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ISO9001:2008 CE

MTC

MTA

MTB

MAL-P

TEMPERATURE CONTROLLER SOLID STATE RELAY PROXIMITY SENSOR CAPACITIVE SENSOR

ROTARY ENCODER TEMPERATURE SENSOR

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MAXWELL
Digital Temperature Controller MTB Series
Selectable input(TC,RTD,Analog) PID with auto-tuning Accuracy 0.5%F.S 90~260 VAC Power supply SSR drive/Relay/4-20mA output Dual line four digits display Panel mount Maximum two control outputs Maximum two alarms

Low Cost Version

Temperature Controller /Solid State Relay/Rotary Encoder/Proximity Sensors/Capacitive Sensors

Specifications
Power Supply Power Consumption Display Control method Input
:90~260VAC
:5 VA(Maximum) :Dual Line four digits.7 segments LED display :P,PID,PI, PD,ON/OFF(P=0) :Thermocouple(K,J,R,S,B,E,N,T,U,L,PLII,W5Re/W26Re) RTD(Pt100, JPT100) Voltage and Current(0-5VDC,1-5VDC,0-20mADC,4-20mADC)

Four digits PID

Output

:Relay(3A /220VAC) SSR DRIVE(12VDC 50mA max) Current output(4-20mA/0-10mA)

Measuring Accuracy Control Accuracy Alarm output Alarm mode

:0.5%F.S
:+/- 1 Celsious :1 alarm or 2 alarms optional

Panel Description
1:Process value or parameter dispaly 2:Setting value or parameter value display 3:Indication lamps AT---Auto-tuning indication OUT1---For output 1 indication OUT2---For output 2 indication ALM1 ---For first alarm indication ALM 2---For second alarm indication 4:Increase key 5:Decrease key 6:Shift key or Run/Stop key 7:Set key

1 2
1 ALM2

:Deviation high Deviation low Deviation high/low Band alarm Process high Process low
:0.1-999.9/1-9999(default 30) :1-3600S(default 240S) :1-3600S(default 60S)
:1-100S(default 20S for replay output, 2S for SSR drive and 4-20mA output)

Proportional band(P) Integral time(I) Derivative times(D) Control Time(T) Sampling time(T) Ambient Temperature Memory retention Ambient humidity Weight

:0.5 second :0 C~50 C :yes :45%-85% RH(None Freeze)

0 0

Ordering Information
MTB 1 2 3 4 5

1:Size Information
48 : 49 : 72 : 96 : 94 : R: V: D: 48mm(Width)*48mm(Height) 48mm(Width)*96mm(Height) 72mm(Width)*72mm(Height) 96mm(Width)*96mm(Height) 96mm(Width)*48mm(Height) Relay SSR drive 4-20mA

3:Output 2
R: V: D: N: 1: 2: Relay SSR drive 4-20mA Without output 2 1 alarm 2 alarms

:MTB-48(0.17kg) MTB-49(0.22kg) MTB-94(0.22kg) MTB-72(0.22kg) MTB-96:(0.31kg)

:MTB-48--48mm*48mm MTB-49--48mm*96mm MTB-72--72mm*72mm MTB-96--96mm*96mm MTB-94--96mm*48mm cutout(45mm*45mm*78mm) cutout(45mm*91.5mm*70mm) cutout(67.5mm*67.5mm*92mm) cutout(91.5mm*91.5mm*70mm) cutout(91.5mm*45mm*70mm)

Size and dimensions

4:Alarm options

2:Output 1

5:Power Supply 96 : 90~260VAC

P1/10

Thermocouple

:K(0 0C -1372 0C) J(0 0C -1200 0C) R(0 0C-1769 0C) S(0 0C-1769 0C) B( 0 0C -1820 0C) E(0 0C -1000 0C) T(-199 0C-400 0C) N( 0 0C -1300 0C) U( -199 0C -600 0C) L(0 0C -900 0C) PLII(0 0C -1390 0C) W5Re/W26Re(0 0C-2320 0C) :PT100(-199.9 0C -649.0 0C) Jpt100(-199.9 C -649.0 0C)

Temperature Controller /Solid State Relay/Rotary Encoder/Proximity Sensors/Capacitive Sensors

Input Signals

Detailed Wiring Diagram For Most Popular Size 48mm*48mm

L
90~260VAC

1 2 3

7
Alarm

N
OBJECT BEING CONTROLLED
Thermocouple

8 9 10 11

RTD Analog

4
HEATER

:0-5VDC(-1999-9999 range configurable) 1-5VDC(-1999-9999 range configurable) 0-10mADC(-1999-9999 range configurable) 4-20mADC(-1999-9999 range configurable) Remark:Be sure to parallel connect a 250 ohm to the input terminal when input is 0-10mA or 4-20mA

(-)
AC SOLID STATE RELAY

Thermal Fuse or Thermostat

OUT

1
Earth Ground It could be change by your
required Watts or Amps

OUTPUT

2 3

24-240VAC 40A

(+)

12

4
-

INPUT

Over-Current Fuse

Terminal Arrangement
8 90~260V ~ AC 9 10 11 12 OUTPUT 13 14 1

Line 90~260VAC Neutral

SSR Drive output

MTB-72
2 + G1 - G2 + G1 - G2 3

1 90~260V ~ AC

- G2
ALM2
ALM1

MTB-48
2 3 8 9 10 11 12

Alarm/ out2

+ G1

4
G1

5 6 7

A RTD B TC Voltage Current B

4 5
NC NO

OUT1 G2 +

A RTD B TC Voltage Current B

L
90~260VAC

1 2 3

7
Alarm

N
OBJECT BEING CONTROLLED
Thermocouple

8 9 10 11

9 90~260V ~ AC 10 11 Alarm/ OUT2 + G1 12 - G2 13 14 + G1 OUT1 15 - G2 16

9 90~260V ~ AC

4
HEATER

MTB-49 MTB-94

MTB-96
10 11 2 3 + G1 12 - G2 13 4 5 6 + G1 7 - G2 16 8

2 3 4 5 6 7 8

Alarm/ OUT2

OUT
Thermal Fuse

6
RELAY

12

or Power Module
Earth Ground

A RTD B TC Voltage Current B

14 OUT1 15

A RTD B TC Voltage Current B

Remark:Parallel a 250 Ohm resistor to the input terminal when input is current(0-10mA/4-20mA)

Relay output

P2/10

MAXWELL
Digital Temperature Controller MTA Seri e s

Advanced Version

Temperature Controller /Solid State Relay/Rotary Encoder/Proximity Sensors/Capacitive Sensors

4:Power Supply 96 :
N: P42 : P005 : P010 :

85~265VAC
Without PV or SV re-transmission PV re-transmission as 4-20mA PV re-transmission as 0-5VDC PV re-transmission as 0-10VDC S42 : S005 : S010 : SV re-transmission as 4-20mA SV re-transmission as 0-5VDC SV re-transmission as 0-10VDC

5:PV or SV Re-Transmission Output

Advanced PID Temperature Controller

Selectable input from panel(TC,RTD,Analog) PID , Initial power-up overshoot suppression function Super large and bright LED Display High Measuring accuracy, 0.2%F.S Wide range of power supply 85~265VAC SSR drive/Relay/4-20mA/Triac output Dual Line 4 digits display RS-485, 4-20mA Re-Transmission optional Decimal points for all input signals. C or F display selected on users discretion Alarm standby function intergrated Output graphic bar indication Soft-start function(analog output only)

6:Modus-RTU RS-485 Communication

N: K: Without RS-485 Communication With RS-485 Communication
1 2 3 4 5 6

Example: MTA-48-R-1-96-N -K MTA controller, size 48mm*48mm, Relay output, 1 alarm, 85~265VAC source, with RS-485 communication.

General Specifications
Power Supply Power Consumption Display Control method Control action Input
:85~265VAC/24DC
:5 VA(Maximum) :Dual Line four digits.7 segments LED display :P, PID ,PI, PD, ON/OFF(P=0) :Reverse(heating) or direct(cooling) :Thermocouple(K,E,J,N, Wu3_Re25,S,T,R,B,) Pt100( Up to 800 C) Voltage and Current(0-5VDC,0-10VDC,0-50mV,0-20mV,0-20mA 2-10VDC, 1-5VDC, 4-20mA) :0.2%F.S :+/- 1 Celsious :1 alarm/2 alarms :0.0-200.0 :1-3600S :1-3600S
:1-999S

Panel Description
1 2 3 4 5
MAXWELL
OUT1 OUT2 AT 30 AL1 40 AL2 50 60 AL3 70 MAN COM 80 90 PRO 100

OUT%

10

20

MTA-72

1: Measured value (PV) display [RED] 2: Set value(SV)display [GREEN] 3: OUT1lamp: Output indication OUT2 lamp: Remark lamp AT lamp: Auto-tuning indication AL1 lamp: Alarm 1 output indication AL2 lamp: Alarm 2 output indication AL3 lamp: Remark lamp MAN lamp: Remark lamp COM lamp: Communication indication PRG lamp: Remark lamp 4 LED bar: Output1 % value indication 5 SET key: Used for parameter calling up and set Value registration 6 : Shift key and setting SV key 7 : Down key, decrease numbers 8 : Up key ,increase numbers

Measuring Accuracy Control Accuracy Alarm output Proportional band(P) Integral time(I) Derivative times(D) Control Time(T) Sampling time(T) Ambient Temperature Memory retention Ambient humidity Package size Unit Weight Communication

:0.25 second/4 times per second :0 0C~50 0C :yes :45%-85% RH(None Freeze) :48mm*48mm(6.5CM*6.8CM*12.5CM),48mm*96mm(10.8cm*12.5cm*6cm) :72mm*72mm(12.5CM*8CM*8.2CM),96mm*96mm(12.5cm*10.1cm*11cm) :48mm*48mm(0.18kg),48mm*96mm(0.22kg) :72mm*72mm(0.26kg),96mm*96mm(0.32kg) :RS-485 modbus RTU

Ordering Information

MTA 1 2 3 4 5 6

2:Output
R: V: D: M: Relay SSR drive 4-20mA Triac 1 alarm 2 alarms

1:Size Information
48 : 49 : 72 : 96 : 94 : 48mm(Width)*48mm(Height) 48mm(Width)*96mm(Height) 72mm(Width)*72mm(Height) 96mm(Width)*96mm(Height) 96mm(Width)*48mm(Height)

3:Alarm
1: 2:

P3/10

The overshoot is common when controller just power up during the PV is getting closer to SV, this controller offers a useful features for application where the overshoot can not be tolerated

Temperature Controller /Solid State Relay/Rotary Encoder/Proximity Sensors/Capacitive Sensors

Power Up Overshoot Supression

Alarm standby/Suppression function

Alarm mode: Deviation low alarm SV Alarm value Alarm off Alarm on Start up PV PV Curve

OverShoot SV PV SV PV

Overshoot suppressed

Figure 3

Figure 1

Figure 2

The figure 1 shows significant overshoot after PV reaches to SV, this is harmful to some of system, MTA offers a feature to suppress the overshoot, the PV getting close to SV slowly therefore the overshoot suppressed.

Refer to figure 3, in an application, the alarm mode is deviation low alarm, when machine just powered up, the ambient temperature is within the alarm range, the alarm should be activated but actually there is no problem in the system, the alarm will be suppressed first time.use this function can avoid alarm acts at start-up. the alarm action is suppressed at start-up until PV enters to non-alarm range.

Output graphic bar indication

Output percentage displayed on the bar-graphic in 10 LEDs resolution its easier to have a close and direct monitor on the output.

RS-485 Communication(Optional function)

Controller supports Modbus RS-485 RTU protocal, communication between controller and HMI or other equipment is very convenient.

Output high/low limit setting

LED display and indicator built together on ONE PCB board

The LED display and LED indicators was built as one panel ,most of controller with their LED display and LED indicator installed separately, the chance of the malfunction is high. This controller with all the display and indicator units built together on one board, makes it easier to install and easy to test with higher reliability.

Controller with built-in output limit function, use this function user can set the output high/low limit

Soft-Start function
Controller offers soft-start function when output is analog such as 4-20mA, to maintain a stable system, the output changing rate can be restrained in a certain range, for example, if the output changes from 4mA to 8mA in 1 seconds, then the changing rate is 4mA/S, the changing rate can be restrained within 5%,means in the next seconds, the output only changes between 4mA*(1-5%) to 4mA*(1+5%). which is 3.8mA to 4.2mA. this is very useful features for some of system where the load is sensitive to rapid output changes. it can protect the load from being damaged.

PV/SV Re-transmission(Optional function)

The PV or SV value can be re-transmitted as analog signal 0-5VDC,0-10VDC,4-20mA, and the re-transmission signal can be feed to recorder, digital display or other device

Auto-tuning function
Auto-tuning function can calculate optimized PID values for the control system, best control result can be achieved.

C or F display selectable
C to F
OU T1 OU T2 AT 30 AL 1 40 AL 2 50 60 AL 3 70 MA N CO M 80 90 PR O 10 0 OU T1 OU T2 AT 30 AL 1 40 AL 2 50 60 AL 3 70 MA N CO M 80 90 PRO 100

Various input and output

OU T%

10

20

F to C

OU T%

10

20

This controller offers display based on Celcius and Fahrenheit. and the display is switchable between C and F.

MAXWELL

MTA-72

MAXWELL

MTA-72

Input:TC/RTD /Analog

Decimal points for all input signals

The decimal points display is available for all input signals. For TC and RTD sensors, the resolution is 0.1, for analog signal, the resolution is 0.001.

P4/10

MAXWELL
Micro Process Industrial Controller MTC-MT Series Multi function and high presicion

Temperature Controller /Solid State Relay/Rotary Encoder/Proximity Sensors/Capacitive Sensors

4:Alarm options
1: 2: 96: 1 alarm 2 alarms Remark: * Remote SV and position feedback can not be
selected at the same time *Alarm 2 and re-transmission can not be selected at the same as they share the same terminals *Analog output and re-transmission can not be selected at the same time *Position feedback available only when the main output is analog output

5:Power supply
85~265VAC

6:Re-transmission
Without re-transmission N: PV re-transmission as 4-20mA P42: P005: PV re-transmission as 0-5VDC P010: PV re-transmission as 0-10VDC SV re-transmission as 4-20mA S42: S005: SV re-transmission as 0-5VDC S010: SV re-transmission as 0-10VDC

Selectable input from panel(TC,RTD,Analog) Super large and bright LED Display High Measuring accuracy, 0.2%F.S Wide range of power supply 85~265VAC SSR drive/Relay/4-20mA/Triac output Dual Line 4 digits display Decimal points for all input signals. RS-485, 4-20mA Re-Transmission optional Soft-start function C or F display selected on users discretion 24VDC auxiliary power supply optional Output graphic bar indication Auto/manual control switch Remote SV/Position Feedback

7:Communication
N: K: N: FA : FB : FC : FD : R: Without communication RS-485 Modbus RTU
*Position Feedback and Remote SV Can not be selected at the same time

8:Position Feedback
Without position feedback 4-20mA FE : 0-10VDC 0-20mA FF : 1-5VDC 0-10mA FG : 2-10VDC 0-5VDC Resistance feedback from valve

Remote SV
N: Without Remote setpoint function RE : 0-10VDC RA : 4-20mA RB : 0-20mA RF : 1-5VDC RC : 0-10mA RG : 2-10VDC RD : 0-5VDC

9:Auxiliary Power supply

N: Without auxiliary power supply 24 : 24VDC

Panel Description
1 2 3 4 5
OUT1 OUT2 AT 30 AL1 40 AL2 50 60 AL3 70 MAN COM 80 90 PRO 100

OUT%

10

20

A/M

MAXWELL

MTC-72

1: Measured value (PV) display [RED] 2: Set value(SV)display [GREEN] 3: OUT1lamp: Output1 indication OUT2 lamp: Output 2 indicaton AT lamp: Auto-tuning indication AL1 lamp: Alarm 1 output indication AL2 lamp: Alarm 2 output indication AL3 lamp: Alarm 3 output indication MAN lamp: Manual control mode indication COM lamp: Communication indication PRG lamp: Remark lamp 4 LED bar: Output1 % value indication 5 SET key: Used for parameter calling up and set Value registration 6 : Shift key and setting SV key 7 : Down key, decrease numbers 8 : Up key ,increase numbers

General Specifications
Power Supply Power Consumption Display Control method Control action Input
:85~265VAC
:5 VA(Maximum) :Dual Line four digits.7 segments LED display :P, PID ,PI, PD, ON/OFF(P=0) :Reverse(heating) or direct(cooling), reverse+direct(heating+cooling) :Thermocouple(K,E,J,N, Wu3_Re25,S,T,R,B,) Pt100( Up to 800 C) Voltage and Current(0-5VDC,0-10VDC,0-50mV,4-20mV,0-20mA 2-10VDC, 1-5VDC, 4-20mA)

A/M

:Manual/auto control mode switch key

Ordering Information

Sensor Power Measuring Accuracy Output Alarm output Proportional band(P) Integral time(I) Derivative times(D) Control Time(T) Sampling time(T)

:24VDC available on request :0.2%F.S

:Relay/SSR Drive/4-20mA/Triac :1 alarm/2 alarms :0.0-200.0 :1-3600S :1-3600S
:0-999S

MTC 1

MT

2:Version Code
3 4 5 6 7 8

MT:

Micro Process Temperature Controller

1:Size Information
48 : 49 : 72 : 96 : 94 : 48mm(Width)*48mm(Height) 48mm(Width)*96mm(Height) 72mm(Width)*72mm(Height) 96mm(Width)*96mm(Height) 96mm(Width)*48mm(Height)

3:Output
R: V: D: 2: Relay SSR drive 4-20mA 0-20mA 5: 6: 7: 0-5VDC 0-10VDC 1-5VDC

:0.25 S(4 times/second)

P5/10

Temperature Controller /Solid State Relay/Rotary Encoder/Proximity Sensors/Capacitive Sensors Te m p e ra t u re C o n t ro ller/ Solid S ta te Re l ay / Ro ta ry E n c o d e r / p rox i m i t y S e n s o rs

Ambient Temperature Memory retention Ambient humidity Package size Unit Weight

:0 0C~50 0C :yes :45%-85% RH(None Freeze)

Remote Setting point/Position Feedback

This controller supports remote setting point function and can accept position feedback signal from valve for example

:48mm*48mm(6.5CM*6.8CM*12.5CM),48mm*96mm(10.8cm*12.5cm*6cm) :72mm*72mm(12.5CM*8CM*8.2CM),96mm*96mm(12.5cm*10.1cm*11cm) :48mm*48mm(0.18kg),48mm*96mm(0.22kg) :72mm*72mm(0.26kg),96mm*96mm(0.32kg)

Parameter access protection

All parameters are distributed in three operation levels, each parameters can be locked to prevent unauthorized changes

Power Up Overshoot Supression

The overshoot is common when controller just power up during the PV is getting closer to SV, this controller offers a useful features for application where the overshoot can not be tolerated
OverShoot SV PV SV PV Overshoot suppressed

Various input/output types

Input:TC/RTD/Analog Output:Relay/SSR Drive /analog

C or F display selectable
C to F
OU T1 OU T2 AT 30 AL 1 40 AL 2 50 60 AL 3 70 MA N CO M 80 90 PRO 100 OU T1 OU T2 AT 30 AL 1 40 AL 2 50 60 AL 3 70 MA N CO M 80 90 PRO 100

OU T%

10

20

Figure 1

Figure 2

F to C

OU T%

10

20

This controller offers display based on Celcius and Fahrenheit. and the display is switchable between C and F.

MAXWELL

MTC-72

MAXWELL

MTC-72

The figure 1 shows significant overshoot after PV reaches to SV, this is harmful to some of system, MTC-MT offers a feature to suppress the overshoot.

PV/SV Re-transmission(Optional function)

The PV or SV value can be re-transmitted as analog signal 0-5VDC,0-10VDC,4-20mA, and the re-transmission signal can be feeded to recorder,digital display or other device

RS-485 Communication(Optional function)

Controller supports Modbus RS-485 RTU protocal, communication between controller and HMI or other equipment is very convenient

Decimal points for all input signals

The decimal points display is available for all input signals. For TC and RTD sensors, the resolution is 0.1, for analog signal, the resolution is 0.001.

Auto-tuning(AT)
Auto-tuning function can calculate the optimize PID value for your control system to achieve a perfect control result and reduce the workload.

Alarm standby/Suppression function

Alarm mode: Deviation low alarm SV Alarm value Alarm off Alarm on Start up PV PV Curve

Auto/Manual Control bumpless transfer

Auto/Manual control switch key offers conveniently option to switch between auto control mode and manual control mode MTC-48-MT size 48mm*48mm is not available with this function

Figure 3

Refer to figure 3, in an application, the alarm mode is deviation low alarm, when machine just powered up, the ambient temperature is within the alarm range, the alarm should be activated, but actually there is no problem in the system, the alarm will be suppressed first time.use this function can avoid alarm acts at start-up. the alarm action is suppressed at start-up until PV enters to non-alarm range.

Output high/low limit setting

Controller with built-in output limit function, use this function user can set the maximum and lowest output value.

24VDC auxiliary power supply

24VDC auxiliary power(sensor power) is available on request, this makes the wiring easier for some application where some sensors need power supply support, sensors such as pressure sensors etc.

Output graphic bar indication

Output percentage displayed on the bar-graphic in 10 LEDs resolution its easier to have a close and direct monitor on the output.

Soft-Start function
Controller offers a function when output is analog such as 4-20mA, to maintain a stable system, the output changing rate can be restrained in a certain range, for example, if the output changes from 4mA to 8mA in 1 seconds, then the changing rate is 4mA/S, the changing rate can be restrained within 5%,means in the next seconds, the output only changes between 4mA*(1-5%) to 4mA*(1+5%). which is 3.8mA to 4.2mA.

P6/10

Temperature Controller /Solid State Relay/Rotary Encoder/Proximity Sensors/Capacitive Sensors

3:Output 2(Cooling/Direct control)

R: V: D: 2: 1: 2: 96: Relay SSR drive 4-20mA 0-20mA 1 alarm 2 alarms 85~265VAC 5: 6: 7: 0-5VDC 0-10VDC 1-5VDC

MAXWELL
Heating+Cooling Temperature Controller MTC-HC Series
Selectable input from panel(TC,RTD,Analog) Soft-start function Super large and bright LED Display High Measuring accuracy, 0.2%F.S Wide range of power supply 90~260VAC SSR drive/Relay/4-20mA/Triac Dual Line 4 digits display RS-485, 4-20mA Re-Transmission optional Decimal points for all input signals. C or F display selected on users discretion Alarm standby function intergrated Output graphic bar indication Heating+cooling control 24VDC auxiliary power available

Remark: *Alarm 2 and re-transmission can not be selected

at the same as they share the same terminals *Analog output and re-transmission can not be selected at the same time

Two separate groups of PID Real dual output controller

4:Alarm options

5:Power supply 6:Re-transmission

Without re-transmission N: PV re-transmission as 4-20mA P42: P005: PV re-transmission as 0-5VDC P010: PV re-transmission as 0-10VDC SV re-transmission as 4-20mA S42: S005: SV re-transmission as 0-5VDC S010: SV re-transmission as 0-10VDC

7:Communication
N: K: Without communication RS-485 Modbus RTU

8:Auxiliary Power supply

N: Without auxiliary power supply 24 : 24VDC

General Specifications
Power Supply Power Consumption Display Control method Control action Input
:85~265VAC :5 VA(Maximum)
:Dual Line four digits.7 segments LED display :P, PID ,PI, PD, ON/OFF(P=0) :Reverse(heating) or direct(cooling), reverse+direct(heating+cooling) :Thermocouple(K,E,J,N, Wu3_Re25,S,T,R,B,) Pt100( Up to 800 C) Voltage and Current(0-5VDC,0-10VDC,0-50mV,4-20mV,0-20mA 2-10VDC, 1-5VDC, 4-20mA) :24VDC available on request :0.2%F.S

Panel Description
1 2 3 4 5
OUT1 OUT2 AT 30 AL1 40 AL2 50 60 AL3 70 MAN COM 80 90 PRO 100

OUT%

10

20

A/M

MAXWELL

MTC-72

1: Measured value (PV) display [RED] 2: Set value(SV)display [GREEN] 3: OUT1lamp: Output1 indication OUT2 lamp: Output 2 indicaton AT lamp: Auto-tuning indication AL1 lamp: Alarm 1 output indication AL2 lamp: Alarm 2 output indication AL3 lamp: Alarm 3 output indication MAN lamp: Manual control mode indication COM lamp: Communication indication PRG lamp: Remark lamp 4 LED bar: Output1 % value indication 5 SET key: Used for parameter calling up and set Value registration 6 : Shift key and setting SV key 7 : Down key, decrease numbers 8 : Up key ,increase numbers

A/M

:Manual/auto control mode switch key

Ordering Information

MTC 1

HC

2:Version Code
HC: Heating+Cooling Controller

1:Size Information
48 : 49 : 72 : 96 : 94 : 48mm(Width)*48mm(Height) 48mm(Width)*96mm(Height) 72mm(Width)*72mm(Height) 96mm(Width)*96mm(Height) 96mm(Width)*48mm(Height)

3:Output 1(Heating/Reverse control)

R: V: D: 2: Relay SSR drive 4-20mA 0-20mA 5: 6: 7: 0-5VDC 0-10VDC 1-5VDC

Sensor Power Measuring Accuracy :Relay/SSR Drive/4-20mA/Triac/Analog Output :1 alarm/2 alarms Alarm output Proportional band(P) :0.0-200.0 :1-3600S Integral time(I) :1-3600S Derivative times(D) :1-999S Control Time(T) :4 times/second Sampling time(T) Ambient Temperature :0 C~50 C :yes Memory retention :45%-85% RH(None Freeze) Ambient humidity :48mm*48mm(6.5CM*6.8CM*12.5CM),48mm*96mm(10.8cm*12.5cm*6cm) Package size
0 0

Unit Weight

:72mm*72mm(12.5CM*8CM*8.2CM),96mm*96mm(12.5cm*10.1cm*11cm) :48mm*48mm(0.18kg),48mm*96mm(0.22kg) :72mm*72mm(0.26kg),96mm*96mm(0.32kg)

P7/10

The overshoot is common when controller just power up during PV is getting closer to SV, this controller offers a useful features for application where the overshoot can not be tolerated
OverShoot SV PV SV PV Overshoot suppressed

Temperature Controller /Solid State Relay/Rotary Encoder/Proximity Sensors/Capacitive Sensors Te m p e ra t u re C o n t ro ller/ Solid S ta te Re l ay / Ro ta ry E n c o d e r / p rox i m i t y S e n s o rs

Power Up Overshoot Supression

Various input/output types

Input:TC/RTD/Analog Output:Relay/SSR Drive /analog

C or F display selectable
C to F
OU T1 OU T2 AT 30 AL 1 40 AL 2 50 60 AL 3 70 MA N CO M 80 90 PRO 100 OU T1 OU T2 AT 30 AL 1 40 AL 2 50 60 AL 3 70 MA N CO M 80 90 PRO 100

Figure 1

Figure 2

OU T%

10

20

F to C

OU T%

10

20

This controller offers display based on Celcius and Fahrenheit. and the display is switchable between C and F.

The figure 1 shows significant overshoot after PV reaches to SV, this is harmful to some of system, MTC-HC offers a feature to suppress the overshoot

MAXWELL

MTC-72

MAXWELL

MTC-72

PV/SV Re-transmission(Optional function)

The PV or SV value can be re-transmitted as analog signal 0-5VDC,0-10VDC,4-20mA, and the re-transmission signal can be feed to recorder, digital display or other device

RS-485 Communication(Optional function)

Controller supports Modbus RS-485 RTU protocal, communication between controller and HMI or other equipment is very convenient

Alarm standby/Suppression function

Alarm mode: Deviation low alarm SV Alarm value Alarm off Alarm on Start up PV PV Curve

Auto-tuning(AT)
Auto-tuning function can calculate the optimize PID value for your control system to achieve a perfect control result and reduce the workload.

Figure 3

Refer to figure 3, in an application, the alarm mode is deviation low alarm, when machine just powered up, the ambient temperature is within the alarm range, the alarm should be activated, but actually there is no problem in the system, the alarm will be suppressed first time.use this function can avoid alarm acts at start-up. the alarm action is suppressed at start-up until PV enters to non-alarm range.

Auto/Manual Control bumpless transfer

Auto/Manual control switch key offers conveniently option to switch between auto control mode and manual control mode MTC-48 size 48mm*48mm is not available with this function

Output limit setting

Controller with built-in output limit function, use this function to set high/low limit output value

Various LED indicators

Real time monitor the status of output(OUT1/OUT2),AT, alarm (AL1/AL2/AL3),manual output(MAN) and program(PRO).

Soft-Start Function
Controller offers a function when output is analog such as 4-20mA, to maintain a stable system, the output changing rate can be restrained in a certain range, for example, if the output changes from 4mA to 8mA in 1 seconds, then the changing rate is 4mA/S, the changing rate can be restrained within 5%,means in the next seconds, the output only changes between 4mA*(1-5%) to 4mA*(1+5%). which is 3.8mA to 4.2mA.

Output graphic bar indication

Output percentage displayed on the bar-graphic in 10 LEDs resolution its easier to have a close and direct monitor on the output.

Heating+Cooling Control

Parameter access protection

All parameters are distributed in three operation levels, each parameters can be locked to prevent unauthorized changes

Decimal points for all input signals

The decimal points display is available for all input signals. For TC and RTD sensors, the resolution is 0.1, for analog signal, the resolution is 0.001.

Dual separate PID to maximize the control result Offers high precision heating+cooling control

P8/10

MAXWELL
Valve Temperature Controller MTC-VT Series Perfect Valve Control

Temperature Controller /Solid State Relay/Rotary Encoder/Proximity Sensors/Capacitive Sensors

Ordering Information

MTC 1

VT
2 3 4 5 6 7 8 9

1:Size Information
48 : 49 : 72 : 96 : 94 : 48mm(Width)*48mm(Height) 48mm(Width)*96mm(Height) 72mm(Width)*72mm(Height) 96mm(Width)*96mm(Height) 96mm(Width)*48mm(Height)

6:Alarm outputs
N: 1: 2: 96 : N: P42 : P005 : P010 : S42 : S005 : S010 : N: K: Not available 1 alarm 2 alarms 85~265VAC 50/60HZ Without PV or SV re-transmission PV re-transmission as 4-20mA PV re-transmission as 0-5VDC PV re-transmission as 0-10VDC SV re-transmission as 4-20mA SV re-transmission as 0-5VDC SV re-transmission as 0-10VDC Not available RS-485 Modbus RTU

The Series MTC-VT valve Temperature Controller controls the current position of a valve or damper by accepting a signal from a position indicator. The controls can be programmed for ON/OFF,PID, auto-tuning or manual tuning control methods. For greater design flexibility, the Series MTC-VT accepts thermocouple, RTD, current or voltage inputs. An auto/manual key is located on the front panel in order to toggle between manual operation and automatic operation. The RS-485 serial communications work with Modbus RTU protocol. During normal operation the controller will display the present value (PV), set point value (SV).

7:Power Supply 8:PV or SV Re-Transmission Output

2:Version Code
VT : N: M: N: M: Valve Temperature controller Not available Dry contact relay output Not available Dry contact relay output

3:Valve opening control(Motor forward)

Things You Need To Know About Valve Control

Heaters and coolers can be used to control the temperature and the openness of the valve in order to control the flow of the medium. Current and voltage can control the openness of the valve ; however , the most direct and economic way to control the openness of the valve is the relay. To control the valve by voltage and current, you can use the MTC-MT series analog output controller. If you tend to use relay for the control output, you have to choose the valve controller MTC-VT Series. The two control outputs are relay output for the forward/reverse running of the motor to drive the opening and closing of the valve. Control output1 controls the opening of the valve and control output 2 controls the closing of the valve in order to adjust the position of the valve. In order to detect the position of the valve, ,MTC-VT is able to receive feedback signal and no feedback signal.

4:Valve closing control(Motor Reverse)

5:Valve feedback signal

N : Without feedback signal R : Potentiometer resistance feedback A : DC 4-20mA B : DC 0-20mA C : DC 0-10mA D : DC 0-5V E : DC 0-10V F : DC 1-5V G : DC 2-10V T : Other input(Specify when order)

9:Communication

10:Auxiliary Power supply

N: Without auxiliary power supply 24 : 24VDC

Images

General Specifications
Power Supply :85~265VAC 50/60HZ Power Consumption :5 VA(Maximum) Display :Dual Line four digits.7 segments LED display Input :TC(K,E,J,N, Wu3_Re25,S,T,R,B,) RTD( Up to 800 C) Voltage and Current(0-5VDC,0-10VDC,0-50mV, 4-20mV,0-20mA,2-10VDC, 1-5VDC, 4-20mA)
0 0 Ambient Temperature :0 C~50 C

Communication :RS-485 Modbus RTU protocol Memory retention :yes

Panel Description
1: Measured value (PV) display [RED] 2: Set value(SV)display [GREEN] 3: OUT1: Valve opening indication OUT2: Valve closing indication AT lamp: Auto-tuning indication AL1 lamp: Alarm 1 output indication AL2 lamp: Alarm 2 output indication AL3 lamp: Alarm 3 output indication MAN lamp: Manual control mode indication COM lamp: Communication indication PRG lamp: Remark lamp 4 LED bar: Valve position indication 5 SET key: Used for parameter calling up and set Value registration 6 : Shift key and setting SV key 7 : Down key, decrease numbers 8 : Up key ,increase numbers

Ambient humidity :45%-85% RH(None Freeze) Package size :48mm*48mm(6.5CM*6.8CM*12.5CM) :48mm*96mm(10.8cm*12.5cm*6cm) :72mm*72mm(12.5CM*8CM*8.2CM) Accuracy :0.25%, least significant digit :96mm*96mm(12.5cm*10.1cm*11cm) Alarm output :1 alarm/2 alarms(maximum 2 alarms) Unit Weight :48mm*48mm(0.18kg),48mm*96mm(0.22kg) Control output Ratings :SPST , 5A@250VAC resistive :72mm*72mm(0.26kg),96mm*96mm(0.32kg)

1 2 3 4 5
OUT1 OUT2 AT 30 AL1 40 AL2 50 60 AL3 70 MAN COM 80 90 PRO 100

Typical Applications
Below is a typical application for this controller, the controller pick up signals from sensors and send command to motor valve to control the openess of the valve, to decide the amount of gas that flow into the burning chamber. and a feedback signal comes from the value to the controller.

OUT%

10

20

A/M

MAXWELL

MTC-96

A/M

: Auto/manual control switch key

P9/10

Temperature Controller /Solid State Relay/Rotary Encoder/Proximity Sensors/Capacitive Sensors

MaxWell
Programmable Controller
MAL-P Serials

Ramp and Soak Controller/Profile Controller

Technical Specification
Input Signals
TC:K,S,E,J,T,B,N RTD:Cu50, Pt100 Linear Voltage:0-5V,1-5V,0-1V,0-100mV,0-20mV,0-60mV,0.2-1V(100-500mV),-20- +20mV(0-10V) -5V- +5V(0-50V), -100 - +100mV(2-10V) Linear Resistor:0-80 Ohm, 0-400 Ohm

High accuracy 0.3%FS Ma Guaranteed Soak Selectable input from panel(TC,RTD,Analog) Event output Different patterns can be programmed Alarm standby Auto/Manual bumpless transfer from front panel Process value re-transmission output optional Up to 50 segments

m imu

eg 0s

me

n ts

Measuring Range
K(-50 to +1300 0C),S(-50 to +1700 0C),R(-50 to +1650 0C),T(-200 to +350 0C),E(0-800 0C),J(0-1000 0C) B(0-1800 0C),N(0-1300 0C),Cu50(-50 to 150 0C),Pt100(-200 to +600 0C) Linear input: defined by user, range(-1999 to +9999)

Measuring accuracy
0 0.2%FS+0.1 C (Cu50 copper resistor compensation or ice point compensation) 0.2%FS+0.2 0C (TC input and internal compenstation)

Resolution
0.1 0C or 1 0C selectable (Automatically change to 1 0C when the temperature is high than 999.9 0C)

Control Mode
on/off control mode(deadband adjustable) AI MPT with auto tuning,adopting fuzzy logic PID algorithm

Ordering Information

Typical Application
Temp( 0C)
400C
Ramp(step 1) Ramp(step 3) Hold(Step 5) (manually activated) Jump (step 4) alarm 1 on

MAL 1
MAL:

P
2 3 4 5 6 7
6:PV Re-Transmission Output
N: P42 : P005 : P010 :
96:

alarm off
Soak(step 2)

alarm off alarm on

jump(step 6) alarm off

1:Basic Model Name

MAL Series Controller

up

to

50

se

gm

en

ts

2:Size information
48 : 49 : 72 : 94 : 96 : 48mm*48mm 48mm*96mm(Vertical) 72mm*72mm 96mm*48mm(Horizontal) 96mm*96mm

Without PV re-transmission PV re-transmission as 4-20mA PV re-transmission as 0-5VDC PV re-transmission as 0-10VDC

90~260VAC

160C 100C

PV preparation

7:Power Supply

T 01

T 02

T 03

Time(Min)

3:Version code
P: R: V: D: Ramp and Soak Version Relay SSR drive 4-20mA

4:Output

5:Alarm
1: 2: 1 alarm 2 alarms

1.The maximum segments can be programmed to the profile is 50 segments 2.Event output available(Event is a pulse signal last for 0.5 seconds), event output can make this controller interact with other device, such as open a value, trigger a timer etc. 3.Multiple profile can be programmed, depends on different products, user can choose to perform which profile 4.Various shortcut key on the front panel which can run hold stop the program via set key on front panel 5.Flexible program, the basic status like Run hold Stop can be programed into the profile. 6.The unique jump function can make the controller jump to different segments and be able to implement a circle control. 7.The alarm can be triggered by configuring the program 8.Event input function offers a option to run stop hold the program with a on/off switch and the on/off switch will be connected to the terminal of controller. 9.PV startup and PV preparation will ensure the integrity of the control 10.Various options offered if the controller experience a sudden power cut and power resume incident

P10/10

MAXWELL ELEC TR ICAL LI MITE D

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