You are on page 1of 44

ABB drives and motors catalogue

2008
PRODUCTS

ABB drives and motors

Profile
Welcome to the 2008 edition of ABBs drives and motors catalogue. Contained within are the basic technical details and prices for our most commonly used products. However, our range of products, systems and services is far more extensive. Extracts from this extensive range are given on pages 28-32. Please do not hesitate to call us for any further information. Our details are on the back cover. Thank you Steve Ruddell General Manager, Drives & Motors

Channel partners
ABB Drives Alliance is the UKs most comprehensive drives network, bringing levels of service never seen before in the UK drives industry. The 9 ABB Drives Alliance partners are strategically located around the UK and have one of the largest stocks of AC drives available off-the-shelf. Drives within ABBs UK stock from 0.18 kW to 400 kW are instantly available. Each ABB Drives Alliance partner is able to access upto-the-minute central stock information using ABBs online internet service. The members of the team have been handpicked by ABB because they are outstanding drives experts in their local area.

Drive services
Product services for our customers Services for all ABB drives are based on the ABB drive lifecycle management model. With complete lifecycle support, you will always be aware of the support plans of your valuable assets. ABB has the largest drive service team of all drive suppliers with field service engineers located throughout the UK and worldwide. Three service levels are available, ensuring your exact operational and financial needs can always be met: I DrivesActive - a proactive service that provides 24/7 support with a high level of technical expertise I DrivesActive+ - a lifecycle management programme that focuses on extending the life of critical equipment I DrivesAdvantage - a service provided by ABBs certified partners on the current range of products up to 400 kW For more information on drive service, see page 35.

ABB drives alliance


1 2 2a 3

APDS, Bristol Tel: 0117 982 2049 Central Electrical, Merseyside Tel: 0151 546 6000 Central Electrical, West Midlands Tel: 01902 482 477 EDC (Scotland) Limited, Scotland Tel: 0141 812 3222 Gibbons Drive Systems, East Anglia Tel: 01621 868 138 Halcyon Drives, Leeds Tel: 0113 236 1509 IDS, East Midlands Tel: 0115 981 3893 IDS, South Tel: 01483 766555 MKE Drive Systems, South East Tel: 01795 438 436 Sentridge Control, Midlands Tel: 024 7655 3303 Slater Drive Systems, North East Tel: 01661 835 566
3

5 6 6a 7

Motion Control Products in Bournemouth is national distributor of ABBs For more information call 07000 DRIVES (07000 374837).

iconsys is ABBs partner for the sales and engineering of all DC drive soluti range of DC drive solutions to the metals, printing and material handling sec 2

Contents
DRIVES
ABB drives Quickfinder Whats new ABB component drives
ABB Motor Service Partners is a network of 13 independent companies that have pooled their resources to offer national and local customer access to electric motors up to 200 kW. The partners offer extensive technical knowledge and back-up, combined with the best equipped repair and maintenance facilities in Europe. With ABB Motor Service Partners, users benefit from common service standards throughout the UK, common pricing, access to ABBs motor design and technical support, along with standardised reporting functions.
0.18 kW to 4 kW, 0.37 kW to 4 kW Supply voltage 110 - 240 V, 200 - 240 V, 380 - 480 V Single-phase and 3-phase

pages 4- 5 page 6 pages 7- 10

ABB general machinery drives


0.37 kW to 7.5 kW Supply voltage 200 - 240 V, 380 - 480 V Single-phase and 3-phase

pages 11- 13

ABB machinery drives high performance


0.75 kW to 45 kW Supply voltage 380-480 V 3-phase Induction or servo motor capability

pages 14- 16

ABB standard drives


0.75 kW to 355 kW Supply voltage 200 - 240 V, 380-480 V 3-phase

pages 17- 21

ABB industrial drives

pages 22-29

ABB motor service


partner
1 2 2a 3

Single, regenerative and low harmonics drives 0.55 kW to 2,800 kW Supply voltage 230 V, 380 - 415 V, 440 - 500 V, 525 - 690 V 3-phase

APDS, Bristol Tel: 0117 982 2049 Central Electrical, Merseyside Tel: 0151 546 6000 Central Electrical, West Midlands Tel: 01902 482 477 EDC (Scotland) Ltd, Scotland Tel: 0141 812 3222 Beta Power Engineering, Stockport, Cheshire Tel: 0161 432 9995 Halcyon, Leeds Tel: 0113 236 1509 EMR Silverthorn, Middlesex Tel: 020 8903 1390 MKE Engineering, South East Tel: 01795 438 436 CovElec (Leics), Leicester Tel: 0116 269 8111 Slater Drive Systems, Northumberland Tel: 01661 835 566 Francis Chambers & Co, Rotherham Tel: 01709 522 175 Heasell Electromechanical Services Ltd, Herts. Tel: 0871 222 7896 H.G. Rewinds, Stoke On Trent Tel: 01782 262 525 CBS Rotary Power Motion, Kidderminster Tel: 01562 741 808

MV, DC and HVAC drives; power quality filters (PQF) Software tools Drive services

pages 30- 32 pages 33- 34 page 35

4
9

5 6
5 2 4 12 2a 13 8 11 4 1 6 6a 7 6 10

MOTORS
AC motors overview General purpose motors
TEFC low voltage motors, aluminium, steel or cast iron frame, IP 55, IC 411, single-speed

page 36 pages 37- 38

7 8

10

Process performance cast iron motors


TEFC low voltage motors, cast iron frame IP 55, IC 411, single-speed

page 39

11

12

Flameproof motors, 71-400, Ex d/e* IIB T4


TEFC low voltage motors, IP 55 IC 411, single-speed

page 40

13

Non-sparking motors, 71-400, ExnA T3 cast iron frame


new high performance machinery drive, ACSM1 (see pages 14-16).
TEFC low voltage motors, IP 55, IC 411, single-speed

page 41

ons in the UK. As a system integrator, the company offers a complete ctors. For more information call 07000 DRIVES (07000 374837).

Optional extras for all motor types ABB LV motors - total market offer

page 42

page 43
3

ABB drives Quickfinder


The table below lists some important features of ABB drives. Its main purpose is to highlight the differences between the various product categories. The table indicates the features available for each product category.

Features
Voltage & power

ABB component drives (ACS55 - p.7) 1-ph 100 - 120 V: 0.18 - 0.37 kW 1-ph 200 - 240 V: 0.18 - 2.2 kW Note: ACS55, 110 V, 1-phase input, outputs 240 V, 3-phase as standard G F G (DIN mount + screw) G G uses dip switches & DriveConfig 1/0 3/1 G G G G G I I G n/a up to 16 kHz I G H F

ABB component drives (ACS150 - p.9) 1-ph 200 - 240 V: 0.37 - 2.2 kW 3-ph 200 - 240 V: 0.37 - 2.2 kW 3-ph 380 - 480 V: 0.37 - 4.0 kW G H (Nema 1) F G (DIN mount + screw) H (Nema 1 kit) G G G G 1/0 5/1 G H (remove EMC screw) G I I G I G n/a up to 12 kHz G H -

Other supply options (assume 6-pulse as standard)

Enclosure class

Mechanical construction

Motor control

Software functionality/ features Programmability

Start-up and set-up assistants FlashDrop (patented) drive programming Removable memory module Help key Real-time clock I/O built-in Digital outputs are all relay - volts-free FF ( ) = add on module +24V live control panel + comms Fieldbuses

12 pulse diode Regenerative low harmonics (4Q) Non regenerative low harmonics (2Q) Common DC link IP 00 IP 20 IP 21 (or near equivalent) IP 22 IP 42 IP 54/ IP 54R/ IP 55 Module - panel mountable (IP 20 minimum) Wall-mounted (IP 21 or equiv. minimum) Free-standing, floor standing Cabinet built by ABB DTC (open/closed loop) Sensorless vector Scalar, V V V F Basic Medium Advanced Parameter programming via control panel or PC Block programming Control solutions for specific applications Aids to commissioning and diagnostics Program the drive whilst still in its box via hand-held tool With assistant control panel With assistant control panel Analogue input/output Digital input/output Speed feedback (encoder) Motor thermal protection Modbus PROFIBUS Modbus Plus DeviceNet LonWorks Ethernet (TCP/IP, Ethernet IP) ControlNet CANopen InterBus-S Drive to Drive link Direct air cooling Water cooling Through panel Cold plate No EMC filter 2nd unrestricted (C3) 1st restricted (C2) 1st unrestricted (C1) Choke (AC or DC) Swinging choke (better harmonic performance) Low harmonic (best performance) Range of resistors available du/dt filters Sine filters Coated boards Common mode filter Prevention of unexpected start-up Emergency stop (CAT.0, CAT.1) Safe Torque off (SIL3/IEC61503) ATEX certified for use with ABB motor DriveConfig tool (program in box) DriveWindow Light DriveWindow DriveAP DriveStudio CE HVAC Food and beverage, machinery Marine drive Crane, Winder, Extruder, Traverse, Test-Benches, Motion Control, Pump Control, Master-Follower

Cooling method

EMC compliance (EN 61800-3, 2004)

Harmonic filter / choke / active (EN 61000-3-4) Dynamic braking chopper HW options

Switching frequency Safety options (dedicated hardware) ATEX PC tools

Approvals Industry specific products (In addition to standard fans, pumps and industrial)

G = standard

H = option, internal or fitted

I = option, external

- = not available

= can be bookcase or flat

FF

= ACS350 has 1 solid state digital output and 1 volts-free relay

ABB drives Quickfinder


Pages 28 - 32 highlight other AC and DC drives offered by ABB which are not listed within this Quickfinder.
ABB general machinery drives (ACS350 - p.11) 1-ph 200 - 240 V: 0.37 - 2.2 kW 3-ph 200 - 240 V: 0.37 - 11 kW 3-ph 380 - 480 V: 0.37 - 22 kW G H (Nema 1) F G (DIN mount + screw) H (Nema 1 kit) G G G G G G G G 2/1 5 / 2 FF H H configurable H H H H H G H (remove EMC screw) G I I G I G n/a up to 12 kHz G Ex tD and Ex d I G G

ABB machinery drive - high performance (ACSM1 - p.14) 3-ph 380 - 480 V: 0.75 - 110 kW

ABB standard drives (ACS550 - p.17) 3-ph 208 - 240 V: 0.75 - 75 kW 3-ph 380 - 480 V: 0.75 - 355 kW

ABB industrial drives and drive modules (ACS800-01,-02,-04,-11,-14,-31 - p.22) 0.55 - 200 kW 1.1 - 1450 kW 1.5 - 1850 kW 5.5 - 1900 kW H G ( 800-11, 800-14) G ( 800-31) G G ( 800-04, R7/R8, 800-14) G ( 800-04, R2 - R6) G ( 800-01, -02, -11, -31) H (800 -01, -11, -31) IP55 G G G ( 800-02) G G G G G H G G 3+(2) / 2+(2) 7+(6) / 3+(6) H H configurable G H H H H H H H H H G H (800-04) H ( or remove EMC screw) G H G G (800-31) H G/H I H G/H DTC I G G I (NPCU req.) I (RDCO req.) I (RDCO req.) G H H H
++

ABB industrial drives cabinet drives (ACS800-07, 17, -37, - p.26) 3-ph 400 V: 45 - 1450 kW 3-ph 500 V: 55 - 1850 kW 3-ph 690 V: 45 - 2800 kW H G ( 800-17) G ( 800-37) G G H H H ( ALL 3) G G G G G G G H G G 3+(2) / 2+(2) 7+(6) / 3+(6) H H configurable G H H H H H H H H H G G (LC range) H H ( or remove EMC screw) G H G G (800-37) H G/H H H G/H DTC H H G I (NPCU req.) I (RDCO req.) I (RDCO req.) G H H H

3-ph 3-ph 3-ph 3-ph

230 400 500 690

V: V: V: V:

G G F G (DIN mount + screw) G (enhanced) G G H G (IEC 1131) H G G I I 2+(3) / 2+(1) 6+(4) / 4+(2)xx H (3 types available)++ H configurable G H H H H G G H H H (remove EMC screw) I I G G n/a 2 - 16 kHz 5(DTC) G I G G G G
xx

G G H (IP54) G G G G G G G G (ACH550) G G G G 2/2 6 / 3+(3) H H configurable G H H H H H H H G H (drive IP00) H (remove EMC screw) G G I G G (to 11.0 kW), I thereafter I G G (> 132 kW) up to 12 kHz G Ex tD and Ex d I G G (ACH550) H -

= other global approvals such as UL, cUL, CSA, C-Tick, GOST-R also applicable

= ACSM1 has 3 solid state digital and 1 volts free relay as standard.

= ACSM1 has a wide range of encoder interfaces to suit high performance applications

Whats new

Component drive easier to program for machine builders The entry-level component drive ACS50 has been replaced by a new model, the ACS55. This supports DriveConfig, a new PC tool for machine builders, enabling volume configuration without the need to power up the drives. Parameters are set and software updated from a PC. The tool is targeted at users who need to configure high volumes of drives, such as serial OEMs. ACS55 still retains the simple DIP switch interface of the ACS50 for users who prefer a simpler programming solution. See page 8. High performance drive with higher output and smaller dimensions The power range of the high performance servo drive ACSM1 has been increased to 110 kW. In addition, the drive is now available with a cold plate mount that can be bolted to a suitable surface on the driven machine, using this as a heat sink and reducing the overall dimensions of the drive. See pages 14-16. Enhanced DTC for high performance drive The ACSM1 high performance machinery drive uses a further enhanced version of ABBs highly accurate motor control platform DTC, offering faster torque and speed response for this servo performance drive. The enhancement also allows a fixed switching frequency to be selected, reducing the audible noise. Ideal for the lift industry. See pages 14-16. Pump control software enhanced The Intelligent Pump Control software has been further improved. The software enables easy management of a bank of pumps, ensuring that the duty pump, the standby pump and the backup pump get the same number of running hours over the long term. Automatic level control, flow calculation and de-ragging functions are also built in. See page 23.
6

New control option for component drive The ACS150 component drive has been fitted with a 10V reference input, enabling the use of an external potentiometer. See page 9. New dedicated EMC filters Dedicated EMC filters have been developed for the ACS150 component drives and the ACS350 general machinery drives, easy to fit to the side or the back of the drive. See pages 9-13. Dedicated low harmonics drives ABBs range of wall-mounted low harmonics drives has been complemented with cabinet units and drive module kits. See page 23. RoHS compliance ABB standard drives (ACS550) and ABB drives for HVAC (ACH550) are now compliant with RoHS (Restriction of Hazardous Substances). The ACS55, ACS150 and ACS350 ranges were already compliant, giving users a range of RoHS compliant drives from 0.18 to 355 kW to choose from. See pages 17-21. Improved temperature management gives higher output The power range of the general machinery drive AC350 has been extended to 22 kW with a new frame size, R4, while the wall mounted versions of the standard drive ACS550 and the industrial drive ACS800 have been extended to 132 kW. In the case of the ACS550 and ACS800, the overall dimensions of the drives stay the same. This has been made possible through improvements in semiconductor technology and in the thermal design of the heatsink. See pages 11-13; 17-25. DriveMonitor Hardware module inserted into the drive, which collects and analyses drive data. DriveMonitor watches the drive online and generates application specific alarms. Early diagnosis, avoids costly repairs. Long term statistics can be used to optimise the process performance. Optional extended warranty Five-year extended warranty is now available on the ACS550 and ACS800 ranges. Contact your local stockist for information.

ABB component drive


0.18 kW to 2.2 kW, ACS55 Supply voltage 110 - 240 V, 200 - 240 V
What is an ACS55 ABB component drive?
The ABB component drive meets the requirements of OEMs, installation companies and panel builders. It is a component that is bought, together with other components, from a logistical distributor. The aim is for the component drive to be so small and simple, that users of contactors and softstarters are encouraged to move to the benefits of variable speed control. There are two variants in the component drive family.

Highlights - ACS55
I Quick and easy installation - less than 5 minutes I No programming - easy and descriptive interface I Can be programmed via DriveConfig if needed to access extended functions I Compact size and narrow shape I Ideal drive for DIN-rail mounting I 110 V single phase input gives 240 V 3 phase output I 2 mounting orientations I IP 20 as standard I No control panel required I User interface via 3 rotary switches and a further 8 on/off function DIP switches located on panel front I Potentiometer option I Integral EMC filter for 1st environment (EN61800-3), unrestricted distribution I Optional first environment filter for extended cable runs I Optimised switching frequency for low noise (up to 16 kHz) A potentiometer is available as an option I Silent motor

Where can it be used?


Business/retail I Washing machines I Dryers I Mixers I Dishwashers I Boring machines I Treadmills I Pizza ovens I Car washing machines I Vacuum cleaners I Rotating billboards I Sliding doors I Gate drives Industry I Pumps I Fans I Conveyors I Gate control I Material handling I Mixers I Industrial kitchen equipment Building automation I HVAC I Exhaust fans I Boilers/chillers I Pumps I Condenser fans I Door openers

What does it replace?


I Contactors I Softstarters I N-speed motors I Triac I The need for single phase cap start motors

DriveConfig
To increase the number of applications possible with the ACS55, the DriveConfig kit can be used to access an extended parameter set. It is still possible to programme in the usual way, if these extended features are not required. DriveConfig also allows programming in the box.

NEW for 2008


The ACS50 has been superseded by the ACS55. The drive has been upgraded to allow a small amount of additional programming via a dedicated PC interface called DriveConfig. This retains the size and compactness of the drive, whilst increasing its capability. The DIP and rotary switches are retained for simplicity and the ACS55 is 100% backwards compatible with the ACS50.

ABB component drive


ACS55 - Ratings, types, voltages and prices
ACS55 - main features
Feature No programming if required Notes Inverter parameter settings with DIP switches and potentiometers. Extended programming is possible via DriveConfig Up to 0.37 kW, 45 mm width; 2.2 kW, 67.5 mm width Removable clip allows DIN-rail and wall mounting from back and side of the unit Fast and safe configuration of an un-powered drive First environment. EMC filters as standard Increases switching frequency automatically, when drive temperature is decreased Output always capable of full 240 V, 3-phase, regardless of supply voltage Compliance was achieved during 2007 Benefit Faster set-up Easier configuration Easy drive for new users Less space required for installation Flexible and easy mounting Simple programming for high volume OEMs programming in the box Low EMC emissions Provides lowest possible noise without derating of the drive Can easily replace single phase cap start motors Environmentally friendly drives

Compact size and narrow shape Removable mounting clip DriveConfig kit EMC Automatic switching frequency 110-240 V AC, single phase supplies RoHS compliance

200/240 V, 1-phase supply, 3-phase output 200/240 V


Nominal kW Nominal ratings Input Nom. output current current A A Frame Max output A H1 mm Dimensions H2 W mm mm kg D mm Type Price

With EMC filter 0.18 4.4 0.37 6.9 0.75 10.8 1.5 18.2 2.2 22 Without EMC filter 0.18 4.4 0.37 6.9 0.75 10.8 1.5 18.2 2.2 22

1.4 2.2 4.3 7.6 9.8 1.4 2.2 4.3 7.6 9.8

2.1 3.3 6.5 11.4 14.7 2.1 3.3 6.5 11.4 14.7

A A B D D A A B C C

170 170 170 226 226 170 170 170 194 194

146.5 45 146.5 45 146.5 67.5 203 70 203 70 146.5 45 146.5 45 146.5 67.5 171 70 171 70

128 128 128 159 159 128 128 128 159 159

0.65 0.70 0.70 1.1 1.1 0.65 0.70 0.70 1.1 1.1

ACS55-01E-01A4-2 ACS55-01E-02A2-2 ACS55-01E-04A3-2 ACS55-01E-07A6-2 ACS55-01E-09A8-2 ACS55-01N-01A4-2 ACS55-01N-02A2-2 ACS55-01N-04A3-2 ACS55-01N-07A6-2 ACS55-01N-09A8-2

86 95 113 158 185 81 90 105 147 173

100/120 V, 1-phase supply, 3-phase output 200/240 V


Nominal kW Nominal ratings Input Nom. output current current A A Frame Max output A H1 mm Dimensions H2 W mm mm kg D mm Type Price

With EMC filter 0.18 6.4 0.37 9.5 Without EMC filter 6.4 0.18 9.5 0.37

1.4 2.2 1.4 2.2

2.1 3.3 2.1 3.3

A A A A

170 170 170 170

146.5 146.5 146.5 146.5

45 45 45 45

128 128 128 128

0.65 0.70 0.55 0.60

ACS55-01E-01A4-1 ACS55-01E-02A2-1 ACS55-01N-01A4-1 ACS55-01N-02A2-1

94 104 91 98

ACS55 typical I/O connections


Supply terminals L, N (R, S) Configuration switches Control potentiometers H1 H2 DriveConfig kit interface Relay output terminals Analogue input signal selector (U/I) Control terminal Motor terminals T1, T2, T3 (U, V, W) H1 = Height with mounting clip H2 = Height without mounting clip W = Width D = Depth

ABB component drive


0.37 kW to 4 kW, ACS150 Supply voltage, 200 - 240 V, 380 - 480 V, single-phase and 3-phase
What is an ACS150 ABB component drive?
The ABB component drive meets the requirements of OEMs, installation companies and panel builders. It is a component that is bought, together with other components, from a logistical distributor. Component drives are designed to encourage users of contactors and softstarters to move to the benefits of variable speed. The ACS150 extends the capability of the ACS55, by adding an extended range of power frames and programmability. The ACS150 can solve more difficult tasks. To retain the simplicity of a component drive, the ACS150 does not have a serial communications interface or extended options.

Highlights - ACS150
I Wide range of ramp times, 0.1 to 1800 seconds I DC hold stop ensures stationary motor shaft I IR compensation improves starting torque for heavy loads I Parameter lock prevents tampering by unauthorised staff I DIN rail or screw mounting as standard I IP 20 enclosure I Fixed basic control panel I Dedicated control potentiometer I 2-year warranty I Flashdrop - parameter programming whilst still in its box - excellent for OEMs I Protected against wiring errors; shows fault if power cable is inadvertently connected to motor terminals I Automatic noise reduction I Optional short or long parameter mode for standard or advanced usage I Unified height across the power range simplifies cabinet design

What does it replace?


I Contactors I Softstarters I N-speed motors I Triac I The need for single phase cap start motors

NEW for 2008


I Added on-board 10V reference enables easy connection of an external speed reference potentiometer I Dedicated first environment EMC filter - footprint style

ACS150 - main features


Feature FlashDrop* Notes Faster and easier drive set up and commissioning for volume manufacturing programming in the box Simple drive with comfortable and robust interface Intuitive speed setting No need for external filtering Reduced cost, saved space and simple wiring Optimum layout and efficient cabinet space usage Latest solutions to protect the drive and offer trouble free use and the highest quality Benefit Fast, safe and trouble free method available without need to power up drive - patented Integrated control panel with clear LCD display, backlight and buttons Integrated potentiometer. Settings shown on the control panel 2nd environment built-in filter. Complying with IEC 61800-3 as standard 100% braking capability Screw, DIN-rail, sideways and side-by-side mounting Unified height and depth The drive protects itself when power is connected to the motor terminals. I/O protected against short-circuit. Protection against missing supply phases. Coated boards included as standard Environmentally friendly drives

Fixed interface Fixed potentiometer Built-in EMC filter Built-in brake chopper Flexible installation Drive protection

RoHS compliance

Compliance was achieved during 2007

* For details of FlashDrop, see user interfaces in ABB general machinery drive section (page 13)

ABB component drive


ACS150 - Ratings, types, voltages and prices
1-phase supply voltage 200-240 V
Nominal ratings Nominal kW Nom. output current A Frame H1 mm H2 mm Dimensions** H3 mm W mm D mm kg IEC Fuses A Type gG Heat dissipation W Cooling requirements m3/h Type Price

0.37 0.75 1.1 1.5 2.2

2.4 4.7 6.7 7.5 9.8

R0 R1 R1 R2 R2

169 169 169 169 169

202 202 202 202 202

239 239 239 239 239

70 70 70 105 105

142 142 142 142 142

1.1 1.3 1.3 1.5 1.5

10 16 20 25 35

25 46 71 73 96

-*) 24 24 21 21

ACS150-01E-02A4-2 ACS150-01E-04A7-2 ACS150-01E-06A7-2 ACS150-01E-07A5-2 ACS150-01E-09A8-2

93 108 137 153 184

3-phase supply voltage 200-240 V


Nominal ratings Nominal kW Nom. output current A Frame H1 mm H2 mm Dimensions** H3 mm W mm D mm kg IEC Fuses A Type gG Heat dissipation W Cooling requirements m3/h Type Price

0.37 0.55 0.75 1.1 1.5 2.2

2.4 3.5 4.7 6.7 7.5 9.8

R0 R0 R1 R1 R1 R2

169 169 169 169 169 169

202 202 202 202 202 202

239 239 239 239 239 239

70 70 70 70 70 105

142 142 142 142 142 142

1.1 1.1 1.3 1.3 1.3 1.5

10 10 10 16 16 16

19 31 38 60 62 83

-*) -*) 24 24 21 21

ACS150-03E-02A4-2 ACS150-03E-03A5-2 ACS150-03E-04A7-2 ASC150-03E-06A7-2 ACS150-03E-07A5-2 ACS150-03E-09A8-2

156 165 198 220 224 338

3-phase supply voltage 380-480 V


Nominal ratings Nominal kW Nom. output current A Frame H1 mm H2 mm Dimensions** H3 mm W mm D mm kg IEC Fuses A Type gG Heat dissipation W Cooling requirements m3/h Type Price

0.37 0.55 0.75 1.1 1.5 2.2 3 4

1.2 1.9 2.4 3.3 4.1 5.6 7.3 8.8

R0 R0 R1 R1 R1 R1 R1 R1

169 169 169 169 169 169 169 169

202 202 202 202 202 202 202 202

239 239 239 239 239 239 239 239

70 70 70 70 70 70 70 70

142 142 142 142 142 142 142 142

1.1 1.1 1.3 1.3 1.3 1.3 1.3 1.3

10 10 10 10 16 16 16 20

11 16 21 31 40 61 74 94

-*) -*) 13 13 13 19 24 24

ACS150-03E-01A2-4 ACS150-03E-01A9-4 ACS150-03E-02A4-4 ACS150-03E-03A3-4 ACS150-03E-04A1-4 ACS150-03E-05A6-4 ACS150-03E-07A3-4 ACS150-03E-08A8-4

147 156 170 187 204 293 353 401

Height without fastenings and clamping plate *) Frame size R0 with free convection cooling ** See outline drawing of ACS350 (page 12) defining H1,H2 & H3

The drive can be fitted with the NEMA 1 kit for easy wall-mounting and convenient protection, see page 13 under ABB general machinery drives

Drive dimensions Cabinet-mounted drives (UL open) Wall-mounted drives (NEMA 1)

ACS150 typical I/O connections

H1 H2 H3 H4 H5

D W
NEMA 1
Weight

Wall mounted units


Dimensions and weights
Frame size

ACS150 control connections - example

Options available
Weight

IP 20 UL open H1 mm H2 mm H3 mm W mm D mm Kg H4 mm

H5 W D mm mm mm

Kg

R0 R1 R2

169 202 239 70 142 169 202 239 70 142 169 202 239 105 142

1.1 1.3 1.5

257 280 70 142 257 280 70 142 257 282 105 142

1.5 1.5 1.5

I Input and output chokes I Brake chopper resistors (all drives in the ACS150 range have integral chopper) I 1st. environment EMC filters - footprint style

10

H1 = Height without fastenings and clamping plate H2 = Height with fastenings but without clamping plate H3 = Height with fastenings and clamping plate H4 = Height with fastenings and NEMA 1 connection box H5 = Height with fastenings, NEMA 1 connection box and hood W = Width D = Depth

ABB general machinery drive


0.37 kW to 22 kW Supply voltage 200 - 480 V, single-phase and 3-phase
What is an ABB general machinery drive?
ABB general machinery drives are designed for the machine building sector. In serial type manufacturing the consumed time per unit is critical. The drive is designed to be the fastest drive in terms of installation, setting parameters and commissioning. The basic product has been made as user-friendly as possible, yet providing high intelligence. The drive offers diverse functionality to cater for the most demanding needs.

Highlights
I FlashDrop - parameter programming with drive still in its box - excellent for OEMs I Sequence programming designed for food and beverage applications - 8 steps included I Impressive software and compact hardware I Optimised interfaces for users and machines (can select control panel style) I Complements the higher performance ABB machinery drive I Drive Branding possible for large users I Protected against wiring errors; shows fault if power cable is inadvertently connected to motor terminals I Automatic noise reduction I Unified height and depth across the power range simplifies cabinet design

Applications
ABB general machinery drives are designed to meet the requirements of an extensive range of machinery applications. The drive is ideal for food and beverage, material handling, textile, printing, rubber and plastics and woodworking applications. The functionality of this drive is designed to complement the high performance ABB machinery drive.

NEW for 2008


I Range extended to 22 kW I Dedicated range of footprint style EMC filters released I IP66 control panel door mounting kit
The height and depth of the ABB general machinery drive is the same regardless of output; only the width varies

What are its main features?


Feature FlashDrop* Sequence programming Software User interfaces Notes Faster and easier drive set up and commissioning for volume manufacturing Application specific 8-state programming with comprehensive triggering conditions Sensorless vector control with set of innovative features Panel cover for protection as standard Assistant control panel with clear alphanumerical dynamic menus, real time clock and 14 languages Basic panel with numerical display Screw, DIN-rail, sideways and side-by-side mounting Unified height and depth allows for horizontal cable conduits Enclosed plug-in type of fieldbus adapter 2nd environment filter complying with IEC 61800-3 as standard 100% braking capability The drive protects itself when power is connected to the motor terminals. I/O protected against short-circuit Protection against missing supply phases Coated boards included as standard Drive logo, control panel logo, manuals and box can be printed with machine builders logo and name Compliance was achieved during 2007 Benefits Fast, safe and trouble free method to set up and commission without powering up the drive - patented Logic programming included as standard Reduces the need for external PLC High technology and performance with exceptional flexibility Cost efficient approach - can be supplied without control panel, or with a choice of two different control panels providing different levels of support, according to requirements Optimum installation layout and efficient cabinet space usage High speed communication with compact and robust fieldbus design No extra space, parts, time or cost required Reduces cost, saves space and simplifies wiring Latest solutions to protect the drive and offer trouble free use and the highest quality

Cabinet compatibility Fieldbuses Built-in EMC filter Built-in brake chopper Drive protection

Brand labelling RoHS compliance

Drives and packaging badged to your design Environmentally friendly drives

* For details of FlashDrop, see User Interfaces (page 13)

11

ABB general machinery drive


ACS350 - Ratings, types, voltages and prices
1-phase supply voltage 200 - 240 V
Nominal Ratings Nominal kW Nom. output current A Frame H1 mm H2 mm Dimensions H3 mm W mm D mm kg Fuse size A Type gG Heat dissipation W Cooling requirements m3/h Type Price* without control panel

0.37 0.75 1.1 1.5 2.2

2.4 4.7 6.7 7.5 9.8

R0 R1 R1 R2 R2

169 169 169 169 169

202 202 202 202 202

239 239 239 239 239

70 70 70 105 105

161 161 161 165 165

1.1 1.3 1.3 1.5 1.5

10 16 20 25 35

48 72 97 101 124

*) 24 24 21 21

ACS350-01E-02A4-2 ACS350-01E-04A7-2 ACS350-01E-06A7-2 ACS350-01E-07A5-2 ACS350-01E-09A8-2

101 128 149 166 202

3-phase supply voltage 200 - 240 V


Nominal Ratings Nominal kW Nom. output current A Frame H1 mm H2 mm Dimensions H3 mm W mm D mm kg Fuse size A Type gG Heat dissipation W Cooling requirements m3/h Type Price* without control panel

0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11

2.4 3.5 4.7 6.7 7.5 9.8 13.3 17.6 24.4 31.0 46.2

R0 R0 R1 R1 R1 R2 R2 R2 R3 R4 R4

169 169 169 169 169 169 169 169 169 181 181

202 202 202 202 202 202 202 202 202 202 202

239 239 239 239 239 239 239 239 236 244 244

70 70 70 70 70 105 105 105 169 260 260

161 161 161 161 161 165 165 165 169 169 169

1.1 1.1 1.3 1.3 1.3 1.5 1.5 1.5 2.5 4.4 4.4

10 10 10 16 16 16 25 25 63 80 100

42 54 64 86 88 111 140 180 285 328 488

*) *) 24 24 21 21 52 52 71 96 96

ACS350-03E-02A4-2 ACS350-03E-03A5-2 ACS350-03E-04A7-2 ASC350-03E-06A7-2 ACS350-03E-07A5-2 ACS350-03E-09A8-2 ACS350-03E-13A3-2 ACS350-03E-17A6-2 ACS350-03E-24A4-2 ACS350-03E-31A0-2 ACS350-03E-46A2-2

170 179 216 239 243 367 420 451 POA POA POA

3-phase supply voltage 380 - 480 V


Nominal Ratings Nominal kW Nom. output current A Frame H1 mm H2 mm Dimensions H3 mm W mm D mm kg Fuse size A Type gG Heat dissipation W Cooling requirements m3/h Type Price* without control panel

0.37 0.55 0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22

1.2 1.9 2.4 3.3 4.1 5.6 7.3 8.8 12.5 15.6 23.1 31.0 38.0 44.0

R0 R0 R1 R1 R1 R1 R1 R1 R3 R3 R3 R4 R4 R4

169 169 169 169 169 169 169 169 169 169 169 181 181 184

202 202 202 202 202 202 202 202 202 202 202 202 202 202

239 239 239 239 239 239 239 239 236 236 236 244 244 244

70 70 70 70 70 70 70 70 169 169 169 260 260 260

161 161 161 161 161 161 161 161 169 169 169 169 169 169

1.1 1.1 1.3 1.3 1.3 1.3 1.3 1.3 2.5 2.5 2.5 4.4 4.4 4.4

10 10 10 10 16 16 16 20 25 30 50 80 100 100

35 40 50 60 69 90 107 127 161 204 301 408 498 588

*) *) 13 13 13 19 24 24 52 52 71 96 96 96

ACS350-03E-01A2-4 ACS350-03E-01A9-4 ACS350-03E-02A4-4 ACS350-03E-03A3-4 ACS350-03E-04A1-4 ACS350-03E-05A6-4 ACS350-03E-07A3-4 ACS350-03E-08A8-4 ACS350-03E-12A5-4 ACS350-03E-15A6-4 ACS350-03E-23A1-4 ACS350-03E-31A0-4 ACS350-03E-38A0-4 ACS350-03E-44A0-4

166 176 193 212 231 306 400 454 528 686 835 1,088 1,269 1,552

Height without fastenings and clamping plate * Drives require a control panel for parameter alteration

*) Frame size R0 with free convection cooling

Control panel for ACS350


Control panel Type Price

Assistant control panel

ACS-CP-A

80**

** Price of control panel only when purchased with drive Panel mounting kit and user interface descriptions, see page 13

Dimensions
H1 = Height without fastenings and clamping plate H2 = Height with fastenings but without clamping plate H3 = Height with fastenings and clamping plate W = Width D = Depth

12

ABB general machinery drive

User interfaces
NEMA 1 kit The NEMA 1 kit is a convenient cover which is added to the drive and enables easy wallmounting. It includes a connection box for finger protection, conduit tube installation and a hood for protection against dirt and dust. Panel cover The panel covers protects the drives connection surfaces. The ABB general machinery drive is delivered with a panel cover as standard. In addition, there are two alternative control panels available as options. Assistant control panel The assistant control panel features a multilingual alphanumeric display for easy drive programming. The control panel has various assistants and a built-in help function to guide the user. It includes a real time clock, which can be used Assistant control panel during fault logging and in controlling the drive, such as start/stop. The control panel can be used for copying parameters for backup or for downloading to another drive. A large graphical display and softkeys make it extremely easy to navigate. For further information, see Standard drive section on page 21. Panel mounting kit, IP54 and IP66 The panel mounting kits enable mounting of control panels on cabinet doors. These kits includes a 3 m extension cable, a gasket, mounting screws and a mounting template - two versions are now available, see details on page 21. Potentiometer Potentiometer with two switches: start/stop and forward/reverse direction. No external power source is needed for the potentiometer. FlashDrop Programme the drive whilst still in the box, with no power. Perfect for OEMs and machine builders. FlashDrop is a powerful palm sized tool for fast and easy parameter selecting and setting. It gives the possibility to hide selected parameters to protect the machine. The tool stores 20 parameter sets, which can be moved between a PC and a drive.
FlashDrop

Potentiometer

Fieldbus Interfaces Extensive range of Plug-in Fieldbus interfaces, allowing connection to Profibus, DeviceNet, Can Open, Modbus RTU, and soon Ethernet.

Typical control connections

Relay

Transistor

13

ABB machinery drive - high performance


ACSM1, 0.75 kW to 110 kW Supply voltage 380 - 480 V
What is an ABB machinery drive?
ABB machinery drives provide high performance torque, speed and motion control for demanding machines.
DTC (Direct Torque Control), ABBs highly accurate control platform, has gained extensive acceptance from ABB industrial drive customers over the past 10 years. DTC fulfils demanding machine builders requirements.

Where can it be used?


ABB machinery drives can control standard induction motors and asynchronous as well as permanent magnet synchronous servo motors with a variety of feedback devices. ABB machinery drives are ideal for any high performance machinery applications, including: I I I I I I I I I I Printing Film and foil converting Cranes Elevators Automatic storage Flying and rotary shears Winders Packaging machines Textile machines Wire and cable machinery

Highlights
I For demanding machinery applications I For synchronous and induction motors I Solution programming to extend drive functions, DriveStudio I Modular and compact design, includes the functionality needed for the application I Memory unit for easy drive management I Safe Torque Off (SIL3 rated) I Complemented by the ABB general machinery drive (see page 11) I Further control options can be realised when the drive is used with the ABB AC500 PLC Speed and torque control I Open and closed loop DTC I For synchronous and asynchronous motors Motion control In addition to speed and torque control, ABB machinery drive also offers motion control: I Point-to-point positioning with extensible positioning profile sets I Synchronisation (encoder feedback or drive-to-drive link) I Register control based on fast probe inputs I Multiple homing methods

ABB machinery drive promises


I I I I One drive for all motor types and feedback devices Adaptable design with modular, compact hardware Separate memory module gives easy commissioning Wide range of feedback interfaces

ABB servomotors offer high performance with the ABB machinery drive

High performance from 0.75 kW to 110 kW

The control interface offers versatile standard connections

Additional control options are available when using the ABB machinery drive with the ABB AC500 PLC

14

ABB machinery drive - high performance

What are its main features?


Feature Notes Benefit

Control and performance


For synchronous and induction motors Two control variants High performance Solution programs Drive-to-drive link as standard Wide range of feedback interfaces I/O extensions as built-in options Different communication options for master communication Small size Modular design Integrated braking chopper Several assembly and cooling options Memory unit for easy drive management Simple and flexible human-machine interface Asynchronous motors (standard induction as well as servo) and synchronous motors (servo, high torque) Speed and torque control; motion control High bandwidth of torque, speed and position control Develop your own solution programs using a suitable function block library Multiple drives connected in daisy chain a simple, economical solution Each feedback interface option has two inputs and one output Fast digital inputs included for touch probe function The drive can be scaled to different application needs Almost any kind of motor type can be controlled, in open or closed loop mode Optimum selection for any machine control philosophy, from centralized to decentralized and any solutions in-between Suitable for demanding machinery applications When application-specific functionality is needed in the drive, ready-made solution programs can be used Enables fast and time-synchronized communication between different drive units Optimal feedback interface set-up can be chosen for different applications In addition to the extensive standard offering, different I/O extensions can be plugged in to increase analogue and digital inputs/outputs The optimum communication method can be chosen

Easy connectivity to most popular network types

Modular and compact design


Four compact frame sizes The drive has three main parts: power unit, control unit, memory unit Supplied with braking chopper requiring external resistor DIN-rail, side-by-side, push-through, cold plate Accurate torque from a small frame The control and configuration interface is always the same Compact design Optimised for various cabinet designs and layouts

User interface and programming


Complete drive configuration and settings are stored in memory unit 7-segment display shows the drive status messages. DriveStudio PC tool enables easy access to drive programming and start-up. Assistant control panel can be used for general service routines IEC 61131 programming SIL3/IEC 61508, Cat. 3/EN954-1 Drive functionality can be easily defined, modified or updated with the memory unit. Also enables easy and fast after-sales service User interface can be scaled to ensure the optimum choice for the application

Drive programming Safety as standard

Function block programming provides an easy and innovative method for extending the functionality of the drive firmware Integrated Safe Torque Off (STO) function as standard

Control and communication I Control interface with versatile standard connections - Digital input/output: 6DI, 3DI/O, 1 relay output - Analogue input/output: 2AI + 2AO - Motor thermistor input (PTC/KTY) - Drive-to-drive communication link I Complete drive configuration and settings are stored in memory unit - Scalability with different plug-in control options - Three option slots for control options - Analogue and digital I/O extension modules - Interfaces for different feedback types (TTL, Resolver, Sin/Cos, Endat, Hiperface, SSI) - Master communication via fieldbus (PROFIBUS, DeviceNet, CANopen or Ethernet)

Analogue and digital I/O extension

Control interface

Communication interface

Memory unit

15

ABB machinery drive - high performance

Types, ratings and dimensions


3-phase supply voltage 380 - 480 V
Nominal ratings Nominal kW1) Nom. output current A2) Frame H3) mm Dimensions W mm D4) mm kg Type Price

0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110


1)

2.5 3 4 5 7 9.5 12 16 24 31 40 46 60 73 90 110 135 175 210

A A A A A B B B C C C C D D D E E E E

364 364 364 364 364 381 381 381 467 467 467 467 467 467 467 700 700 700 700

90 90 90 90 90 100 100 100 165 165 165 165 220 220 220 313.5 313.5 313.5 313.5

146 146 146 146 146 224 224 224 225 225 225 225 225 225 225 398 398 398 398

3 3 3 3 3 5 5 5 10 10 10 10 17 17 17 67 67 67 67

ACSM1-04XY-02A5-4 ACSM1-04XY-03A0-4 ACSM1-04XY-04A0-4 ACSM1-04XY-05A0-4 ACSM1-04XY-07A0-4 ACSM1-04XY-09A5-4 ACSM1-04XY-012A-4 ACSM1-04XY-016A-4 ACSM1-04XY-024A-4 ACSM1-04XY-031A-4 ACSM1-04XY-040A-4 ACSM1-04XY-046A-4 ACSM1-04XY-060A-4 ACSM1-04XY-073A-4 ACSM1-04XY-090A-4 ACSM1-04XY-110A-4 ACSM1-04XY-135A-4 ACSM1-04XY-175A-4 ACSM1-04XY-210A-4

Price on application

PN: Typical motor power with I2N current. A and B frame sizes with or without mains choke, C and D frame sizes with mains choke. 2) I2N: Nominal continuous output current. X: A = Air-cooling C = Cold plate Y: Control mode; S = speed/torque; M = motion

Notes All dimensions and weights are without options. 3) Height is the maximum measure without clamping plates. 4) Depth will increase by 25 mm with options. Additionally, 50 mm should be reserved for feedback cabling if FEN-xx options are used.

AC square frame induction motors


I I I I I I HDP series of motors Low inertia for high dynamic applications Compact, various core lengths per frame size Nominal 400 V rated voltage; 460 V and other voltages on request Frame sizes 100 mm, 132 mm, 160 mm, 200 mm Ratings: - IP23 radial fan cooled 3 kW to 270 kW - IP54 axial fan cooled 2 kW to 134 kW Selection of speed, torque and duty profiles to suit most applications. ABBs DriveSize software (see page 34) can be used to optimise the selection Integral encoder HTL, TTL or SinCos or resolver feeedback

AC brushless synchronous servomotors


I MS series I Permanent magnet Nd, Fe, B I IP54 with terminal box; IP 65 with connections for signal and power I Optional parking brake I Integral encoder or resolver feedback I Typical motor torque range 0.5 to 78 Nm I Selection of speed or torque duty profiles to suit most servo applications I ABB DriveSize software (see page 34) can be used to optimise selection for use with ABB machinery drives

16

ABB standard drive


0.75 kW to 355 kW Supply voltage 380-480 V 00 - 0000
What is an ABB standard drive?
The ABB standard drive is simple to buy, install, configure and use, saving considerable time. It is widely available through ABBs distributors. The drive has common user and process interface, common software tools for sizing, commissioning, maintenance and common spare parts. A wide range of fieldbus options gives excellent connectivity.

ABB standard drive promises


I Quick installation I Trouble-free use I Rapid start-up I Easy interfacing

Highlights:
I Assistant control panel for intuitive use I Patent pending swinging choke for superior harmonic reduction I Sensorless vector and scalar control I Integral EMC filter for 1st and 2nd environment as standard I Flexible fieldbus system with built-in Modbus and numerous internally mountable fieldbus adapters I CE, UL and cUL approved I Five-year extended warranty now available

Where can it be used?


The ABB standard drive can be used in a wide range of industries. Typical applications include pump, fan and constant torque use, such as conveyors. The ABB standard drive is ideal in those situations where there is a need for simplicity to install, commission and use and where customising or special product engineering is not required.

NEW for 2008


I Range increased to 132 kW in a wall mounted unit I IP66 control panel door mounting kit I Improved pump control and pump testing I RoHS Compliance achieved

Wall-mounted - 0.75 to 132 kW, 380 - 480 V (230 V also available)


I I I I I I I I I I I I I Wall-mounted, frame sizes R1-R6 IP 21 as standard IP 54 as option Built-in EMC filter Standard software Built-in Modbus interface Cable connection box Brake chopper in frame sizes R1-R2 Assistant control panel Built-in patented swinging choke (R1-R4) Sensorless vector control, scalar control FlashDrop compatible RoHS compliant

For further information, see technical catalogue, ABB standard drive ACS550, 0.75 kW - 355 kW code 3AFE 64792857EN

Free-standing - 110 to 355 kW, 380 - 480 V


I I I I I I I I I I Free-standing, frame sizes R7-R8 IP 21 as standard Built-in EMC filter Standard software Built-in Modbus interface Pedestal unit on wheels Assistant control panel Sensorless vector control, scalar control Free-standing units are not FlashDrop compatible Not RoHs compliant

For further information, see technical catalogue, ABB standard drive ACS550, 0.75 kW - 355 kW code 3AFE 64792857EN

17

ABB standard drive


0.75 kW to 355 kW Supply voltage 380-480 V (230 V) 00 - 0000
What are its main features?
Feature FlashDrop* Notes Faster and easier drive set up and commissioning for volume manufacturing Ready-made macros for common applications Two softkeys, function of which changes according to the state of the panel Built-in Help button, giving programming hints Real-time clock, allows timed tracing of faults and setting of parameters to activate at various times of day Changed parameters menu Activated when fault occurs Monitors running hours, motor rotation, MWh consumed and cooling fan run time Guides user through all essential settings without going to parameter list 8 point load curve set during commissioning, with under and overload regions, as well as alarm conditions Copy parameters from drives of differing rating or software versions Drive keeps a sub list of only the parameters that have been changed from default Built-in up to 11 kW Swinging DC chokes - matches the right inductance to the right load, thereby suppressing and reducing harmonics Simple to install: Easy connection of cables Easy connection to site fieldbus systems through multiple I/Os, plug-in options and built-in protocols 1st and 2nd environment RFI filters as standard Built-in Modbus using RS 485 Optional plug-in fieldbus modules Noise optimisation: Increases switching frequency of drive when drive temperature is reduced Controlled cooling fan: Drive is cooled only when necessary Supplied separately with unit Improved motor control performance Separate cabling arrangement for larger drives Motor peak voltage and rate of rise meets IEC60034-17 Lowest THD even at reduced motor loads Compliance was achieved during 2007 Benefit Fast, safe and trouble free method available without powering up the drive - patented Fast set-up Easy commissioning Fast set-up Easier configuration Rapid fault diagnosis Quick access to all parameter changes Quick fault diagnostics Takes care of preventative maintenance of drive, the motor or driven application Easy set-up of parameters Allows precise monitoring of changes in plant conditions and early warning of potential problems Easy to copy parameters to other drives These are the only parameters that need remembering Reduced cost Reduces Total Harmonic Distortion (THD) emissions up to 25% Reduced installation time Secure cable connections Enhanced connectability to suit needs No need for additional external filtering Reduced cost Considerable motor noise reduction Reduces inverter noise and improves energy efficiency Easy to mark mounting screw holes on installation surface Enables wider range of applications Fit pedestal, connect cables then wheel the drive over the top of the pedestal Kind to motor windings 25% less supply distortion. Meets requirements of G5/4 Environmentally friendly drives

Application macros Assistant control panel

Diagnostic assistant Maintenance assistant Start-up assistant Programmable customer load curve Clone drives Changed parameters Brake chopper Chokes Connectivity

EMC Fieldbus Intuitive features

Mounting template Sensorless vector control Cable pedestal Low peak volts and du/dt Swinging choke RoHS compliance

* For details of FlashDrop, see user interfaces in ABB general machinery drive section (page 13)

Available options
Protection class IP 54 Control panel Assistant control panel is available; see User Interfaces on page 21 IP66 door mount kit available I/O options1 Relay output extension, giving three extra relays; see page 20 Fieldbus2 An extensive range of fieldbus modules is available; see page 20 FlashDrop programming without power, while still in the box Other options such as external brake choppers, output chokes and EMC filters are also available. User interfaces are detailed on page 21
1 2

One slot available for relay One slot available for fieldbus adapter. Modbus built-in as standard.

Various fieldbus adapters are available, to suite all major automation protocols.

18

ABB standard drive


ACS550 - Ratings, types, voltages and prices
Wall mounted drives
3-phase supply voltage 380-480 V
Ratings Normal use PN kW I2N A Heavy-duty use Phd kW I2hd A Frame Fuse size A Type gG Heat dissipation W Cooling requirements m3/h Type IP 21 Price without control panel* IP 54 Price without control panel*

1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110 132

3.3 4.1 5.4 6.9 8.8 11.9 15.4 23 31 38 45 59 72 87 125 157 180 195 245

0.75 1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 90 110

2.4 3.3 4.1 5.4 6.9 8.8 11.9 15.4 23 31 38 44 59 72 87 124 156 162 192

R1 R1 R1 R1 R1 R1 R2 R2 R3 R3 R3 R4 R4 R4 R5 R6 R6 R6 R6

10 10 10 10 10 16 16 25 35 50 50 63 80 125 160 200 250 250 250

40 52 73 97 127 172 232 337 457 562 667 907 1120 1440 1940 2310 2810 3050 3050

44 44 44 44 44 44 88 88 134 134 134 280 280 280 350 405 405 405 405

ACS550-01-03A3-4 ACS550-01-04A1-4 ACS550-01-05A4-4 ACS550-01-06A9-4 ACS550-01-08A8-4 ACS550-01-012A-4 ACS550-01-015A-4 ACS550-01-023A-4 ACS550-01-031A-4 ACS550-01-038A-4 ACS550-01-045A-4 ACS550-01-059A-4 ACS550-01-072A-4 ACS550-01-087A-4 ACS550-01-125A-4 ACS550-01-157A-4 ACS550-01-180A-4 ACS550-01-195A-4 ACS550-01-246A-4

380 480 500 550 620 750 870 1,060 1,360 1,770 2,070 2,520 2,920 3,610 4,550 5,540 6,740 7,650 9,140

450 530 560 600 700 800 940 1,120 1,480 1,900 2,170 2,710 3,100 3,860 5,030 6,040 7,250 8,190 9,780

Includes EMC Filter * Control panel is required for programming and set-up - see below

Free standing units


3-phase supply voltage 380-480 V
Ratings Normal use PN kW I2N A Heavy-duty use Phd kW I2hd A Frame Fuse size A Type gG Heat dissipation W Cooling requirements m3/h Type IP 21 Price without control panel*

160 200 250 280 315 355

289 368 486 526 602 645

132 160 200 250 280 315

224 302 414 477 515 590

R7 R8 R8 R8 R8 R8

315 400 500 630 630 800

4550 6850 7850 7600 8100 9100

540 1220 1220 1220 1220 1220

ACS550-02-289A-4 ACS550-02-368A-4 ACS550-02-486A-4 ACS550-02-526A-4 ACS550-02-602A-4 ACS550-02-645A-4

9,780 11,830 13,550 14,990 16,420 18,510

Includes EMC Filter Voltages: 208 - 240 V also available. Prices and ratings on application * Control panel is required for programming and set-up - see below

Control panel for ACS550


Control panel Type Price

Assistant control panel

ACS-CP-A

80**

** Price of control panel only when purchased with drive Assistant control panel

Normal use versus heavy-duty use


For the majority of pump, fan and conveyor applications, select Normal use figures. For high overload requirements, select Heavy-duty use figures. If in doubt contact your local ABB sales office or your drives distributor. PN kW = Typical motor power in 400 V at normal use (110% overload) Phd kW = Typical motor power in 400 V at heavy-duty use (150% overload)

19

ABB standard drive

Plug-in options
I Relay output extension option module - This plug-in option offers three additional relay outputs. They can be used, for example, in pump and fan control or many supervisory functions - All the relays can be programmed to on/off with timer using the assistant control panels clock - Alternatively, fieldbus can be used to control any external components in the system I Encoder feedback option module I Fieldbus modules - Plug-in - The plug-in fieldbus options bring connectivity to major automation systems - A single twisted pair avoids large amounts of conventional cabling, thereby reducing cost and increasing system reliability - The ACS550 also supports the modbus protocol as a standard built in, via the RS485 port

Analog I/O

Digital inputs

Relay output extension option module Encoder feedback option module (fits behind relay extension) Relay outputs

Built-in Modbus using RS 485 Plug-in fieldbus module DeviceNet LONWORKS PROFIBUS DP CANopen ControlNet Ethernet

Brake units and choppers Brake units technical data


Frequency converter input voltage Resistor ohm Continuous output W Max. output 20 s W Brake unit type code

Dimensions
Width (W) mm Height (H) mm Depth (D) mm Weight kg Brake unit type code

200 - 240 V AC 380 - 480 V AC 200 - 240 V AC 380 - 480 V AC

32 32 10.5 10.5

2000 2000 7000 7000

4500 12000 14000 42000

ACS-BRK-C ACS-BRK-C ACS-BRK-D ACS-BRK-D

150 270

500 600

347 450

7.5 20.5

ACS-BRK-C ACS-BRK-D

Drive dimensions Wall mounted units Free standing units Wall mounted units
Dimensions and weights Frame size IP 21 / UL type 1 H1 mm H2 mm W mm D mm kg H mm IP54 / UL type 12 W mm D mm kg

H2

H1

H1

R1 R2 R3 R4 R5 R6

369 469 583 689 739 880

330 430 490 596 602 700

125 125 203 203 265 300

212 222 231 262 286 400

6.5 9 16 24 34 69

449 549 611 742 776 924

213 213 257 257 369 410

234 245 253 284 309 423

8.2 11.2 18.5 26.5 38.5 80

Free standing units


Dimensions and weights Frame size IP 21 / UL type 1 H1 mm H2 mm W mm D mm kg IP54 / UL type 12 H mm W mm D mm

H1 = Height with cable connection box H2 = Height without cable connection box W = Width D = Depth

D W

R7 R8
1)

1507 2024

n/a n/a

2501) 3471)

5201) 6171)

115 230

n/a n/a

n/a n/a

n/a n/a

The dimensions apply to bookshelf mounting. In flat type mounting the width and depth change places.

20

ABB standard drive

ACS550 - User interfaces Assistant control panel


For easy drive programming, a detachable, multi-lingual alphanumeric assistant control panel is preferred as standard. The control panel has various assistants and a built-in help function to guide the user. It includes a real time clock, which can be used during fault logging and
Name Start Stop Function Initiates operation of drive Ceases operation of drive

in controlling the drive, such as start/stop. The control panel can be used for copying parameters for back-up or for downloading to another drive. A large graphical display and softkeys make it extremely easy to navigate.
Local/Remote indication Motor rotation indicator Speed reference Actual value 2, Output current (selectable) Actual value 3, Process value (selectable) Softkey 2 function Real time clock Softkey 1 function

Up Down

Changes parameters and their value/increases reference Changes parameters and their value/decreases reference

Loc/Rem Changes drive state from local control (control panel) to remote control (I/O or other external source) HELP Built-in Help button

Softkey 1 Function changes according to state of panel Softkey 2 Function changes according to state of panel

Panel mounting kit - IP54 The panel mounting kit enables mounting of control panels on cabinet doors. This kit includes a 3 m extension cable, a gasket, mounting screws and a mounting template. Panel mounting kit - IP66 New kit including a totally enclosed control panel membrane and extra screw fittings.

Typical control connections


These connections are shown as examples only. Please refer to the ACS550 Users Manual, chapter Installations, for more detailed information.

FlashDrop A powerful palm-sized tool for fast and easy parameter setting, ideal if you are programming many drives. See page 13 for more information. Programming in the box - unpowered. Fieldbus Modules and Fieldbus An extensive range of fieldbus modules are available to allow connection to all the major industrial protocols. Including modbus embedded as standard.

21

ABB industrial drive

What is an ABB industrial drive?


ABB industrial drives are highly flexible AC drives that can be customised to meet the precise needs of industrial applications. They cover a wide range of powers and voltages, including industrial voltages up to 690 V. ABB industrial drives have a wide range of options, many of which are built-in. Programmability is a key feature of these drives. Order-based customisation is an integral part of the offering.

ABB industrial drive promises


I Drives customised at ordering stage I Flexibility to program more advanced applications

Highlights
I Blanket ATEX certification (Ex) with ABBs motors I Innovative and specific hardware variants to meet exact needs of the application and customer groups I Specialised software variants for selected applications I Adaptive programming - like having a PLC inside the drive I Direct Torque Control - well proven motor control platform I Common features across power range I Common user and process interface with fieldbus I Common software tools for sizing, commissioning, maintenance I Common spare parts I All major types of drive topology covered 6-pulse, 12-pulse, low harmonic, 4Q, aircooled, water cooled, etc I Five-year extended warranty now available
Benefit Always meets application needs Needs no additional hardware or software Program drive on-site during commissioning Create own I/O signals, modify speed or torque reference chain, set a timer or generate a message Solve the application with very little effort Fast setting for many applications Reduced costs, high performance, internal monitoring No additional space or installation time needed Direct connection of armoured cables Reduces THD emissions No extra space or cabling is needed Reduced maintenance, time and running costs Consistently excellent performance ensures that drive is not the limiting factor in process No need for additional external filtering, additional space, or additional cabling between drives and filter Wide range of gateways means choice of automation system becomes independent of drive manufacturer No need for additional space or cabling No need for separate cabinet for wall mounted units All connections built-in. Uses same modules as standard drive Easy set-up of parameters Your own language On-line info system always available There is always an ABB industrial drive variant that fits the specification and requirments Kind to motor windings Low losses to control room, low noise, totally enclosed for harsh environments

Where can it be used?


The ABB industrial drive is suitable for constant torque applications and high performance applications as well as fan and pump. The drive has ATEX certification with ABBs Ex d, Ex de, Ex nA and Ex tD motors and has marine certification for Lloyds, DNV and ABS.

New for 2008


I Extended power range for wall mounting to 132 kW I Dedicated range of low harmonics drives extended

What are its main features?


Feature Built to order Adaptive programming Notes

Customer can specify a wide range of options and build variants. Loaded with application specific software Small PLC inside your drive as standard 15 programmable function blocks. Up to 200 blocks by loading multiblock software Industry specific software, fully researched, factory written and fully supported Preconfigured parameter settings Built-in to all units (when ordered) Big enough even for aluminium & SWA cables Built-in harmonic filtering and drive protection Contains EMC filter and chokes inside the drive Silent long-lifetime cooling fan, that switches on and off Full torque at zero speed without encoder Accurate speed and torque control 2nd environment RFI filters as standard 1st environment optional Snap-on module that is easily mounted inside drive Extensive and flexible I/O provides additional analog or digital connections Available in IP 21, IP 42, IP 54 or IP 55 Space available for three option modules for I/O extensions, fieldbuses, pulse encoder or PC connection Guides user through all essential settings without going to parameter list Special variants for wall, cabinet mount, 4Q, low harmonic, pre-built cabinets, drive kits, water-cooled Motor peak voltage and rate of rise meets IEC60034-17 Most compact fully enclosed drive on the market; new for 2007. Fully certified for marine use

Dedicated software loading packages Application macros Brake choppers Cable terminals Chokes Compact size Cooling fan Direct Torque Control EMC Fieldbus gateway I/O IP rating Option modules Start-up assistant

Huge range of hardware variants Low peak volts and du/dt Liquid cooled drives

22

ABB industrial drive


Single drives 0.55 kW to 2,800 kW
Wall-mounted drives
Series ACS800-01 I Power range 0.55 - 110 kW, (230 - 690 V) I IP 21 as standard, IP 55 as option I Wide range of built-in options I Optional cable box for SWA cables I Coated boards and internal I/O options I Built-in brake chopper (R1-R3 frame) I EMC filter for 1st environment, restricted distribution according to EN 61800-3 - optional I EMC filter for 2nd environment, unrestricted distribution according to EN 61800-3 - standard I Internal fieldbus options I ACS800-01 is type tested for marine applications

R1-R6

IP 55 enclosure

For further information, see technical catalogue, ABB industrial drives, ACS800, stand-alone single drives, 0.55 kW - 2,800 kW code: 3AFE 68375126 EN

Low harmonic, active rectifier drives - wall-mounted, cabinet-built


A dedicated range of low harmonic drives based on active rectifier technology. No regenerative capability ensures no mistakes on generator supplies, still retaining a low 2-4% THD harmonic signature. Series ACS800-31, wall-mounted I Power range 7.5 to 110 kW (230 - 690 V) I IP21 as standard I Single package for easy cabinet installation, reducing installation time and cabinet space Series ACS800-37, cabinet-built I Power range from 75 to 2500 kW (230 to 690 V) R5 R6 I IP21 as standard; IP22, IP42, IP54 and IP54 R available For further information see ACS800 single drives catalogue: 3AFE 68375126 as options I Wheel-out power modules Alternatives in reducing line harmonics 6 pulse rectifier 12 pulse rectifier 18 pulse rectifier Active rectifier for improved manual handling I Plug-in power connectors for easy maintenance and redundancy Transformer and cabling Transformer and cabling Transformer and cabling Transformer and cabling simple complicated complicated simple I Power module redundancy for improved availability I Factory-built cabinets ensure Current distorted > THDI 12% Current wave form good > THDI 6% Current wave form best > THDI 4% Current very distorted > THDI 30% good installation

Options
Industry specific software ACS800 can be loaded with software to suit your application, such as crane, centrifuge or winch, to name just a few. The new Intelligent Pump Control (IPC) software eliminates the need for an external PLC and can help save energy, reduce downtime and prevent pump jamming and pipeline blocking. It features six pump control functions - multi-pump control, level control, preventive maintenance, flow monitoring, sleep boost and pump priority control. Customised drives - built to order ABB industrial drives offer highly flexible configuration. An extensive assortment of extended I/O, fieldbus, encoders and emergency stop interfaces can be fitted at the factory on request. Drives are pre-certified for ATEX and marine applications for trouble free installation. The new range is extremely compact and cost effective.

23

ABB industrial drive


Single drives 0.55 kW to 2,800 kW
Chassis-mounted - single drives
Series ACS800-04 and ACS800-04M I 0.55 - 1,900 kW (230 V - 690 V) I IP 00 kits or IP 20 modules depending on frame size I Separate controllers linked by optical cables for galvanic isolation I Multiple options for control panel mounting I Optimised design for cabinet assembly I Easy access to power terminals, plug connections on wheeled D4 and R8i units I Compact design I Side by side mounting (excl. versions with side exit) I Harmonic filtering choke inside I Long lifetime cooling fan and capacitors I Extensive, programmable I/O with galvanically isolated inputs I Three I/O and fieldbus extension slots inside I Block programming possibility I ACS800-04M can be ordered as disassembled kit of parts to optimise the items purchased I Rittal assembly kits available for easy cabinet integration I Innovative, patented mounting for higher packing density I Service skateboard for R7, R8 frames

IP 00 Types

R7, R8

R8i

D4

IP 20 Types

R2

R3

R4

R5

R6

Cabinet-built drives
Series ACS800-07 I Power range 45 - 2,800 kW, (380 - 690 V) I IP 21 as standard, IP 22, IP 42, IP 54 and IP 54R as options I Up to 500 kW, based on a single module including rectifier and inverter I Above 500 kW separate rectifier and inverter modules that have plug-in power connectors for easy maintenance and redundancy. Modules wheel in and out of cabinet I 6- or 12-pulse operation as standard I Extremely compact, internal swinging gate for control options I Factory-built cabinet which comes EMC and thermally type tested for trouble-free operation I Extensive range of standard options

For further information, see technical catalogue, ABB industrial drives, ACS 800, stand-alone single drives, 0.55 kW - 2,800 kW code: 3AFE 68375126 EN

24

ABB industrial drive


ACS800-01, ACS800-31 - Ratings, types, voltages and prices
Wall mounted drives - Diode Rectifier
Three phase supply voltage 380, 400 or 415 V. The power ratings are valid at nominal voltage (400 V)
No-overload use Pcont. max kW Icont.max A Imax A Light overload PN kW IN A Heavy-duty use Phd kW Ihd A Frame Fuse A Type gG Heat Cooling dissipation requirements W m3/h Type IP 21 Price IP 55 Price

1.5 2.2 3 4 5.5 7.5 11 15 22 30 37 45 55 75 75 90 110 110 132

5.1 6.5 8.5 10.9 13.9 19 25 34 44 55 72 86 103 141 145 166 202 225 260

6.5 8.2 10.8 13.8 17.6 24 32 46 62 72 86 112 138 164 170 202 282 326 326

1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 55 75 75 90 110 132

4.7 5.9 7.7 10.2 12.7 18 24 31 41 50 69 80 94 132 141 155 184 220 254

1.1 1.5 2.2 3 4 5.5 7.5 11 15 18.5 22 30 37 45 45 55 75 90 110

3.4 4.3 5.7 7.5 9.3 14 19 23 32 37 49 60 69 97 100 115 141 163 215

R2 R2 R2 R2 R2 R3 R3 R3 R4 R4 R5 R5 R5 R6 R5 R6 R6 R6 R6

10 10 10 16 16 20 25 40 50 63 80 100 125 160 160 200 224 250 315

100 120 140 160 200 250 340 440 530 610 810 990 1190 1440 1440 1940 2310 2810 3260

35 35 35 35 35 69 69 69 103 103 250 250 250 405 405 405 405 405 405

ACS800-01-0003-3 ACS800-01-0004-3 ACS800-01-0005-3 ACS800-01-0006-3 ACS800-01-0009-3 ACS800-01-0011-3 ACS800-01-0016-3 ACS800-01-0020-3 ACS800-01-0025-3 ACS800-01-0030-3 ACS800-01-0040-3 ACS800-01-0050-3 ACS800-01-0060-3 ACS800-01-0070-3 ACS800-01-0075-3 ACS800-01-0100-3 ACS800-01-0120-3 ACS800-01-0135-3 ACS800-01-0165-3

988 1,028 1,098 1,248 1,378 1,540 1,770 2,060 2,449 2,799 3,059 3,699 4,349 5,071 4,560 5,921 7,011 7,132 8,741

1,143 1,183 1,253 1,403 1,533 1,748 1,978 2,268 2,725 3,075 3,355 3,995 4,645 5,554 4,560 6,404 7,494 7,615 9,224

Other ratings and voltages are available, 230 V, 500 V, 690 V. Price on application

Includes 2nd environment EMC filter and control panel

Wall-mounted (Diode Rectifier), dimensions


IP 21 Frame size H1 mm H2 mm W1 mm Depth mm Weight kg H mm W mm IP 55 Depth mm Weight kg

R2 R3 R4 R5 R6

405 471 607 739 880

370 1) 420 1) 490 1) 602 1) 700 1)

165 173 240 265 300

226 265 274 286 399


1)

9 14 26 34 67

528 528 774 775 923

263 263 377 377 420

241 273 278 308 420

16 18 33 51 77

H1 = Height with cable connection box

H2 = Height without cable connection box

ACS 800-01 without cable connection box does not fulfill IP 21 requirements

Wall Mounted drives - Low Harmonic


UN = 400 V (Range 380-415 V). The power ratings are valid at nominal voltage 400 V
No-overload use Pcont. max kW Icont.max A Imax A Light overload PN kW IN A Heavy-duty use Phd kW Ihd A Frame Fuse A Type Ultra Rapid Heat Cooling dissipation requirements W m3/h Type Price IP 21

15 18.5 22 30 37 45 55 75 90

34 38 47 59 72 86 120 150 165

52 61 68 90 118 137 168 234 264

15 18.5 22 30 37 45 55 75 75

32 36 45 56 69 83 114 143 157

11 15 18.5 22 30 30 45 55 75

26 34 38 45 59 65 88 117 132

R5 R5 R5 R5 R5 R5 R6 R6 R6

40 40 50 63 80 100 125 160 200

550 655 760 1000 1210 1450 1750 2350 2800

350 350 350 350 350 350 405 405 405

ACS800-31-0016-3 ACS800-31-0020-3 ACS800-31-0025-3 ACS800-31-00303 ACS800-31-00403 ACS800-31-0050-3 ACS800-31-0060-3 ACS800-31-0070-3 ACS800-31-00100-3

Other ratings and voltage ranges available, 230 V, 500 V, 690 V. Price on application. Includes 2nd Environment EMC filter and control panel

Prices for low harmonic cabinet drives ACS800-37 also available on application.

Price on application

Wall-mounted - Low Harmonic dimensions


Type Height mm Width mm Depth mm Weight kg

R5 R6

816 970

265 300

390 440

62 100

Height includes cable box. 1 enclosure, no external items Heavy-duty use for the whole ACS800 Range Ihd: continuous current allowing 150% Ihd for 1 min / 5 min at 40C Phd: typical motor power in heavy-duty use Current ratings within a voltage range are the same regardless of supply voltage

Nominal Ratings for the whole ACS800 Range Imax: maximum output current. Available for 10 s at start, otherwise as long as allowed by drive temperature. Note: max. motor shaft power is 150% Phd No-overload use Pcont.max: typical motor power in no-overload use Icont.max: rated current available continuously without overloadability at 40C. Light-overload use IN: continuous current allowing 110% IN for 1 min / 5 min at 40C PN: typical motor power in light-overload use

25

ABB industrial drive


ACS800-04, ACS800-07 - Ratings, types, voltages and prices
Chassis mounted drives
Three phase supply voltage 380, 400 or 415 V. The power ratings are valid at nominal voltage (400 V)
No-overload use Pcont. max kW Icont.max A Imax A Light overload PN kW IN A Heavy-duty use Phd kW Ihd A Frame Fuse A Type gG Heat Cooling dissipation requirements W m3/h Type IP 00 Price

110 132 160 200 250 315 355 400

206 248 289 445 521 602 693 720

326 404 432 588 588 840 1017 1017

110 132 160 200 250 315 355 400

202 243 284 440 516 590 679 704

90 110 132 160 200 250 315 355

163 202 240 340 370 477 590 635

R7 R7 R7 R8 R8 R8 R8 R8

250 315 315 500 630 630 800 800

3000 3650 4300 6600 7150 8100 8650 9100

540 540 540 1220 1220 1220 1220 1220

ACS800-04-0140-3 ACS800-04-0170-3 ACS800-04-0210-3 ACS800-04-0260-3 ACS800-04-0320-3 ACS800-04-0400-3 ACS800-04-0440-3 ACS800-04-0490-3

Price on application

Other ratings and voltages available on application, 230V, 500V, 690V Drive can be purchased pre-assembled or as a disassembled kit, where parts can be omitted for cost optimisation by panel builders (R7, R8 frames)

Includes 2nd environment EMC filter, control panel and door mounting kit Multiple control panel mounting options - please ask. Higher ratings available on request

Chassis mounting, dimensions


Bookshelf mounting
Type Height mm Width mm Depth mm Weight kg

NEW for 2008


New panel mounted drive for 2008 ABB are developing a new range of drives dedicated to the needs of the panel builder. They will be optimised in size and cost for panel installation. ABB expects to launch this new variant of the ACS800 in the second quarter of 2008.

R7 R8

1121 1564

427 562

473 568

100 205

Flat type mounting


Type Height mm Width mm Depth mm Weight kg

R7 R8

1152 1596

632 779

259 403

100 205

Cabinet-built drives
Three phase supply voltage 380, 400 or 415 V. The power ratings are valid at nominal voltage (400 V)
No-overload use Pcont. max kW Icont.max A Imax A Light overload PN kW IN A Heavy-duty use Phd kW Ihd A Frame Fuse A Type gG Heat Cooling dissipation requirements W m3/h Type Price

75 90 110 110 110 132 160 200 250 315 355 400

141 166 202 214 206 248 289 445 521 602 693 720

164 202 282 282 326 404 432 588 588 840 1017 1017

55 75 90 110 110 132 160 200 250 315 355 400

132 155 184 209 202 243 284 440 516 590 679 704

45 55 75 90 90 110 132 160 200 250 315 355

97 115 141 162 163 202 240 340 370 477 590 635

R6 R6 R6 R6 R7 R7 R7 R8 R8 R8 R8 R8

160 200 224 250 250 315 315 500 630 630 800 800

1440 1940 2310 2570 3000 3650 4300 6600 7150 8100 8650 9000

405 405 405 405 540 540 540 1220 1220 1220 1220 1220

ACS800-07-0070-3 ACS800-07-0100-3 ACS800-07-0120-3 ACS800-07-0130-3 ACS800-07-0140-3 ACS800-07-0170-3 ACS800-07-0210-3 ACS800-07-0260-3 ACS800-07-0320-3 ACS800-07-0400-3 ACS800-07-0440-3 ACS800-07-0490-3

Price on application

Other ratings and voltage ranges available, 230 V, 500 V, 690 V. Price on application

Includes 2nd environment EMC filter and control panel

Cabinet built, dimensions


Frame size Width with fuse switch *) Height IP 21/22/42 Height IP 54 Depth Depth top entry/exit *) Weight (kg) with line fuse switch

R6 R7 R8

430 830 830

2130 2130 2130

2315 2315 2315

646 646 646

646 646 646

300 400 500

ACS800-07 can be supplied with an extensive range of standard cabinet options, contact your ABB representative for details *) some of these options alter the cabinet dimensions Higher power standard and bespoke cabinets can be quoted on request

26

ABB industrial drive

ACS800 user interfaces


Control panel The control panel features a full-text multilingual display. Dedicated keys allow fast access to actual signals, parameters, assistant functions and drive information. The panel can be used for parameter copying and for configuring adaptive programs, working as a PLC inside the drive. Local motor control is also possible. Panel mounting kits Kits are available that allow mounting on the cabinet door, or in a holder inside the cabinet. The panel can also simply be screwed to the cabinet door. Fieldbus and I/O modules The I/O can be extended by adding additional digital and analogue modules. The ACS800 supports the following fieldbus modules, for connectivity to industrial networks: I Profibus I DeviceNet I Modbus I ControlNet I CANopen I Ethernet I Lonworks I Modbus Plus I Interbus S I Landis + Staefa I Johnson Controls

Typical control connections


Analog and digital I/O channels are used for different functions such as control, monitoring and measurement purposes (e.g. motor temperature). In addition, optional I/O extension modules are available providing additional analog or digital I/O connections. Below are the standard drive control I/O of the ABB industrial drive with Factory Macro. For other ACS800 application macros the functions may be different.
X20 1 2 X21 1 2 3 4 5 6 7 8 9 10 11 12 X22 1 2 3 4 5 6 7 8 9 10 11 X23 1 2 X25 1 2 3 X26 1 2 3 X27 1 2 3 Relay output 2: running

VREF- Reference voltage -10 VDC, AGND RL > 1 kohm VREF+ AGND AI1+ AI1AI2+ AI2AI3+ AI3AO1+ AO1AO2+ AO2DI1 DI2 DI3 DI4 Reference voltage 10 VDC, RL > 1 kohm Speed reference 0(2) ... 10 V, Rin > 200 kohm By default, not in use. 0(4) ... 20 mA, Rin = 100 ohm By default, not in use. 0(4) ... 20 mA, Rin = 100 ohm Motor speed 0(4)...20 mA ^ = 0...motor nom. speed, RL < 700 ohm Output current 0(4)...20 mA ^ = 0...motor nom. current, RL < 700 ohm Stop/Start Forward/Reverse By default, not in use. Acceleration & deceleration select Constant speed select Constant speed select

rpm

DI5 DI6 +24VD +24 V DC max. 100 mA +24VD

Digital ground Digital ground Start interlock (0 = stop) Power supply Auxiliary power supply output, non-isolated, 24 V DC 250 mA Relay output 1: ready

Relay output 3: fault (-1)

A wide range of fieldbus adapters is available

(Macros are pre-defined I/O schemes for the most common applications)

27

ABB industrial drive


ACS800 - Other variants in this extensive family
In addition to the commonly used drives described in this brochure, ABBs product range also includes drives for more demanding and diverse applications. Prices on application.

Regenerative, active rectifier drives - wall-mounted, cabinet-built


Full 4-quadrant regeneration for improved dynamic performance. Eliminates the need for brake choppers while still retaining a very low harmonic signature of 2-4% THD. Series ACS 800-11, wall mounted I Power range from 7.5 to 110 kW (230 - 690 V) I IP21 as standard I Active rectifier unit I Single package for easy cabinet installation, reducing installation time and cabinet space Series ACS800-17, cabinet built I Power range from 75 to 2,500 kW (230 - 690 V) I IP21 as standard; IP22, IP42, IP54 and IP54 R available as options I Wheel-out power modules for improved manual handling I Plug-in power connectors for easy maintenance and redundancy I Power module redundancy for improved availability I Factory-built cabinets ensure good installation and compliance with standards

R5

R6 ACS 800-11 ACS 800-17

For further information see ACS800 single drives catalogue: 3AFE 68375126

Regenerative, active rectifier drive modules, low harmonic


Series ACS800-14 I Power range from 110 to 900 kW (380 - 480 V) I IP 00 kits I Assembly kits for Rittal cabinets and generic cabinets I Separate controllers for galvanic isolation I Requires a separate +24 V DC supply at 3 A I Active supply unit can be configured for Low Harmonic mode (2-4% harmonic distortion) or regenerative mode, for better dynamic performance I Comprehensive installation instructions I Comprehensive CAD drawing of parts and assemblies for easy incorporation into bespoke cabinets
No-overload use Pcont. max kW Icont.max A Imax A Heat dissipation kW Air Flow m3/h Noise Level dBA Type

For further information see ACS800-14, Supplement Manual, 3AFE 68458986

Three phase supply voltage 380, 400 or 415 V 110 202 293 6 1300 74 132 250 363 7 1300 74 160 292 400 8 3160 75 10 3160 75 200 370 506 250 469 642 13 3160 75 315 565 773 16 3160 75 75 3160 22 400 704 963 500 919 1258 24 6400 77 630 1111 1521 31 6400 77 800 1379 1888 43 6400 77 900 1535 2102 46 10240 78 1200 1978 2707 63 10240 78 83 12800 78 1600 2610 3573

ACS800-14-0140-3 ACS800-14-0170-3 ACS800-14-0210-3 ACS800-14-0260-3 ACS800-14-0320-3 ACS800-14-0390-3 ACS800-14-0490-3 ACS800-14-0640-3 ACS800-14-0770-3 ACS800-14-0960-3 ACS800-14-1070-3 ACS800-14-1370-3 ACS800-14-1810-3

28

ABB industrial drive

Free-standing drives
Series ACS800-02 I Power range 45 - 560 kW, (230 - 690 V) I IP 21 standard I Extremely compact, can be mounted in 2 orientations I Bookshelf or flat mounting options I EMC and brake chopper built-in I Three I/O and fieldbus extension slots inside I Innovative pedestal enclosure for ease of cabling pedestal can be supplied in advance I Drive module on wheels I Can be provided with an enclosure extension with additional options and local isolation I Long lifetime cooling fan and capacitors I Large power terminals allowing the use of a wide range of cable sizes

With enclosure extension For further information, see technical catalogue, ABB industrial drives, ACS 800, stand-alone single drives, 0.55 kW - 2,800 kW code: 3AFE 68375126 EN

R7, R8

ABB industrial multidrives


A multidrive is a custom-made cabinet to suit a larger application or a process line. The cabinet contains multiple inverter stages of differing size, supplied from a common DC bus. The DC bus can be provided by a selection of supply units, diode, thyristor or IGBT (active supply unit). Series ACS800 multidrive I Power range from 1.5 to 5600 kW, 380 - 690 V I IP 21 as standard, IP 22, IP 42 and IP 54 as option I Smaller power modules have high packing density, using a patented mounting arrangement I Power modules on wheels for easy manual handling I Plug-in power connectors for easy maintenance and redundancy I Wide range of built-in options, including brake choppers, EMC filters, fuse switches, contactors, communication options etc

For further information see ACS800, multidrive catalogue: 3AFE 68248531

Water-cooled single drives and multidrives, fully enclosed and quiet


Series ACS800LC I Power range 200 - 5,600 kW, (380-690 V) I IP 42 as standard, IP 54 as option I Provides reliable operation under extremely adverse conditions I Silent and safe operation without the need for air ventilation or air conditioning, fully enclosed cabinets, smaller than previous generation I Extensive range of cabinet options, including water pumping and heat exchanger cabinets I Marine enclosure available I Parellel modules allow redundant configuration I Ideal where space is limited, in harsh environments, or at sites that require quieter operation, in applications where cooling water is freely available I IEC, UL, CSA, LLOYDS, DNV, ABS approvals

For further information, see ACS 800 liquid cooled drives: 3AFE 68727081

29

MV, DC and HVAC drives; power quality filters

Medium Voltage AC Drives - 315 kW to 27 MW


I Medium voltage drives with reliable IGCT technology I Complete package solutions available including transformers, drives and motors I Complete range of drives for speed and torque control, also suitable for softstarting of large AC motors Series ACS1000i I Single drives from 315 kW to 2000 kW I Air cooled 24 pulse drive with integrated input transformer I Retrofit ready for existing motors, suitable for most MV applications I Integrated output sine filter for pure sinusoidal voltage and current output

Series ACS1000 I Single drives from 315 kW to 5 MW I Air cooled and water cooled versions I Retrofit ready for existing motors, suitable for most MV applications I Integrated output sine filter for pure sinusoidal voltage and current output

Series ACS5000 I Single drives from 1.5 MW to 21 MW I Air cooled and water cooled versions I Multilevel topology allows the use of standard motors I Multilevel - fuseless topology results in a drive with unbeatable efficiency, reliability and footprint I Optimal network friendliness due to 36-pulse configuration

Series ACS6000 I Single or multi-drives from 3 MW to 27 MW I Active rectifier unit available for 4 quadrant operation, reduced harmonics and adjustable power factor I Line supply unit available for 2-quadrant operation and a constant power factor of 0.96 across the whole speed range I Modular design for optimum configurations, including multi-drive configurations

30

MV, DC and HVAC drives; power quality filters

Medium Voltage AC Drives - 2 MW to 72 MW (higher on request)


I Complete range of drives and softstarters I Complete package solutions including transformers, drives and motors Series MEGADRIVE LCI I High power with series connection of thyristors I N+1 thyristor redundancy possible I Fuseless design I Water and air cooled converters available I Line side harmonics: 6-pulse, 12-pulse or 24-pulse I Motor side harmonics: 6-pulse or 12-pulse I High converter efficiency I Proven technology & design

ABB standard DC drives


Series DCS400 I Range from 20 to 820 A DC I DCS400 is a digital DC drive targeted at OEMs, such as machine builders. I An integrated IGBT-based field supply results in less motor stress and better speed accuracy I From 20 to 1,000 A at voltages up to 500 V AC (max. DC voltage 600 V)

ABB industrial DC drives


Series DCS800 I Wide power range, from 25 to 5,200 A I Commissioning wizard gives easy start-up I Easy to use - standard macros or user programmable I Intuitive control panel with Help key, consistent with many of the AC drives I Adaptive programming for additional flexibility I Modules can be connected in parallel up to 20,000 A I Uses ACS800 I/O option modules and fieldbus modules I I/O is backward compatible with DCS500 and DCS600 I Field converters built-in (up to 25 A)

31

MV, DC and HVAC drives; power quality filters

ABB HVAC Drive


Series ACH550-01 wall mounted Series ACH550-02 floor standing I Dedicated HVAC software with real time clock I Dedicated HVAC control panel, Hand/Off/Auto I 15 dedicated HVAC user macros I User friendly control panel with HVAC assistants to aid commissioning - PID Assist, Comms Assist etc I IEC EN 61000-3-12 harmonic spectrum compliant I BACnet, N2, FLN and Modbus embedded I Firemans override facility
For further information, see ACH550 Catalogue 3AFE68295378

Power quality filters (PQF)


Overview I Actively eliminates harmonics in a controlled way I Filters up to 50th harmonic in accordance with G5/4 requirements I Each harmonic individually programmable I Active filters - only work when harmonics are present thereby reducing unwanted losses, resulting in greater overall efficiency I Close loop for better measurement of harmonics thereby more accurately eliminating the potentially damaging harmonic I Auto-detection of CT polarity - ensures accurate current distortion readings on network, resulting in easy commissioning I Stores record trail. Fault and event log - any trip will have a record trail Series PQFM, PQFI I Available in IP 00 back plane or IP 21, IP 42 cabinets I New intuitive user interface I Current ratings, 70 A, 100 A, 130 A, 250 A, 450 A, per module. The modules can be connected in parallel to a maximum of 8 modules of equal rating Series PQFS I Small compact unit suitable for wall mounting I Low ratings available from 30 A, 45 A, 60 A. The modules can be connected in parallel to a maximum of 4 modules of equal rating I Same user interface as the larger units I Available in IP 30

32

Software tools

ABB offers several software tools to facilitate and enhance the use of ABB drives. Especially when straightforward routines cannot be applied, these tools provide a user-friendly and easy-to-use approach for the selection, commissioning and use of AC drives.

Integration and programming tools


DriveOPC - for WindowsTM based monitoring of ABB industrial drives This software package allows OLE for Process Control (OPC) communication between Windows applications and ABB drives. DriveOPC enables remote connection over local area networks and can access all drives connected to the fast optical link of drives. The number of measuring points is not limited. DriveAP - for adaptive programming of ABB industrial drives. This PC tool is used to create, document, edit and download Adaptive Programs. Adaptive Programming can be done with the standard control panel or with DriveAP. DriveAP offers a clear and easy way to develop, test and document Adaptive Programs with a PC. It modifies function blocks and their connections and requires no special programming. Adaptive Programming results are easy to document as hard copies or store as PC files with DriveAP. DriveStudio - a user-friendly PC environment for simple drive commissioning tasks as well as more demanding drive tuning and programming tasks. DriveStudio is used with the ABB machinery drive and includes: Commissioning and tuning tools I Drive overview screen for fast parameter and function block navigation I Parameter setting and signal monitoring I Data logger and on-line signal monitoring for tuning I Back-up and restore tool for drive parameter cloning and support
To download, go to:

Solution program composer I Simple, easy-to-understand function block interface to drive firmware functions for signal monitoring and parameter setting I Function block programming with standard function block library I Professional programming environment: hierarchy levels, custom circuits, user parameters, copy protection etc. DriveCAM tool I Multiple methods for designing axis profile between reference axis and controlled drive axis

Start-up and maintenance tools


DriveWindow a Windows application used for commissioning and maintenance. Functions include local control, monitoring, parameter edits, fault logging, trending, backup and restore. I I I I I I Shows actual status of the connected drive Edit and show the drive parameters Save and load drive parameters Backup and restore drive parameters Offline configuration of drive parameters Read fault loggers and diagnostic data

Used with ABB industrial drives equipped with high-speed fibre optic communication, or remotely via the Internet. DriveWindow Light available for ABB standard drives and general machinery drives, has the same functions as DriveWindow but is designed for point-to-point communication, via control panel port. DriveConfig - dedicated programming tool for ABB component drive. Allows access to the extended parameter set of ACS55, and allows un-powered programming.

www.abb.com > Drives > Drive PC tools


33

Software tools

Engineering tools
DriveSize - for dimensioning drives and motors. This PC program helps select an optimal motor, frequency converter and transformer, especially useful where a straightforward selection from a catalogue is not possible. DriveSize is used to compute network harmonics and to create documents about dimensioning. It contains current versions of ABBs motor and frequency converter catalogues. It can also be used in conjunction with ABB machinery drives to specify the dimensions of different kinds of linear or rotary movement mechanisms such as lead screws, rack and pinion combinations, belts and pulleys, conveyors, feed rolls and rotating tables. DriveSize software can be used in Win98, WinNT, Win2000 and WinXP operating systems. DriveChopper - for dimensioning a braking chopper and resistor. DriveChopper is a web tool for braking chopper and resistor dimensioning (visit www.abb.co.uk/energy). The program is created especially for system designers who need a braking unit for a particular drive application. DriveUpgrade for finding an adequate drive to replace an old one. This on-line tool is ideal for finding a replacement to an existing ABB drive that may be coming to the end of its useful life. Simply input some basic information and the modern equivalent drive will be revealed.
To download, go to:

Energy Saving Tools


For comparison of energy consumption between different flow control methods in pumps and fans, ABB has developed calculation tools for estimating the energy savings that become available when applying electric speed control to certain flow machines. Using PumpSave and FanSave tools, AC drive control in pumps and fans can be compared against traditional flow control methods in terms of energy usage. The tools also provide financial figures for assessing the profitability of purchasing an ABB drive. PumpSave - for comparing AC drive control against throttling, on/off and hydraulic coupling control in pumps. Calculate how much energy and money you could be saving with ABB drives while also deriving other benefits such as softstarting and stopping, an improved power factor and connection into process automation. PumpSave also carries out a simple dimensioning and recommends an appropriate ABB drive type. MV drives now included. FanSave - for comparing AC drive control against traditional flow control methods in fans. Calculate the savings you can achieve by replacing outlet damper, inlet vane or pitch control methods with electronic speed control from an ABB drive. FanSave also provides financial and environmental figures concerning the control method retrofit project and recommends a suitable ABB drive type. Award winning 6-step energy saving plan - ABB has developed six easy steps that help determine where AC drives can best be used and what could be the potential energy saving. The 6-steps look at the facts behind climate change and the need to save energy; the actual savings that can be made; the finance options available to pay for the AC drives; the different AC drive products available; application references; and an action plan which includes two on-line energy saving calculator tools.
To download, go to:

www.abb.com > Drives > Drive PC tools


34

www.abb.co.uk/energy > Product Guide > Drives > Drive PC tools > Energy saving tools

Drive services

Service options for variable speed drives


A proactive drives maintenance programme helps keep you competitive by minimising disruption to your production. The many drives used in industry have a high degree of reliance placed upon them. Although drives are not normally the most expensive pieces of capital equipment, they often perform critical duties and have a high in-service value. A drive failure can result in loss of production and revenues, as well as have safety and environmental consequences. To reduce the risk and consequences of failure, the drive must be properly maintained at the right times in its lifecycle. ABB provides three levels of service for your drives; DrivesActive, DrivesActive+ and DrivesAdvantage. The three service levels mean your exact operational and financial needs can be met, maximising the reliability of your plant over its entire lifecycle. Elements from the three levels can be combined into a service contract.

A proactive service that provides 24/7 support with a high level of technical expertise. Its emphasis lies on delivering the right level of service for the circumstances. It is a lifecycle management programme that captures ABBs expertise from the installed base. DrivesActive goes beyond routine maintenance to maximise the reliability and performance of your drives. I I I I Telephone support 24/7 support Drive commissioning Spare parts repair, exchange and inventory support I I I I Training On-site and workshop repairs Planned preventative maintenance Resource bank engineer hours available when you need them I ReFLEX scaleable support to meet operational and budgetary needs

A lifecycle management programme that focuses on extending the life of critical equipment. It adopts the most effective maintenance methodology for the application based on the probability of failure and the severity of its consequences. I Lifecycle management I Drive system analysis I Harmonic surveys

The full portfolio of DrivesActive and DrivesActive+ services is described in a separate brochure that is available on request - please call 07002 SERVICE (07002 7378423) for a copy.

A service provided by ABBs certified partners on the current range of products up to 400 kW. The programme includes installation, start-up assistance and after-sales service, backed by ABBs experts. It also offers recycling to ISO 14001 of old ABB drives or non-ABB drives. The service is local to your plant or production facility. I Upgrades I Hire services I Planned maintenance I Repairs I Energy surveys I Training

The full portfolio of DrivesAdvantage services is described in a separate brochure that is available on request - please call 07002 SERVICE (07002 7378423) for a copy.

35

AC motors

Making you more competitive


ABB has been manufacturing motors for over 100 years. The products are designed to be reliable, efficient and cost effective, and we can supply motors for practically any application. A full range of services is available through our worldwide service organisation, with the latest e-business systems providing round-the-clock access, easy ordering and fast delivery.

Process Performance Motors


ABBs Process Performance Motors are engineered to the toughest demands of todays process industries. These motors use the best materials and construction methods to achieve the highest quality and reliability and a possible operating life of over 30 years. The motor design is highly adaptable to allow rapid engineered solutions according to the customers specification. I Frame size 71 to 400, 0.25 to 710 kW I Cast iron and aluminium frames I High output versions for reduced size and weight I Wide voltage range I Low noise levels I Long bearing lifetime I Long service intervals I Excellent starting characteristics I Flexible design - suitable for all DOL and variable speed drive applications I Engineered to meet all specifications I Excellent stock availability I Extensive modification possibilities I Three years warranty I Eff1 - high efficiency class

General Purpose Motors


ABBs General Purpose Motors are readily available from central stock locations and the ABB Motor Service Partners (see page 2-3). While designed for standard and straightforward uses, the motors can be modified to meet most specifications. Built to the highest manufacturing standards, the General Purpose Motors use the best materials sourced from around the world. This brings a quality and reliability that can see motors operating for over 30 years. Competitively priced, the motors meet Eff2 energy efficient classification, with Eff1 as an option. I Frame size 56 to 400, 0.09 to 630 kW I Standard aluminium, steel and cast iron motors I Open drip-proof motors I Brake motors I Single-phase motors I Integral motors I High output versions for reduced size and weight I Wide voltage range I Low noise levels I Large base of stocked motors I Extensive modification possibilities I Suitable for DOL and variable speed drive applications I Two years warranty I Eff2 as a minimum
36

Availability
Through the extended support and services provided by the ABB Motor Service Partners, ABB provides you with easy ordering and quick delivery. I EDI-based ordering I Over 300,000 motors stocked worldwide I Most frequently used OEM motors stocked in depth I 2 to 72 hours delivery for stocked motors I Modifications within 24 hours

General purpose motors


Aluminium/steel motors TEFC low voltage motors, aluminium or steel frame, IP 55, IC 411, single-speed

HO ECA

High-output design (Certain frame sizes can be class F temp. rise, please see catalogue for details) ECA Compliant Eff* 59.8 67.2 73.7 77.5 77.1 73.6 79.2 78.9 81.2 78.5 81.4 82.8 80.1 85.9 82.4 83.6 85.8 80.7 86.0 87.6 85.7 87.7 85.0 86.0 88.6 86.5 87.0 90.9 86.8 88.4 91.0 87.0 89.5 91.3 90.2 92.4 91.2 92.8 92.0 92.0 93.2 93.7 92.8 93.6 93.0 94.1 94.1 93.5 94.2 94.0 94.5 94.9 94.7 94.7 94.7 95.1 95.4 Foot Price 103 105 107 108 118 116 126 155 167 159 177 221 192 264 193 237 326 303 286 397 384 470 386 470 616 483 529 782 832 772 949 871 893 1,097 1,109 1,361 1,358 1,666 1,595 1,754 2,154 2,024 2,049 2,369 3,295 4,045 3,615 3,855 4,733 4,332 4,562 4,924 5,842 5,879 5,651 5,914 6,845 Flange Price 120 121 122 124 135 132 143 177 191 181 203 254 216 298 218 261 360 338 322 441 411 516 424 506 675 524 562 843 872 856 1,050 958 977 1,199 1,195 1,466 1,440 1,768 1,694 1,860 2,284 2,138 2,153 2,512 3,434 4,218 3,759 4,007 4,921 4,503 4,733 5,225 5,994 6,037 5,810 6,216 7,026 Output Frame Size Torque Current Eff* kW Nm I 1500 r/min = 4 poles 0.06 M2VA 56 A 0.43 0.26 51.1 0.09 M2VA 56 B 0.63 0.38 55.5 0.12 M2VA 63 A 0.82 0.46 63.7 0.18 M2VA 63 B 1.25 0.63 65.6 0.25 M2VA 71 A 1.71 0.74 70.4 0.25 M2VA 63 BB 1.75 0.78 70.3 0.37 M2VA 71 B 2.51 1.05 73.6 0.45 M2VA 71 BB 3.11 1.15 75.5 0.55 M2VA 71 C 3.74 1.45 77.3 0.55 M2VA 80 A 3.75 1.40 75.3 0.75 M2VA 80 B 5.08 1.90 78.2 0.95 M2VA 80 C 6.44 2.35 78.9 1.1 M2AA 90 S 7.50 2.59 77.5 1.1 M3AA 90 L 7.40 2.40 83.9 1.5 M2AA 90 L 10.0 3.45 80.3 1.5 M3AA 100 LA 10.0 3.20 85.6 1.85 M3AA 90 L 13.0 4.40 79.5 2.2 M2AA 100 LA 15.0 4.80 83.0 2.2 M3AA 100 LC 14.5 4.80 86.8 15.0 4.85 80.3 M3AA 90 LB 2.2 3 M2AA 100 LB 20.0 6.48 85.0 87.5 6.20 M3AA 112 MA 19.7 3 4 M2AA 112 M 27.0 8.60 84.5 4 M3AA 112 M 26.3 8.60 88.3 4 M3AA 100 LC 27.0 8.65 81.0 5.5 M2AA 132 S 36.0 11.1 87.0 5.5 M3AA 132 S 36.0 10.6 89.3 5.5 M3AA 112 MB 37.0 11.4 84.5 7.5 M2AA 132 M 49.0 14.8 88.0 7.5 M3AA 132 M 49.0 14.0 90.1 9.2 M3AA 132 MBA 61.0 17.5 87.8 M2AA 160 M 72.0 22.0 89.1 11 72.0 21.5 92.0 M3AA 160 M 11 11 M3AA 132 MB 72.0 21.0 88.8 15 M2AA 160 L 98.0 29.0 90.4 15 M3AA 160 L 98.0 29.0 91.8 18.5 M2AA 180 M 121 36.5 91.1 18.5 M3AA 180 M 120 35.0 92.3 18.5 M3AA 160 LB 122 36.0 90.5 22 M2AA 180 L 143 42.0 91.8 22 M3AA 180 L 143 40.0 93.1 30 M2AA 200 L 195 59.0 92.0 30 M3AA 200 MLB 194 55.0 93.4 196 56.0 92.5 M3AA 180 LB 30 240 68.0 92.8 M2AA 225 S 37 37 M3AA 225 SMA 239 68.0 93.6 68.0 93.4 M3AA 200 MLB 240 37 45 M2AA 225 M 291 84.0 93.0 94.2 83.0 M3AA 225 SMB 291 45 48 M3AA 200 MLC 311 89.0 93.6 93.7 98.0 356 M2AA 250 M 55 55 M3AA 250 SMA 355 98.0 94.6 55 M3AA 225 SMC 356 100 94.6 75 M3AA 280 SMA 486 132 94.8 75 M2CA 280 SA 483 137 95.0 M3AA 225 SMD 473 132 94.2 73 75 M3AA 250 SMB 486 132 94.8 Foot Price 98 101 102 104 113 109 119 119 149 159 163 159 182 271 216 326 271 255 370 271 278 440 431 496 361 480 634 485 573 816 853 887 957 890 1,063 1,144 1,171 1,437 1,364 1,558 1,694 1,896 2,111 2,010 2,314 2,841 2,527 2,817 3,458 3,644 3,365 4,132 3,959 5,298 4,765 5,134 5,449 Flange Price 115 117 118 120 129 125 135 153 171 183 187 194 204 300 241 355 303 284 413 303 311 483 476 541 397 520 692 527 607 876 892 982 1,057 979 1,155 1,245 1,251 1,538 1,466 1,637 1,781 1,974 2,212 2,111 2,477 3,041 2,628 2,981 3,659 3,801 3,504 4,302 4,132 5,480 5,068 5,292 5,637

Output Frame Size Torque Current kW Nm I 3000 r/min = 2 poles 0.09 M2VA 56 A 0.31 0.32 0.12 M2VA 56 B 0.40 0.41 0.18 M2VA 63 A 0.60 0.56 0.25 M2VA 63 B 0.90 0.66 0.37 M2VA 71 A 1.30 1.00 0.37 M2VA 63 BB 1.29 0.90 0.55 M2VA 71 B 1.90 1.35 0.68 M2VA 71 BB 2.33 1.59 0.75 M2VA 80 A 2.50 1.80 0.75 M2VA 71 BC 2.57 1.70 1.1 M2VA 80 B 3.70 2.50 1.1 M3VA 80 C 3.69 2.25 1.5 M2AA 90 S 5.00 3.35 1.5 M3AA 90 L 5.00 3.20 1.5 M2VA 80 C 5.13 3.16 2.2 M2AA 90 L 7.50 4.37 2.2 M3AA 90 LB 7.30 4.40 2.7 M3AA 90 LB 9.00 5.70 3 M2AA 100 L 10.0 5.95 9.90 5.90 M3AA 100 LB 3 4 M2AA 112 M 13.2 7.60 7.10 13.4 M3AA 112 M 4 4 M3AA 100 LB 13.0 8.10 5.5 M2AA 132 SA 18.3 10.5 5.5 M3AA 132 SA 18.1 10.1 5.5 M3AA 112 MB 18.4 9.90 7.5 M2AA 132 SB 25.0 13.9 7.5 M3AA 132 SB 24.6 13.3 9.2 M3AA 132 SBB 31.0 16.8 11 M2AA 160 MA 36.0 20.5 11 M3AA 160 MA 36.0 20.0 M3AA 132 SC 37.0 19.6 11 49.4 27.0 M2AA 160 M 15 15 M3AA 160 M 49.0 26.5 18.5 M2AA 160 L 61.0 32.5 18.5 M3AA 160 L 61.0 32.0 22 M2AA 180 M 72.0 39.0 22 M3AA 180 M 71.0 38.5 22 M3AA 160 LB 72.0 38.0 30 M2AA 200 LA 97.0 53.0 30 M3AA 200 MLA 97.0 53.0 30 M3AA 180 LB 97.0 53.0 37 M2AA 200 L 120 65.0 64.0 M3AA 200 MLB 120 37 146 80.0 M2AA 225 M 45 45 M3AA 225 SMB 145 79.0 78.0 M3AA 200 MLC 146 45 55 M2AA 250 M 177 95.0 95.0 55 M3AA 250 SMA 177 55 M3AA 200 MLD 179 95.0 95.0 55 M3AA 225 SMC 177 75 M2CA 280 SA 241 131 75 M3AA 280 SMA 241 127 75 M3AA 250 SMB 241 127 80 M3AA 225 SMD 258 143 90 M2CA 280 SMA 289 152 90 M3AA 280 SMB 290 152 * Eff = Efficiency at full load 100%

HO HO HO ECA ECA HO ECA HO ECA ECA HO ECA HO ECA HO ECA HO ECA ECA ECA HO ECA HO,ECA ECA ECA HO,ECA ECA HO,ECA HO,ECA ECA ECA HO,ECA HO ECA ECA

HO HO HO HO ECA ECA HO ECA HO ECA ECA HO ECA HO ECA HO ECA HO ECA ECA HO ECA ECA HO ECA HO ECA HO ECA HO,ECA ECA ECA HO HO,ECA

37

General purpose motors


Aluminium/steel motors (continued) TEFC low voltage motors, aluminium or steel frame, IP 55, IC 411, single-speed

Output Frame Size Torque Current kW Nm I 3000 r/min = 2 poles 95 M3AA 250 SMC 306 160 110 M2CA 315 SA 352 194 110 M2CA 280 MB 353 184 132 M2CA 315 SMA 423 228 132 M2CA 280 MC 424 222 160 M2CA 315 MB 513 269 160 M2CA 280 MD 514 266 200 M2CA 315 LA 641 334 200 M2CA 355 SA 641 330 M2CA 355 MA 801 410 250 250 M2CA 315 LB 801 420 280 M2CA 355 MB 897 470 315 M2CA 355 LA 1009 510 315 M2CA 315 LC 1009 528 355 M2CA 355 LB 1138 575 400 M2CA 400 MLA 1281 655 450 M2CA 400 MLB 1442 730 500 M2CA 400 LKA 1600 815 560 M2CA 400 LKB 1792 910 * Eff = Efficiency at full load 100%

Eff* 95.4 95.1 95.8 95.4 96.0 96.1 96.0 96.3 95.5 96.1 96.5 96.1 96.6 96.8 96.0 96.6 96.6 96.6 96.7

Foot Price 6,913 7,219 6,772 8,722 8,194 10,819 10,175 13,590 14,382 17,150 16,095 19,656 21,504 20,186 23,615 28,495 32,452 34,696 38,915

Flange Price 7,097 7,721 7,072 9,225 8,497 11,321 10,477 14,117 15,303 18,074 16,623 20,580 22,427 20,713 24,538 29,682 33,638 35,881 40,101 HO ECA HO ECA HO,ECA ECA HO ECA ECA ECA HO,ECA ECA HO,ECA ECA

Output Frame Size Torque Current Eff* kW Nm I 1500 r/min = 4 poles 90 M3AA 280 SMB 583 157 95.0 90 M2CA 280 SMA 579 163 95.2 95 M3AA 250 SMC 616 165 94.8 110 M2CA 315 SA 706 198 95.4 110 M2CA 280 MB 708 195 95.3 132 M2CA 315 SMA 848 238 95.6 132 M2CA 280 MC 850 235 95.6 160 M2CA 315 MB 1028 282 96.0 160 M2CA 280 MD 1030 283 95.8 200 M2CA 315 LA 1285 351 96.2 200 M2CA 355 SA 1284 345 95.8 250 M2CA 355 MA 1605 430 96.5 250 M2CA 315 LB 1605 445 96.1 M2CA 355 LA 2021 545 96.5 315 315 M2CA 315 LC 2023 560 96.4 355 M2CA 355 LB 2276 605 96.5 M2CA 355 LKD 2565 680 96.7 400 450 M2CA 400 MLA 2886 740 96.7 500 M2CA 400 MLB 3206 830 96.8 M2CA 400 LKA 3591 925 96.9 560 630 M2CA 400 LKB 4040 1080 96.9

Foot Price 6,216 5,571 8,045 6,915 6,441 8,328 7,824 10,080 9,476 12,799 13,326 15,831 14,909 20,186 18,998 22,824 25,329 29,946 33,376 36,145 40,234

Flange Price 6,384 5,873 8,332 7,417 6,745 8,829 8,130 10,583 9,778 13,326 14,250 16,755 15,435 21,108 19,525 23,745 26,253 31,132 34,561 37,333 41,420 ECA ECA HO ECA HO,ECA ECA HO,ECA ECA HO,ECA ECA ECA ECA HO,ECA ECA HO,ECA ECA ECA

General purpose cast iron motors TEFC low voltage motors, cast iron frame, IP 55, IC 411, single-speed
HO ECA High-output design (Certain frame sizes can be class F temp. rise, please see catalogue for details) ECA Compliant Output Frame Size Torque Current Eff* kW Nm I 1500 r/min = 4 poles 0.25 M2QA 71 M4A 1.71 0.77 65.5 0.37 M2QA 71 M4B 2.53 1.04 68.5 0.55 M2QA 80 M4A 3.73 1.50 73.5 0.75 M2QA 80 M4B 5.06 1.93 74.5 1.1 M2QA 90 S4A 7.50 2.65 77.5 1.5 M2QA 90 L4A 10.3 3.50 78.5 2.2 M2QA 100 L4A 14.7 4.85 81.5 3 M2QA 100 L4B 20.2 6.30 82.8 M2QA 112 M4A 26.7 8.29 85.0 4 5.5 M2QA 132 S4A 36.7 10.9 86.0 11.4 84.0 M2QA 112 L4A 36.7 5.5 7.5 M2QA 132 M4A 49.7 14.4 88.5 84.0 18.6 M2QA 132 M4B 61.0 9.2 11 M2QA 160 M4A 71.0 20.9 89.5 84.5 22.1 M2QA 132 M4C 73.0 11 15 M2QA 160 L4A 98.0 28.0 90.0 87.0 35.7 M2QA 160 L4B 121 18.5 18.5 M2QA 180 M4A 120 34.1 91.0 22 M2QA 180 L4A 142 39.4 91.5 30 M2QA 200 L4A 194 53.0 92.2 30 M2QA 180 L4B 195 55.0 89.0 M2QA 225 S4A 238 67.0 92.6 37 45 M2QA 225 M4A 290 80.0 92.8 68.0 89.2 M2QA 200 L4B 240 37 55 M2QA 250 M4A 354 98.0 93.4 100 91.0 M2QA 225 M4B 355 55 75 M2BAT 280 SMA 483 138 94.2 90.4 137 M2QA 250 M4B 484 75 90 M2BAT 280 SMB 580 162 94.6 110 M2BAT 280 SMC 708 196 95.1 110 M2BAT 315 SMA 707 203 94.6 132 M2BAT 315 SMB 849 239 94.9 160 M2BAT 315 SMC 1028 286 95.4 M2BAT 315 MLA 1286 354 95.7 200 1604 448 95.6 M2BAT 355 S 250 Foot Price Flange Price

Foot Flange Torque Current Eff* Output Frame Size kW Nm I Price Price 3000 r/min = 2 poles M2QA 71 M2A 1.27 0.94 70.0 116 130 0.37 0.55 M2QA 71 M2B 1.89 1.33 73.0 124 137 2.52 1.70 75.0 157 176 M2QA 80 M2A 0.75 1.1 M2QA 80 M2B 3.68 2.40 78.0 165 183 79.0 174 192 5.03 3.15 M2QA 90 S2A 1.5 2.2 M2QA 90 L2A 7.37 4.53 81.5 216 234 251 282 83.0 10.0 5.93 M2QA 100 L2A 3 4 M2QA 112 M2A 13.2 7.55 85.0 326 368 5.5 M2QA 132 S2A 18.0 10.2 87.5 396 428 5.5 M2QA 112 L2A 18.1 10.8 82.0 365 384 7.5 M2QA 132 S2B 24.5 13.6 88.5 477 519 9.2 M2QA 132 M2A 30.2 17.6 85.5 559 583 11 M2QA 160 M2A 35.9 19.8 90.0 730 804 88.0 668 704 M2QA 132 M2B 36.2 20.0 11 15 M2QA 160 M2B 49.1 27.0 90.0 868 947 90.5 1,068 1,128 60.0 32.8 M2QA 160 L2A 18.5 22 M2QA 180 M2A 71.0 38.9 90.8 1,241 1,289 88.0 1,132 1,168 71.0 40.1 M2QA 160 L2B 22 30 M2QA 200 L2A 96.0 52.0 91.4 1,670 1,745 90.8 1,466 1,514 97.0 53.0 M2QA 180 L2A 30 37 M2QA 200 L2B 119 64.0 92.2 2,166 2,250 92.6 3,106 3,216 144 78.0 M2QA 225 M2A 45 45 M2QA 200 L2C 145 78.0 92.0 2,790 2,895 55 M2QA 250 M2A 177 96.0 93.4 3,719 3,839 55 M2QA 225 M2B 177 96.0 92.6 3,394 3,502 75 M2BAT 280 SMA 241 134 94.1 6,096 6,447 75 M2QA 250 M2B 241 134 91.0 4,406 4,514 90 M2BAT 280 SMB 289 156 94.5 6,941 7,150 110 M2BAT 315 SMA 353 198 94.1 9,142 9,441 110 M2BAT 280 SMC 353 187 95.0 8,986 9,284 232 94.7 10,106 10,418 132 M2BAT 315 SMB 423 160 M2BAT 315 SMC 513 273 95.1 11,550 11,862 200 M2BAT 315 MLA 641 345 95.7 17,707 17,967 250 M2BAT 355 S 800 424 95.7 22,785 23,565

HO HO HO

HO HO HO HO HO HO,ECA

38

* Eff = Efficiency at full load 100%

109 121 116 130 149 166 152 170 165 183 199 216 226 251 258 285 319 344 406 434 369 396 498 529 535 564 724 798 741 675 902 992 1,081 1,015 1,079 1,150 1,289 1,338 1,691 1,781 1,489 1,573 2,272 2,393 2,666 2,796 2,049 2,169 3,216 3,368 3,027 3,145 5,197 5,509 4,406 4,288 6,239 6,565 6,643 6,967 7,696 8,037 9,089 9,403 10,625 10,939 15,103 15,494 17,837 18,358

HO HO HO HO

HO HO HO HO HO

Process performance motors


Cast iron motors TEFC low voltage motors, cast iron frame, IP 55, IC 411, single-speed

HO ECA 2)

High-output design ECA Compliant Eff2 Efficiency Eff* 71.0 74.0 77.2 80.2 81.6 84.2 85.1 86.0 88.6 89.9 91.0 91.3 92.4 92.8 92.0 93.2 93.7 93.6 94.1 94.1 94.2 94.5 94.8 94.7 95.1 95.1 95.7 95.4 96.1 96.3 96.3 96.4 96.5 96.6 96.7 96.8 97.0 97.0 97.1 97.2 97.2 97.3 97.3 97.4 97.4 Foot Price 158 170 215 226 237 296 348 448 542 653 1,001 1,190 1,452 1,770 1,701 2,293 2,141 3,339 4,266 3,837 5,106 4,886 6,525 6,162 7,429 9,785 8,972 10,817 12,364 17,213 21,781 20,411 27,416 25,590 30,921 34,575 39,448 42,037 47,216 49,500 50,853 54,982 56,335 61,988 63,341 Flange Price 177 185 239 249 263 319 386 501 586 713 1,102 1,298 1,548 1,852 1,770 2,389 2,266 3,476 4,416 3,978 5,274 5,080 6,900 6,831 7,654 10,107 9,277 11,150 12,699 18,887 22,847 21,020 28,483 26,199 31,986 35,641 40,515 43,102 48,282 50,870 52,223 56,352 57,705 63,357 64,709 Output Frame Size Torque Current Eff* kW Nm I 1500 r/min = 4 poles 0.25 M2BA 71 M4 A 1.72 0.75 66.3 0.37 M2BA 71 M4 B 2.56 1.01 70.8 0.55 M2BA 80 M4 A 3.73 1.45 75.0 0.75 M2BA 80 M4 B 5.12 1.87 76.3 1.1 M2BA 90 S4 A 7.50 2.60 78.5 1.5 M2BA 90 L4 A 10.3 3.45 80.5 2.2 M2BA 100 L4 A 14.7 4.82 82.5 6.25 84.5 M2BA 100 L4 B 20.2 3 4 M2BA 112 M4 A 26.7 8.24 86.0 5.5 M2BA 132 S4 A 36.7 10.8 87.4 14.3 89.0 M2BA 132 M4 A 49.7 7.5 11 M3BP 160 M 72.0 21.5 92.0 98.0 29.0 91.8 M3BP 160 L 15 18.5 M3BP 180 M 120 35.0 92.3 90.5 36.0 122 M3BP 160 LB 18.5 22 M3BP 180 L 143 40.0 93.1 93.4 55.0 M3BP 200 MLB 194 30 30 M3BP 180 LB 196 56.0 92.5 37 M3BP 225 SMA 239 68.0 93.6 37 M3BP 200 MLB 240 68.0 93.4 45 M3BP 225 SMB 291 83.0 94.2 55 M3BP 250 SMA 355 98.0 94.6 55 M3BP 225 SMC 356 100 94.6 75 M3BP 280 SMA 483 135 94.9 75 M3BP 250 SMB 486 132 94.8 159 95.2 M3BP 280 SMB 580 90 110 M3BP 315 SMA 706 193 95.6 95.6 195 M3BP 280 SMC 707 110 132 M3BP 315 SMB 848 232 95.8 160 M3BP 315 SMC 1028 287 96.0 200 M3BP 315 MLA 1285 351 96.2 250 M3BP 355 SMA 1604 438 96.5 250 M3BP 315 LKA 1605 442 96.1 280 M3BP 315 LKB 1798 494 96.3 315 M3BP 355 SMB 2022 550 96.7 M3BP 315 LKC 2022 555 96.4 315 616 96.7 M3BP 355 SMC 2280 355 700 96.9 M3BP 355 MLA 2565 400 784 96.9 M3BP 355 MLB 2884 450 875 97.0 M3BP 355 LKA 3204 500 560 M3BP 355 LKB 3589 990 96.9 560 M3BP 400 LA 3587 980 97.0 560 M3BP 400 LKA 3587 980 97.0 630 M3BP 400 LB 4035 1085 97.0 630 M3BP 400 LKB 4035 1085 97.0 710 M3BP 400 LC 4547 1240 97.1 710 M3BP 400 LKC 4547 1240 97.1 Foot Price 151 158 202 206 226 272 309 351 436 556 684 993 1,238 1,482 1,411 1,770 2,321 2,072 3,121 2,873 3,658 4,416 4,293 5,563 5,312 6,678 8,239 7,614 9,732 11,374 16,167 19,093 17,699 21,880 25,364 23,969 27,037 30.659 34,700 38,463 41,947 44,036 44,036 48,914 51,327 57,875 59,230 Flange Price 166 177 227 231 249 297 348 393 471 595 724 1,094 1,361 1,577 1,521 1,838 2,446 2,197 3,286 3,052 3,837 4,625 4,501 5,897 5,659 7,027 8,602 7,961 10,065 11,708 16,586 19,651 18,257 22,436 26,200 24,527 27,871 31,216 34,979 38,741 42,224 44,593 44,593 49,469 52,696 59,245 60,599

Output Frame Size Torque Current kW Nm I 3000 r/min = 2 poles 0.37 M2BA 71 M2 A 1.26 0.94 0.55 M2BA 71 M2 B 1.88 1.31 0.75 M2BA 80 M2 A 2.51 1.63 1.1 M2BA 80 M2 B 3.69 2.33 1.5 M2BA 90 S2 A 5.03 3.13 2.2 M2BA 90 L2 A 7.37 4.49 3 M2BA 100 L2 A 9.98 5.92 7.52 M2BA 112 M2 A 13.2 4 5.5 M2BA 132 S2 A 18.0 10.2 7.5 M2BA 132 S2 B 24.5 13.5 20.0 M3BP 160 MA 36.0 11 15 M3BP 160 M 49.0 26.5 61.0 32.0 M3BP 160 L 18.5 22 M3BP 180 M 71.0 38.5 38.0 72.0 M3BP 160 LB 22 30 M3BP 200 MLA 97.0 53.0 53.0 97.0 M3BP 180 LB 30 37 M3BP 200 MLB 120 64.0 45 M3BP 225 SMB 145 79.0 45 M3BP 200 MLC 146 78.0 55 M3BP 250 SMA 177 95.0 55 M3BP 225 SMC 177 95.0 75 M3BP 280 SMA 240 131 75 M3BP 250 SMB 241 127 90 M3BP 280 SMB 289 152 194 M3BP 315 SMA 352 110 110 M3BP 280 SMC 353 185 228 M3BP 315 SMB 423 132 160 M3BP 315 SMC 513 269 200 M3BP 315 MLA 641 336 250 M3BP 355 SMA 800 425 250 M3BP 315 LKA 801 422 315 M3BP 355 SMB 1009 535 315 M3BP 315 LKC 1009 530 355 M3BP 355 SMC 1136 604 M3BP 355 MLA 1281 680 400 750 M3BP 355 MLB 1441 450 830 500 M3BP 355 LKA 1601 930 560 M3BP 355 LKB 1793 940 1790 560 M3BP 400 LA 560 M3BP 400 LKA 1790 940 630 M3BP 400 LB 2014 1055 630 M3BP 400 LKB 2014 1055 710 M3BP 400 LC 2270 1185 710 M3BP 400 LKC 2270 1185 * Eff = Efficiency at full load 100%

2) 2) 2) 2) ECA ECA ECA ECA ECA ECA 2),HO ECA HO,ECA ECA ECA HO,ECA ECA HO,ECA ECA HO,ECA ECA ECA HO,ECA ECA ECA ECA ECA HO,ECA ECA HO,ECA ECA ECA

2) 2) 2) 2) 2) 2) 2) ECA ECA ECA 2),HO ECA ECA 2),HO ECA 2),HO ECA ECA HO,ECA ECA HO,ECA ECA ECA HO,ECA ECA ECA ECA ECA HO,ECA HO,ECA ECA HO,ECA ECA ECA

39

Hazardous area motors


Flameproof motors, 71-400, Ex d/e* IIB T4 TEFC low voltage motors, IP 55, IC 411, single-speed

Certified

ATEX

HO ECA

High-output design ECA Compliant Output Frame Size Torque Current Eff* Foot Flange kW Nm I Price Price 1500 r/min = 4 poles 0.25 MJA/KA 71 A 1.73 0.65 71.0 461 534 0.37 MJA/KA 71 B 2.55 1.00 72.0 494 565 0.55 M3JP/KP 80 MA 3.70 1.40 76.1 591 646 0.75 M3JP/KP 80 MB 5.10 1.80 77.3 617 677 1.1 M3JP/KP 90 SLA 7.30 2.48 79.9 658 716 1.5 M3JP/KP 90 SLC 10.0 3.31 80.9 723 785 2.2 M3JP/KP 100 LA 14.5 4.40 85.8 788 852 3 M3JP/KP 100 LB 20.0 6.10 85.5 1,027 1,088 4 M3JP/KP 112 MC 27.0 8.40 85.0 1,097 1,178 5.5 M3JP/KP 132 SMB 36.0 11.4 87.0 1,451 1,533 15.4 87.9 1,615 1,701 M3JP/KP 132 SMD 50.0 7.5 9.2 M3JP/KP 132 SME 62.0 18.5 85.8 1,880 1,966 HO 91.3 2,014 2,115 ECA 22.5 M3JP/KP 160 MLC 71.0 11 15 M3JP/KP 160 MLE 98.0 30.0 92.0 2,499 2,587 ECA 18.5 M3JP/KP 180 MLA 120 36.0 92.5 3,128 3,255 ECA 18.5 M3JP/KP 160 MLF 120 36.5 92.3 2,942 3,028 HO,ECA 22 M3JP/KP 180 MLB 143 42.0 92.6 3,471 3,599 ECA 22 M3JP/KP 160 MLG 143 44.5 91.8 3,297 3,413 HO 30 M3JP/KP 200 MLB 194 56.0 93.5 4,341 4,499 ECA 59.0 92.3 4,069 4,183 HO M3JP/KP 180 MLC 194 30 37 M3JP/KP 225 SMB 239 69.0 93.6 5,341 5,540 ECA 70.0 93.3 4,953 5,126 HO M3JP/KP 200 MLC 239 37 45 M3JP/KP 225 SMC 291 81.0 94.4 6,310 6,523 ECA 94.6 7,736 8,106 ECA 101 M3JP/KP 250 SMA 355 55 55 M3JP/KP 225 SMD 356 100 94.0 7,307 7,663 HO 94.9 10,149 10,617 ECA 135 M3JP/KP 280 SMA 483 75 75 M3JP/KP 250 SMB 485 133 94.7 9,548 9,989 HO,ECA 90 M3JP/KP 280 SMB 580 159 95.2 13,984 14,413 ECA 110 M3JP/KP 315 SMA 706 193 95.6 15,983 16,552 ECA 110 M3JP/KP 280 SMC 707 195 95.6 15,840 16,267 HO,ECA 132 M3JP/KP 315 SMB 848 232 95.8 19,548 19,975 ECA 160 M3JP/KP 315 SMC 1028 287 96.0 21,546 21,973 ECA 351 96.2 28,394 28,820 ECA M3JP/KP 315 MLA 1285 200 250 M3JP/KP 355 SMA 1604 438 96.5 35,527 36,525 ECA 96.7 44,800 45,798 ECA 550 M3JP/KP 355 SMB 2022 315 355 M3JP/KP 355 SMC 2280 616 96.7 50,505 51,504 ECA 96.9 56,783 58,067 ECA 700 M3JP/KP 355 MLA 2565 400 450 M3JP/KP 355 MLB 2884 784 96.9 63,143 64,293 500 M3JP/KP 355 LKA 3204 875 97.0 69,885 71,036 560 M3JP/KP 400 LA 3587 980 97.0 79,587 81,066 630 M3JP/KP 400 LB 4035 1085 97.0 89,596 92,877 * Eff = Efficiency at full load 100%

Output Frame Size Torque Current Eff* Foot Flange kW Nm I Price Price 3000 r/min = 2 poles 0.37 MJA/KA 71 A 1.20 0.96 68.0 468 539 0.55 MJA/KA 71 B 1.88 1.20 76.0 498 570 0.75 M3JP/KP 80 MA 2.50 1.62 77.2 646 688 1.1 M3JP/KP 80 MB 3.70 2.21 81.1 677 742 1.5 M3JP/KP 90 SLA 5.00 3.00 81.9 749 813 2.2 M3JP/KP 90 SLC 7.30 4.19 84.6 888 944 3 M3JP/KP 100 LA 10.0 5.50 85.9 941 1004 4 M3JP/KP 112 MB 13.0 7.50 87.1 1,168 1,246 5.5 M3JP/KP 132 SMB 18.0 10.4 87.0 1,358 1,428 7.5 M3JP/KP 132 SMD 25.0 13.8 88.5 1,730 1,787 17.1 85.6 1,943 2,006 HO M3JP/KP 132 SME 30.6 9.2 11 M3JP/KP 160 MLA 36.0 20.0 91.2 2,001 2,144 ECA 2,472 ECA 91.6 2,372 28.0 M3JP/KP 160 MLB 49.0 15 18.5 M3JP/KP 160 MLC 60.0 33.0 92.4 2,699 2,771 ECA 22 M3JP/KP 180 MLA 72.0 39.0 92.6 3,343 3,456 ECA 22 M3JP/KP 160 MLD 72.0 39.0 91.4 3,141 3,242 HO 30 M3JP/KP 200 MLA 97.0 54.0 94.0 4,255 4,426 ECA 30 M3JP/KP 180 MLB 97.0 54.0 92.8 3,983 4,099 HO 37 M3JP/KP 200 MLC 120 65.0 94.1 5,654 5,910 ECA 65.0 93.7 5,576 5,789 HO,ECA M3JP/KP 180 MLC 120 37 45 M3JP/KP 225 SMB 145 79.0 94.7 7,650 7,934 ECA 79.0 93.7 7,207 7,526 HO,ECA M3JP/KP 200 MLE 146 45 55 M3JP/KP 250 SMA 177 96.0 94.6 10,062 10,433 ECA 94.3 9,449 9,805 HO 96.0 M3JP/KP 225 SMC 177 55 67 M3JP/KP 225 SMD 216 120 94.4 10,687 11,346 HO 94.8 13,642 14,098 ECA 131 M3JP/KP 280 SMA 240 75 75 M3JP/KP 250 SMB 241 129 95.1 12,742 13,184 HO,ECA 90 M3JP/KP 280 SMB 289 152 95.1 17,837 18,409 ECA 90 M3JP/KP 250 SMC 290 153 94.9 14,255 15,166 HO 110 M3JP/KP 315 SMA 352 194 95.1 21,546 21,973 ECA 110 M3JP/KP 280 SMC 353 185 95.7 20,261 20,691 HO,ECA 132 M3JP/KP 315 SMB 423 228 95.4 25,541 25,967 ECA 269 96.1 28,964 29,391 ECA M3JP/KP 315 SMC 513 160 200 M3JP/KP 315 MLA 641 336 96.3 36,382 36,810 ECA 96.3 39,631 40,782 ECA 415 M3JP/KP 355 SMA 800 250 315 M3JP/KP 355 SMB 1009 535 96.5 48,182 49,333 ECA 96.7 51,799 52,949 ECA 604 M3JP/KP 355 SMC 1136 355 400 M3JP/KP 355 MLA 1281 680 96.8 57,388 58,539 ECA 450 M3JP/KP 355 MLB 1441 750 97.0 64,130 65,282 500 M3JP/KP 355 LKA 1601 830 97.0 74,654 75,805 560 M3JP/KP 400 LA 1790 940 97.2 102,577 105,573

* JA/JP

Exd

* KA/KP Exde

40

Hazardous area motors


Non-sparking motors, 71-400, ExnA T3 cast iron frame TEFC low voltage motors, IP 55, IC 411, single-speed

Certified

ATEX

HO ECA

High-output design ECA Compliant Eff* 69.0 71.9 75.7 77.5 79.7 81.4 82.6 84.6 87.2 89.0 91.2 91.6 92.4 92.6 91.4 94.0 92.8 94.1 93.7 94.7 93.7 94.6 94.3 94.4 94.8 95.1 95.1 94.9 95.1 95.7 95.4 96.1 96.3 96.3 96.5 96.7 96.8 97.0 97.0 97.1 97.2 97.2 97.3 97.3 97.4 97.4 Foot Price 235 250 265 285 327 383 438 522 645 781 1,118 1,416 1,653 1,932 1,821 2,465 2,267 3,410 2,982 4,356 3,919 5,214 4,989 5,305 6,852 6,291 7,801 6,746 10,275 9,421 11,358 12,983 18,074 22,871 28,787 32,468 36,304 41,421 44,139 49,577 51,975 53,396 57,732 59,152 65,088 66,509 Flange Price 258 273 289 308 355 410 475 565 701 836 1,208 1,505 1,745 2,058 1,911 2,634 2,394 3,579 3,108 4,552 4,088 5,437 5,185 5,501 7,157 6,516 8,106 6,970 10,783 9,725 11,867 13,491 18,582 23,759 29,675 33,355 37,193 42,309 45,027 50,465 53,244 54,665 59,000 60,422 66,356 67,777 Output Frame Size Torque Current kW Nm I 1500 r/min = 4 poles 0.25 M2BA 71 M4A 1.70 0.75 0.37 M2BA 71 M4B 2.60 1.00 0.55 M2BA 80 M4A 3.70 1.43 0.75 M2BA 80 M4B 5.10 1.87 1.1 M2BA 90 S4A 7.50 2.60 1.5 M2BA 90 L4A 10.0 3.50 2.2 M2BA 100 L4A 14.7 4.69 20.0 6.37 M2BA 100 L4B 3 4 M2BA 112 M4A 27.0 7.82 37.0 11.2 M2BA 132 S4A 5.5 7.5 M2BA 132 M4A 50.0 14.7 71.0 22.5 M3GP 160 MLC 11 15 M3GP 160 MLE 98.0 30.0 18.5 M3GP 180 MLA 120 36.0 18.5 M3GP 160 MLF 120 36.5 22 M3GP 180 MLB 143 42.0 22 M3GP 160 MLG 143 44.5 30 M3GP 200 MLB 194 56.0 194 59.0 M3GP 180 MLC 30 37 M3GP 225 SMB 239 69.0 239 70.0 M3GP 200 MLC 37 45 M3GP 225 SMC 291 81.0 101 355 M3GP 250 SMA 55 55 M3GP 225 SMD 356 100 60 M3GP 225 SME 387 110 75 M3GP 280 SMA 483 135 75 M3GP 250 SMB 485 133 90 M3GP 280 SMB 580 159 90 M3GP 250 SMC 556 155 M3GP 315 SMA 706 193 110 707 195 M3GP 280 SMC 110 848 232 M3GP 315 SMB 132 287 M3GP 315 SMC 1028 160 200 M3GP 315 MLA 1285 351 250 M3GP 355 SMA 1604 438 315 M3GP 355 SMB 2022 550 355 M3GP 355 SMC 2248 610 400 M3GP 355 MLA 2565 700 450 M3GP 355 MLB 2884 784 500 M3GP 355 LKA 3204 875 560 M3GP 400 LA 3587 980 560 M3GP 400 LKA 3587 980 M3GP 400 LB 4035 1085 630 4035 1085 M3GP 400 LKB 630 710 M3GP 400 LC 4352 1195 4352 1195 M3GP 400 LKC 710 Eff* 65.3 69.3 74.4 75.1 77.0 79.7 82.1 81.9 85.0 85.3 87.6 91.3 92.0 92.5 92.3 92.6 91.8 93.5 92.3 93.6 93.3 94.4 94.6 94.0 94.0 94.9 94.7 95.2 94.9 95.6 95.6 95.8 96.0 96.2 96.5 96.7 96.7 96.9 96.9 97.0 97.0 97.0 97.0 97.0 97.2 97.2 Foot Price 229 243 258 272 306 342 390 445 543 658 810 1,146 1,443 1,667 1,583 1,960 1,836 2,548 2,325 3,186 2,933 3,735 4,508 4,383 4,591 5,842 5,850 7,012 6,648 8,651 7,995 10,219 11,943 16,976 20,048 26,633 28,389 32,192 36,435 40,387 46,238 46,238 51,360 53,894 60,769 62,192 Flange Price 252 267 281 296 334 369 427 479 586 713 867 1,237 1,533 1,794 1,673 2,087 1,926 2,718 2,451 3,384 3,102 3,932 4,733 4,580 4,787 6,146 6,075 7,317 6,872 9,160 8,300 10,727 12,451 17,484 20,936 27,521 29,277 33,081 37,323 41,274 47,507 47,507 52,629 55,162 62,039 63,459

Output Frame Size Torque Current kW Nm I 3000 r/min = 2 poles 0.37 M2BA 71 M2A 1.30 1.00 0.55 M2BA 71 M2B 1.88 1.30 0.75 M2BA 80 M2A 2.50 1.60 1.1 M2BA 80 M2B 3.70 2.30 1.5 M2BA 90 S2A 5.00 3.12 2.2 M2BA 90 L2A 7.40 4.50 3 M2BA 100 L2A 10.0 5.97 7.60 M2BA 112 M2A 13.0 4 5.5 M2BA 132 S2A 18.0 10.5 13.8 M2BA 132 S2B 25.0 7.5 11 M3GP 160 MLA 36.0 20.0 28.0 M3GP 160 MLB 49.0 15 18.5 M3GP 160 MLC 60.0 33.0 22 M3GP 180 MLA 72.0 39.0 22 M3GP 160 MLD 72.0 39.0 30 M3GP 200 MLA 97.0 54.0 30 M3GP 180 MLB 97.0 54.0 37 M3GP 200 MLC 120 65.0 65.0 M3GP 180 MLC 120 37 45 M3GP 225 SMB 145 79.0 79.0 M3GP 200 MLE 146 45 55 M3GP 250 SMA 177 96.0 96.0 M3GP 225 SMC 177 55 67 M3GP 225 SMD 216 120 75 M3GP 280 SMA 240 131 75 M3GP 250 SMB 241 129 90 M3GP 280 SMB 289 152 90 M3GP 250 SMC 290 153 110 M3GP 315 SMA 352 194 M3GP 280 SMC 353 185 110 228 M3GP 315 SMB 423 132 269 M3GP 315 SMC 513 160 336 M3GP 315 MLA 641 200 250 M3GP 355 SMA 800 425 315 M3GP 355 SMB 1009 535 355 M3GP 355 SMC 1136 604 400 M3GP 355 MLA 1281 680 450 M3GP 355 MLB 1441 750 500 M3GP 355 LKA 1601 830 560 M3GP 355 LKB 1793 930 560 M3GP 400 LA 1790 940 560 M3GP 400 LKA 1790 940 630 M3GP 400 LB 2014 1055 630 M3GP 400 LKB 2014 1055 710 M3GP 400 LC 2270 1185 710 M3GP 400 LKC 2270 1185 * Eff = Efficiency at full load 100%

ECA ECA ECA ECA HO ECA HO ECA HO,ECA ECA HO,ECA ECA HO,ECA HO ECA HO,ECA ECA HO ECA HO,ECA ECA ECA ECA ECA ECA ECA ECA

ECA ECA ECA HO,ECA ECA HO ECA HO ECA HO ECA ECA HO HO ECA HO,ECA ECA HO ECA HO,ECA ECA ECA ECA ECA ECA ECA ECA

41

AC motors
Optional extras for all motor types

Option Description Auxiliary terminal box for accessories British Standard sliderails

Modification Motor Code types 418 418 418 G I L G I L 403 403 403 158 158 158 461 67 67 67 8 8 8 9 9 9 163 163 163 450/451 450/451 450/451 701 701 701 68 68 68 53 53 53 114 114 114 445 445 445 436 436 436 5 5 5 2 2 2 37 37 37 183 183 183 43 43 43 148 148 148 145 145 N Not available R On request S Standard G I L G I L L G I L G I L G I L G I L G I L G I L G I L G I L G I L G I L G I L G I L G I L G I L G I L G I L G I L G I

63 N N N 66 N N N N N 205 N N N 58 N N 108 N N 108 N N 59 59 59 195 N N R R R 125 N N 83 N N 179 N N N N N 109 N N 92 N N 42 42 42 N N N 319 N N N N N 173 N N 73 N

71 N 304 N 66 66 N N 205 N 205 205 N N 58 88 N 108 78 N 108 78 N 59 59 59 195 195 N R R R 125 120 N 83 S N 179 179 N N R N 109 109 N 92 92 N 42 42 42 N N N 319 R N N N N 173 173 N 73 73

80 N 304 N 66 66 66 N 205 205 205 205 205 76 58 88 S 108 78 69 108 78 69 59 59 59 195 195 195 R R R 125 120 118 83 S S 179 179 179 N R 532 109 109 109 92 92 92 42 42 42 N N N 319 R N N N N 173 173 173 73 73

90 N 304 N 66 66 66 N 205 205 205 205 205 91 58 88 S 108 78 69 108 78 69 59 59 59 195 195 195 R R R 125 120 141 83 S S 179 179 179 N R 532 109 109 109 92 92 92 42 42 42 N N N 319 R N N N N 173 173 173 73 73

100 N 304 N 95 95 95 N 205 205 205 205 205 118 58 88 S 108 78 69 108 78 69 59 59 59 195 195 195 R R R 125 120 141 83 S S 179 179 179 N R 532 109 109 109 92 92 92 42 42 42 N N N 319 847 N N N N 173 173 173 73 73

112 N 304 N 95 95 95 261 256 256 261 261 261 149 58 88 S 141 113 97 141 113 97 59 59 59 218 218 218 R R R 175 173 149 116 S S 179 179 179 532 532 532 141 141 141 105 105 105 42 42 42 N N N 777 1017 N 129 N N 197 197 197 73 73

132 N 304 N 95 95 95 261 256 256 261 261 261 192 58 88 S 141 N 124 141 113 124 59 59 59 218 218 218 R R R 175 173 149 114 S S 179 179 179 532 532 532 141 141 141 105 105 105 42 42 42 N N N 777 1269 N 129 N N 197 197 197 73 73

160 304 304 N 131 131 131 333 294 294 333 333 333 302 101 101 S N N N 268 237 237 59 59 59 264 264 264 R R R 252 224 224 S S S 215 215 215 521 521 521 205 205 205 120 120 120 42 42 42 215 215 215 965 1361 1735 218 218 218 197 197 197 73 73

180 304 304 N 131 131 131 333 294 294 333 333 333 525 101 101 S N N N 268 237 237 59 59 59 292 292 292 R R R 252 224 224 S S S 215 215 215 521 521 521 205 205 205 139 139 139 42 42 42 247 247 247 1100 1361 1855 245 245 245 197 197 197 73 73

200 304 304 406 241 241 241 333 294 294 333 333 333 749 101 101 S N N N 357 317 317 59 59 59 325 325 325 R R R 272 239 239 S S S 215 215 215 772 772 772 205 205 205 146 146 146 42 42 42 281 281 281 1541 1361 2511 273 273 273 197 197 197 103 103

225 304 304 406 241 241 241 333 294 294 333 333 333 974 101 101 S N N N 357 317 317 59 59 59 371 371 371 R R R 285 252 252 S S S 215 215 215 772 772 772 205 205 205 196 196 196 42 42 42 323 323 323 1812 1601 2511 282 282 282 197 197 197 103 103

250 304 304 406 405 405 405 333 294 294 333 333 333 1197 101 101 S N N N 391 346 347 59 59 59 446 446 446 R R R 285 252 252 S S S 215 215 215 772 772 772 205 205 205 242 242 242 42 42 42 357 357 357 2114 1868 2779 282 282 282 197 197 197 103 103

280 304 304 406 405 405 405 293 293 293 293 293 R 1745 99 99 S N N N 336 336 336 59 59 59 397 397 397 945 945 945 460 460 460 S S S 208 208 208 728 728 728 177 177 177 292 292 292 42 42 42 307 307 307 N 2021 3153 275 275 275 197 197 197 147 147

315 304 304 406 746 746 746 322 322 322 322 322 R 2906 99 99 S N N N 583 583 583 59 59 59 397 397 397 945 945 945 493 493 493 S S S 208 208 208 728 728 728 177 177 177 345 345 345 42 42 42 307 307 307 N 2543 3674 275 275 275 197 197 197 147 147

355 304 304 406 746 746 746 340 340 340 340 340 R 5809 99 99 S N N N 1019 1019 1019 59 59 59 444 444 444 1309 1309 1309 525 525 525 S S S 208 208 208 728 728 728 177 177 177 515 515 515 42 42 42 450 450 450 N 2761 3893 275 S S 197 197 197 147 147

400 304 304 406 746 746 746 392 392 392 392 392 R 8713 99 99 S N N N 1309 1309 1309 59 59 59 444 444 444 1309 1309 1309 525 525 525 S S S 208 208 208 728 728 728 177 177 177 515 515 515 42 42 42 R 450 450 N 2977 4111 275 S S 197 197 197 147 147

Degree of protection IP56

Degree of protection IP65

Exd motor for Gas Group IIC External earth bolt

Foot and face mounting

Foot and flange mounting

Frequency converer rating plate. Rating data according to quotation Heating element; specify 120V or 240V Insulated bearing at NDE. Frame 280 and above on variable speed drives. Metal fan

Metal fan cover

Paint colour to standard RAL; specify RAL no. PT100 resistance element, one per phase PTC thermistors 3 in series, 150C others on request Rain canopy for VI mounting (mandatory on Ex motors) Restamping voltage frequency and output, continuous duty Roller bearing at DE (not available on IIC motors) Separate (fixed speed) motor cooling fan SPM nipples

Test - routine

Test - type test report from test of an identical motor (where available) G Alloy I Cast iron L Flameproof

Please contact ABB if you require optional extras that are not listed above

42

ABB LV motors - total market offer

ABB LV motors - total market offer


General purpose motors

56

63

71

80

90

100

112

132

160

180

200

225

250

280

315

355

400

Aluminium motors, basic offer with Eff2 efficiency Aluminium motors, option with Eff1 efficiency Cast iron motors Brake motors Single-phase

Steel motors

Open drip proof motors

Process performance motors

56

63

71

80

90

100

112

132

160

180

200

225

250

280

315

355

400

Cast iron motors Aluminium motors

Hazardous area, marine motors

56

63

71

80

90

100

112

132

160

180

200

225

250

280

315

355

400

Flameproof motors Increased safety motors (al 90-250, cast iron 80-400) Non-sparking motors (al 90-250, cast iron 71-400) Ex tD motors (al 90-250, cast iron 71-355)

Steel motors Aluminium motors Cast iron motors Open drip proof motors
General purpose motors Standard applications Perfect for OEMs Excellent availability Large number of variants Eff2, Eff1 as option Process performance motors Demanding applications Perfect for end users and OEMs Short lead times, engineered to all applications Large number of variants as standard Reliable, energy saving Eff1 Special motors Roller table motors High speed motors Permanent magnet motors Water cooled motors Motors with adjusted brake Wind turbine generators

Marine
43

Hazardous areas

To find out more call:

07000 DRIVES (07000 374837) 07000 MOTORS (07000 668677) 07002 SERVICE (07002 7378423)
Or visit:

www.abb.co.uk/energy

Your local channel partner

ABB Limited Daresbury Park Daresbury Warrington Cheshire WA4 4BT United Kingdom Tel: +44 (0) 1925 741 111 Fax: +44 (0) 1925 741 212 www.abb.co.uk/energy
Copyright 2008 ABB. All rights reserved. Specifications subject to change without notice.

D&M CAT2008/JAN08/5,000