Professional Documents
Culture Documents
Commissioning Protocol
Page
of
53
Table of Contents
Cover Page...............................................................................................................3
General Data ............................................................................................................4
Circuit Diagrams .......................................................................................................5
Primary Drawings .....................................................................................................6
Moisture Contents ....................................................................................................7
Gas Density Relay....................................................................................................9
WIKA Gas Density Sensor .....................................................................................14
TRAFAG Gas Density Sensor ................................................................................21
Protocol for SF6 Inventory ......................................................................................28
Gas Tightness.........................................................................................................29
High Voltage Test of the Main Circuits ...................................................................30
Voltage Drop...........................................................................................................32
Local Control Cubicle .............................................................................................33
Circuit Breaker General ..........................................................................................35
Circuit Breaker Single Pole.....................................................................................37
Disconnector...........................................................................................................43
Disconnector / Earthing Switch...............................................................................44
Earthing Switch with Short Circuit Making Capacity...............................................45
Current Transformer ...............................................................................................46
Voltage Transformer...............................................................................................47
Surge Arrester ........................................................................................................48
Earthing / Transversal Erection Module .................................................................49
Capacitive Voltage Indicator...................................................................................50
High Voltage Detection System..............................................................................51
Remarks .................................................................................................................52
Sealing of GIS Equipment ......................................................................................53
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01.06.2005 CHSVOTH
Commissioning Protocol
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Cover Page
Customer
Project
Project-Nr.
Substation
Location
Country
ABB-Order No.
ABB-Installation Supervisor
ABB-Commissioning Supervisor :
Note
Hand-over on
Customers Representative
Department
Consultants Representative
Remarks
Remarks
Remarks
The commissioning protocol as part of the on-site tests is sufficiently validated by one
signature (either customers or consultants).
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
of
53
General Data
Customer:
Substation:
GIS type
No. of bays:
Layout diagram
Revision :
Standard
IEC
VDE
ANSI
BS
Ratings
Voltage
kV
Control Voltage
Frequency
Hz
Auxiliary Voltage
kV
kV
Heater Voltage
Breaking Current
kA
Current Busbar
Current Feeder
Crane?
Yes
Current Coupler
Lifting Capacity
Commissioning finished on
Hand-over to Customer on
Energization on
Remarks
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
No
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
of
53
Circuit Diagrams
Table 1: Circuit Diagrams
Bay No.
Rev.
Revision on
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
by
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
of
53
Primary Drawings
Table 1: Primary Drawings
Drawing No.
Rev.
Revision on
by
Circuit Diagrams
Building Plan
GIS Plan
Earthing
Gas Schematics
Sections -Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
-Bay
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
of
53
Moisture Contents
Measuring Instrument Type
DP19
Inventory No.
Conversion (Pressure)
SF6-Gas
Compartment
Filling
Pressure
kPa
Date of
Filling
Dew Point at
Filling Pressure
(C)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
Date of
Measurement
Signature
Remarks
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
of
53
Dewpoint Temperature
-2
-4
-6
-8
-10
0
10
15
20
25
Ambient Temperature C
Figure 1: Dewpoint
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
30
35
40
Commissioning Protocol
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53
DILO SK 509
Inventory No.:
Ambient Temperature:
SF6-Pressure (measured actual value):
refer to Table 1
refer to Figure 1
Table 1: SF6-Pressures
SF6-Filling Pressures
Bay
Contact /
Signal Level
Default
Actual
Remarks
at Ambient Temperature
kPa (100 kPa = 1 bar)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
10
of
53
Diagram
max. kV*
Filling
Pressure
Warning
Contact
Alarm
Contact
Circuit Breaker
Figure 1
145
700 kPa
620 kPa
600 kPa
Figure 1
145
700 kPa
620 kPa
600 kPa
Surge Arrester AZ 41
Figure 2
500 kPa
440 kPa
420 kPa
Figure 3
145
600 kPa
540 kPa
520 kPa
* Rated Voltage
840
820
800
F illin g P r e s s u re
Pabs [kPa]
780
760
740
720
S ig n a l C o n ta c t 1
700
S ig n a l C o n ta c t 2
(C B B lo c k in g )
680
660
640
620
600
580
560
540
520
500
480
460
440
420
400
380
T o le r a n c e s :
F illin g P r e s s u re :
S w itc h in g P o in t:
360
340
+ 10 kPa
+ 10 kPa
320
300
-3 0
-2 0
-1 0
10
20
30
40
50
60
T
Figure 1: SF6-Filling pressure circuit breaker and separate current transformer
01.06.2005 EXTMEHA
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Commissioning Protocol
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840
Pabs [kPa]
820
800
780
760
740
720
700
680
660
640
620
600
580
Filling Pressure
560
540
520
500
Signal Contact 1
480
Signal Contact 2
460
440
420
400
380
Tolerances:
Filling Pressure:
Switching Point:
360
340
+ 10 kPa
+ 10 kPa
320
300
-30
-20
-10
10
20
30
40
50
60
T
Figure 2: SF6-Filling pressure surge arrester AZ 41
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53
Commissioning Protocol
Page
12
of
840
Pabs [kPa]
820
800
780
760
740
720
700
Filling Pressure
680
660
640
Signal Contact 1
620
600
Signal Contact 2
580
560
540
520
500
480
460
440
420
400
Tolerances:
Filling Pressure:
Switching Point:
380
360
+ 10 kPa
+ 10 kPa
340
320
300
-30
-20
-10
10
20
30
40
50
T
Figure 3: SF6-Filling pressure for all other gas compartments
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53
Commissioning Protocol
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53
The following formula are only valid for the gaseous state, not for partial liquification!
Calculation of gas pressures for ambient temperatures other than 20 C:
273 +
273 + 20
= P20
pressure at temperature
P20
pressure at 20C
Example:
Circuit breaker, pressure at 40C:
273 + 40
= 748 kPa
273 + 20
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
Commissioning Protocol
Page
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53
Inventory No.:
SF6-Pressure (measured actual value):
refer to Table 1
Bay
Measuring point
Table 1: SF6-Pressures
SF6-Filling Pressure
TU
Measured
value with
manometer
at TU
Measured values
standardized to
20C (calculate with
equation b))
PISA sensor
value
(at 20C)
kPa
kPa
kPa
Remarks
(Permissible deviation
between measured
value from equation b)
and sensor
value 10 kPa)
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
TU = ambient temperature (indoor installation), temperature of enclosure (outdoor installation)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
15
of
53
Diagram
max. kV*
Filling
Pressure
Warning
Contact
Alarm
Contact
Circuit Breaker
Figure 1
145
700 kPa
620 kPa
600 kPa
Figure 1
145
700 kPa
620 kPa
600 kPa
Surge Arrester AZ 41
Figure 2
500 kPa
440 kPa
420 kPa
Figure 3
145
600 kPa
540 kPa
520 kPa
* Rated Voltage
840
820
800
F illin g P re s s u re
Pabs [kPa]
780
760
740
720
S ig n a l C o n ta c t 1
700
S ig n a l C o n ta c t 2
(C B B lo c k in g )
680
660
640
620
600
580
560
540
520
500
480
460
440
420
400
380
T o le r a n c e s :
F illin g P re s s u re :
S w itc h in g P o in t:
360
340
+ 10 kP a
+ 10 kP a
320
300
-3 0
-2 0
-1 0
10
20
30
40
50
60
T
Figure 1: SF6-Filling pressure circuit breaker and separate current transformer
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
Commissioning Protocol
Page
16
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840
Pabs [kPa]
820
800
780
760
740
720
700
680
660
640
620
600
580
Filling Pressure
560
540
520
500
Signal Contact 1
480
Signal Contact 2
460
440
420
400
380
Tolerances:
Filling Pressure:
Switching Point:
360
340
+ 10 kPa
+ 10 kPa
320
300
-30
-20
-10
10
20
30
40
50
60
T
Figure 2: SF6-Filling pressure surge arrester AZ 41
01.06.2005 EXTMEHA
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53
Commissioning Protocol
Page
17
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840
Pabs [kPa]
820
800
780
760
740
720
700
Filling Pressure
680
660
640
Signal Contact 1
620
600
Signal Contact 2
580
560
540
520
500
480
460
440
420
400
Tolerances:
Filling Pressure:
Switching Point:
380
360
+ 10 kPa
+ 10 kPa
340
320
300
-30
-20
-10
10
20
30
40
50
T
Figure 3: SF6-Filling pressure for all other gas compartments
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
60
53
Commissioning Protocol
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53
The following formula are only valid for the gaseous state, not for partial liquification!
a) Calculation of gas pressures for ambient temperatures other than 20 C:
273 +
273 + 20
= P20
pressure at temperature
P20 =
pressure at 20C
Example:
Circuit breaker, pressure at 40C:
P40 = 700 kPa
273 + 40
= 748 kPa
273 + 20
273 + 20
273 +
pressure at temperature
P20 =
pressure at 20C
Example:
Gas compartment with 515 kPa at 25C:
P20 = 515 kPa
273 + 20
= 506.36 kPa
273 + 25
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
Commissioning Protocol
Note
Page
19
of
1 kg / m3 = 1 g / l
Table 3: Conversion SF6 density into SF6 pressure for entire range 0... to 60 kg / m3 at 20C
D [kg/m3]
I [mA]
P [kPa]
D [kg/m3]
I [mA]
P [kPa]
D [kg/m3]
I [mA]
P [kPa]
0.0
4.00
000
20.0
9.33
321
40.0
14.67
616
0.5
4.13
008
20.5
9.47
328
40.5
14.80
623
1.0
4.27
017
21.0
9.60
336
41.0
14.93
630
1.5
4.40
025
21.5
9.73
344
41.5
15.07
637
2.0
4.53
033
22.0
9.87
351
42.0
15.20
644
2.5
4.67
042
22.5
10.00
359
42.5
15.33
651
3.0
4.80
050
23.0
10.13
367
43.0
15.47
658
3.5
4.93
058
23.5
10.27
374
43.5
15.60
665
4.0
5.07
066
24.0
10.40
382
44.0
15.73
672
4.5
5.20
074
24.5
10.53
389
44.5
15.87
679
5.0
5.33
083
25.0
10.67
397
45.0
16.00
686
5.5
5.47
091
25.5
10.80
404
45.5
16.13
693
6.0
5.60
099
26.0
10.93
412
46.0
16.27
700
6.5
5.73
107
26.5
11.07
419
46.5
16.40
707
7.0
5.87
115
27.0
11.20
427
47.0
16.53
713
7.5
6.00
123
27.5
11.33
434
47.5
16.67
720
8.0
6.13
131
28.0
11.47
442
48.0
16.80
727
8.5
6.27
139
28.5
11.60
449
48.5
16.93
734
9.0
6.40
148
29.0
11.73
457
49.0
17.07
741
9.5
6.53
156
29.5
11.87
464
49.5
17.20
748
10.0
6.67
164
30.0
12.00
472
50.0
17.33
754
10.5
6.80
172
30.5
12.13
479
50.5
17.47
761
11.0
6.93
180
31.0
12.27
486
51.0
17.60
768
11.5
7.07
188
31.5
12.40
494
51.5
17.73
775
12.0
7.20
196
32.0
12.53
501
52.0
17.87
781
12.5
7.33
203
32.5
12.67
508
52.5
18.00
788
13.0
7.47
211
33.0
12.80
516
53.0
18.13
795
13.5
7.60
219
33.5
12.93
523
53.5
18.27
801
14.0
7.73
227
34.0
13.07
530
54.0
18.40
808
14.5
7.87
235
34.5
13.20
537
54.5
18.53
815
15.0
8.00
243
35.0
13.33
545
55.0
18.67
821
15.5
8.13
251
35.5
13.47
552
55.5
18.80
828
16.0
8.27
259
36.0
13.60
559
56.0
18.93
834
16.5
8.40
266
36.5
13.73
566
56.5
19.07
841
17.0
8.53
274
37.0
13.87
573
57.0
19.20
848
17.5
8.67
282
37.5
14.00
580
57.5
19.33
854
18.0
8.80
290
38.0
14.13
588
58.0
19.47
861
18.5
8.93
298
38.5
14.27
595
58.5
19.60
867
19.0
9.07
305
39.0
14.40
602
59.0
19.73
874
19.5
9.20
313
39.5
14.53
609
59.5
19.87
880
60.0
20.00
887
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
53
Commissioning Protocol
Note
Page
20
of
1 kg / m3 = 1 g / l
Table 4: Conversion SF6 density into SF6 pressure for partial range 25... to 48.8 kg / m3 at 20C
D [kg/m3]
I [mA]
P [kPa]
D [kg/m3]
I [mA]
P [kPa]
D [kg/m3]
I [mA]
P [kPa]
25.0
10.67
397
33.0
12.80
516
41.0
14.93
630
25.2
10.72
400
33.2
12.85
518
41.2
14.99
633
25.4
10.77
403
33.4
12.91
521
41.4
15.04
636
25.6
10.83
406
33.6
12.96
524
41.6
15.09
639
25.8
10.88
409
33.8
13.01
527
41.8
15.15
641
26.0
10.93
412
34.0
13.07
530
42.0
15.20
644
26.2
10.99
415
34.2
13.12
533
42.2
15.25
647
26.4
11.04
418
34.4
13.17
536
42.4
15.31
650
26.6
11.09
421
34.6
13.23
539
42.6
15.36
653
26.8
11.15
424
34.8
13.28
542
42.8
15.41
655
27.0
11.20
427
35.0
13.33
545
43.0
15.47
658
27.2
11.25
430
35.2
13.39
547
43.2
15.52
661
27.4
11.31
433
35.4
13.44
550
43.4
15.57
664
27.6
11.36
436
35.6
13.49
553
43.6
15.63
667
27.8
11.41
439
35.8
13.55
556
43.8
15.68
669
28.0
11.47
442
36.0
13.60
559
44.0
15.73
672
28.2
11.52
445
36.2
13.65
562
44.2
15.79
675
28.4
11.57
448
36.4
13.71
565
44.4
15.84
678
28.6
11.63
451
36.6
13.76
568
44.6
15.89
680
28.8
11.68
454
36.8
13.81
570
44.8
15.95
683
29.0
11.73
457
37.0
13.87
573
45.0
16.00
686
29.2
11.79
460
37.2
13.92
576
45.2
16.05
689
29.4
11.84
463
37.4
13.97
579
45.4
16.11
691
29.6
11.89
466
37.6
14.03
582
45.6
16.16
694
29.8
11.95
469
37.8
14.08
585
45.8
16.21
697
30.0
12.00
472
38.0
14.13
588
46.0
16.27
700
30.2
12.05
474
38.2
14.19
590
46.2
16.32
703
30.4
12.11
477
38.4
14.24
593
46.4
16.37
705
30.6
12.16
480
38.6
14.29
596
46.6
16.43
708
30.8
12.21
483
38.8
14.35
599
46.8
16.48
711
31.0
12.27
486
39.0
14.40
602
47.0
16.53
713
31.2
12.32
489
39.2
14.45
605
47.2
16.59
716
31.4
12.37
492
39.4
14.51
608
47.4
16.64
719
31.6
12.43
495
39.6
14.56
610
47.6
16.69
722
31.8
12.48
498
39.8
14.61
613
47.8
16.75
724
32.0
12.53
501
40.0
14.67
616
48.0
16.80
727
32.2
12.59
504
40.2
14.72
619
48.2
16.85
730
32.4
12.64
507
40.4
14.77
622
48.4
16.91
733
32.6
12.69
510
40.6
14.83
625
48.6
16.96
735
32.8
12.75
513
40.8
14.88
627
48.8
17.01
738
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53
Commissioning Protocol
Page
21
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53
refer to Table 1
Bay
Measuring point
Table 1: SF6-Pressures
SF6-Filling Pressure
TU
Measured
value with
manometer
at TU
Measured values
standardized to
20C (calculate with
equation b))
Sensor value
(at 20C)
kPa
kPa
kPa
Remarks
(Permissible deviation
between measured
value from equation b)
and sensor
value 10 kPa)
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
1
2
TU = ambient temperature (indoor installation), temperature of enclosure (outdoor installation)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
22
of
53
Diagram
max. kV*
Filling
Pressure
Warning
Contact
Alarm
Contact
Circuit Breaker
Figure 1
145
700 kPa
620 kPa
600 kPa
Figure 1
145
700 kPa
620 kPa
600 kPa
Surge Arrester AZ 41
Figure 2
500 kPa
440 kPa
420 kPa
Figure 3
145
600 kPa
540 kPa
520 kPa
* Rated Voltage
840
820
800
F illin g P re s s u re
Pabs [kPa]
780
760
740
720
S ig n a l C o n ta c t 1
700
S ig n a l C o n ta c t 2
(C B B lo c k in g )
680
660
640
620
600
580
560
540
520
500
480
460
440
420
400
380
T o le r a n c e s :
F illin g P re s s u re :
S w itc h in g P o in t:
360
340
+ 10 kP a
+ 10 kP a
320
300
-3 0
-2 0
-1 0
10
20
30
40
50
60
T
Figure 1: SF6-Filling pressure circuit breaker and separate current transformer
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
Commissioning Protocol
Page
23
of
840
Pabs [kPa]
820
800
780
760
740
720
700
680
660
640
620
600
580
Filling Pressure
560
540
520
500
Signal Contact 1
480
Signal Contact 2
460
440
420
400
380
Tolerances:
Filling Pressure:
Switching Point:
360
340
+ 10 kPa
+ 10 kPa
320
300
-30
-20
-10
10
20
30
40
50
60
T
Figure 2: SF6-Filling pressure surge arrester AZ 41
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
53
Commissioning Protocol
Page
24
of
840
Pabs [kPa]
820
800
780
760
740
720
700
Filling Pressure
680
660
640
Signal Contact 1
620
600
Signal Contact 2
580
560
540
520
500
480
460
440
420
400
Tolerances:
Filling Pressure:
Switching Point:
380
360
+ 10 kPa
+ 10 kPa
340
320
300
-30
-20
-10
10
20
30
40
50
T
Figure 3: SF6-Filling pressure for all other gas compartments
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
60
53
Commissioning Protocol
Page
25
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53
The following formula are only valid for the gaseous state, not for partial liquification!
a) Calculation of gas pressures for ambient temperatures other than 20 C:
273 +
273 + 20
= P20
pressure at temperature
P20 =
pressure at 20C
Example:
Circuit breaker, pressure at 40C:
P40 = 700 kPa
273 + 40
= 748 kPa
273 + 20
273 + 20
273 +
pressure at temperature
P20 =
pressure at 20C
Example:
Gas compartment with 515 kPa at 25C:
P20 = 515 kPa
273 + 20
= 506.36 kPa
273 + 25
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
Commissioning Protocol
Note
Page
26
of
1 kg / m3 = 1 g / l
Table 3: Conversion SF6 density into SF6 pressure for entire range 0... to 60 kg / m3 at 20C
D [kg/m3]
f [Hz]
P [kPa]
D [kg/m3]
0.0
10.00
000
20.0
113.23
321
40.0
206.71
616
0.5
14.80
008
20.5
115.60
328
40.5
209.02
623
1.0
18.06
017
21.0
117.97
336
41.0
211.33
630
1.5
21.06
025
21.5
120.34
344
41.5
213.64
637
2.0
23.93
033
22.0
122.70
351
42.0
215.95
644
2.5
26.71
042
22.5
125.07
359
42.5
218.26
651
3.0
29.44
050
23.0
127.43
367
43.0
220.56
658
3.5
32.12
058
23.5
129.78
374
43.5
222.87
665
4.0
34.77
066
24.0
132.14
382
44.0
225.18
672
4.5
37.38
074
24.5
134.49
389
44.5
227.48
679
5.0
39.97
083
25.0
136.84
397
45.0
229.78
686
5.5
42.54
091
25.5
139.19
404
45.5
232.09
693
6.0
45.10
099
26.0
141.54
412
46.0
234.39
700
6.5
47.63
107
26.5
143.89
419
46.5
236.69
707
7.0
50.16
115
27.0
146.23
427
47.0
238.99
713
7.5
52.67
123
27.5
148.57
434
47.5
241.29
720
8.0
55.17
131
28.0
150.92
442
48.0
243.59
727
8.5
57.65
139
28.5
153.26
449
48.5
245.89
734
9.0
60.13
148
29.0
155.59
457
49.0
248.19
741
9.5
62.60
156
29.5
157.93
464
49.5
250.48
748
10.0
65.07
164
30.0
160.27
472
50.0
252.78
754
10.5
67.52
172
30.5
162.60
479
50.5
255.08
761
11.0
69.97
180
31.0
164.93
486
51.0
257.37
768
11.5
72.41
188
31.5
167.26
494
51.5
259.66
775
12.0
74.85
196
32.0
169.59
501
52.0
261.96
781
12.5
77.28
203
32.5
171.92
508
52.5
264.25
788
13.0
79.70
211
33.0
174.25
516
53.0
266.54
795
13.5
82.12
219
33.5
176.57
523
53.5
268.84
801
14.0
84.54
227
34.0
178.90
530
54.0
271.13
808
14.5
86.95
235
34.5
181.22
537
54.5
273.42
815
15.0
89.36
243
35.0
183.54
545
55.0
275.71
821
15.5
91.76
251
35.5
185.87
552
55.5
278.00
828
16.0
94.16
259
36.0
188.19
559
56.0
280.29
834
16.5
96.56
266
36.5
190.50
566
56.5
282.58
841
f [Hz]
P [kPa]
D [kg/m3]
f [Hz]
P [kPa]
17.0
98.95
274
37.0
192.82
573
57.0
284.86
848
17.5
101.34
282
37.5
195.14
580
57.5
287.15
854
18.0
103.72
290
38.0
197.46
588
58.0
289.44
861
18.5
106.10
298
38.5
199.77
595
58.5
291.73
867
19.0
108.48
305
39.0
202.08
602
59.0
294.01
874
19.5
110.86
313
39.5
204.40
609
59.5
296.30
880
60.0
1HDG 918 790 C en
01.06.2005 EXTMEHA
01.06.2005 CHSVOTH
887
53
Commissioning Protocol
Note
Page
27
of
1 kg / m3 = 1 g / l
Table 4: Conversion SF6 density into SF6 pressure for partial range 25... to 48.8 kg / m3 at 20C
D [kg/m3]
f [Hz]
P [kPa]
25.0
136.84
397
33.0
174.25
516
41.0
211.33
630
25.2
137.78
400
33.2
175.18
518
41.2
212.26
633
25.4
138.72
403
33.4
176.11
521
41.4
213.18
636
25.6
139.66
406
33.6
177.04
524
41.6
214.10
639
25.8
140.60
409
33.8
177.97
527
41.8
215.03
641
26.0
141.54
412
34.0
178.90
530
42.0
215.95
644
26.2
142.48
415
34.2
179.83
533
42.2
216.87
647
26.4
143.42
418
34.4
180.76
536
42.4
217.80
650
26.6
144.36
421
34.6
181.69
539
42.6
218.72
653
26.8
145.29
424
34.8
182.62
542
42.8
219.64
655
27.0
146.23
427
35.0
183.54
545
43.0
220.56
658
27.2
147.17
430
35.2
184.47
547
43.2
221.49
661
27.4
148.11
433
35.4
185.40
550
43.4
222.41
664
27.6
149.04
436
35.6
186.33
553
43.6
223.33
667
27.8
149.98
439
35.8
187.26
556
43.8
224.25
669
28.0
150.92
442
36.0
188.19
559
44.0
225.18
672
28.2
151.85
445
36.2
189.11
562
44.2
226.10
675
28.4
152.79
448
36.4
190.04
565
44.4
227.02
678
28.6
153.72
451
36.6
190.97
568
44.6
227.94
680
28.8
154.66
454
36.8
191.90
570
44.8
228.86
683
29.0
155.59
457
37.0
192.82
573
45.0
229.78
686
29.2
156.53
460
37.2
193.75
576
45.2
230.70
689
29.4
157.46
463
37.4
194.68
579
45.4
231.63
691
29.6
158.40
466
37.6
195.60
582
45.6
232.55
694
29.8
159.33
469
37.8
196.53
585
45.8
233.47
697
30.0
160.27
472
38.0
197.46
588
46.0
234.39
700
30.2
161.20
474
38.2
198.38
590
46.2
235.31
703
30.4
162.13
477
38.4
199.31
593
46.4
236.23
705
30.6
163.07
480
38.6
200.23
596
46.6
237.15
708
30.8
164.00
483
38.8
201.16
599
46.8
238.07
711
31.0
164.93
486
39.0
202.08
602
47.0
238.99
713
31.2
165.86
489
39.2
203.01
605
47.2
239.91
716
31.4
166.80
492
39.4
203.94
608
47.4
240.83
719
31.6
167.73
495
39.6
204.86
610
47.6
241.75
722
31.8
168.66
498
39.8
205.79
613
47.8
242.67
724
32.0
169.59
501
40.0
206.71
616
48.0
243.59
727
32.2
170.52
504
40.2
207.63
619
48.2
244.51
730
32.4
171.46
507
40.4
208.56
622
48.4
245.43
733
32.6
172.39
510
40.6
209.48
625
48.6
246.35
735
32.8
173.32
513
40.8
210.41
627
48.8
247.27
738
D [kg/m3]
01.06.2005 EXTMEHA
f [Hz]
P [kPa]
D [kg/m3]
f [Hz]
01.06.2005 CHSVOTH
P [kPa]
53
Commissioning Protocol
Page
28
of
53
kg
Pieces
kg
kg
kg
Pieces
kg
Pieces
kg
Pieces
kg
Recipient in WGA:
Name:
Department:
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
29
of
53
Gas Tightness
Measurement Instrument Type:
L-780 a
Inventory No.:
Table 1: Test for Gas Tightness
Gas Compartment-Identification through:
Bay
Electrical Designation of
Gas Density Relay
o.k.
Remarks
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
30
of
53
Test Voltages Up
: refer to Table 1
kVA
BIL
Test Duration
Test Voltage Up
kV
kV
min
kV
72.5
325
120
123
550
200
145
650
235
Filling Pressure
Circuit Breaker
145
700 kPa
145
700 kPa
Surge Arrester AZ 41
145
500 kPa
145
600 kPa
Note
All the procedures associated with carrying out the high voltage test of the main circuits
are described in detail in the product manual in chapter Commissioning in document
1HDG 918 742 High Voltage Test of the Main Circuits.
Note
The filling pressures for other ambient temperatures are listed in this document in section
Gas Density Relay.
Note
All works associated with the handling of SF6 are described in detail in the product
manual in chapter Gas Insulated Switchgear in document 1HDG 518 012 Sulphur
Hexafluoride.
For the test values please refer to Table 3
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
31
of
53
Test Voltage Up
Revision
(default value) :
kV
: I2 (mA ) =
Calculation formula
I1 (A) U1 (V )
U p (kV )
Device Designation
Phase
Primary Voltage U1
Primary Current I1
Test Voltage Up
kV
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
L1
L2
L3
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
32
of
53
Voltage Drop
Measuring Instrument Type
Inventory No.:
Conversion Formula
: U (mV ) =
I ( A)xR( Ohm )
1000
The procedures associated with the measurement of the voltage drop and the related
default values for the individual components are listed in the product manual in chapter
Commissioning in document 1HDG 918 740 Tests Prior to Commissioning.
Phase
Ohm
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
Remarks
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
33
of
53
Customer Designation
O.K. at Commissioning
A. Visual Check for external Damages
B. Bay Interlocking
C. Station Interlocking
CLOSE
OPEN I
OPEN II
Disconnector
Earthing Switch
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
34
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53
Default Value
60 s
20 s
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
35
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53
CAUTION
Bay
Customer Designation
Device Designation
Component No.
CB-Chamber Type
TM 1600
TM 16______
The Circuit Breaker may only be operated when filled with SF6 (min. 600 kPa)!
O.K. at Commissioning
A. Visual Inspection for external Damages
C. Check that the locking varnish on the throttle screw for setting
the operating mechanism speed is undamaged
F. Check if the stored operating sequence is enabled from control cubicle without blocking
G. Visual Check of Operating Mechanism Elements: Rotary Bushing on the Operating Mechanism
Operations:
_________ Date:_______________
Pump Starts:
_________ Date:_______________
K. Functional Test acc. to Circuit Diagram (Engineering Document)
L. Charging Time of Hydraulic Operating Mechanism from 0 to Operating Pressure _______________s
M. Setting time relays:
k_________________ Actual value: ____________________ Specified value: ___________________
k_________________ Actual value: ____________________ Specified value: ___________________
k_________________ Actual value: ____________________ Specified value: ___________________
k_________________ Actual value: ____________________ Specified value: ___________________
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
36
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53
Functional Check
OPEN I *
OPEN II *
OPEN III *
OPEN IV *
CLOSE I *
CLOSE II *
Phase L1 (ms)
factory / on site
Phase L2 (ms)
factory / on site
Phase L3 (ms)
factory / on site
t (ms) O.K.
[YES/NO]
Measurements to be performed with fully charged operating mechanism and 100% supply voltage.
**
The switching cycle times are described in detail in the product documentation in chapter
Equipment and Functional Descriptions in document 1HDG 918 750 Circuit Breaker.
Protocol strips of time measurement -> please refer to the following page(s)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
37
of
53
Table 2: Additional tests required for Circuit Breaker with single pole operating mechanism
CLOSE I OPEN II *
CLOSE I OPEN II *
Functional Check
Phase L1 (ms)
factory / on site
Phase L2 (ms)
factory / on site
Phase L3 (ms)
factory / on site
t (ms) O.K.
[YES/NO]
* Measurements to be performed with fully charged operating mechanism and 100% supply voltage.
Protocol strips of time measurement -> please refer to the following page(s)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
38
of
53
Circuit Breaker
Protocol Strip of Time Measurement: OPEN I (Figure 1)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
39
of
53
Circuit Breaker
Protocol Strip of Time Measurement: OPEN II (Figure 2)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
40
of
53
Circuit Breaker
Protocol Strip of Time Measurement: CLOSE I (Figure 3)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
41
of
53
Circuit Breaker
Protocol Strip of Time Measurement: OPEN I CLOSE I (Figure 4)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
42
of
53
Circuit Breaker
Protocol Strip of Time Measurement: OPEN II CLOSE I (Figure 5)
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
43
of
53
Disconnector
Bay
Customer Designation
Device Designation
Component No.
Type
Location
BB1
BB2
BB3
Feeder
O.K. at Commissioning
A. Visual Inspection for external Damages
Limit Switch, Interlocking Switch (Hand crank), Position Indicator, Auxiliary Switches
E. Check Interlocking of Handcrank
F. Check Key-Interlocking
H. Performance Check:
CLOSE: __________ A
OPEN: __________ A
Note
All default values for the disconnector are listed in chapter Equipment Descriptions in
document Disconnector / Earthing Switch 1HDG 918 754.
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
44
of
53
Customer Designation
Device Designation
Device No.
Type
Location
BB1
BB2
BB3
Feeder
O.K. at Commissioning
A. Visual Inspection for external Damages
Limit Switches, Interlocking Switch (Hand crank), Position Indicators, Auxiliary Switches
E. Check the Handcrank Interlocking
H. Performance Check:
Note
All default values for the disconnector / earthing switch are listed in the product manual
in chapter Equipment and Functional Descriptions in document Disconnector /
Earthing Switch 1HDG 918 754.
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
45
of
53
Note
Bay
Customer Designation
Device Designation
Device No.
Type
Location
BB1
BB2
BB3
Feeder
The default values for the earthing switch with short circuit making capacity are listed in
the product manual in chapter Equipment and Functional Descriptions in document
Earthing Switch with Short Circuit Making Capacity 1HDG 918 756.
O.K. at Commissioning
A. Visual Inspection for external Damages
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
46
of
53
Current Transformer
Bay
Customer Designation
Location
Manufacturer
Manufacturer Type
Fabrication No.
Core II
Core III
Core IV
Core V
Ratio
Burden
Accuracy
O.K. at Commissioning
A. Inspection of Connections and Earthing through ABB
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
47
of
53
Voltage Transformer
Bay
Customer Designation
Location
Manufacturer
Manufacturer Type
Fabrication No.
Winding II
Winding III
Winding IV
Ratio
Burden
Accuracy
O.K. at Commissioning
A. Visual Inspection for external Damages
E. Inspection of Fuses
F
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
48
of
53
Surge Arrester
Bay
Customer Designation
Type
Location
Manufacturer
Manufacturer Type
Fabrication No.
kV [RMS]
O.K. at Commissioning
A. Visual Inspection for external Damages
C. Inspection of Connections
D. Earthing
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
49
of
53
Customer Designation
Revision
O.K. at Commissioning
A. Inspection of bolted and pressed Connections
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
50
of
53
Customer Designation
Equipment Designation
Component No.
Type
O.K. at Commissioning
A. Visual Inspection for external and internal Damages
C. System-Check
by earthing switchgear
green LED
by current voltage
red LED
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
51
of
53
Customer Designation
Equipment Designation
Component No.
Type
O.K. at Commissioning
A. Visual Inspection for external Damages
O
H
V
H
ff
Er
ro
r
Po
w
er
Er
ro
r
Po
w
er
V
H
ff
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
52
of
53
Remarks
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH
Commissioning Protocol
Page
53
of
53
Project
Project No.
Date of sealing
: refer to Table 1
Note
Equipment
Seal No.
Seals are not allowed to be removed by unauthorised personnel, any broken seal must
be reported immediately to DECES.
Tested:
Approved:
________________________________
Date, ABB
_______________________________
Date, Customer
01.06.2005 EXTMEHA
_____________________________
Date, Consultant
01.06.2005 CHSVOTH