame. The coil shall be pitched in the unit casing for proper drainage. The coil shall have copper header with chilled water supply & return connections protruding out of AHU casing by minimum 150 mm and fitted with dielectric coupling for connection with MS pipes. Each coil shall be factory-tested at 21 kg per sq. m air pressure under water. Tube shall be hydraulically/mechanically expanded for minimum thermal contact resistance with fins. In case AHU has multiple coil stacked one above another, intermediate drain of SS 304 (18 gauge) shall be provided so that upper level of coil drains into this train. Copper / SS 304 piping shall be provided from this train upto main bottom tray. Fine filters, if called for in design basis, shall be of minimum efficiency of 95% down to 3 micron. Fine filter shall be provided in blow thru mode w.r.t. AHU fan. Alternatively, if space does not permit, fine filters may be provided in supply air plenum outside AHU. Each air handling unit shall be provided with manual air vent at high point in the cooling coil and drain plug in the bottom of the coil. In addition, the following accessories may be required at air handling units:- Insulated butterfly valves, balancing valves, `Y strainer, union & condensate drain piping with U trap upto sump or floor drain in air handling unit room. - Temperature Gauge in the thermowells & pressure gauge (with cocks) within gauge ports in chilled water supply and return lines. - Water resistance marine light with power cabling. - Vibration isolators shall be provided with all air handling units. Vibration isolators shall be cushyfoot mounting type. Minimum vibration isolation efficiency shall be 90%. A weather proof canopy shall be provided for the unit, if the unit is required to be located outdoor.
viii.
ix.
x.
xi.
xii.
xiii.
xiv.
G3IR-1000-35-SP-9001, Rev 1
Page 20 of 41
HVAC GENERAL SPECIFICATION 3.10 Filters i. Pre-Filters (G4) Pre-filters shall be installed in fresh air intake of fans and AHUs. The filter shall be capable of filtration of dust particles up to 10 microns with an efficiency of 90%. The filter shall be made of non-woven synthetic media and shall be capable of being washed repeatedly for re-use. The media shall return its shape, size and thickness even after repeated washing. The media shall be easily removable for washing. The filter shall conform to G-4 of EN-779. The filter housing shall be made of aluminium frame or electro-galvanized steel frame. Fine Filters Panel/Flange Type (F7) Fine filter shall be flanged type having efficiency of 95% down to 3 micron. Filter media shall be imported synthetic medium supported by HDPE mesh and Al-mesh. Casing for filter shall be Anodised Aluminium. Maximum initial and final pressure drop shall be 8 mm to 20 mm. Sealing medium shall be epoxy. Heating Unit Heating shall be preheating and / or reheating as per psychometric process requirement. Heating shall be electric heater type. Electric strip heaters shall be complete with heating thermostats/ humidistat, safety thermostats and contactors. Hot water / steam coils shall be complete with control valve, humidistat/ thermostat, etc. 3.12 Humidifier Unit Humidifier shall be steam pan type. Pan humidifier shall be complete with immersion type electric heaters actuated by humidistat, water float valve, stop valve in water make up line, level switch interlocked with heaters. Pan shall be fabricated with 3 mm stain less steel sheets. The outer surfaces shall be thermally insulated. The humidifier shall be sized to deliver 110% of capacity required. Humidifier provided as a part of precision AC shall be as per manufacturers standard. 3.13 Expansion Tank Expansion tank shall be provided in chilled water system and installed atleast 1 m above the highest point of the system. Tank shall be of size 800 x 800 x 800 mm minimum (unless otherwise required because of system design requirement) fabricated from 6 mm thick carbon steel plates in welded construction. The tank shall be complete with float valve assembly backed up with gate valve for make up, quick fill gate valve, drain with valve and overflow. Tank shall have rigid supporting arrangement of structural steel per IS 2062 / ASTM A36. The tank shall be suitably insulated as per specifications. 3.14 3.14.1 Ventilation Fans General i. ii. iii. iv. v. vi. All fans shall be furnished with fans, drivers, drive components and all necessary accessories that are required for the specified service. The fans shall not be rated in the surge area on the left of peak head of performance curve. Belt driven fans shall be fitted with pulleys suitable for V -belts. The pulleys shall be fixed by taper lock type bushes and shall be secured to the fan and motor shaft by keys fitted into machined keyways. All fans which are too large or heavy to be man handled, safety shall be provided with eyebolts or other lifting facilities to enable mechanical lifting equipment to be used. The whole fan assembly shall be fully finished against corrosion. Access shall be provided to carry out all necessary maintenance required.
ii.
3.11
G3IR-1000-35-SP-9001, Rev 1
Page 21 of 41
HVAC GENERAL SPECIFICATION vii. The electrical terminal box shall be located to allow for easy connection and disconnection the electrical supply. viii. Where required suitable guards shall be installed to protect against all moving parts including the motor. ix. All motors are to be positioned to permit effective ventilation of the motor and all components of the fan and motor are to be suitable to withstand the temperature conditions expected. x. All fans shall be installed to avoid vibration and noise to the ductwork or building fabric. xi. Each fan motor shall be designed to drive its respective fan when the fan is operating at a speed or pitch angle 10 % in excess of that required to meet the fan performance. xii. Wherever required, flexible connections shall be installed at both the inlet and outlet of each fan. xiii. All exhaust fans shall be provided with an electrical isolator adjacent to the unit. xiv. The fan motors shall be insulated to a minimum of a Class 'B' insulation All fans shall be capable of operating at ambient temperatures of 50 C and the casing material shall be xv. able to withstand sun radiation temperature up to 85 C. 3.14.2 Centrifugal Exhaust Fans i. Centrifugal fan shall be DWDI / SWSI Class I construction arrangement 3 (i.e. bearings on both the sides) for DWDI fans, squirrel-cage induction motor, V-belt drive, belt guard and vibration isolators, direction of discharge / rotation, and motor position shall be as per the Approved-forConstruction shop drawings. The fan housing shall be rigidly built and braced. Where the fan scroll is 450 mm or more in width, an access door with frame and gasket shall be provided. All access doors shall be fabricated so that the inner surface is flush with the inside of the fan scroll. The fans shall not produce excessive noise as compared to units of like size and power when used with the specified vibration isolation. The fan manufacturer shall provide for approval for each fan, certified sound power ratings with an octave band analysis and also the volume, horsepower, pressure characteristic curves from shut-off to free delivery. Fan Wheel shall be backward-curved non-over loading type. Fan wheel and housing shall be statically and dynamically balanced. For fans upto 450 mm dia, fan outlet velocity shall not exceed 550 meter/minute and maximum fan speed shall not exceed 1450 rpm. For fans above 450 mm dia, the outlet velocity shall be within 700 meter/minute and maximum fan speed shall not exceed 1000 RPM. High static pressure fan speed shall be as per manufacturer standard. The fan impeller shall have ample strength and shall be statically and dynamically balanced to avoid vibration. The blades shall be designed to ensure quiet and efficient operation. The fans shall be V-belt driven unless otherwise indicated. The motor pulley shall be an adjustable type for two (2) grooves or less. Drives requiring three (3) grooves or more shall be the variable pitch type. Drives for fractional horsepower motors may have one belt rated at 200 % of motor horsepower. All other fans shall have not less than two belts and shall have sufficient capacity to drive the fan with one belt broken. The fans shall be provided with belt and pulley guards manufactured of perforated metal or other approved material. Covers shall be provided in the guard for the fan and motor shafts for ease of taking tachometer readings without removal of the guard. The fan motor shall be sized to drive its respective fan when the fan is operating at a speed 10 % in excess of that required to meet the fan performance. No motor shall operate within the service factor. All fans discharging directly up though the roof shall be equipped with a 40 mm casing drain which shall be connected to the nearest floor drain. All fans shall be factory coated with one coat of primer and one coat of machine enamel. The interior of the fans shall be painted as per the manufacturer's standard.
ii.
iii. iv.
v.
vi. vii. viii. ix.
x.
xi. xii. xiii.
G3IR-1000-35-SP-9001, Rev 1
Page 22 of 41
HVAC GENERAL SPECIFICATION xiv. The fan shaft shall be supported by least two roller or ball bearings with easy access to the lubrication points where required. xv. All fans scheduled to be located outdoors shall be furnished with weather proof motor and drive housings. Also fans shall be provided with anti-corrosive coating/paint. 3.14.3 Axial Exhaust Fans i. ii. iii. iv. v. vi. vii. viii. ix. x. xi. Axial flow fans shall be capable of giving the design flow when tested to BS 848. The fan casing shall be constructed of mild steel plates with angle stiffeners, with the easing hot dip galvanized after manufacture. The inlet and outlet of the axial flow fans shall be flanged for connection to the system. The casing shall cover both impeller and motor so that the fan can be removed without disturbing adjacent ductwork or other components of the system. A flame proof external terminal box shall be fitted on the casing. All lubrication points shall be extended to outside the casing and in a position that will permit easy access. The impellers shall be die cast in aluminium or cast steel. The impeller shall be capable of running continuously at 20 % in excess of the rated speed. The impeller shall be keyed and locked to the shaft, which shall be statically and dynamically balanced and tested at over speed prior to dispatch from the manufacturer's works. The blade angle shall be adjustable over at least a 30 range with markings at the base to indicate the blade angle. The speed of the fans shall not exceed 1000 RPM for fans with impeller diameter above 450 mm, and 1440 RPM for fans with impeller diameter 450 mm and less. For lowest sound level, fan shall be selected for maximum efficiency or minimum horsepower. Motor conduit box shall be mounted on exterior of fan casing, and lead wires from the motor to the conduit box shall be protected from the air stream by enclosing in a flexible metal conduit. All motors are to be positioned to permit effective ventilation of the motor and all components parts of the fan and motor are to be suitable to withstand the temperature conditions expected. A suitable support is to be provided for each fan. The frame is to be fabricated from rolled steel channel with adequate cross members for bolting the fan in position. Anti-vibration mountings and flexible connection shall be provided to isolate the fans from the adjacent ductwork and building fabric. Fan shall be provided with anti-corrosive coating suitable for site environment.
xii. xiii. xiv. xv. 3.14.4
Wall and Window Mounted Exhaust Fans i. ii. iii. iv. v. vi. Exhaust fan shall be of the propeller type suitable for wall/window mounting. The fan construction shall be of molded plastic Motors shall be of the shaded pole induction type enclosed in aluminium alloy case and protected by a thermal over load cut out. The motor bearings shall be self alignment sealed for life type. The fans shall be provided with a solenoid operated back draught shutters. The solenoid shall open and close the back draught damper silently as the fan is switched ON and OFF. Fan shall be provided with anti-corrosive coating suitable for site environment.
3.14.5
Propeller Type Exhaust Fans i. ii. iii. The impeller shall be of steel or aluminium and the blades shall be fixed to the hub or the blades and hub shall be formed in one piece. The bearings shall be ball, roller or sleeve type sealed for life or with accessible lubrication points. The propeller fans may be ring mounted or diaphragm mounted in a casing. The casing shall be longer
G3IR-1000-35-SP-9001, Rev 1
Page 23 of 41
HVAC GENERAL SPECIFICATION than the length of the motor and fan. iv. The casing shall be of steel construction with flanged ends and shall incorporate an inspection door. v. The terminal box shall be mounted externally on the casing. The tip speed of the fans shall not exceed 20 m/s. vi. Accessories : The following accessories shall be provided with propeller fans : vii. a. Wire guard on inlet side and birdscreen at the outlet. b. Fixed or gravity louvers built into a steel frame at the outlet. c. Regulator for controlling fan speed for single phase fan motor. d. Single phase preventors for 3 phase fans. viii. Fan shall be provided with anti-corrosive coating suitable for site environment.
3.14.6
Kitchen and Smoke Exhaust Fans i. ii. iii. iv. The fans shall be especially designed for smoke and kitchen exhaust. The fans can be either belt or direct driven with the motor fixed on resilient mountings outside the air stream. Kitchen exhaust fans shall be fitted with a housing drain and grease trap easily removable for cleaning. The fans shall be suitable for removal of smoke and grease laden vapors. Fan shall be provided with anti-corrosive coating suitable for site environment.
3.14.7
Protectively Coated Exhaust Fans for Corrosive or Hazardous Use i. Where the fans are required to handle corrosive toxic flammable explosive or high temperature gases the materials and construction shall be required to suit the application and all relevant safety regulations shall apply. Fan shall be of spark-proof construction. Bearing and lubrication arrangements shall be suitable for the conditions expected. Protective coating is required to use with corrosive gases the coating shall cover all parts of the complete fan, motor and casing assembly which will be in contact with the corrosive gases. No fan shall be installed if the protective coating has been damaged in any way. The fan motors for hazardous use or required to handle flammable or explosive gases shall be flame proof.
ii. iii. iv. v.
3.14.8
Power Roof Ventilator i. ii. iii. iv. v. Ventilator fan shall be centrifugal, direct drive or belt driven type. Fan wheel shall have backwardly curved blades and made of aluminium. Inlet cone shall be provided. Motor compartment cap, fan shroud and curb base cap shall be of heavy gauge aluminium. Discharge end shall be equipped with galvanized bird screen. Fan and drive shall be out of stream. Fan, its drive and the support frame shall be mounted on vibration isolators. When steel frame is provided, it shall be heavy gazed galvanized steel. When roof curb is specified, it shall be made of aluminium or galvanized steel and shall be of water proof. Wood strip shall be equipped on top of curb.
4.0
SPECIAL REQUIREMENTS FOR HAZARDOUS AREA APPLICATION i. ii. All the air-conditioning and ventilation equipment shall meet the area classification requirement of respective area in which they are being installed. General requirements for hazardous area application: a. All electrical equipment such as motor, heaters, switchgear, control system shall be of flame proof type and shall be suitable for the area classification of respective area in which they are Page 24 of 41
G3IR-1000-35-SP-9001, Rev 1
HVAC GENERAL SPECIFICATION being installed. b. All rotating equipment (fans, compressor etc.) shall be of spark-proof construction. Ideally rotating parts should be constructed of non-ferrous material. If ferrous material is used for two mating/intended for rubbing during operation, they should be provided with non-ferrous material coating/lining to eliminate any possibility of spark generation while operation. c. If, belt driven, anti-static belts shall be used. 5.0 5.1 DUCTING General The air distribution systems should be designed to stay within the established limits of pressure drop, velocity and sound level to transmit the required flow rate to each space, while maintaining proper air distribution. The following items directly influence the first costs and operating costs: Heat gain or loss from the duct Aspect ratio of the duct Duct friction rate Type of fittings Both horizontal branch and low-pressure ducts shall be designed by the Equal Friction" method with a pressure drop less than 2.5 mm WG/30 m. Duct velocity shall not exceed 7.6 m/sec for main supply air duct and 5.0 m/sec for return air duct. For branch ducts leading to diffusers, velocity shall be restricted to 4.0 m/sec. All outlets / diffusers shall be designed with a terminal velocity not exceeding 3.0 m/sec. Manufacturers published data shall be taken into account for proper air throw/distribution, noise, and pressure drop. Selection must be made to ensure sound levels below NC 35. Sound attenuators shall be installed in ducts, as required. An orderly procedure, necessary for the design of air conditioning or ventilating systems requiring ducts, may be outlined as follows: A careful study of the plan of the building and the elevations in order to design the most convenient systems. Avoidance of all obstructions for maintenance and access to other plant services. Keeping the design simple with gradual bends and gradual transitions. Arrangement of duct outlets to ensure proper distribution of the air in the space to be ventilated. Determination of size of outlet, based on volume of air required, number of outlets required, allowable velocity, and angle of throw. Ensure that all grilles or registers have an adequate free area. 5.2 Ductwork Materials A. Construct ductwork from galvanized sheet steel, lock forming quality, with 120 grams per square meter of zinc-coating (Class VIII as per IS 277). B. Aluminum ductwork, fittings or attachments will be limited to shower, laundry dryer exhaust and washroom exhaust air systems. C. For lined ductwork, liner shall be fiberglass type with erosion-proof neoprene facing conforming to TIMA (Thermal Insulation Manufacturers Association) AAC-101. Attach liner to ducting surface with adhesive and fasteners D. Duct sealants shall have a maximum flame spread rating of 25 and smoke develop rating of 50, in the dry state conforming, to ASTM E84, and be fire resistive and nonflammable in accordance with ASTM D93 when wet. E. Duct tape alone for sealing purpose will not be permitted.
G3IR-1000-35-SP-9001, Rev 1
Page 25 of 41
HVAC GENERAL SPECIFICATION 5.3 Fabricated Duct Components A. Shop-fabricated ductwork in conformance with SMACNA HVAC Duct Construction Standards-Metal and Flexible. 1. Conform to standard requirements of SMACNA for metal thickness, reinforcing, joints and sealing for maximum system static pressures as indicated on the drawings and specification. Minimum duct metal thickness used shall be at least 26 gauge. 2. Except where otherwise indicated on the drawings, construct ductwork as follows: a. Design for positive 750Pa static pressure for supply ductwork. b. Design for negative 50Pa static pressure for return ductwork. c. Design for negative 50Pa static pressure for exhaust ductwork. 3. Rectangular ductwork shall have standing seam joints, angle bracing and companion angle connections. Round ductwork shall have spiral seam to 1220 mm diameter and welded longitudinal seam for larger than 1220 mm diameter. Provide beaded sleeve or flanged and gasketted joints for round duct. 4. Duct shall be in level from bottom. Taper pieces shall taper from top. 5. Watertight duct construction shall have all continuously welded seam. 6. Hangers and supports shall be galvanized steel angle with galvanized steel rods with sizes and configuration in accordance with ASHRAE Standards. Maximum spacing between hangers shall not exceed 3 meters. Trapeze hangers shall be used for rectangular ductwork and belly band hangers used for round ductwork. B. Fittings shall conform to the following: 1. Elbows a. Provide long radius type with centerline radius minimum of 1.5 of duct width. b. Provide short radius or square elbows where indicated, or where required to fit restricted spaces. c. Provide turning vanes on all short radius elbows. d. Provide double thickness vanes on square elbows and elbows with face area over 0.08 m2. e. Where acoustical lining is provided, provide turning vanes of perforated metal type with fiberglass insulation inside. 2. Parallel Flow Branches Provide long radius takeoffs at parallel flow branches, or square elbows where indicated. 3. Branch Connections Provide 45 entry, or conical taps. Butt taps are not permitted. 5.4 Flexible Ductwork A. Flexible ductwork shall be spiral wound flexible non-metallic material with 25 mm thick, 24 kg per cubic meter, factory applied flexible glass fiber thermal insulation conforming to UL 181 Class I and NFPA 90A. B. Maximum leakage shall be 1 percent at 1-1/2 times working pressure. C. Maximum length from takeoff to air outlet shall not exceed 3 meters. D. Maximum one 90 bend in any length. E. Provide continuous length with no intermediate joints. F. Connect each end with stainless steel screw operated drawbands. G. Support ductwork for maximum sag of 42 mm per meter and clear of the ceiling tile, light fixtures and air terminals. 5.5 Plenums and Casings A. Construct plenums and casings to withstand either a negative or positive static pressure of 1500Pa. B. All outdoor located plenums and casings shall have weather-proof and watertight construction. C. Single wall plenums and casings shall be constructed 18 gauge galvanized steel sheet, standing seam construction and with suitable steel angle reinforcement.
G3IR-1000-35-SP-9001, Rev 1
Page 26 of 41
HVAC GENERAL SPECIFICATION D. Double-wall plenums and casings shall be constructed of minimum 25 mm thick prefabricated insulated panel assemblies 18 gauge galvanized steel outer sheets. Provide 25 mm thick high density rigid glass fiber insulation conforming to NFPA 90A with maximum flame spread of 25 and smoke developed of 50. E. Construct doors of same material as casings and of minimum size 510 mm x 1370 mm and with airtight neoprene door seal. F. Provide 250 mm x 250 mm wire reinforced double pane windows with airtight gasket. 5.6 Access Doors A. Provide access doors in casings, plenums and ducts where required for ready access to operating parts including fire dampers, smoke dampers, valves and concealed coils. B. Construct and install access doors in accordance with SMACNA standards to suit the static pressure classifications and the locations where installed. C. Access door shall be constructed of the same material as duct but of one sheet metal gauge heavier and of minimum 20 gauges thick complete with sheet metal angle frame. For insulated ducts, door shall be of sandwich construction and complete with insulation. D. Access doors shall have neoprene or close-cell rubber type gaskets, piano hinges and quick acting locking devices. Fabricate access doors with two butt hinges and two sash locks for sizes up to 450 mm, two hinges and two compression latches with outside and inside handles for sizes up to 610 mm x 122 mm and additional hinge for larger sizes. E. Arrange doors so that system air pressure will assist closure and prevent opening when the system is in operation. F. Coordinate doors and equipment to provide unrestricted passage through clear door opening without removal of any equipment. G. Where pressure regulating dampers are installed in ducts or plenums, provide access doors with a clear wire-glass observation port, 150 mm x 150 mm minimum size. Anchor port with structural metal frame, resilient gaskets and stainless steel bolts. 5.7 Dampers A. i. Fire and Smoke Dampers:All supply and return air ducts at AHU room crossings and at all floor crossings shall be provided with Motor operated Fire & smoke damper of at least 90 minutes rating. These shall be of multi-leaf type and provided with Spring Return electrical actuator having its own thermal trip for ambient air temperature outside the duct and air temperature inside the duct. Actuator shall have Form fit type of mounting, metal enclosure and guaranteed long life span. Dampers shall have a fire rating of 1.5 Hrs. in accordance with latest edition of UL555 and shall be classified as Leakage Class 2 smoke damper in accordance with latest version of UL555S. Actuator shall be UL listed. Bigger size Dampers shall be supplied in Multiple modules of sizes not exceeding in dimensions of certified module, jack shafted together. Multiple actuators shall be provided for large dampers with higher torque requirements as prescribed in UL. The electric actuator shall be energized either upon receiving a signal from smoke detector installed in AHU room supply air duct / return air duct. Electric Actuator of suitable Torque and as approved by UL shall be factory mounted and tested. The actuator shall be suitable for 24V AC supply. Each fire/smoke damper shall be equipped with a heat actuated release device which shall allow controlled closure of damper rather than instantaneous to prevent accident (Electrical fusible link).
ii.
iii.
G3IR-1000-35-SP-9001, Rev 1
Page 27 of 41
HVAC GENERAL SPECIFICATION B. Fire Dampers:i. Whenever a supply/return duct crosses from one fire zone to another, it shall be provided with approved fire damper of at least 1 hour fire rating as per UL555. Fire damper blades shall be of high strength 16 gage galvanised steel/mild steel construction. The blades shall be held in position through fusible link of temp 70o C. The HVAC contractor shall supply UL classified Fire Dampers meeting or exceeding the specifications. Fusible link actuated dampers shall include: top hinged round or square offset single damper; multi-blade or interlocking type; roll door type; guillotine type, all sized to maintain full duct cross section. Damper shall be weighted to close in closed position when released or having negator-spring-closing operator for multi-leaf type or roll door type in horizontal position with vertical air flow. Provide angle iron frame on full perimeter of fire damper and on both sides of fire separation being pierced. Bigger size Dampers shall be supplied in Multiple modules of sizes not exceeding in dimensions of certified module jack shafted together. Fire damper shall be equipped with an electric limit switch to indicate open and close position of the damper blades. Fire Damper shall be installed in wall or floor opening using galvanized steel sleeve of minimum 435mm length of sheet thickness as per SMACNA and as per Installation instruction of Manufacturer.
ii.
C. Balancing Dampers:1. Single Blade Dampers:Single blade dampers shall be of same material as duct, one gauge heavier in thickness but of minimum 18 gauge. Use groove stiffened blade and weld to shaft. Maximum blade height shall not exceed 250 mm. Provide inside end bearings and locking quadrants with wing nuts. Multi-Bladed Dampers:Multi-blade dampers shall be constructed of material compatible with duct and shall be of opposed blade type with 100 mm maximum blade height. Pin in bronze bushings type bearings. Provide shaft extension with locking quadrant. They shall have channel frame of same material as adjacent duct, complete with angle stop. 3. Splitter Dampers:Splitter dampers shall be of same material as duct, one gauge heavier in thickness, minimum 18 gauge, made of double thickness construction, complete with locking device and pivot piano hinge. End of rod shall be bent to prevent the end from entering duct. D. Low Leakage Insulated Control Dampers 1. Multi-Leaf dampers:a. They shall be of opposed blade type, insulated and thermally broken blades. Dampers shall have interlocking blades, complete with extruded vinyl seals, spring stainless steel side seals, structurally formed, welded and insulated frame. They shall have pressure fit self-lubricated bronze bearings. Linkage shall be of plated steel tie rods, brass pivots and plated steel brackets, complete with plated steel control rod.
2.
b. Performance: Leakage in closed position shall be less than 0.001 percent of rated air flow at 25 mm wg pressure differential across damper. Pressure drop at full open position shall be less than 6 mm differential across damper at maximum air flow.
G3IR-1000-35-SP-9001, Rev 1
Page 28 of 41
HVAC GENERAL SPECIFICATION E. Back-draft Dampers Automatic gravity operated multi-leaf, steel construction with nylon bearings. F. Relief Dampers Automatic multi-leaf steel dampers with ball bearing centre pivoted and counter-weights. 5.8 Grilles, Registers and Diffusers A. General Standard product to meet capacity, throw, noise level, throat and outlet velocity as determined by the occupancy. Frames shall have full perimeter gaskets and concealed fasteners. Provide plastic frames where set into plaster or gypsum. They shall be provided with concealed operators for flow volume control. B. Supply Grilles and Registers:Anodised aluminium/powder coated steel construction, with border to suit floor, ceiling or wall mounting. Grilles shall have double deflection airfoil blade type louver. Registers shall have bar grille type grate. They shall have opposed blade damper with concealed manual operator. C. Return / Exhaust Grilles and Registers:Anodised aluminium/powder coated steel construction, with border to suit floor, ceiling or wall mounting. Grilles shall be 12 mm square grid. Registers shall have horizontal parallel face bars of 0 or 45 deflection. They shall have opposed blade damper with concealed manual operator. D. Diffusers:Anodised aluminium/powder coated steel construction, rectangular/square/round core, 2-way/3-way/4-way discharge pattern, for lay-in or surface mount. Diffusers shall have adjustable flow pattern. E. Linear Grilles and Diffusers:Bar core type with 180 adjustable air pattern and complete flow rate control including blank-off. Supply and return linear diffusers and grilles, respectively shall have fixtures to suit linear metal ceilings and shall match its finish. Linear diffusers shall be equipped with insulated factory made plenums with circular duct connections. F. Door Grilles:Heavy gauge extruded steel construction with non-see-through finely spaced bar grille. Minimum 300 mm x 300 mm size with adjustable mounting frame to suit depth of door. 5.9 Louvers and Vents A. Stationary Louvers 1. Construction: Weld with exposed joints ground flush and smooth. 2. Material: Anodised aluminium/powder coated steel construction 3. Blade: Drainable blade design, 45 angle and maximum blade length of 1,525 mm. 4. Frame, head, sill and jamb: 100 mm deep, steel, minimum 3 mm thick with approved caulking slot, integral to unit. 5. Mullions: At 1,500 mm maximum on center spacing. 6. Screen: 20 mm square intake mesh, 1.5 mm diameter wire steel insect screen on inside face of louvers in formed U-frame. 7. Fastenings: Stainless steel nuts and resilient neoprene washers between steel and head of bolt, or between nut, SS washer and steel body. 8. Finish: Factory applied enamel and color to match color of adjacent areas.
G3IR-1000-35-SP-9001, Rev 1
Page 29 of 41
HVAC GENERAL SPECIFICATION B. Gravity Roof Relief Vents Provide factory manufactured steel relief hoods as follow: 1. Complete with integral bird screens. 2. Prefabricated roof curb. 3. Electrically actuated throat damper. 4. Damper motor accessible from roof. 5. Continuous longitudinal weep holes to prevent the accumulation of dirt and sand. 6.0 PIPING All chilled water piping shall be carried out in accordance with the G3IR-1000-50-SP-9002, Piping Material Specification Line Class Process and Utility. 7.0 INSULATION 1. Material:a. Thermal insulation material for Duct shall be aluminium foil faced closed cell Elastomeric Nitrile Rubber. Thermal conductivity of the insulation material shall not exceed 0.038 W/moK at an average temperature of 25oC. Density of the nitrile rubber shall be 40-60 Kg/m3. The product shall have temperature range of 40 oC to +85oC. The insulation material shall be fire rated as per BS/ASTM/UL standards. Insulation material shall have low water vapour permeability with a value >4500 ( Water vapour diffusion resistance). Thickness of the insulation shall be as specified for the individual application. Insulation material shall be with factory laminated aluminium foil faced. Each lot of insulation material delivered at site shall be accompanied with manufacturers test certificate for thermal conductivity values, density, water vapour permeability and fire properties. Samples of insulation material from each lot delivered at site may be selected by Owners site representative and gotten tested for thermal conductivity and density at Contractors cost. Adhesive used for sealing the insulation shall be non-flammable, vapour proof adhensive strictly as per manufacturers recommendations. Ducting insulation thickness shall be as per table below. Ducting position SA duct in RA path Ducted return air system Both SA& RA exposed 2. Duct Accoustic Lining:a. Material for Duct Acoustic Lining shall be resin bonded fibre glass. Thermal conductivity of the fibre glass for air-conditioning application shall not exceed 0.034 K Cal/(hr-sq.m-deg C/meter) or 0.23 BTU/(hr.sq.ft.-deg F)/inch) at 32 deg C (90 deg F) mean temperature and density shall be not less than 48 kg/ m3. Thickness of the material shall be minimum 40 mm. Ducts shall be provided with acoustic lining of thermal insulation material for a distance of minimum 5 meters from AHU in the manner specified below: Insulation Thickness 19mm SA duct: 25mm RA duct: 19mm Both 25mm
b.
c.
b.
G3IR-1000-35-SP-9001, Rev 1
Page 30 of 41
HVAC GENERAL SPECIFICATION i. The inside surface for the ducts shall be covered with adhesive, and provided with 22 gauge GI Channels 25 x 25 mm screwed back to back and fixed on the inside of duct, spaced not more than 60 cm center to form a frame work of 60 x 60 cms square. Cut panels 60 x 60 cms of resin bonded fiber glass 25 mm thick shall be fitted in the squares. ii. These insulation panels shall be fixed to the sheet metal with cold setting adhesive compound. The inner most surface shall be covered with fiberglass tissue and 28 gage peforated aluminium sheet having atleast 15 percent perforations. The aluminium sheet shall be screwed to GI channels using cup washer and neatly finished to give true inside surface. 3. Duct Insulation:The thickness of nitrile rubber shall be as identified above. For insulation application, following procedure shall be adhered to: a. Duct surfaces shall be cleaned to remove all grease, oil, dirt, etc. prior to carrying out insulation work. Measurement of surface dimensions shall be taken properly to cut closed cell elastomeric rubber sheets to size with sufficient allowance in dimension. Cutting of nitrile rubber sheets shall be done with adjustable blade to make 900 cut in thickness of nitrile rubber sheet. Hackshaw or blades are not acceptable tools for cutting the insulation. b. Material shall be fitted under compression and no stretching of material shall be permitted. A film of adhesive shall be applied on the back of the insulating material sheet and then on to the metal surface. When adhesive is tack dry, insulating material sheet shall be placed in position and pressed firmly to achieve a good bond. All longitudinal and transverse joints shall be sealed by providing 6 mm thick 50 mm wide nitrile rubber tape. The adhesive shall be strictly as recommended by the manufacturer. Alternatively self adhesive insulation material may be used. c. Insulation material shall be with factory laminated aluminium foil faced. Alternatively aluminium cladding shall be done over insulation surface if insulation material is not with factory laminated aluminium foil. d. Additional vapour barrier treatment, if recommended by insulation manufacturer depending on site conditions, shall be done by HVAC contractor. e. For exposed ducts, suitable UV resistant protective coating shall be applied over nitrile rubber insulation. Pipe Insulation:Pipe insulation shall be in accordance with the G3IR-1000-55-SP-9002, Specification for Cold Insulation of Equipment and Pipeline.
4.
8.0 i.
NOISE CONTROL General:Mechanical services shall generally be designed and installed with provisions to contain noise and the transmission of vibration, generated by moving plant and equipment at source, plant and equipment schedules to achieve acceptable noise rating specified for occupied areas. Noise caused by HVAC equipment (chiller/AHU), in general, shall not be more than 85 dB(A) at 1m distance from equipment. However, noise limiting criteria specified for individual equipment in this Specification shall govern. In addition to the provisions specified in the Specification, particular attention must be given to the following details at time of ordering plant and equipment and their installation :a. All air terminals/diffusers shall be designed with a terminal velocity not exceeding 3.0 m/sec. Manufacturers published data shall be taken into account for proper air throw/distribution, noise, and pressure drop. Selection must be made to ensure sound levels below NC 35. b. All moving plant, machinery and apparatus shall be statically and dynamically balanced at manufacturers works and certificates issued. c. The isolation of moving plant, machinery and apparatus including lines from the building structure.
G3IR-1000-35-SP-9001, Rev 1
Page 31 of 41
HVAC GENERAL SPECIFICATION d. Where duct work and pipe work services pass through walls, floors and ceilings, or where supported shall be surrounded with a resilient acoustic absorbing material to prevent contact with the structure and minimise the outbreak of noise from plant rooms. e. The reduction of noise breakout from plant rooms and the selection of externally mounted equipment and plant to meet ambient noise level requirements of specifications. f. All duct connections to fans shall incorporate flexible connections, except in cases where these are fitted integral within air handling units. Duct work connections to the fan inlets / outlets shall be concentricity aligned so that the flexible connections are not subjected to any strain and not used as a means of correcting bas misalignment. g. All resilient acoustic absorbing materials shall be non flammable, vermin and rot proof and shall not tend to break up or compress sufficiently to transmit vibration or noise from the equipment to the structure. h. Where practicable, silencers shall be built into walls and floors to prevent the flanking of noise the duct work systems and their penetrations sealed in the manner previously described. Where this is not feasible, the exposed surface of the duct work between the silencer and the wall subjected to noise infiltration shall be acoustically clad as specified. ii. Silensers:Silencers shall be installed when required to achieve the specified noise levels. Attenuators shall be constructed from high quality pre-galvanised steel sheet casings with lock formed joints along the casing length. Angle iron cross jointing flanges shall be fitted to silencer casings, drilled as required and finished with zinc cromet primer paint. Acoustic splitters shall be formed by chancel section pre-galvanised sheet steel framework retaining acoustic fill of a density to attain the required performance. Splitters shall have round nose ends to give smooth entry and exit conditions to minimise air pressure drops. The acoustic fill shall be protected from the air flow by 22 swg minimum perforated galvanised sheet steel. It will be the responsibility of the Contractor at the time of placing orders for fan equipment to obtain from the manufacturers, certified sound power levels to enable the selected duct silencers to be checked against the original design information, prior to orders being placed. Anti-vibration Mountings:All items of rotating and reciprocating plant and equipment shall be isolated from the structure by the use of anti-vibration materials, mountings or spring loaded supports fixed to either concrete bases, inertia blocks or support steels as indicated. Centrifugal fans and motors within air handling units shall be isolated from the frame of the air handling unit by suitable anti-vibration mountings. Fan discharge air connections shall be fitted with approved flexible connections internally isolating the fan scroll from the air handling unit casing. Axial flow fans shall be mounted on steel legs as diaphragm plates supported on neoprene in shear antivibration mountings, or suspended using spring loaded hangers to suite the application. Centrifugal pumps shall be mounted on inertia bases consisting of reinforced concrete sub-base, anti-vibration mountings and concrete filled steel upper plinth. The Contractor shall be responsible for issuing the steel upper plinth and mountings to the Contractor for building-in. Pipe work connections to circulating pumps, chillers, cooler coils and other equipment shall be made with flexible connections. The construction of the anti-vibration mountings shall generally comply with the following:Enclosed Spring Mounting (Caged or Restrained Springs) Each mounting shall consist of cast or fabricated telescopic top and bottom housing enclosing one or more helical steel springs as the principle isolation elements, and shall incorporate a built- in levelling device. The springs shall have an outside diameter of not less than 75% of the operating height, and be selected to have at
iii.
G3IR-1000-35-SP-9001, Rev 1
Page 32 of 41
HVAC GENERAL SPECIFICATION least 50% overload capacity before becoming coil bound. The bottom plate of each mounting shall have bonded to it a neoprene pad designed to attenuate any high frequency energy transmitted by the springs. Mountings incorporating snubbers of restraining devices shall be designed so that the snubbing damping or restraining mechanism, is capable f being adjusted to have no significant effect during the normal running of the isolated machine. Restrained isolator shall be provided on chillers subject to approval by the manufacturers. iv. Open spring mountings:Each mounting shall consist of one or more helical steel springs as the principal isolation elements, and shall incorporate a built-in leveling device. The spring shall be fixed or otherwise securely located to cast or fabricated top and bottom plates, and shall have an outside diameter of not less than 75% of the operating height, and shall be selected to have at least 50% overload capacity before becoming coil-bound. The bottom plate shall have bonded to it a neoprene pad designed to attenuate any high frequency energy transmitted by the springs. Neoprene-in-shear mountings:Each mounting shall consist of a steel top plate and base plate completely embedded in oil resistant neoprene. Each mounting shall be capable of being fitted with a leveling device, and bolt holes in the base plate and tapped holes in the top plate so that they may be bolted to the floor and equipment where required. Inertia bases for Pumps:The inertia base shall be an all welded mild steel channel frame the minimum depth of which shall be 1/ 12 of the longest span between isolator but not less than 150 mm. filled with concrete the density of which shall be 2300 kg/m3. The inertia base shall be sufficiently large to provide support for all parts of the equipment, including any component which overhang the equipment base, such as suction and discharge elbows on centrifugal pumps. The frame shall include pre-located equipment anchor bolts fixed into position and housed in a steel sleeve allowing minor bolt location adjustment. Isolator support brackets shall be welded into the corners of the base and suitably re-enforced for the load of the equipment and base. Additional reinforcing roads shall be provided at 200 mm. centres to ensure the concrete and frame is adequately stiffened against distortion. Flexible Connections:Flexible connections shall be provided on all duct work connections to fans, rotating plant and equipment isolated from structure and anti-vibration materials or mountings. Pipe work and duct work crossing building movement or construction joints shall be installed with flexible connections. Flexible connections on duct work to fans etc., shall be a minimum / maximum free length of 100 mm. / 200 mm. respectively to minimise noise transmission and noise breakout. They shall be completely free from stress and shall not be required to accept any weight. Thickness and strength of flexible connection materials shall be suitable to withstand the positive and negative fan pressures to which they will be subjected to and shall not allow perceptible leakage. The materials shall be durable, non flammable having food acoustical quality. Flexible connections shall be fitted to all pump suction and discharge connections, chillers and other vibrating equipment and where anti-vibration mounts and inertia basis are fitted. Flexible connections shall allow freedom of movement of plant in all plans. Making flanges to pipe work flexible connections shall be of the smooth faced weld-nick type. Rubber Bellows shall be fitted as close to the source of vibration at practicable. The pipe at the other end of the bellows shall be a fixed point. Rubber bellows shall be single convolution of multiply reinforced EPDM rubber with wire reinforced cuffs. Flanges shall be able to swivel and be removable. The date of manufacture shall be moulded on the bellows. For traceability membranes shall have an indelible identification showing manufacturer, country of origin, the type and a batch number. Tie bars with rubber top hat washers shall be used on bellows.
v.
vi.
vii.
G3IR-1000-35-SP-9001, Rev 1
Page 33 of 41
HVAC GENERAL SPECIFICATION Flexible connections with screwed connections shall be reinforced EPDM rubber hoses and shall have at least one full union to avoid torturing on installation. Flexible pipe connections on chilled water systems shall be suitable for a working pressure of 10 bar and test pressure of 17 bar.
9.0 i.
CONTROLS & INSTRUMENTS CONTRACTOR shall include all controls and instruments as required for safety and operational requirements of the plant. Automatic operation of all controls is required, but provision shall also be made for manual operation. All electric motor driven equipment shall be provided with local Start/Stop Push button stations for operational requirements. Local /Remote selector switch shall be provided for motors having remote startup & it shall be a master switch. Control system modes of operation:Automatic operation of all controls, wherever feasible, is required, with manual overdrive for maintenance etc. The Hand/Off/Auto select switch shall be located on the front of HVAC Control Panel. The Auto mode means that HVAC equipment are controlled by a stand alone HVAC control panel. Control Panel shall be PLC/Microprocessor based. The Manual mode shall be used only for testing purpose & manual operation &control of HVAC system.
ii. iii.
iv.
v.
All controls shall be suitably interlocked for safe and sequential operation of plant generally as below: a) AHU blower to start first b) Cooling tower fan to start second c) Condenser water flow/condenser fan to start after that d) Chilled water pump to start fourth e) Refrigeration unit/compressor to start last. While shutting down the plant, equipment will stop in the reverse order as listed above.
vi.
Process and Instrumentation:a) Supply air fan of air handling unit shall be started from the HVAC control Panel. If standby fan is provided, standby fan shall be change over automatically by the failure signal of the running fan. b) Electric duct heaters shall be controlled in one or more steps by the return air temperature and interlocked with the flow switch installed on each electric duct heater so that electric duct heater can not be operated without the supply air flow. An automatic reset thermal cut-off shall stop the electric duct heater when the high limit temperature is reached. Electric duct heater shall restart automatically when the related return air temperature drops below the setting point. c) Humidistat shall also be provided for monsoon reheat control. One humidistat shall activate the electric heaters (reheat) in case the space humidity rises beyond the preset limit. Another humidistat shall energize the humidifier when the humidity falls below the preset limit. These humidistats shall also de-energize these devices when the desired humidity is reached. Humidifier heaters shall be actuated by humidistat located in return air duct. d) Monsoon re-heaters /winter heaters shall operate only on running of AHU blower.
G3IR-1000-35-SP-9001, Rev 1
Page 34 of 41
HVAC GENERAL SPECIFICATION e) After fire suppression, fire dampers shall be opened manually through reset button. f) Upon receiving of a gas high alarm signal from the relevant fire and gas panel, outdoor air intake into the building shall be shut off automatically. Also upon receiving of a gas high high alarm signal from the relevant fire and gas panel, all HVAC system shall be automatically shut down. g) Air-conditioning/ventilation system shall shut down under the following circumstances: On receipt of signal from Fire control panel. In case of power supply failure. h) Potential free contact shall be provided by HVAC vendor for closing of fire dampers and simultaneously tripping the AHU blower motor on receiving the fire alarm signal from relevant Fire & Gas Panel. i) Annunciation in HVAC control panel/room shall be provided. Annunciation shall be provided for all faults covering atleast the following: vii. HVAC system Failure alarm. Start/Stop of Chillers /AHUs - Indication. Run /Standby/Off fan motor selection switch with Run and Trip lamps/Indication Fire/Smoke damper open/close position indication Fresh Air Fan/Exhaust Air Fan status-Run/Stop Low Air Flow Lamp/Indication Pre Filter Dirty Lamp/Indication Fine Filter Dirty Lamp/Indication Control Circuit FAILED Lamp/Indication Lamp/Indication Test Switch Any other as necessary.
All controls shall be provided as per the requirement specified in G3IR-1000-35-DB-9001, HVAC Design Basis. Instrumentation for HVAC system shall be in accordance with G3IR-1000-70-DB-9001, Design Basis & Criteria Instrumentation for Package Unit. ELECTRICAL Electrical equipment and works shall be in accordance with G3IR-1050-65-SP-9002, Specification for Electrical Equipments in Mechanical Packages.
viii.
10.0
11.0 11.1
TESTING, ADJUSTING AND BALANCING (TAB) Quality Assurance A. Testing, adjusting, and balancing shall conform to the codes and standards of ASHRAE & SMACNA. B. Measurement instruments used for testing, adjusting, balancing, and commissioning shall be calibrated. C. Testing, adjusting and balancing work shall not proceed until the work is complete and operable, and the work scheduled for testing, adjusting, and balancing is clean and free from debris, dirt, and discarded building materials.
G3IR-1000-35-SP-9001, Rev 1
Page 35 of 41
HVAC GENERAL SPECIFICATION 11.2 Test Instruments A. Instruments used for measurements shall be accurate, and calibration histories for each instrument shall be available for examination. Each test instrument shall be calibrated by an approved laboratory or by the manufacturer. A representative has the right to request instrument recalibration, or the use of other instruments and test methodology, wherever accuracy of readings is questionable. 11.3 Final Commissioning Tests, Inspections, and Acceptance A. Performance tests shall be conducted to demonstrate equipment and systems meet specified requirements after mechanical installations are completed and pressure tested. Conduct tests as soon as conditions permit. Make changes, repairs, adjustments and replacements required as tests may indicate prior to performance tests. B. Final performance tests shall be conducted in presence of the Engineer. Vary loads to illustrate start-up and shutdown, sequence and simulate emergency conditions for safety shutdowns, with automatic and manual reset. Repair and test defects till satisfactory. Make final adjustments to suit the building conditions. 12.0 i. INSPECTION AND TESTING Equipment shall be subjected to stage-wise expediting, inspection and testing at CONTRACTORS / SUBCONTRACTORS works by COMPANY/its inspection agency. CONTRACTOR shall submit Quality Assurance (QA) procedure before commencement of fabrication. Approved QA Procedure shall form the basis for equipment inspection. For inspection and testing at works and at site, CONTRACTOR shall comply with inspection testing procedure. Any or all the tests shall be witnessed by COMPANY /Third party inspector. However, such inspection shall be regarded as check-up and in no way absolve the CONTRACTOR of his responsibility. All material used for manufacture of the equipment covered under this specification shall be of tested quality. Relevant test certificates shall be made available to the Purchaser before proceeding to fabrication. In case the relevant co-relating test certificates are not available the supplier shall arrange to carry out the necessary test required by relevant codes at his cost. Purchasers shall be notified well in advance of the fabrication and major shop tests of the equipment for the purpose of making general inspections and for the progress report. The Purchaser's representative shall be given full access to the shop in which equipment is being manufactured or tested. All test records shall be made available to him. Following equipment/items shall be subject to inspection/test at works as a minimum: a. Package AC units/Precision AC units/VRV Units shall be subjected to Type Test as per applicable Standard/Code, Production Routine Test as per approved QAP. b. Condensing units shall be subjected to Type Test as per applicable Indian Standard, Production Routine Test as per approved QAP. c. Vapour compression chiller units shall be subjected to Acceptance Test as per ARI-550/590, Production Routine Test as per approved QAP. d. Mechanical Run test of AHU at shop for 30 minutes. e. Other items, equipment shall be inspected/ tested at shop as per approved QAP. For Inspection and Testing at Site, vendor must perform all inspection and tests of the system as a whole and of components individually as required, in accordance with the provisions of the applicable ASHRAE standards. Vendor shall comply with the following procedures: Page 36 of 41
ii. iii.
iv.
v.
vi.
vii.
G3IR-1000-35-SP-9001, Rev 1
HVAC GENERAL SPECIFICATION a. Inspection of raw materials to be used for fabrication and assembly and inspection of manufacturer's test certificates. b. Inspection of welding including welder's qualification as desired by inspection engineer. Inspection of fabricated items. c. Pressure testing of pipe fit ups for refrigerant (Pneumatic test with dry nitrogen) and water services (hydro test). d. Pressure testing, leak testing of complete piping network for chilled water/brine, condenser water & refrigerant services. e. Inspection of air distribution system for proper location and installation against design drawings. Inspection of ducting supports, its location. Leak testing of ducting system before application of insulation. f. Inspection of duct insulation for its material, thickness and finish. g. Balancing of air distribution system to obtain the air quantities across various air terminals as called for in the engineering drgs. h. Noise level test for various rotating/reciprocating equipment. i. Checking of electrical circuits (Power and control) and checking functioning of controls of refrigerant system and other circuits of air conditioning plant. j. Checking of assemblies for MCC, control panel, local panel, annunciation panel etc. k. Checking of calibration of controls and instrumentation. l. Inspection of complete electrical installation at site and clearance from local authorities. m. Installation of main equipments like compressor, condenser, chiller, evaporator, AHU etc. viii. Inspection & testing procedure mentioned above is for general guidance & information of vendor and inspection by purchaser/consultant is strictly not limited to these. Inspection engineer of Purchaser/consultant will have full right to have detailed inspection of project as desired by inspection engineer. Co-ordination of inspection agency of purchaser/consultant with his factory/erection site will be sole responsibility of successful vendor after placement of order for complete air conditioning plant covered under these specifications. Any or all the tests, at Purchaser's option, shall be witnessed by Purchaser/its authorised inspection agency. However, such inspection shall be regarded as check-up and in no way absolve the vendor of his responsibility. All the instruments shall be calibrated and certificates shall be furnished. Pressure gauges, Pressure switches, Temperature indicators, thermowells, pneumatic instruments, Resistance temperature detectors, control panels etc shall be tested as per - specifications. The vendor shall performance test of the machine at site in the presence of - representative for specified duration for complete system parameters. Vendor shall enclose a log sheet for the test with the offer. Vendor shall bring his own instruments for tests and calibrate them at site in presence of CLIENT representative. Performance Testing And Guarantees A. Performance testing a) CONTRACTOR shall give two seasonal tests for (i) summer or monsoon (more stringent of the two) and (ii) winter to determine the equipment capacity and performance of the system in accordance with applicable standards. For screw water chilling machines, performance test at site shall be as per ARI 550/590, based on the available load and cooling water temperature /ambient conditions. Period of each test shall be at least 24 hours and time for each test will be fixed up mutually with the purchaser and/or his authorised representative. b) The vendor shall operate, test and adjust all equipment and balance the system. c) Following test parameters shall be recorded during the performance testing as a minimum. However, the parameters (to be measured) may be added/deleted based on the application.
ix.
x.
xi.
G3IR-1000-35-SP-9001, Rev 1
Page 37 of 41
HVAC GENERAL SPECIFICATION S.No. Parameter 1. i. ii. 2. i. ii. iii. iv. v. 3. i. ii. iii. iv. v. 4. i. ii. iii. iv. 5. i. ii. iii. iv. v. vi. vii. viii. ix. x. xi. xii. xiii. xiv. xv. 6. i. ii. iii. iv. Compressor Operating speed Power consumption at 100% load and at each step of capacity regulation. Evaporator (for chilled water system only) Water flow rate Water temperature - entering Water temperature - leaving Water pressure - entering Water pressure -leaving Condenser Air/Water flow rate Air/Water temperature - entering Air/Water temperature - leaving Water pressure entering Water pressure - leaving Water Pump Flow rate Discharge pressure Suction pressure Operating speed Air handling unit Refrigerant liquid temperature at inlet to coil(In case of DX Coil) Air temperature entering (D.B) Air temperature entering (W.B) Air temperature leaving (D.B) Air temperature leaving (W.B) Water pressure - entering coil (In case of chilled water coil) Water pressure - leaving coil (In case of chilled water coil) Water Temperature - entering coil (In case of chilled water coil) Water Temperature - leaving coil (In case of chilled water coil) Blower air flow Blower speed Blower Static/Total Pressure Blower outlet velocity Direction of rotation Velocity of air across various components of air handling unit. Electric motor Starting current/No load current Motor terminal current Power factor Supply voltage
Unit of Measurement RPM KW/TR
Test Reading
CMH C 0 C kg/cm2 g kg/cm2 g

0
CMH C 0 C kg/cm2 g kg/cm2 g

0
CMH kg/cm2 g kg/cm2 g RPM

0
C C 0 C 0 C kg/cm2 g
0
kg/cm2 g
0
C C
CMH RPM mm WC m/s CW/CCW m/s
A A Volts
G3IR-1000-35-SP-9001, Rev 1
Page 38 of 41
HVAC GENERAL SPECIFICATION v. kwh for compressor motor 7. Supply Air Grilles/ Diffusers i. Air flow rate ii. Air temperature (D.B) iii. Air temperature (W.B) 8. Room conditions i. D.B.T ii. W.B.T iii. Differential Pressure with respect to atmosphere/adjacent area (for pressurized area)
CMH C 0 C
0 0 0
C C mm WC
d) Vendor shall bring all required testing instruments at site duly calibrated. Plant shall be formally taken over by purchaser after witnessing the seasonal performance tests successfully. B. Guarantees a) Mechanical guarantees b) CONTRACTOR should guarantee for continuous trouble free operation. c) All the equipment shall be guaranteed against defective design, poor workmanship and defective material of construction. d) All the equipment/ items shall be capable of performing the duties specified in the specification/data sheets without damage, distortion or failure of any components. e) The CONTRACTOR shall repair and replace any parts of the equipment supplied by CONTRACTOR at his expense, in the event of non-fulfillment of guarantees within the period as mentioned elsewhere in commercial terms and conditions. f) The CONTRACTOR guarantees that all equipment and accessories shall meet the design and operating conditions throughout the year, as specified in this specification and design criteria/data sheet. 13.0 PROTECTION AND PAINTING Painting shall be in accordance with the G3IR-1000-55-SP-9001, Specification for Painting (Protective Coating). Machined and bearing surfaces shall be protected with varnish or thick coat of grease. The colour of finish coat shall be intimated by COMPANYs Site In charge to CONTRACTOR after placement of order. Equipment received at site in final painted condition (either from CONTRACTORS or SUBCONTRACTORS shop) need not be repainted except for touching up to the original painted condition. 14.0 i. PACKING AND IDENTIFICATION All packaging shall be done in such a manner as to reduce the volume. The equipment shall be dismantle into major components suitable for shipment and shall be properly packed to provide adequate protection during shipment. All assemblies shall be properly match marked for site erection. Attachments, spare parts of the equipment and small items shall be packed separately in wooden-cases. Each item shall be appropriately tagged with identification of main equipment, its denomination and reference number of the respective assembly drawing. Detailed packing list in water-proof envelope shall be inserted in the package together with equipment. Each equipment shall have an identification plate giving salient equipment data, make year of manufacture, equipment number, name of manufacturer etc.
ii.
iii.
G3IR-1000-35-SP-9001, Rev 1
Page 39 of 41
HVAC GENERAL SPECIFICATION 15.0 SPARE PARTS i. CONTRACTOR shall submit his recommended list of spare parts with recommended quantities and itemized prices for first two years of operation of the equipment. Proper coding and referencing of spare parts shall be done so that later identification with appropriate equipment will be facilitated. Recommended space and their quantities should take into account related factors of equipment reliability, effect of equipment downtime upon production or safety, cost of parts and availability of CONTRACTORS service facilities around proposed location of equipment. Mandatory spares shall be supplied along with HVAC system of each building. S. No. Item Description 1. One full charge of refrigerant along with storage cylinder/s Qty. 1 Set for each building HVAC system
ii.
Mandatory spares as specified in Electrical specification, Instrumentation/Controls specification and piping specification applicable to HVAC system shall also be considered. iii. CONTRACTORS main offer shall also include start-up and commissioning spares. List of included start-up and commissioning spares with quantities shall be furnished with the bid. Any commissioning spare required during commissioning, over and above, the commissioning spares supplied, shall be made available by the vendor without any cost and time implication to purchaser. If for any reason during commissioning vendor needs to utilise spares from two (2) years operation spares, the same shall be replenished by vendor within a reasonable time without any cost implication to purchaser. Any unused commissioning spares shall be handed over to owner. Special tools and tackles:- Vendor shall provide one set of following special tools & tackles as a minimum for operation & maintenance along-with Air-conditioning system of each building. Item Description Flaring Tools up to 3/4" (19 mm) Size Gas Charging manifold with Cylinder Adopter Halide Leak Detector Digital Psychrometer Pressure Gauge 0-300 PSI and Compound Gauge 30" Vacuum-150 PSI for Refrigerant Line Digital Anemometer Qty. One Set One Set One One One Set One
iv.
S.No. 1. 2. 3. 4. 5. 6.
G3IR-1000-35-SP-9001, Rev 1
Page 40 of 41
HVAC GENERAL SPECIFICATION 16.0 ATTACHMENTS 16.1 BLANK DATASHEETS OF HVAC SYSTEM i. ii. iii. iv. v. vi. vii. viii. ix. x. xi. xii. 17.0 BLANK DATASHEET FORMAT - HVAC SYSTEM (1 PAGE) BLANK DATASHEET FORMAT - WATER CHILLER MACHINE (4 PAGES) BLANK DATASHEET FORMAT - DX CONDENSING UNIT (3 PAGES) BLANK DATASHEET FORMAT -AIRCOOLED PACKAGE AC UNIT/PRECISION UNIT (2 PAGES) BLANK DATASHEET FORMAT - VARIABLE REFRIGERANT VOLUME SYSTEM (2 PAGES) BLANK DATASHEET FORMAT - AIR-HANDLING UNIT (2 PAGES) BLANK DATASHEET FORMAT - FAN COIL UNIT (1 PAGE) BLANK DATASHEET FORMAT - CENTRIFUGAL FAN (1 PAGE) BLANK DATASHEET FORMAT - AXIAL FLOW FAN/ PROPELLER FAN (1 PAGE) BLANK DATASHEET FORMAT - ROOF EXTRACTOR (1 PAGE) BLANK DATASHEET FORMAT - SPLIT AIR-CONDITIONER (1 PAGE) BLANK DATASHEET FORMAT - AIR-DISTRIBUTION SYSTEM (3 PAGES)
REFERENCE DOCUMENTS Unless otherwise specified herein, the latest issues, amendments, and supplements to the following documents shall be read in conjunction with this specification: Document Title HVAC Design Basis Basic Engineering Design Data Specification for LV induction motors (Up to 160 kW) Specification for Electrical Equipments in Mechanical Packages Design Basis & Criteria Instrumentation for Package Unit Fire and Gas Detection and Protection Design Basis Architectural and Building Utilities Design Criteria Structural Data for Mechanical Equipment and Packages Specification for Painting (Protective Coating) Specification for Cold Insulation of Equipment and Pipeline Piping Material Specification Line Class-Process and Utility Piping Document Number G3IR100035DB9001 G3IR100025SP9000 G3IR-1050-65-SP-9003 G3IR-1050-65-SP-9002 G3IR-1000-70-DB-9001 G3IR-0000-45-DB-0002 G3IR-0000-20-SP-9001 G3IR-1000-15-SP-9007 G3IR-1000-55-SP-9001 G3IR-1000-55-SP-9002 G3IR-1000-50-SP-9002
End of Specification
G3IR-1000-35-SP-9001, Rev 1
Page 41 of 41
Contract: Item No:
G3IR HVAC SYSTEM 1 INFRA G3IR-1000-35-SP-9001 Date: 07/06/12
BLANK DATA SHEET FORMAT-HVAC SYSTEM
Revision: Unit: Doc. No. P.O. No.: Inquiry No.: Sheet 1
of
REV
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61
CLIENT:
BASF INDIA LIMITED
CONTRACTOR / VENDOR: PLANT: PROJECT GIR SITE: DAHEJ, GUJRAT, INDIA
SERVICE: HVAC SYSTEM ELECTRICAL AREA CLASSIFICATION: OUTSIDE DESIGN TEMPERATURES: SUMMAR: MONSOON: WINTER: HEATING: VENTILATION: AIR CONDITIONING: COOLING MEDIUM: SYSTEM: CONDENSER: NONE NONE YES ELECTRIC BLOW THROUGH NO STEAM
HEATING, VENTILATION, AND AIR CONDITIONING (HVAC) SYSTEM- BUILDING/FACILITY NAME:DEG C (DBT) DEG C (DBT) DEG C (DBT) HOT WATER GAS GRAVITY OTHER: DRAW THROUGH DX DEG C (WBT) DEG C (WBT)
CHILLED WATER CENTRAL CHILLED WATER AIR-COOLED YES
OTHER: PACKAGED SPLIT NO
OTHER:
WATER COOLED
CORROSION RESISTANT COIL COATING: STAND BY CAPACITY: % AIR DISTRIBUTION SYSTEM: MOTOR: OTHERS: WALL LOUVERS AIR INTAKE STACK EQUIPMENT/PANEL HEAT LOADS: ELECTRICAL EQUIPMENT PANEL INSTRUMENTATION EQUIPMENT/PANEL LIGHTING LOAD OTHERS MULTI ZONE STANDARD
SINGLE ZONE EXPLOSION PROOF
OTHER:
SAND FILTERS CHEMICAL FILTER
DUST FILTER HUMIDITY CONTROL
KW KW W/SQ.M. KW
SPECIAL VENTILATION SYSTEM REQUIREMENTS: PARTIAL AREA: FOR WHOLE BUILDING AIR INTAKE SHUTDOWN CAPABILITY: AUTOMATIC BUILDING PRESSURIZATION: BUILDING PURGING GAS DETECTION ALARM THERMOSTAT SETTING TEMPERATURES, % RELATIVE HUMIDITIES AND OVER PRESSURES: ROOM DEG C % RH ROOM ROOM ROOM ROOM ROOM ROOM ROOM ROOM ROOM ROOM ROOM DEG C DEG C DEG C DEG C DEG C DEG C DEG C DEG C DEG C DEG C DEG C % RH % RH % RH % RH % RH % RH % RH % RH % RH % RH % RH REVISION LOG REV. ISSUE STATUS DATE BY CHECKED APPROVED
MANUAL
Pa Pa Pa Pa Pa Pa Pa Pa Pa Pa Pa Pa
Notice: This drawing has not been published and is the sole property of Fluor, and is lent to the borrower for his confidential use only, and in consideration of the loan of this drawing, the borrower agrees to return it upon request and agrees that it shall not be reproduced, copied, lent or otherwise disposed of directly or indirectly, nor used for any purpose other than that for which it is specifically furnished.
Contract:
BLANK DATA SHEET FORMATVAPOUR COMPRESSION WATER CHILLER
Item No: Revision: Unit: Doc. No. P.O. No.: Inquiry No.: Sheet 1
of
REV
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69
ITEM GENERAL Equipment Description Designation/Tag No. Make and Model No. Overall dimensions Weight Dry Operating Maximum maintenance weight Duty Installation Quantity Working Standby Electrical area classification DESIGN DATA CHILLER Cooling Capacity Nominal Actual Refrigerant Operating Parameters (Design Operating) Chilled water flow rate Chilled water entering temperature Chilled water leaving temperature Condenser Cooling Media Condenser cooling water/air flow rate Air/Cooling water entering temperature Air/Cooling water leaving temperature Design fouling factors Evaporator Condenser Minimum Cooling Capacity at actual operating Specific power consumption ARI Rated condition Peak (Max.) IPLV (Max.) as per AHRI-550 Peak @ design operating Design Operating Temperatures Saturated Suction Temperature Saturated Discharge Temperature COMPRESSOR Type Make/Model No. Nos./Chiller Unit No. of stages Operating Speed Operating Volume ratio Design operating pressure Saturated suction pressure Saturated discharge pressure Type/method of capacity control Minimum safe operating capacity Provision of economised cycle Drive Type Power supply rating Maximum Operating Capacity Type of motor cooling Material of construction Compressor casing Impeller Shaft Shaft sleeve Shaft Seal LUBRICATION SYSTEM LUBE OIL PUMP Type
UNITS
DESCRIPTION Vapour compression chillers
mmxmmxm Kgs Kgs Kgs Continuous
KW/TR KW/TR
m3/hr 0C 0C m3/hr 0C 0C m2K/W m2K/W TR
kW/TR kW/TR kW/TR 0C 0C
RPM
Kg/cm (g) Kg/cm2(g) % % of full load Yes/No
kW Air cooled/Refrigerant cooled
Strike-out whichever is not applicable.
Contract:
of
REV
70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138
ITEM OIL COOLER Type Tube type Dimensions Tube to tube sheet joints type Material of construction Shell Tubes Tube support sheets Water boxes OIL SEPARATOR Type Location Oil removal efficiency Material of shell and mesh pad OIL SUMP Type and location Accessories EVAPORATOR Type Capacity(Actual) Tube side passes No. of Tubes Water side pressure drop Accessories provided Tube type Dimensions Tube to tube sheet joints type Shell OD Shell thickness Design Pressure, Shell side Design Pressure, Tube side Design Temperature, Shell Side Design Temperature, Tube Side Hydraulic test pressure, shell side Hydraulic test pressure, tube side Pneumatic test pressure, shell side Pneumatic test pressure, tube side Material of construction Shell Tubes Tube support sheets Water boxes Flanges Gaskets Water inlet Flange size Water outlet Flange size CONDENSER CONDENSER-WATER COOLED Type Heat rejection duty Tube side passes No. of Tubes Water side pressure drop Accessories provided Tube type Dimensions Tube to tube sheet joints type Shell OD Shell thickness Design Pressure, Shell side Design Pressure, Tube side Design Temperature, Shell Side Design Temperature, Tube Side Hydraulic test pressure, shell side Hydraulic test pressure, tube side Pneumatic test pressure, shell side Pneumatic test pressure, tube side
UNITS
DESCRIPTION
mm
Plain/Inner Ridged Outer Plain/ Inner Ridged ID/OD/Wall thickness/root thickness
Built in with compressor/separate ppm
Flooded/DX TR Nos. Nos. mwc/kPa Plain/Inner Ridged Outer Plain/ Inner Ridged ID/OD/Wall thickness/root thickness
mm
SA 516 Gr. 60/70 Cu SA 516 Gr. 60/70 SA 516 Gr. 60/70
Strike-out whichever is not applicable. TR Nos. Nos. mwc/kPa Plain/Inner Ridged Outer Plain/ Inner Ridged ID/OD/Wall thickness/root thickness
mm
Contract:
of
REV
139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185
186 187 188 189 190 191 192 193 194 195 196 197 198 199 200 201 202 203 204 205 206
ITEM Material of construction Shell Tubes Tube support sheets Water boxes Flanges Gaskets Water inlet Flange size Water outlet Flange size CONDENSER-AIR COOLED Type Quantity of condensers per unit Heat rejection duty Face area of each coil Face velocity across coil Tube O.D. Tube thickness Bend thickness Fin spacing Fin thickness Quantity of fans per condenser Air flow rate per fan Type of fan for air circulation Motor rating / speed of each fan Diameter of fan impeller Material Tubes Fins Impeller Shaft Frame / casing Coating Dimensions / Weights Size Maximum weight REFRIGERANT CONTROLS AND ACCESSORIES Refrigerant feed control device type Liquid line sight glass Liquid line filter dryer Type Filter/Dryer media Liquid line manual isolation valves Type Refrigerant liquid line shut-off valve Type TEMPERATURE SENSORS, PRESSURE TRANSMITTERS AND FLOW SWITCHES Temperature sensor Each type Pressure Transmitter Each type Flow switches Each type VIBRATION AND NOISE Vibration Vibration isolators for compressor Type Rated loading and deflection Maximum loading and deflection Vibration isolation pads at base/sole plates Material, size, nos and thickness Load bearing strength Noise Noise level at 1 mtr surrounding the chiller in semiTHERMAL INSULATION Material Density Thermal Conductivity
UNITS
DESCRIPTION SA 516 Gr. 60/70 Cu/SS SA 516 Gr. 60/70 SA 516 Gr. 60/70
TR Sq.m. m/s
CMH
mm
Kgs/mm Kgs/mm
Kg/mm
Kg/m3
Contract:
of
REV
207 208 209 210 211 212 213 214 215 216 217 218
219 220 221
ITEM Adhesive material for fixing CONTROL PANEL Type HMI Type Screen Size Description/Functional details POWER PANEL Minimum component details and schematic power supply Soft starting provision MINIMUM DOCUMENTS TO BE FURNISHED WITH DATASHEET Sketch showing operation and maintenance space Descriptive catalogue Rating table/chart/Refrigerant and oil charge
UNITS
DESCRIPTION
Microprocessor based/PLC based
Furnish complete description, indications/display, set
Contract: Item No:
BLANK DATA SHEET FORMATDX CONDENSING UNIT
of
REV
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70
ITEM GENERAL Equipment Description Designation/Tag No. Make and Model No. Overall dimensions Weight Dry Operating Maximum maintenance weight Duty Installation Quantity Working Standby Electrical area classification DESIGN DATA CONDENSING UNIT Cooling Capacity Nominal Actual Refrigerant Operating Parameters (Design Operating) Condenser Cooling Media Condenser cooling water/air flow rate Air/Cooling water entering temperature Air/Cooling water leaving temperature Design fouling factors Condenser Minimum Cooling Capacity at actual operating Specific power consumption ARI Rated condition Peak (Max.) IPLV (Max.) as per AHRI Peak @ design operating Design Operating Temperatures Saturated Suction Temperature Saturated Discharge Temperature COMPRESSOR Type Make/Model No. Nos./ Unit No. of stages Operating Speed Operating Volume ratio Design operating pressure Saturated suction pressure Saturated discharge pressure Type/method of capacity control Minimum safe operating capacity Provision of economised cycle Drive Type Power supply rating Maximum Operating Capacity Type of motor cooling Material of construction Compressor casing Scroll/Piston Shaft Shaft sleeve Shaft Seal LUBRICATION SYSTEM LUBE OIL PUMP Type OIL COOLER Type Tube type Dimensions Tube to tube sheet joints type Material of construction
UNITS
DESCRIPTION Vapour compression DX Condensing Units
mmxmmxm Kgs Kgs Kgs Continuous
KW/TR KW/TR
m3/hr 0C 0C m2K/W TR
kW/TR kW/TR kW/TR 0C 0C Reciprocating/Scroll
RPM
Kg/cm2(g) Kg/cm2(g) % % of full load Yes/No
kW Air cooled/Refrigerant cooled
mm
Plain/Inner Ridged Outer Plain/ Inner Ridged ID/OD/Wall thickness/root thickness
Contract: Item No:
of
REV
71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140
ITEM Shell Tubes Tube support sheets Water boxes OIL SEPARATOR Type Location Oil removal efficiency Material of shell and mesh pad OIL SUMP Type and location Accessories CONDENSER CONDENSER-WATER COOLED Type Heat rejection duty Tube side passes No. of Tubes Water side pressure drop Accessories provided Tube type Dimensions Tube to tube sheet joints type Shell OD Shell thickness Design Pressure, Shell side Design Pressure, Tube side Design Temperature, Shell Side Design Temperature, Tube Side Hydraulic test pressure, shell side Hydraulic test pressure, tube side Pneumatic test pressure, shell side Pneumatic test pressure, tube side Material of construction Shell Tubes Tube support sheets Water boxes Flanges Gaskets Water inlet Flange size Water outlet Flange size CONDENSER-AIR COOLED Type Quantity of condensers per unit Heat rejection duty Face area of each coil Face velocity across coil Tube O.D. Tube thickness Bend thickness Fin spacing Fin thickness Quantity of fans per condenser Air flow rate per fan Type of fan for air circulation Motor rating / speed of each fan Diameter of fan impeller Material Tubes Fins Impeller Shaft Frame / casing Coating Dimensions / Weights Size Maximum weight REFRIGERANT CONTROLS AND ACCESSORIES Refrigerant feed control device type
UNITS
DESCRIPTION
Built in with compressor/separate ppm
Strike-out whichever is not applicable. TR Nos. Nos. mwc/kPa Plain/Inner Ridged Outer Plain/ Inner Ridged ID/OD/Wall thickness/root thickness
mm
SA 516 Gr. 60/70 Cu/SS SA 516 Gr. 60/70 SA 516 Gr. 60/70
TR Sq.m. m/s
CMH
mm
Contract: Item No:
of
REV
141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181
182 183 184
ITEM Liquid line sight glass provided Liquid line filter dryer Type Filter/Dryer media Liquid line manual isolation valves Type Refrigerant liquid line shut-off valve Type TEMPERATURE SENSORS, PRESSURE Temperature sensor Each type Pressure Transmitter Each type Flow switches Each type VIBRATION AND NOISE Vibration Vibration isolators for compressor Type Rated loading and deflection Maximum loading and deflection Vibration isolation pads at base/sole plates Material, size, nos and thickness Load bearing strength Noise Noise level at 1 mtr surrounding the unit in semiTHERMAL INSULATION Material Density Thermal Conductivity Adhesive material for fixing CONTROL PANEL Type HMI Type Screen Size Description/Functional details POWER PANEL Minimum component details and schematic power supply Soft starting provision MINIMUM DOCUMENTS TO BE FURNISHED WITH DATASHEET Sketch showing operation and maintenance space Descriptive catalogue Rating table/chart/Refrigerant and oil charge
UNITS
DESCRIPTION
Kgs/mm Kgs/mm
Kg/mm2
Kg/m3
Microprocessor based/PLC based
Furnish complete description, indications/display, set points,
Contract:
BLANK DATA SHEET FORMATAIRCOOLED PACKAGE/PRECISION AC
of
REV
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
DESCRIPTION OPERATING CONDITIONS
Make Model No Capacity Tonnage (Nominal / Actual at site conditions) TR Air Quantity (CMH) Refrigerant (Type / Qty) Quantity (Nos) Electrical Area Classification Overall noise level (DB) at 1 mtr distance
TR
Working +
Standby)
COMPRESSOR Make Model No Type Quantity of Compressors per package/Precision units (Nos) Nominal capacity of each Compressor (TR) Type of enclosure Sealed/Open/Semi hermetic Capacity Control Arrangement/Type Starting & unloading arrangement BKW Motor class of insulation/Protection Motor (KW/RPM) AIR COOLED CONDENSER Make Quantity of Condensers per unit (Nos) Coil Face area (Sqm) Coil Face velocity (m/sec) Tube thickness / OD Quantity of fans per condenser (Nos) Capacity of fan (CMH) Motor (KW/RPM) EVAPORATOR BLOWER Make Type Centrifugal Blade profile Forward/Backward/Radial No. of blowers per package/Precision unit (Nos) Capacity of each blower (CMH) Impeller diameter / Speed (mm / RPM) Static Pressure (mm WC)-Total/External Velocity at blower outlet (m/sec) Drive arrangement V-belt drive Motor (KW/RPM) FILTERS Make Size of filter element (mm x mm x mm) Quantity of filter elements (Nos) Filter Face velocity (m/sec) Filtration efficiency (% , microns) Pressure drop in clean condition (mm WC) Maximum allowable pressure drop (mm WC) Fixing Flange/Channel Filtration media Dry type reusable COOLING COIL Make Capacity (TR) Total air flow rate (CMH) Face area (Sqm) Number of rows (Nos) Pressure drop, air side(mm WC) Fin spacing (FPI) Bonding of fins Hydraulically/Mechanically Coil face Velocity (m/sec) HEATER SECTION (IN PRECISION AC ONLY) Type of heater Heater capacity Heating capacity control stages
Contract:
BLANK DATA SHEET FORMATAIRCOOLED PACKAGE/PRECISION AC
of
REV
ITEM
67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108
DESCRIPTION HUMIDIFIER SECTION (IN PRECISION AC ONLY)
Type of Humidifier Capacity Input Power Type of capacity control ACCESSORIES Purchasers Requirement Required Required Required Required Required Required for belt driven machine Required Required Required Required Required Required Required Required MATERIAL OF CONSTRUCTION Vendors Confirmation
Belt tensioner ( in case of belt drive) Guard for moving parts First charge of refrigerant, oil, lubricants Painting Drain piping V-belt drive packages with V-belts Anti vibration mounting Lifting lugs Base frame On-Off damper at the outlet of each unit Back Draft damper at the outlet of each unit Audio/visual annunciator Microprocessor control panel Refrigerant piping CONDENSER Tubes Fins Frame/casing-Material/Thickness Condenser Fan FILTER Filter media COOLING COIL Tubes Fins Frame/casing EVAPORATOR BLOWER Impeller Shaft
DIMENSIONS/WEIGHT Overall size Overall weight Static/Dynamic INSPECTION AND TESTING As per Specification
Contract:
BLANK DATA SHEET FORMATVARIABLE REFRIGERANT VOLUME UNITS
of
REV
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
DESCRIPTION OUTDOOR UNIT OPERATING CONDITIONS
Make Model No Cooling Capacity Nominal / Actual at site conditions (BTU/hr) Cooling input power(kw) Heating Capacity Nominal / Actual at site conditions (BTU/hr) Heating input power(kw) Refrigerant (Type / Qty) Quantity (Nos) Electrical Area Classification Operating Range Cooling Operating Range-Heating Overall noise level (DB) at 1 mtr distance COMPRESSOR Make Model No Type Quantity of Compressors per units (Nos) Nominal capacity of each Compressor (BTU/hr) Type of enclosure Capacity control method and range BKW Motor (KW/RPM) AIR COOLED CONDENSER Make Quantity of Condensers per unit (Nos) Coil Face area (Sqm) Coil Face velocity (m/sec) Tube thickness / OD Quantity of fans per condenser (Nos)/Type Capacity of fan (CMH) Type of drive Motor (KW/RPM)
Working +
Standby)
Sealed/Open/Semi hermetic
OTHERS Maximum no of indoor units that can be connected Control Liquid Line (Main Line) size Suction Gas Line (Main Line) size Size of unit Weight of unit Static/Operating (kg) INDOOR UNITS (FILL FOLLOWING DETAILS FOR EACH INDOOR UNIT TYPE) OPERATING CONDITIONS Make / Type Model No Cooling Capacity Nominal / Actual at site conditions (BTU/hr) Cooling input power(kw) Heating Capacity Nominal / Actual at site conditions (BTU/hr) Heating input power(kw) Quantity (Nos) ( Working + Standby) Electrical Area Classification Overall noise level (DB) at 1 mtr distance BLOWER Type Blade profile No. of blowers per unit (Nos) Capacity of each blower (CMH) Impeller diameter / Speed (mm / RPM) Static Pressure (mm WC)-Total/External Velocity at blower outlet (m/sec) Drive arrangement Motor (KW/RPM)
Contract:
BLANK DATA SHEET FORMATVARIABLE REFRIGERANT VOLUME UNITS
of
REV
67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113
FILTERS AT UNIT INLET Size of filter element (mm x mm x mm) Quantity of filter elements (Nos) Filter Face velocity (m/sec) Filtration efficiency (% , microns) Pressure drop in clean condition (mm WC) Maximum allowable pressure drop (mm WC) Fixing Filtration media COOLING COIL Capacity (TR) Total air flow rate (CMH) Face area (Sqm) Number of rows (Nos) Pressure drop, air side(mm WC) Fin spacing (FPI) Bonding of fins Coil face Velocity (m/sec) OTHERS Liquid Refrigerant Line size Gas Refrigerant Line size Size of unit Weight of unit Static/Operating (kg) MATERIAL OF CONSTRUCTION OUTDOOR UNIT CONDENSER Tubes Fins Frame/casing BLOWER Impeller Shaft INDOOR UNIT FILTER Filter media COOLING COIL Tubes Fins Frame/casing BLOWER Impeller Shaft CONTROLLER Type Minimum/Maximum no. of groups can be controlled Type of display Description of parameters that can be controlled
Flange/Channel Dry type reusable
Hydraulically/Mechanically
Contract: Item No:
BLANK DATA SHEET FORMAT- AIR HANDLING UNIT
of
REV
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66
Tag No. Duty Installation Electrical Area Classification Safety Classification Seismic Classification Type Quantity Working Stand by Arrangement Make Model
Continuous Indoor/Outdoor
Draw through/forced through Nos. Nos. Horizontal/Vertical floor mounted/Ceiling Suspended MANUFACTURER SPECIFICATION
FILTER AT AHU INLET Make Model Total air flow rate m3/hr nos. Quantity of filter elements 90 % Down to 10 microns Filtration efficiency Size of filter elements (length x width x depth) mm x mm x mm ~500 FPM Face velocity Pressure drop in clean condition mm WC Maximum allowable pressure drop mm WC Flange/channel Fixing Dry fabric cleanable Type of filter FACE & BYPASS DAMPER SECTION (APPLICABLE IN CASE OF DX SYSTEMS ONLY Face area m2 By pass area m2 Control (Manual/proportionating thermostat controlled modulating COOLING COIL SECTION Make Model o Air entering condition oC DB/ C WB o Air leaving condition oC DB/ C WB oC Refrigerant/Water temperature at inlet Refrigerant/Water temperature at outlet oC ADP oC LMTD oC Capacity TR Total air flow rate m3/hr Face area m2 Coil size mm x mm Velocity of air across coil (face velocity) ~500 FPM No. of rows Tube per row Type DX/Chilled water By pass factor mm WC Pressure drop (Air side) Pressure drop (Refrigerant/water side) mm WC Tube OD mm Tube thickness mm Bend thickness mm Fin spacing 12-14 FPI Bonding of fins (Hydraulically/with mandrel) BLOWER SECTION No. of Blowers __ Nos. ( __ W+ __ S) Centrifugal Type Blade profile Backward/Forward No. of impellers nos. Impeller diameter mm Air flow rate CMH Static pressure Impeller speed RPM. Power consumption at shaft kw
Contract: Item No:
BLANK DATA SHEET FORMAT- AIR HANDLING UNIT
of
REV
67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101
Guaranteed power consumption at motor terminals kw Air out velocity Not more than 9.2 m/sec Drive arrangement V-belt drive Motor kw/ RPM Motor type TEFC No. of belts _____(Antistatic Belts) Bearings Self aligning heavy duty ball bearings Noise level FINE FILTER SECTION (IF PART OF AHU) Make Model Total quantity of air handled (CMH) Capacity per filter element (CMH) Quantity of filter element Nos. Size of filter element 610 mm x 610 mm x 305 mm / 610 mm x 305 mm x 305 mm Face velocity ~500 FPM Filtration efficiency 95 % down to 3 micron Pressure drop in clean condition 6.5 mm WC mm WC Maximum allowable pressure drop (When due for cleaning ) Flange / Channel Fixing Weight of each filter element Kg. Method to clean filter Wash in water / Compressed air jet Horizontal / Vertical Mounting of filter Horizontal / Vertical Direction of air flow Carbon steel / Aluminium / Stainless steel Filter casing Filtering media HDPE/Nylon mesh/Non woven felt/G.I. wire mesh Separators Aluminium Wire mesh to support filter media G.I. / S.S. Gasket Felt / Neoprene sponge rubber Nuts/bolts/bush/springs Galvanised Filter mounting frame Ladder type made of MS rolled sections, Spray galvanized Pressure drop measurement device DPG / Water tube manometer DIMENSIONS / WEIGHTS Overall size Overall weight Kg.
Contract: Item No:
BLANK DATA SHEET FORMAT- FAN COIL UNIT
of
REV
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67
Tag No. Duty Installation Electrical Area Classification Type Quantity Working Stand by Arrangement MANUFACTURER SPECIFICATION Make Model FILTER AT FCU INLET Make Model Total air flow rate Quantity of filter elements Filtration efficiency Size of filter elements (length x width x depth) Face velocity Pressure drop in clean condition Maximum allowable pressure drop Fixing Type of filter COOLING COIL SECTION Make Model Air entering condition Air leaving condition Refrigerant/Water temperature at inlet Refrigerant/Water temperature at outlet ADP Capacity Total air flow rate Face area Coil size Velocity of air across coil (face velocity) No. of rows Type By pass factor Pressure drop (Air side) Pressure drop (Refrigerant/water side) Tube OD Tube thickness Fin spacing Bonding of fins (Hydraulically/with mandrel) BLOWER SECTION No. of Blowers Type Blade profile Impeller diameter Air flow rate Static pressure Impeller speed Power consumption at shaft Guaranteed power consumption at motor terminals Air out velocity Drive arrangement Motor Motor type No. of belts Bearings Noise level DIMENSIONS / WEIGHTS Overall size Overall weight
Continuous Indoor Draw through Nos. Nos. Ceiling Suspended
m3/hr nos. 90 % Down to 10 microns mm x mm x mm FPM mm WC mm WC Flange/channel Dry fabric cleanable
oC DB/ oC DB/
o o
C WB C WB
oC oC oC TR m3/hr m2 mm x mm ~500 FPM DX/Chilled water type mm WC mm WC mm mm 12-14 FPI
__ Nos. ( __ W+ __ S) Centrifugal Forward/Backward mm CMH RPM. kw kw Not more than 9.2 m/sec V-belt drive kw/ RPM TEFC _____(Antistatic Belts) Self aligning heavy duty ball bearings
Kg.
BLANK DATA SHEET FORMATCENTRIFUGAL FAN
Contract: Item No: Revision: Unit: Doc. No. P.O. No.: Inquiry No.: 1 Sheet
G3IR HVAC SYSTEM 1 Date: 07/06/12 INFRA G3IR-1000-35-SP-9001
of
REV
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63
Tag No. Fluid handled Suction temperature Fluid flow rate Duty Area Classification Quantity Working Stand by Location
Maximum / Minimum
o C CMH Continuous Safe/Hazardous
Nos. Nos. Indoor / Outdoor MANUFACTURER SPECIFICATION
Make Model Spark proof construction Class of construction Type Blade Static pressure Outlet velocity Operating Range Outlet area Impeller speed at design condition Mounting arrangement Impeller diameter Impeller speed (Safe Limit) Type of drive Motor kw/rpm Noise level Corrosion proof construction Details of painting Total weight (Fan + motor + Base frame) Maximum maintenance weight ACCESSORIES Purchasers Requirement Casing (Axial/Radial, Split/Non split) Required Back draft damper at outlet Required ON-OFF Damper at each fans outlet Required Required Damper control (Manual/Automatic) Required Common base frame for fan & motor Flexible (Rubberised canvass) connection at suction/discharge Required Painting Required V-belt drive package Required Slide rail for motor Required Vibration Eliminators at base, Cushy Foot Type Required Foundation nuts & bolts Required Guards for moving parts Required Foundation (Concrete/Structural/Floating) Required Inlet/Outlet connection (Flanged/Non flanged) Required Antistatic belts in case of belt drive Required MATERIAL OF CONSTRUCTION Casing Impeller Shaft Shaft sleeve Damper INSPECTION AND TESTING As per Technical Specification.
Reqd. / Not reqd. I/II/III/IV Centrifugal SISW/DIDW Backward mm WC m/sec Nm3/hr to Nm3/hr m2 RPM Mm RPM Direct/Gear/V-belt
Required Painting as per specs. Kg. Kg.
Vendors Confirmation
Carbon steel/G.I. Carbon steel/Aluminium/GI
18 Gauge G.I.
BLANK DATA SHEET FORMAT- AXIAL FLOW/PROPELLER FAN
of
REV
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57
Tag No. Fluid handled Suction temperature Fluid flow rate Duty Height above m.s.l. Area Classification Quantity Working Stand by Location
Maximum / Minimum
o C CMH Continuous M Safe/Hazardous
Nos. Nos. Indoor / Outdoor MANUFACTURER SPECIFICATION
Make Model Spark proof construction Class of construction Type Blade Static pressure Outlet velocity Operating Range Outlet area Impeller speed at design condition Impeller diameter Impeller speed (Safe Limit) Type of drive Motor kw/rpm Noise level Corrosion proof construction Details of painting Total weight (Fan + motor + Base frame) Maximum maintenance weight ACCESSORIES Purchasers Requirement Required Casing (Tube Axial) Back draft damper at outlet Required ON-OFF Damper at each fans outlet Required Required Damper control (Manual/Automatic) Required Flexible (Rubberised canvass) connection at suction/discharge if Painting (as per attached specs.) Required Vibration Eliminators at base, Cushy Foot Type Required Guards for moving parts Required Antistatic belts in case of belt drive Required MATERIAL OF CONSTRUCTION Casing Impeller Shaft Shaft sleeve Damper INSPECTION AND TESTING As per Technical Specification.
Reqd. / Not reqd. I/II/III/IV Axial/Tube Axial mm WC m/sec Nm3/hr to Nm3/hr m2 RPM Mm RPM Direct/Gear/V-belt
Required Painting as per specs. Kg. Kg.
Vendors Confirmation
BLANK DATA SHEET FORMAT- ROOF EXTRACTOR
Contract: Item No: Revision: Unit: Doc. No. P.O. No.: Inquiry No.: Sheet 1
of
REV
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50
Tag No. Fluid handled Suction temperature Fluid flow rate Duty Height above m.s.l. Area Classification Quantity Working Stand by Location
Maximum / Minimum
C CMH Continuous M Safe/Hazardous Nos. Nos. Indoor / Outdoor MANUFACTURER SPECIFICATION
Make Model Spark proof construction Class of construction Type Blade Static pressure Outlet velocity Operating Range Outlet area Impeller speed at design condition Mounting arrangement Impeller diameter Impeller speed (Safe Limit) Type of drive Motor kw/rpm Noise level Corrosion proof construction Details of painting Total weight (Fan + motor + Base frame) Maximum maintenance weight ACCESSORIES
Reqd. / Not reqd. I/II/III/IV
mm WC m/sec 3 Nm 3/hr Nm /hr to m2 RPM Mm RPM Direct/Gear/V-belt
Required Painting as per specs. Kg. Kg. Purchasers Requirement Required Required Required Required MATERIAL OF CONSTRUCTION Vendors Confirmation
Back draft damper at outlet Painting (as per attached specs.) Vibration Eliminators at base, Cushy Foot Type Antistatic belts in case of belt drive Casing Impeller Shaft Shaft sleeve Damper
INSPECTION AND TESTING As per Technical Specification.
BLANK DATA SHEET FORMAT- SPLIT AIR-CONDITIONER
of
REV
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47
Tag No. Fluid handled Make Model Capacity Tonnage (Nominal/ Actual at site conditions) TR Air Quantity (CMH) Refrigerant Overall Nose level (DB) OUTDOOR UNIT COMPRESSOR Make Qty. Of Compressors Per Unit (Nos) Power At Input Terminal Enclosure Total Capacity At Nominal Conditions Total Capacity At Operating Conditions CONDENSER Type Qty. of Condenser per Unit Qty. of Condenser Fan per Unit Fan Motor Rating INDOOR UNIT BLOWER Type No. of blower per unit Type of blades Air flow rate Static Pressure- Total/ External Motor rating AIR FILTER Type Clearance required for filter removal COOLING COIL Coil size (length x height) Coil face velocity CONSTRUCTION FEATURES OUTDOOR UNIT SIZE L X D x H Operating weight Clearances required around unit INDOOR UNIT SIZE L X D x H Operating weight Clearances required around unit INSPECTION AND TESTING Entire unit shall be subjected to production routine tests and performance / capacity test as per manufacturers standard QAP and relevant code. Manufacturer shall issue furnish test certificates. mm x mm x kg MM mm x mm x KGS MM mm
kW Open / Semi Hermetic / Hermetic TR TR Air Cooled Nos. Nos. HP/RPM
Nos. Forward / Backward / Radial CMH mm WC / mmWC HP / RPM
MM x MM FPM
mm
48
BLANK DATA SHEET FORMAT- AIRDISTRIBUTION SYSTEM
of
REV
ITEM
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65
UNIT AIR-DISTRIBUTION SYSTEM TAG. NO. DUCTING
DESCRIPTION
Rectangular Ducting Make Applicable Code Material Quantity 24 Gauge 22 Gauge 20 Gauge 18 Gauge 16 Gauge Round Ducting Make Applicable Code Material Quantity 24 Gauge 22 Gauge 20 Gauge 18 Gauge 16 Gauge Diffusers with volume control damper Make Material Type Pattern Size / Quantity Round
Yes/No SMACNA
Sq.m. Sq.m. Sq.m. Sq.m. Sq.m. Yes/No SMACNA
Sq.m. Sq.m. Sq.m. Sq.m. Sq.m. DIFFUSERS Yes/No Anodised Aluminium/Powder coated CS Round/ Square/Rectangular/linear Slot Flush/Stepped Capacity(CMH)/Neck Size/Overall size/qty.
Square
Capacity(CMH)/Neck Size/Overall size/qty.
Rectangular
Slot
Diffusers without volume control damper Make Material Type Pattern Size / Quantity Round
Yes/No Anodised Aluminium/Powder coated CS Round/ Square/Rectangular/linear Slot Flush/Stepped Capacity(CMH)/Neck Size/Overall size/qty.
Square
BLANK EQUIPMENT DATA SHEET- AIR-DISTRIBUTION SYSTEM
G3IR HVAC SYSTEM Date: 07/06/12 1 INFRA G3IR-1000-35-SP-9001
of
REV
66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130
ITEM Rectangular
UNIT
DESCRIPTION Capacity(CMH)/Neck Size/Overall size/qty.
Slot
GRILLES Grilles with volume control damper Make Material Type Blade Size / Quantity Square Yes/No Anodised Aluminium/Powder coated CS Square/Rectangular/linear Fixed Blade/Adjustable Blade Capacity(CMH)/Neck Size/Overall size/qty.
Rectangular
Linear
Grilles without volume control damper Make Material Type Blade Size / Quantity Square
Yes/No Anodised Aluminium/Powder coated CS Round/ Square/Rectangular/linear Slot Fixed Blade/Adjustable Blade Capacity(CMH)/Neck Size/Overall size/qty.
Rectangular
Linear
SUPPLY/RETURN/SHUT-OFF/FRESH AIR DAMPERS Make Model Size, mm Type of control Type Material of construction Bearing Casing Blade Bush Damper shaft and other operating linkage
Opposed bladed with flanged end connections
Bronze SS-304
BLANK EQUIPMENT DATA SHEET- AIR-DISTRIBUTION SYSTEM
of
REV
131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 163 164 165 166 167 168 169 170 171 172 173 174 175 176 177 178 179 180 181 182 183 184 185 186 187 188 189
ITEM Accessories Operation Actuators Make Model Rating Make Model Size Type Type of Control Material of construction Casing Blade Bush shaft and other operating linkage Make Model Size Type Type of Control Material of construction Casing Blade Bush shaft and other operating linkage Make Size, mm Type of seals for Blade Edge Shaft diameter, mm Damper certification Fire rating Type Type of control Material of construction Bearing Casing Blade Damper sleeve Damper shaft and other operating linkage Weight, kg. Accessories Electric Actuators Make Model Rating
UNIT
DESCRIPTION Manual/ Motorised
PRESSURE RELIEF DAMPER
Multi-Bladed / Single Blade type with flanged end connections Counter weight spring operated
Bronze SS-304 NON RETURN/BACK DRAFT DAMPER
Multi-Bladed / Single Blade type with flanged end connections Spring operated
Bronze SS-304 FIRE AND SMOKE DAMPER
Multi-Bladed / Single Blade type with flanged end connections
INSULATION Application Type of insulation Make Material Density Thickness Insulation Finish/cladding UV resistant protective coating Mechanical protection Duct Insulation/Pipe Insulation Thermal
Kg/cum mm
Required/Not required

G3ir 1000 35 SP 9001 - R1 PDF

Uploaded by

Document Information

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

G3ir 1000 35 SP 9001 - R1 PDF

Uploaded by

Copyright:

Available Formats

ISSUED FOR DESIGN

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 2 of 41

HVAC GENERAL SPECIFICATION Record of Revisions

Issued for Clients Review

Clients comments incorporated. Issued for Design.

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 3 of 41

6.0 7.0 8.0 9.0

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 4 of 41

REFERENCE DOCUMENTS ...................................................................................................................41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 5 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 6 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 7 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 8 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 9 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 10 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 11 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 12 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 13 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 14 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 15 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 16 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 17 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 18 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 19 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 20 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 21 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 22 of 41

vi. vii. viii. ix.

xi. xii. xiii.

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 23 of 41

xii. xiii. xiv. xv. 3.14.4

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 24 of 41

ii. iii. iv. v.

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 25 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 26 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 27 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 28 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 29 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 30 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 31 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 32 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 33 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 34 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 35 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 36 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 37 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 38 of 41

Unit of Measurement RPM KW/TR

CMH C 0 C kg/cm2 g kg/cm2 g

CMH C 0 C kg/cm2 g kg/cm2 g

CMH kg/cm2 g kg/cm2 g RPM

CMH RPM mm WC m/s CW/CCW m/s

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 39 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 40 of 41

Document No. : G3IR-1000-35-SP-9001 Date 07 June 2012 Page 41 of 41

Contract: Item No:

G3IR HVAC SYSTEM 1 INFRA G3IR-1000-35-SP-9001 Date: 07/06/12

BLANK DATA SHEET FORMAT-HVAC SYSTEM

Revision: Unit: Doc. No. P.O. No.: Inquiry No.: Sheet 1

BASF INDIA LIMITED

CONTRACTOR / VENDOR: PLANT: PROJECT GIR SITE: DAHEJ, GUJRAT, INDIA

CHILLED WATER CENTRAL CHILLED WATER AIR-COOLED YES

OTHER: PACKAGED SPLIT NO