Step 1:cooling system clean

1..remove the water inside the

cooling system or on the mold
surface after dis-installed on the
injection machine
step2:clean operation table
1.Clean the operation table before
action.
2.Prepare the tools.
step3:clean mold surface
1. Clean the plastic mold
surface before dis-assembly
to avoid any pollution .
step4:separate core and cavity
1. open mold by copper bar.
2.Never use any other metal bars
except copper bar
step5:settle the core and cavity
1.Separate the core and cavity and
Settle them carefully.
step6:disassmble clamping plate
1. Use copper bar and L
wrench to unscrew the mold
mold maintenance steps
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step7:settle mold housing
1.Settle the disassembled
mold housing safely and
carefully
step8:settle ejector plates
1. place the disassembled
ejector plates in the mold
housing in order to avoid
slide
step9:disassemble core
1. removes the fix block firstly
2. take the core out stably to
avoid any crash with the ejector
pins
.
step10:check core size
1. check the disassemble core by
microscope and record szie
step11:disassemble core
1. place the core insert on the
dedicated assembly table
2.Put the pad under core to
have a smooth surface.
step12:cleaning bucket
1. put the core inserts in the
cleaning bucket in order, the
core position kept
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step13:disassemble the ejector pins
1.Pull all ejector pins out
of mold and place them in
order along the core insert.
step14:clean core insert and ejector
1. Put the core insert into
cleaning pool, the liquid level
should be above the core
2.Set the cleaning time and
cleaning order.
step15:clean the ejector pins plates
1.wipe the ejector pin plate using
sandpaper and derust agent, blow it
dry.
2.Hand touch without feeling of
rust.
Step16:clean mold plates
1.wipe the mold plates using
sandpaper and derust agent, blow
it dry.
2.Hand touch without feeling of
rust.
step17:clean mold housing
1.wipe the mold housing
plates using sandpaper and
derust agent, blow it dry.
2.Hand touch without
feeling of rust.
step18:clean mold components
1.wipe the mold components
using sandpaper and derust
agent, blow it dry.
2.Hand touch without feeling
of rust
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step19:lubricate the mold housing step20:lubricate return pin
1.After clean, lubricate all sliding
components appropriately.
step21:clean mold base
1.Wipe the mold base using
sandpaper and derust agent,
blow it dry. Take care with the
ejector pin holes
2.Hand touch without feeling
of rust
step22:clean core insert
1. Use neutralizing solution to
clean the treated core and
wash it with water.
2.Hand touch without feeling
of rust
step23:soaked in alcohol
soak the cleaned core
insert into alcohol for 5
minutes to volatile the
water inside to prevent
the rust.
step24:clean mold core
1.Using a toothbrush to scrub each mold component
carefully,including corepin and vent slot.
2.Hand touch without feeling of rust
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step25:wipe the mold core
1.Use rag to wipe the core insert
scrubbed and blow it dry.
2.Hand touch without feeling of
rust
step26:core pin assembly
1. Assemble the mold
according to drawing and
OK parts .
2. careful assembly and
correct position .
step27:core insert assembly
1. assemble the mold insert according to
drawing and OK parts .
2. careful assembly and correct position needed.
3.Only copper bar used!
step28:core assembly
1. assemble the mold insert
according to drawing and OK
parts .
2.careful assembly and correct
position needed.
step29:check with drawing
1. assemble the mold insert
according to drawing and OK
parts .
2. Careful assembly and correct
position needed.
step30:compare with part
1. assemble the mold insert
according to drawing and OK
parts .
2. Careful assembly and
correct position needed.
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step31:assemble core insert back plate
1. check the O ring on
the back plate
2. confirm the correct
position of the back plate.
step32:screw the plates
1 Confirm screw length
specifications.
2 Confirm screw
situation:slipped?
step33:confirm the assembly
1.hand protect the insert
core to prevent copper
bar damage the core
2.Use copper bar only!
step34:confirm
1.after assembly, check with the
drawing and the ok parts
2. flat assembly and correct
position need
step35:check with microscope
1.confirm the assembly of
the core with microscope
2.Check for distort,damaged
core and space.
3.Confirm correct assembly
and core position.
step36:size check
1.confirm the assembly of the
core with microscope
2.Check for distort,damaged
core and space,compare with the
previous size,check block size.
3.Confirm correct assembly and
core position.
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step37:confirm for core installation
1. check if the O ring aging
and flat installation.
2. clean the mould base before
the core installation.
step38:core installation
1.careful core installation, close to
datum
2. firstly diagonal fixing the core,
then fix the wedge block
3. fastening sequence: first wedge
block, then core insert . diagonal
fixing
step39:ejector pin installation
1. Use rag to scrub the ejector
pins, and install the pins in order.
step40:confirm the installation
1.confirm ejector size and
assembly position
2. confirm ejectors number
step41:install ejector back plate
1.Note ejectors smooth entry into the ejector
pin hole, forced tap forbidden
2. confirm the flat installation of ejector ends.
3.. Fastening screw in order and diagonally
step42:confirm the installation
1.confirm ejector size and
assembly position
2. confirm ejectors number
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step43:mold housing installation
1. The clamping plate and ejector
back plate should be clean,
2. Be careful for same distance of
the support block and ejector plate
step44:confirm the final assembly
1. check the protruding and sink of
the ejectors
2. final check all components (core
and ejectors)
1.Confirn no foreign material between
the P/L of core and cavity.
step45:check before mold close
step46:close mold
1. slowly and stably close the
mold and check the space
between the core and cavity
step47:mold surface clean
1. clean the mold surface after assembly
2.Transport the mold to mold stack
step48:clean the table
1.check if missed core insert, ejector pins
and screws on the table
2.Clean the table
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