MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)

DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No.

Valid From :

Rev. No. Date :

Type of Check Quantum of Check/ Sampling with basis Reference document for Testing Acceptance Norms Format of Record 1 2

Valid upto : 3 YEARS. Page 0 4 No

Applicable Codes 3 4

F 1 7 5
Remarks

1.0 1.1

A.

Section: RAW MATERIAL INSPECTION

Aluminium Ingot
Chemical Composition Spectro Analysis 1 sample per heat of 8 MT or part thereof In absence of Manufacturers T.C's and/or proper co-relation, one sample per lot of 100 MT or part thereof shall be tested at third party recognized laboratory. IS : 5484/1997 & IS 4026 AL 99.5 % (min) - 1987 (GR-II) Si 0.13 % (max) Fe 0.30 % (Max) Cu 0.04 % (max) Ti+Va 0.02 % (max) Mn 0.01 % (Max) Zr 0.01 % (Max) Cr 0.01 % (Max) Spectro Test Report A J S W/Y

E N

W/Y

2.0

Aluminium Wire Rod (Continuously Castled)

2.1

Chemical Composition

Spectro Analysis

1 sample per heat of 8 MT or part thereof In absence of Manufacturers T.C's and/or proper co-relation, one sample per lot of 100 MT or part thereof shall be tested at third party recognized laboratory.

IS 4026 - 1987 (GR-II)

AL 99.5 % (min) Si 0.13 % (max) Fe 0.30 % (Max) Cu 0.04 % (max) Ti+Va 0.02 % (max) Mn 0.01 % (Max) Zr 0.01 % (Max) Cr 0.01 % (Max) Min. 9.00 mm, Nom. 9.50mm Max. 10.00 mm Min. 103 to 138 N/mm
2

Spectro Test Report

A D

J L

S V

W/Y W/Y

N N

2.2

Diameter

Dimensional

1 sample from each coil

IS 5484

Format No QCI/F/02/01 Format No QCI/F/02/01 Format No QCI/F/02/01 Format No QCI/F/02/01

W/Y

2.3 2.4 2.5

Tensile Strength Elongation at break Resistivity and Conductivity

Mechanical Mechanical Electrical

1 sample from each coil 1 sample from each coil 1 sample from each coil

IS 5484 IS 5484 IS 5484

A A A

J J J

S S S

W/Y W/Y W/Y

N N N

Min. 8 % at 250 mm gauge length Maximum resistivity 0.028264 ohm mm2/ metre at 200 C. Min. Coductivity 61.0 % of IACS.

2.6

Cleanliness and surface smoothness

Visual

100% on each coil

IS 5484

The wire rod shall be free from pipes,laps,cracks,twists,seams & other injurious defects within the limits of good comercial practices.

Format No QCI/F/02/01

W/Y

MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)
DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test 3.0

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No.

Valid From :

Rev. No. Date :

Type of Check Quantum of Check/ Sampling with basis Reference document for Testing Acceptance Norms Format of Record 1 2

Valid upto : 3 YEARS. Page 0 5 4 No

Applicable Codes 3 4

F 1 5 7
Remarks

5 E

High Tensile Galvanized Steel Core

Chemical Analysis Chemical 3 sample per heat. In absence of Manufacturers T.C's and/or proper co-relation . One sample per lot of 50 MT or part thereof shall be tested at TPL. Each Drumh 20 % Coils per lot 20 % Coils per lot IEC 888 As per approved GTP Suppliers TC Third party Lab report B D K L P V W/Y W/Y

3.1

N N

3.2 3.2 3.3

Lay Ratio Diameter Tensile Strength/ Breaking Load Elongation at break

Physical Dimensional Mechanical

IEC 888 IEC 888 IEC 888/1987

As per approved GTP As per approved GTP As per approved GTP

Suppliers TC and QCI/F/02/02 Suppliers TC and QCI/F/02/02 Suppliers TC and QCI/F/02/02 Suppliers TC and QCI/F/02/02

A/B A/B A/B

J/K J/K J/K

S/P S/P S/P

W/Y W/Y W/Y

N N N

3.4

Mechanical

20 % Coils per lot

IS 398 (Part V): 1992

Min. 4.0 % at 250 mm gauge length, Note: The sample has to pass either the torsion test or elongation test, that is, if the conductor is passing any of the two tests, the sample should be considered as passing.

A/B

J/K

S/P

W/Y

3.5

Torsion Test

Mechanical

20 % Coils per lot

IEC 888/1987

Min. 18 Twist on a gauge length of 100 x diameter of Suppliers TC and wire QCI/F/02/02

A/B

J/K

S/P

W/Y

3.6

Wrapping Test

Mechanical

20 % Coils per lot

IEC 888/1987

Wrap-8,Unwrap-6,Wrap-6 On a mendrel having diameter equal to 4 x diameter of wire. The wire shall not break. The Zinc coating shall remain adherent to the steel wire when wound 8 turns on a mandrel having diameter equal to 4 x The diameter of wire Shall pass 1 Mtx3 dips and 1/2 Mt x 1 dip without any red deposit of copper upon base metal As per approved GTP

Suppliers TC and QCI/F/02/02

A/B

J/K

S/P

W/Y

3.7

Adhesion Test

Mechanical

20 % Coils per lot

IEC 888/1987

Suppliers TC and QCI/F/02/02 Suppliers TC and QCI/F/02/02 Suppliers TC and QCI/F/02/02

A/B

J/K

S/P

W/Y

3.8

Preece Test (Dip Test)

Chemical

20 % Coils per lot

As per Tender Specs

A/B

J/K

S/P

W/Y

3.9

Mass of Zinc coating

Chemical

20 % Coils per lot

IEC 888/1987

A/B

J/K

S/P

W/Y

3.10

Surface finish of GS Wire coils Check for Joints

Visual

100 % Coils per lot

IEC 888/1987

The Wires shall be smooth, uniform and free from imperfections such as spills, splits, scale inclusion, die marks, scratches, abrasion, blow holes etc. There shall be NO JOINT

Suppliers TC

A/B

J/K

S/P

W/Y

3.11

Visual

100 % Coils per lot

IEC 888/1987

Suppliers TC and QCI/F/02/02

A/B

J/K

S/P

W/Y

3.12

Check for Purity of Zinc

Chemical

1 sample for every lot of 50 MT or part thereof

IEC 888/1987

As per approved GTP

Suppliers TC

W/Y

Record of supplier Tc also to be maintained

MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)
DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test Type of Check Quantum of Check/ Sampling with basis Reference document for Testing Acceptance Norms

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No.

Valid From :

Rev. No. Date :

Valid upto : 3 YEARS. Page No

5 4

F 1 5 7
Remarks

Format of Record 1 2

Applicable Codes 3 4

5 E

4.0

High Tensile Galvanized Steel Wire

Chemical Analysis Chemical 3 sample per heat. In absence of Manufacturers T.C's and/or proper co-relation . One sample per lot of 50 MT or part thereof shall be tested at TPL. 20 % Coils per lot 20 % Coils per lot 20 % Coils per lot As per approved GTP IEC 888 Suppliers TC Third party Lab report B D K L P V W/Y W/Y

4.1

N N

4.2 4.3 4.4

Diameter Tensile Strength/ Breaking Load Elongation at break

Dimensional Mechanical Mechanical

IEC 888 IEC 888/1987 IS 398 (Part V): 1992

As per approved GTP As per approved GTP Min. 4.0 % at 250 mm gauge length, Note: The sample has to pass either the torsion test or elongation test, that is, if the conductor is passing any of the two tests, the sample should be considered as passing.

Suppliers TC and QCI/F/02/02 Suppliers TC and QCI/F/02/02 Suppliers TC and QCI/F/02/02

A/B A/B A/B

J/K J/K J/K

S/P S/P S/P

W/Y W/Y W/Y

N N N

4.5

Torsion Test

Mechanical

20 % Coils per lot

IEC 888/1987 Clause 10.3.b

Min. 18 Twist on a gauge length of 100 x diameter of Suppliers TC and wire QCI/F/02/02

A/B

J/K

S/P

W/Y

4.6

Wrapping Test

Mechanical

20 % Coils per lot

IEC 888/1987

Wrap-8,Unwrap-6,Wrap-6 On a mendrel having diameter equal to 4 x diameter of wire. The wire shall not break. The Zinc coating shall remain adherent to the steel wire when wound 8 turns on a mandrel having diameter equal to 4 x The diameter of wire Shall pass 1 Mtx3 dips and 1/2 Mt x 1 dip without any red deposit of copper upon base metal As per approved GTP The Wires shall be smooth, uniform and free from imperfections such as spills, splits, scale inclusion, die marks, scratches, abrasion, blow holes etc.

Suppliers TC and QCI/F/02/02

A/B

J/K

S/P

W/Y

4.7

Adhesion Test

Mechanical

20 % Coils per lot

IEC 888/1987

Suppliers TC and QCI/F/02/02

A/B

J/K

S/P

W/Y

4.8

Preece Test (Dip Test)

Chemical

20 % Coils per lot

As per Spec.

Suppliers TC and QCI/F/02/02 Suppliers TC and QCI/F/02/02 Suppliers TC

A/B

J/K

S/P

W/Y

4.9 4.10

Mass of Zinc coating Surface finish of GS Wire coils

Chemical Visual

20 % Coils per lot 100 % Coils per lot

IEC 888/1987 IEC 888/1987

A/B A/B

J/K J/K

S/P S/P

W/Y W/Y

N N

MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)
DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test Check for Joints Check for Purity of Zinc Type of Check

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No.

Valid From :

POWERGRID

Rev. No. Date :

Reference document for Testing IEC 888/1987 IEC 888/1987 Acceptance Norms Format of Record 1 There shall be NO JOINT As per approved GTP Suppliers TC and QCI/F/02/02 Suppliers TC A/B D 2 J/K K

Valid upto : 3 YEARS. Page 00 6 6 5 4 No

Applicable Codes 3 4 S/P V W/Y W/Y

O O F F 1 1 5 5 7
Remarks

Quantum of Check/ Sampling with basis 100 % Coils per lot 1 sample for every lot of 50 MT or part thereof

5 -

6 N N Record of supplier Tc also to be maintained

4.11 4.12

Visual Chemical

5.0

Grease (Lithium soap grease)

Visual

---

IS : 7623/1993

IS : 7623/1993 and Powergrid Spec.

Suppliers TC

A/B

J/K

S/P

W/Y

MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)
DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test Type of Check Quantum of Check/ Sampling with basis Reference document for Testing Acceptance Norms

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No. Rev. No. Date :

Format of Record 1 2

Valid From : Valid upto : 3 YEARS. Page No

00
5

7 7 O 5 4 O F F 1 1 5 5 7
Remarks 6

Applicable Codes 3 4

B.
1.0

Section: IN PROCESS INSPECTION

Aluminium Wire Rod (Continuously Castled)
Diameter Dimensional 1 sample from each coil IS 5484 Min. 9.00 mm, Max. 10.00 mm Nom. 9.50mm Format No QCI/F/04/08 Format No QCI/F/04/08 Format No QCI/F/04/08 Format No QCI/F/04/08 Format No QCI/F/04/08 A J S W/Y E

1.1

1.2 1.3 1.4

Tensile Strength Elongation at break Resistivity and Conductivity Cleanliness and surface smoothness

Mechanical Mechanical Electrical

1 sample from each coil 1 sample from each coil 1 sample from each coil

IS 5484 IS 5484 IS 5484

Min. 103 to 138 N/mm2 Min. 8 % at 250 mm gauge length Maximum resistivity 0.028264 ohm mm2/ metre at 200 C. Min. Coductivity 61.0 % of IACS. The wire rod shall be free from pipes,laps,cracks,twists,seams & other injurious defects within the limits of good comercial practices.

A A A

J J J

S S S

W/Y W/Y W/Y

N N N

1.5

Visual

100% on each coil

IS 5484

W/Y

2.0
2.1

Aluminium Drawn Wire

Surface finish and winding Visual 100 % on each spool IEC 889/1987 The Wires shall be smooth, uniform and free from imperfections such as spills, splits, scale inclusion, die marks, scratches, abrasion, blow holes etc. A s per approved GTP QCI/F/03/01 A J S W/Y N

2.2

Diameter of Drawn Aluminium Wire Breaking Load/ Tensile strength Resistance Wrapping Test

Dimensional

3 Spools from each coil (Top end, middle & bottom end) 3 Spools from each coil (Top end, middle & bottom end) 3 Spools from each coil (Top end, middle & bottom end) 3 Spools from each coil (Top end, middle & bottom end)

IEC 889/1987

QCI/F/03/01

W/Y

2.3

Mechanical

IEC 889/1987

A s per approved GTP

QCI/F/03/01

W/Y

2.4 2.5

Electrical Mechanical

IEC 889/1987 IEC 889/1987

A s per approved GTP Wrap-8, Unwrap-6 and wrap 6 turns on the wire itself. The wire shall not crack or break.

QCI/F/03/01 QCI/F/03/01

A A

J J

S S

W/Y W/Y

N N

MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)
DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test Type of Check Quantum of Check/ Sampling with basis Reference document for Testing Acceptance Norms

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No.

Valid From :

Rev. No. Date :

Valid upto : 3 YEARS. Page 00 8 8 5 4 No

Applicable Codes 3 4

O O F F 1 1 5 5 7
Remarks

Format of Record 1 2

3.0
3.1

Steel Stranding
Lay Ratio/ Direction & Compactness Measurement and Visual At lthe beginning of each setup IEC 1089/1991 Min 16, Max 18, LH QCI/F/03/04 A J S W/Y N

3.2 3.3

Pre-forming and post forming of Steel core Check for Joints

Visual Visual

100 % on each drum 100 % on each drum

IEC 1089/1991 IEC 1089/1991

Shall pass all the requirements. There shall be NO JOINT

QCI/F/03/04 Production log book

A A

J J

S S

W/Y W/Y

N N

3.4

Surface smoothness

Visual

100 % on each drum

IEC 1089/1991

The wire shall be free from defects

QCI/F/03/04

W/Y

4.0
4.1

Final Conductor Stranding

Lay Ratio/ Direction & Compactness

Physical

At lthe beginning of each setup

IEC 1089/1991

A s per approved GTP

QCI/F/03/04

W/Y

4.2

Check for Joints

Visual

100 % on each drum

IEC 1089/1991

There shall be NO JOINT in on the outermost layer. Joints are allowed in inner layers but no two such joints shall be less than 15 meters apart in completed conductor. The finished conductor shall be smooth, compact, uniform and free from all imperfections including kinks (protrusion of wires), wires cross over, over riding, looseness (wire being dislocated by finger/hand pressure and or unusual bangle noise on tapping), Material inclusion such as spills,splits,scale,inclusion,die marks,scratches,abrasion,blow holes etc.The finished conductor shall be smooth and good workmanship. Medium grade Kraft/crepe paper/ polythene sheet shall be used in between the layers of conductor. After reeling the conductor, the exposed surface of the outermost layer of conductor shall be wrapped with water proof thick bituminized paper or polythene sheet to preserve the conductor from dirt,girt and damage during handling and transportation.

QCI/F/03/04 & PRODUCTION LOG SHEET QCI/F/03/04

W/Y

4.3

Surface smoothness of Strands and stranded conductor

Visual

100%

IEC 1089/1991

W/Y

4.4

Surface cleanliness

Visual

100%

As per Spec.

QCI/F/03/04

W/Y

MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)
DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test Type of Check

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No.

Valid From :

POWERGRID

Rev. No. Date :

Valid upto : 3 YEARS. Page No

Quantum of Check/ Sampling with basis

Reference document for Testing

Acceptance Norms

Format of Record 1 2

Applicable Codes 3 4

Remarks 5 6

C.
2.0 2.1

Section: FINAL TESTING

Routine Test on Finished Conductor
All acceptance tests as per clause no. 3.0, 4.1 TO 4.4 and 5.0 , Check for Joints,Surface 20 % of the drums IEC 1089/1991 Shall pass all the requirements. QCI/F/04/03/C A J S W/Z N

2.2 3.0 3.1

100 % of the drums

IEC 1089/1991

Shall pass all the requirements.

QCI/F/04/03/C

W/Z

Acceptance Tests of Finished Conductor.

Lay Ratio/ Direction & Compactness Physical One sample from every 10 Drums or part thereof IEC 1089/1991 As per approved GTP QCI/F/04/03/C A J U W/Z Y CIP

4.0 4.1 4.2 4.3 4.4

Acceptance Tests on Aluminium strands of Finished Conductor.

Diameter of Aluminium strands Breaking Load/ Tensile strength Resistance Wrapping Test Dimensional Mechanical Electrical Mechanical One sample from every 10 Drums or part thereof One sample from every 10 Drums or part thereof One sample from every 10 Drums or part thereof One sample from every 10 Drums or part thereof IEC 889/1987 IEC 889/1987 IEC 889/1987 IEC 889/1987 As per approved GTP As per approved GTP As per approved GTP Wrap-8, Unwrap-6 and wrap 6 turns on the wire itself. The wire shall not crack or break. QCI/F/04/03/C QCI/F/04/03/C QCI/F/04/03/C QCI/F/04/03/C A A A A J J J J U U U U W/Z W/Z W/Z W/Z

10 1
-

0 0 O 5 4 O F F 1 1 5 5 7
Y Y Y Y CIP CIP

4.5

UTS test on welded joints of Aluminium strands by cold pressure butt welding machine

Mechanical

5 specimen against each lot

As per Specs

As per approved GTP

QCI/F/04/03/C

W/Z

CIP

MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)
DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test Type of Check Quantum of Check/ Sampling with basis Reference document for Testing Acceptance Norms

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No.

Valid From :

Rev. No. Date :

Valid upto : 3 YEARS. Page No

Format of Record 1 2

Applicable Codes 3 4

Remarks 5 6

5.0 5.1 5.2 5.3

Acceptance Tests on Galvanised Steel strands of Finished Conductor.

Diameter(HTGS WIRES) Tensile Strength/ Breaking Load Elongation at break Dimensional Mechanical Mechanical One sample from every 10 Drums or part thereof One sample from every 10 Drums or part thereof One sample from every 10 Drums or part thereof IEC 888 IEC 888/1987 IS 398 (Part 2): 1996 As per approved GTP As per approved GTP Min. 4.0 % at 250 mm gauge length, Note: The sample has to pass either the torsion test or elongation test, that is, if the conductor is passing any of the two tests, the sample should be considered as passing. As per approved GTP Wrap-8,Unwrap-6,Wrap-6 On a mendrel having diameter equal to 4 x diameter of wire. The Zinc coating shall remain adherent to the steel wire when wound 8 turns on a mandrel having diameter equal to 4 x The diameter of wire As per approved GTP QCI/F/04/03/C QCI/F/04/03/C QCI/F/04/03/C A A A J J J U U U W/Z W/Z W/Z Y Y Y CIP

5.4 5.5 5.6

Torsion Test Wrapping Test Adhesion Test

Mechanical Mechanical Mechanical

One sample from every 10 Drums or part thereof One sample from every 10 Drums or part thereof One sample from every 10 Drums or part thereof

IEC 888/1987 IEC 888/1987 IEC 888/1987

QCI/F/04/03/C QCI/F/04/03/C QCI/F/04/03/C

A A A

J J J

U U U

W/Z W/Z W/Z

Y Y Y

CIP

5.7

Preece Test (Dip Test)

Chemical

One sample from every 10 Drums or part thereof

As per Tender Spec.

QCI/F/04/03/C

W/Z

5.8 6.0 6.1

Mass of Zinc coating

Chemical

Length measurement
Check for joints, surface finish and length measurement by rewinding Visual & Measurement

One sample from every 10 Drums One sample from every 10 Drums or part thereof

IEC 888/1987

As per approved GTP

QCI/F/04/03/C

W/Z

No scale on the surface and the surface shall be free from any imperfections. No joint on the outermost layer. The Conductor length should be as per the approved drum drawing /Technical specification and Offered packing list.

QCI/F/04/03/C

W/Z

CIP

MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)
DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test 7.0 7.1 7.2 7.3

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No. Rev. No. Date :

Valid From : Valid upto : 3 YEARS. Page 10 1 4 3 4 3 4 No

Applicable Codes 3 4

O O F F 1 1 5 5 7
Remarks

Type of Check

Quantum of Check/ Sampling with basis

Reference document for Testing

Acceptance Norms

Format of Record 1 2

Wooden Drums and

Dimensional check of wooden drums Barrel Batten Test Chemical Test on Packing paper Visual check of wooden drums Dimensional Mechanical Chemical One sample from every 10 Drums or part thereof One sample from every 10 Drums or part thereof One sample per batch of paper IS : 1778 IS 1778 As per Tender Specification . Barrel Baten strength Min. 300 Kgf. QCI/F/02/04 Inspn. Report A A D J J L U U V Y Y Z Y Y N CIP CIP

7.4

Visual

100 % Drums

IS : 1778

Chloride - 0.05 % max., Sulphate- Independent Lab. 0.25 % max., Copper - 0.01 % Report Max., pH- 5.5 to 7.5 The inner cheek of the flanges & drum barrels Inspn. Report surface shall be painted with Bitumen based paint. Before reeling, card board or double corrugated or Thick bituminized water proof bamboo paper shall be secured to the drum barrel and inside of the flanges of the drum by means of suitable adhesive material.After reeling the conductor the exposed surface of the outer layer of conductor shall be wrapped with waterproof thick bituminized bamboo paper or polyethylene sheet to preserve the conductor from dirt, grit and damage during transport and handling

CIP

MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)
DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test Type of Check Quantum of Check/ Sampling with basis Reference document for Testing Acceptance Norms

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No.

Valid From :

Rev. No. Date :

Format of Record 1 2

Valid upto : 3 YEARS. Page No

Applicable Codes 3 4 Remarks 5 6

10 1

4 4 4

O O F F 1 1 5 5 7

8.0 8.1 8.2

Packing, Marking and Dispatch

Application of water proof paper Distance between outermost layer and inner surface of protective laggings ( Min - 75mm ) No. of turns in outer most layer Contract/ Award Letter no. Manufacturer's Name and Address Drum No. Size and Code Name of Conductor Length of Conductor Gross weight of drum after Lagging Tare weight without lagging Net weight of conductor in the Drum Arrow Marking for rolling the conductor drum Visual Visual 100% 100% As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs Inspn. Report Joint inspection report A A J J U U Y Y Y Y CIP CIP

8.3 8.4 8.5 8.6 8.7 8.8 8.9 8.10 8.11 8.12

Visual Visual Visual Visual Visual Visual Visual Visual Visual Visual

100% 100% 100% 100% 100% 100% 100% 100% 100% 100%

As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs

As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs As per Tender Specs

Joint inspection report Joint inspection report Joint inspection report Joint inspection report Joint inspection report Joint inspection report Joint inspection report Joint inspection report Joint inspection report Joint inspection report

A A A A A A A A A A

J J J J J J J J J J

U U U U U U U U U U

Y Y Y Y Y Y Y Y Y Y

Y Y Y Y Y Y Y Y Y Y

CIP CIP CIP CIP CIP CIP CIP CIP CIP CIP

MANUFACTURING QUALITY PLAN

Manufacturers Details (Name, Works, Address etc.)
DIAMOND POWER INFRASTRUCTURE LIMITED. PH-II, VILLVADADALA,TALUKA-SAVLI,DISTVADODARA. Sr. No. Components/ Operations & Description of Test A) Sealing of conductor ends with heat shrinkable sleeves and signature of Inspecting official at outer end. B) Lead sealing with plier and identification no. at both ends. C) The ends shall be secured with the drum with the help of 'U' clamps after covering the conductor below clamps with PVC adhesive tape to avoid loosening of conductor layers during transit and handling. Position of conductor ends Tack welding on Nuts on the barrel and Hub Plates. Marking of CIP/MICC No. Name and address of consignee Type of Check Quantum of Check/ Sampling with basis 100% Reference document for Testing As per Tender Specs Acceptance Norms

Customer

Vendor's Code

Item : Aluminium Conductors Steel Reinforced(Multistrand ACSR)

Q.P.No.

Valid From :

Rev. No. Date :

Format of Record 1 As per Tender Specs Joint inspection report A 2 J

Valid upto : 3 YEARS. Page 10 1 4 5 4 5 4 No

Applicable Codes 3 4 U Y

O O F F 1 1 5 5 7
Remarks

5 -

6 Y CIP

8.13

Visual

8.14

Visual

100%

As per Tender Specs

As per Tender Specs

Joint inspection report Joint inspection report Joint inspection report Joint inspection report

CIP

8.15

Visual

100%

As per Tender Specs

As per Tender Specs

CIP

8.16 8.17 9.0 9.1

Visual Visual

100% 100%

As per Tender Specs As per Tender Specs

As per Tender Specs As per Tender Specs

A A

J J

U U

Y Y

Y Y

CIP CIP

Inspection at Site on Receipt

Length measurement by Weighment of Drums received. Verification of No.of Turns at outer layer and its depth and lead sealing by Powergrid. Physical 20% Drums received As per Tender Specs As per Tender Specs U Z N N

9.2

Physical

100%

As per Packing List

As per Tender Specs

10.0

Inspection at Site during stringing

Visual Examination for surface Visual 100% As per Tender Specs No surface defect/ damage U Z N N