KD-S743R/KD-S741R

SERVICE MANUAL
CD RECEIVER
02 2003 49810

KD-S743R/KD-S741R
FM
TP/PTY

CD
SEL SSM

DISP

AM
7 8 MO 9 10 11 RPT 12 RND MODE SCM

Area Suffix
COMPACT

DIGITAL AUDIO

E -------- Continental Europe EX ------------ Central Europe

TABLE OF CONTENTS
1 2 3 4 Important Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2 Disassembly method . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4 Adjustment. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-23 Description of major ICs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-27

COPYRIGHT 2003 VICTOR COMPANY OF JAPAN, LTD.

No.49810 2003/02

KD-S743R/KD-S741R

SECTION 1 Important Safety Precautions

1.1 Safety Precautions

Burrs formed during molding may be left over on some parts of the chassis. Therefore, pay attention to such burrs in the case of preforming repair of this system.

Please use enough caution not to see the beam directly or touch it in case of an adjustment or operation check.

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1.2 Preventing static electricity Electrostatic discharge (ESD), which occurs when static electricity stored in the body, fabric, etc. is discharged, can destroy the laser diode in the traverse unit (optical pickup). Take care to prevent this when performing repairs. 1.2.1 Grounding to prevent damage by static electricity Static electricity in the work area can destroy the optical pickup (laser diode) in devices such as DVD players. Be careful to use proper grounding in the area where repairs are being performed. (1) Ground the workbench Ground the workbench by laying conductive material (such as a conductive sheet) or an iron plate over it before placing the traverse unit (optical pickup) on it. (2) Ground yourself Use an anti-static wrist strap to release any static electricity built up in your body.

(caption) Anti-static wrist strap

1M

(3) Handling the optical pickup In order to maintain quality during transport and before installation, both sides of the laser diode on the replacement optical pickup are shorted. After replacement, return the shorted parts to their original condition. (Refer to the text.) Do not use a tester to check the condition of the laser diode in the optical pickup. The tester's internal power source can easily destroy the laser diode. 1.3 Handling the traverse unit (optical pickup) (1) Do not subject the traverse unit (optical pickup) to strong shocks, as it is a sensitive, complex unit. (2) Cut off the shorted part of the flexible cable using nippers, etc. after replacing the optical pickup. For specific details, refer to the replacement procedure in the text. Remove the anti-static pin when replacing the traverse unit. Be careful not to take too long a time when attaching it to the connector. (3) Handle the flexible cable carefully as it may break when subjected to strong force. (4) I t is not possible to adjust the semi-fixed resistor that adjusts the laser power. Do not turn it. 1.4 Attention when traverse unit is decomposed *Please refer to "Disassembly method" in the text for the CD pickup unit. Apply solder to the short land before the flexible wire is disconnected from the connector on the CD pickup unit. (If the flexible wire is disconnected without applying solder, the CDpickup may be destroyed by static electricity.) In the assembly, be sure to remove solder from the short land after connecting the flexible wire.

Conductive material (conductive sheet) or iron plate

Short-circuit point (Soldering) Flexible wire

Pickup Short-circuit point Pickup

(No.49810)1-3

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SECTION 2 Disassembly method

2.1 Main body 2.1.1 Removing the front panel assembly (See Fig.1) (1) Push the detach button in the lower right part of the front panel assembly and remove the front panel assembly in the direction of the arrow.

Front panel assembly

Fig.1 2.1.2 Removing the front chassis assembly (See Figs.2 and 3) Prior to performing the following procedure, remove the front panel assembly. (1) Remove the two screws A on the both sides of the main body. (2) Release the two joints a and two joints b on both sides of the main body using a screwdriver, and remove the front chassis assembly forward.

Detach button

Joint a

Joint a Front chassis assembly

Fig.2

Joint b

Joint b Front chassis assembly

Fig.3

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2.1.3 Removing the heat sink (See Fig.4) (1) Remove the two screws B and two screws C on the left side of the main body.

C
2.1.4 Removing the bottom cover (See Figs.5 and 6) Prior to performing the following procedure, remove the front panel assembly, front chassis assembly and heat sink. (1) Turn over the body and release the two joints c, two joints d and joint e. CAUTION: Do not damage the main board when releasing the joint e using a screwdriver. (See Figs.5 and 6)

Heat sink
Fig.4

Joint c Bottom cover

Joint e
Fig.5

Joint d

Joint d Bottom cover

Joint e Joint c
2.1.5 Removing the rear bracket (See Fig.7) Prior to performing the following procedure, remove the front panel assembly, front chassis assembly, heat sink and bottom cover. (1) Remove the three screws D, one screw E and two screws F on the back of the body. (2) Remove the rear bracket. Fig.6

Rear bracket

E
Fig.7

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2.1.6 Removing the main board (See Fig.8) Prior to performing the following procedure, remove the front panel assembly, front chassis assembly, heat sink, bottom cover and rear bracket. (1) Remove the two screws G attaching the main board. (2) Disconnect connector CN501 and remove the main board.

Main board

CN501

Fig.8 2.1.7 Removing the CD mechanism assembly (See Fig.9) Prior to performing the following procedure, remove the front panel assembly, front chassis assembly, heat sink, bottom cover, rear bracket and main board. (1) Remove the three screws H .

CD mechanism assembly
Fig.9

Top chassis

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2.1.8 Removing the front board (See Figs.10 to 12) Prior to performing the following procedure, remove the front panel assembly. (1) Remove the four screws J on the back side of the front panel assembly. (2) Release the eleven joints f. (3) Take out the front board.

Fig.10

Joint f Front panel

Joint f Joint f Joint f Rear cover Front board Joint f

Fig.11

Fig.12

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2.2 CD Mechanism Assembly 2.2.1 Removing the top cover (See Figs.1 and 2) (1) Remove the two screws A on the both side of the body. (2) Lift the front side of the top cover and move the top cover backward to release the two joints a.

A
Top cover Joints a

A
Fig.1

Joints a

Fig.2

Top cover

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2.2.2 Removing the connector board (See Figs.3 to 5) CAUTION: Before disconnecting the flexible wire from the pickup, solder the short-circuit point on the pickup. No observance of this instruction may cause damage of the pickup. (1) Remove the screw B fixing the connector board. (2) Solder the short-circuit point on the connector board. (3) Disconnect the flexible wire from the pickup. (4) Move the connector board in the direction of the arrow to release the two joints b. (5) Unsolder the wire on the connector board if necessary. CAUTION: Unsolder the short-circuit point after reassembling.

Wires

B
Connector board

Joints b Short-circuit point Fig.3

Pickup

Short-circuit point (Soldering) Flexible wire

Pickup Fig.4

Connector board

Flexible wire

Frame

Fig.5

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2.2.3 Removing the DET switch (See Figs.6 and 7) (1) Extend the two tabs c of the feed sw. holder and pull out the switch. (2) Unsolder the DET switch wire if necessary.

DET switch

Connector board

Pickup
Fig.6

DET switch

Tab c

DET switch wire

Tab c Feed sw. holder Fig.7

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2.2.4 Removing the chassis unit (See Figs.8 and 9) Prior to performing the following procedure, remove the top cover and connector board. (1) Remove the two suspension springs (L) and (R) attaching the chassis unit to the frame. CAUTION: The shape of the suspension spring (L) and (R) are different. Handle them with care. When reassembling, make sure that the three shafts on the underside of the chassis unit are inserted to the dampers certainly.

Chassis unit Suspension spring (R) Suspension spring (L) Frame

Suspension spring (R)

Fig.8

Suspension spring (L)

Chassis unit

Shaft

Shafts

Damper

Damper

Damper

Frame
Fig.9

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2.2.5 Removing the clamper assembly (See Figs.10 and 11) Prior to performing the following procedure, remove the top cover. (1) Remove the clamper arm spring. (2) Move the clamper assembly in the direction of the arrow to release the two joints d.

Clamper arm spring

Joint d

Clamper assembly Fig.10 Clamper arm spring

Chassis rivet assembly Joint d

Joint d

Clamper assembly

Joint d

Chassis rivet assembly Fig.11

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2.2.6 Removing the loading / feed motor assembly (See Figs.12 and 13) Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw C and move the loading / feed motor assembly in the direction of the arrow to remove it from the chassis rivet assembly. (2) Disconnect the wire from the loading / feed motor assembly if necessary. CAUTION: When reassembling, connect the wire from the loading / feed motor assembly to the flame as shown in Fig.12.

Loading / feed motor assembly Fig.12 Loading / feed motor assembly

Fig.13

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2.2.7 Removing the pickup unit (See Figs.14 to 18) Prior to performing the following procedure, remove the top cover, connector board and chassis unit. (1) Remove the screw D and pull out the pu. shaft holder from the pu. shaft. (2) Remove the screw E attaching the feed sw. holder. (3) Move the part e of the pickup unit upward with the pu. shaft and the feed sw. holder, then release the joint f of the feed sw. holder in the direction of the arrow. The joint g of the pickup unit and the feed rack is released, and the feed sw. holder comes off. (4) Remove the pu. shaft from the pickup unit. (5) Remove the screw F attaching the feed rack to the pickup unit. 2.2.8 Reattaching the pickup unit (See Figs.14 to 17) (1) Reattach the feed rack to the pickup unit using the screw F. (2) Reattach the feed sw. holder to the feed rack while setting the joint g to the slot of the feed rack and setting the part f of the feed rack to the switch of the feed sw. holder correctly. (3) As the feed sw. holder is temporarily attached to the pickup unit, set to the gear of the joint g and to the bending part of the chassis (joint h) at a time. CAUTION: Make sure that the part i on the underside of the feed rack is certainly inserted to the slot j of the change lock lever. (4) Reattach the feed sw. holder using the screw E. (5) Reattach the pu. shaft to the pickup unit. Reattach the pu. shaft holder to the pu. shaft using the screw D.

Pickup unit

Part e

Feed rack
Fig.15

Feed sw. holder

Pu. shaft Part i Pickup unit

E
Slot j Joint g Joint f Joint h

Pu. shaft holder

Feed sw. holder

Fig.16

F
Pickup unit

Feed rack

Feed sw. holder

Joint f

E
Pu. shaft Joint g

Fig.17

Pickup unit Joint g

D
Pu. shaft holder Fig.14 Pickup unit Part e

Joint f Feed rack Feed sw. holder Fig.18

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2.2.9 Removing the trigger arm (See Figs.19 and 20) Prior to performing the following procedure, remove the top cover, connector board and clamper unit. (1) Turn the trigger arm in the direction of the arrow to release the joint k and pull out upward. CAUTION: When reassembling, insert the part m and n of the trigger arm into the part p and q at the slot of the chassis rivet assembly respectively and join the joint k at a time.

Joint k

Trigger arm

Chassis rivet assembly Fig.19

Part p Trigger arm Part m Part n Chassis rivet assembly Part q

Fig.20 2.2.10 Removing the top plate assembly (See Fig.21) Prior to performing the following procedure, remove the top cover, connector board, chassis unit, and clamper assembly. (1) Remove the screw H. (2) Move the top plate assembly in the direction of the arrow to release the two joints r. (3) Unsolder the wire marked s if necessary.

Top plate assembly

Joints r

s
Fig.21

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2.2.11 Removing the mode sw. / select lock arm (See Figs.22 and 23) Prior to performing the following procedure, remove the top plate assembly. (1) Bring up the mode sw. to release from the link plate (joint t) and turn in the direction of the arrow to release the joint u. (2) Unsolder the wire of the mode sw. marked s if necessary. (3) Turn the select lock arm in the direction of the arrow to release the two joints v. (4) The select lock arm spring comes off the select lock arm at the same time.

Link plate

Joint t Mode sw. Select lock arm

Joint u

s Fig.22 Select lock arm Top plate

Hook w Select lock arm Top plate Select lock arm spring

Joints v Link plate

Fig.23

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2.2.12 Reassembling the mode sw. / select lock arm (See Figs.24 to 26) REFERENCE: Reverse the above removing procedure. (1) Reattach the select lock arm spring to the top plate and set the shorter end of the select lock arm spring to the hook w on the top plate. (2) Set the other longer end of the select lock arm spring to the boss x on the underside of the select lock arm, and join the select lock arm to the slots (joint v). Turn the select lock arm as shown in the figure. (3) Reattach the mode sw. while setting the part t to the first peak of the link plate gear, and join the joint u. CAUTION: When reattaching the mode sw., check if the points y and z are correctly fitted and if each part operates properly.

Select lock arm spring Hook w Joint v Joint v

Select lock arm Boss x

Fig.24

Joint t Point y Link plate Point z

Fig.25

Mode sw.

Select lock arm

Joint t Link plate Joint u Fig.26

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2.2.13 Removing the select arm R / link plate (See Figs.27 and 28) Prior to performing the following procedure, remove the top plate assembly. (1) Bring up the select arm R to release from the link plate (joint a') and turn as shown in the figure to release the two joints b' and joint c'. (2) Move the link plate in the direction of the arrow to release the joint d'. Remove the link plate spring at the same time. REFERENCE: Before removing the link plate, remove the mode sw..

Link plate Joint c' Joint b' Select arm R

Joint r

Joint b'

Joint a' Fig.27 Link plate spring Top plate Joint d'

Link plate Fig.28

2.2.14 Reattaching the Select arm R / link plate (See Figs.29 and 30) REFERENCE: Reverse the above removing procedure. (1) Reattach the link plate spring. (2) Reattach the link plate to the link plate spring while joining them at joint d'. (3) Reattach the joint a' of the select arm R to the first peak of the link plate while joining the two joints b' with the slots. Then turn the select arm R as shown in the figure. The top plate is joined to the joint c'. CAUTION: When reattaching the select arm R, check if the points e' and f' are correctly fitted and if each part operates properly.

Link plate spring Select arm R Joint c' Joint d'

Joint b' Joint b' Joint a' Fig.29

Joint a'

Link plate Point e' Point f'

Fig.30

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2.2.15 Removing the loading roller assembly (See Figs.31 to 33) Prior to performing the following procedure, remove the clamper assembly and top plate assembly. (1) Push inward the loading roller assembly on the gear side and detach it upward from the slot of the joint g' of the lock arm rivet assembly. (2) Detach the loading roller assembly from the slot of the joint h' of the lock arm rivet assembly. The roller guide comes off the gear section of the loading roller assembly. Remove the roller guide and the HL washer from the shaft of the loading roller assembly. (3) Remove the screw J attaching the lock arm rivet assembly. (4) Push the shaft at the joint i' of the lock arm rivet assembly inward to release the lock arm rivet assembly from the slot of the L side plate. (5) Extend the lock arm rivet assembly outward and release the joint j' from the boss of the chassis rivet assembly. The roller guide springs on both sides come off at the same time. CAUTION: When reassembling, reattach the left and right roller guide springs to the lock arm rivet assembly before reattaching the lock arm rivet assembly to the chassis rivet assembly. Make sure to fit the part k' of the roller guide spring inside of the roller guide. (Refer to Fig.34.)

Loading roller assembly Roller guide spring

Part k'

Loading roller assembly

Roller guide spring

Fig.32

Chassis rivet assembly

Boss

Roller guide HL washer Loading roller assembly

J
Roller guide

L side plate Roller guide spring

Joint h'

Lock arm rivet assembly Part j'

Fig.33

Joint i'

Roller guide spring Roller guide spring Joint g'

Roller guide HL washer Roller shaft assembly

Loading roller assembly Roller guide spring Lock arm rivet assembly Fig.31

Loading roller Lock arm rivet assembly Roller guide spring Fig.34

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2.2.16 Removing the loading gear 5, 6 and 7 (See Figs.35 and 36) Prior to performing the following procedure, remove the top cover, chassis unit, pickup unit and top plate assembly. (1) Remove the screw K attaching the loading gear bracket. The loading gear 6 and 7 come off the loading gear bracket. (2) Pull out the loading gear 5.

Loading gear bracket Loading gear 6

Loading gear 5

Loading gear 3

Fig.35

K
Loading gear bracket Loading gear 6 Loading gear 5 Loading gear 7

Fig.36

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2.2.17 Removing the gears (See Figs.37 to 40) Prior to performing the following procedure, remove the top cover, chassis unit, top plate assembly and pickup unit. Pull out the loading gear 3. (See Fig.35.) (1) Pull out the feed gear. (2) Move the loading plate assembly in the direction of the arrow to release the L side plate from the two slots m' of the chassis rivet assembly. (See Fig.37.) (3) Detach the loading plate assembly upward from the chassis rivet assembly while releasing the joint n'. Remove the slide hook and loading plate spring from the loading plate assembly. (4) Pull out the loading gear 2 and remove the change lock lever. (5) Remove the E ring and washer attaching the changer gear 2. (6) The changer gear 2, change gear spring and adjusting washer come off. (7) Remove the loading gear 1. (8) Move the change plate rivet assembly in the direction of the arrow to release from the three shafts of the chassis rivet assembly upward. (See Fig.38.) (9) Detach the loading gear plate rivet assembly from the shaft of the chassis rivet assembly upward while releasing the joint p'. (See Figs.38 and 40.) (10) Pull out the loading gear 4.

Joint p' Change plate rivet assembly Shafts Loading gear 4 Loading gear plate rivet assembly Shaft Loading gear 2 Loading gear 1 Chassis rivet assembly Change gear 2 Fig.38 Joint n' Slide hook

E ring

Loading plate assembly Loading plate spring

Slot m' L side plate Loading plate assembly Joint n' Slot m' Feed gear Chassis rivet assembly
Fig.37

L side plate Slot m'

Slot m' Chassis rivet assembly

Fig.39

E ring Washer Change gear 2 Change gear spring Adjusting washer Change plate rivet assembly

Loading gear 1 Loading gear 2 Change lock lever Loading gear 4

Chassis rivet assembly Loading gear plate rivet assembly Fig.40

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2.2.18 Removing the turn table / spindle motor (See Figs.41 and 42) Prior to performing the following procedure, remove the top cover, connector board, chassis unit and clamper assembly. (1) Remove the two screws L attaching the spindle motor assembly through the slot of the turn table on top of the body. (2) Unsolder the wire on the connector board if necessary.

Turn table

Fig.41

Turn table

Spindle motor Fig.42

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SECTION 3 Adjustment
3.1 Adjustment method

Test instruments required for adjustment 1. Digital oscilloscope (100MHz) 2. AM Standard signal generator 3. FM Standard signal generator 4. Stereo modulator 5. Electric voltmeter 6. Digital tester 7. Tracking offset meter 8. Test Disc JVC :CTS-1000 9. Extension cable for check EXTSH002-22P 1

Standard volume position Balance and Bass &Treble volume : lndication"0" Loudness : OFF BBE : OFF Frequency Band FM 87.5MHz~108.0MHz MW 522kHz~1620kHz LW 144kHz~279kHz

Dummy load Exclusive dummy load should be used for AM and FM. For FM dummy load,there is a loss of 6dB between SSG output and antenna input.The loss of 6dB need not be considered since direct reading of figures are applied in this working standard.

Standard measuring conditions Power supply voltage DC14.4V(11~16V) Load impedance 20Kohm(2 Speakers connection) Output Level Line out 2.0V (Vol. MAX) How to connect the extension cable for adjusting

The cardboard is cut in a suitable size. uses for the insulation stand of mechanism.

Caution: Be sure to attach the heat sink and rear bracket onto the power amplifier IC301 and regulator IC901 respectively, before supply the power. If voltage is applied without attaching these parts, the power amplifier IC and regulator IC will be destroyed by heat.

Extension cable EXTSH002-22P

Heat sink Rear bracket

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3.2 Troubleshooting 3.2.1 Feed section

Is the voltage output at IC521 pin u 5V or 0V? NO Is the wiring for IC521 (90) ~ (100) correct? YES Is 5V present at IC581 pin 6? YES YES Check the vicinity of IC521. NO Is 6V or 2V present at IC581 Q and R? NO Check IC581. YES Check the feed motor connection wiring. NO Check CD 9V and 5V.

Is 4V present at both sides of the feed motor? YES Check the feed motor.

3.2.2 Focus section

When the lens is moving: NO Check the circuits in the vicinity of IC581 pins H K.

4V
Does the S-search waveform appear at IC581 pins H and I? YES

YES

Check the pickup and its connections.

3.2.3 Spindle section

Is the disk rotated? YES Does the RF signal appear at TP1? YES Is the RF waveform at TP1 distorted? YES Proceed to the Tracking section NO NO Check the circuits in the vicinity of IC501 J O or the pickup Check the spindle motor and its wiring. NO Is 4V present between IC581 pins 1 and 2? NO Is 4V present at IC521 pin x? YES Check the vicinity of IC581. NO Check IC501 and IC521.

3.2.4 Tracking section

When the disc is rotated at first: YES Check the circuit in the vicinity of IC501 pins ~ 2C . YES Check the pickup and its connections

Approx. 1.2V Is the tracking error signal output at TP3? YES Check IC521.

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3.2.5 Signal processing section

Is the sound output from both channels (L, R)? YES Normal

NO

No sound from either channel. YES Is 9V present at IC101 pin (8)? YES Is the audio signal (including sampling output components) output to IC521 pins ^and | during YES Is the audio signal output at IC101 pins 1 and7during playback? YES Check the muting circuit.

NO

Compare the L-ch and R-ch to locate the defective point. YES

NO

Check the vicinity of the Q981 audio power supply.

NO

Check IC521 and its peripheral circuits

NO

Check IC101 and its peripheral circuits

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3.3 Maintenance of laser pickup (1) Cleaning the pick up lens Before you replace the pick up, please try to clean the lens with a alcohol soaked cotton swab. (2) Life of the laser diode When the life of the laser diode has expired, the following symptoms will appear. The level of RF output (EFM output:ampli tude of eye pattern) will be low.

3.4 Replacement of laser pickup

Turn off the power switch and,disconnect the power cord from the ac outlet.

Replace the pickup with a normal one.(Refer to "Pickup Removal" on the previous page)

Is RF output 1.00.35Vp-p?

NO

Replace it. Plug the power cord in,and turn the power on. At this time,check that the laser emits for about 3seconds and the objective lens moves up and down. Note: Do not observe the laser beam directly.

YES
O.K

(3) Semi-fixed resistor on the APC PC board The semi-fixed resistor on the APC printed circuit board which is attached to the pickup is used to adjust the laser power.Since this adjustment should be performed to match the characteristics of the whole optical block, do not touch the semi-fixed resistor. If the laser power is lower than the specified value,the laser diode is almost worn out, and the laser pickup should be replaced. If the semi-fixed resistor is adjusted while the pickup is functioning normally,the laser pickup may be damaged due to excessive current.

Play a disc.

Check the eye-pattern at TP1.

Finish.

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SECTION 4 Description of major ICs

4.1 HA13164A (IC901) : Regulator Terminal layout

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15

Block diagram
+B C1 100u VCC C2 0.1u ACC

ACC BATT.DET OUT

9
ANT OUT C3 0.1u EXT OUT C4 0.1u ANT CTRL

Surge Protector

BIAS

TSD

COMPOUT

4 7 11 5 12

VDD OUT C7 0.1u

CTRL

CD OUT C5 0.1u AUDIO OUT C6 10u

SW5VOUT

ILMOUT

10

14
C8 0.1u

15
GND

TAB
GND

13
ILM AJ UNIT R: C:F note1) TAB (header of IC) connected to GND

R1

Pin function Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 Symbol EXTOUT ANTOUT ACCIN VDDOUT SW5VOUT COMPOUT ANT CTRL VCC BATT DET AUDIO OUT CTRL CD OUT ILM AJ ILM OUT GND Function Output voltage is VCC-1 V when M or H level applied to CTRL pin. Output voltage is VCC-1 V when M or H level to CTRL pin and H level to ANT-CTRL. Connected to ACC. Regular 5.7V. Output voltage is 5V when M or H level applied to CTRL pin. Output for ACC detector. L:ANT output OFF H:ANT output ON Connected to VCC. Low battery detect. Output voltage is 9V when M or H level applied to CTRL pin. L:BIAS OFF M:BIAS ON H:CD ON Output voltage is 8V when H level applied to CTRL pin. Adjustment pin for ILM output voltage. Output voltage is 10V when M or H level applied to CTRL pin. Connected to GND. (No.49810)1-27

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4.2 LA4743K (IC301) : Power amp. Block diagram

+ Vcc 1/2 Vcc 3/4 2200 F 0.022 F

20

+ 0.22 F

11

TAB

1
Protective circuit PWR GND1

IN 2 + 0.22 F

ST BY

4
+5V ST ON

Stand by Switch Mute 10K

R.F 47 F

10

Ripple Filter

Mute circuit

+ 0.22 F

15

N.C

25
PWR GND3 Protective circuit

PRE GND

IN 4 + 0.22 F Muting & ON Time Control Circuit

ON TIME C 22 F

16

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14

13

IN 3

12

+ + -

IN 1

9 7 8 5 3

OUT 1+

OUT 1-

OUT 2+

OUT 2-

PWR GND2

22
3.3 F

+
Low Level Mute ON

17 19 18 21 23

OUT 3+

OUT 3-

OUT 4+

OUT 4-

PWR GND4

24

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Pin layout
TAB GND FRSTDBY FR+ VP1 RRGND RR+ RIPPLE INRF INRR SGND FLIN RLIN DNTIME RL+ GND RLVP3 FL+ MUTE FLGND NC

Pin function Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 Symbol TAB GND FRSTDBY FR+ VP1 RRGND RR+ RIPPLE RRIN FRIN SGND Header of IC Power GND Outpur(-) for front Rch Stand by input Output (+) for front Rch Power input Output (-) for rear Rch Power GND Output (+) for rear Rch Ripple filter Rear Rch input Front Rch input Signal GND Function Pin No. 14 15 16 17 18 19 20 21 22 23 24 25 Symbol FLIN RLIN ONTIME RL+ GND RLVP3 FL+ MUTE FLGND NC Function Front Lch input Rear Lch input Power on time control Output (+) for rear Lch Power GND Output (-) for rear Lch Power input Output (+) for front Muting control input Output (-) for front Power GND Non connection

(No.49810)1-29

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4.3 LA6579H-X (IC561) : 4-Channel bridge driver Pin layout & Block diagram

[H] VIN1-A VIN1+A VCCP1 VO+ VOVO2+ VO21 2 3 33k 4 5 6 7 + 11k

Signal system power supply VIN1_SW [H]: OP-AMP_A [L]: OP-AMP_B

28 [L] 27 + 26 25 24
All outputs ON/OFF

VIN1 VIN1-B VIN1+B S-GND VIN1-SW MUTE VREFIN

FR

FR

VO3+ VO3VO4+ VO4VCCP2 VIN4 VIN4G

8 9 10 11 12 33k + 13 14 11k

33k 11k + 17 16 33k + 11k 15 VIN3 VIN2 VIN3G

1-30 (No.49810)

+ -

Power system GND

+ -

Level shift Level shift Level shift Level shift

H : ON L : OFF

MUTE

23 22

Power system GND

FR

FR

Signal system power supply

21 20 19 18

VCCS 3.3VREG REGIN VIN2G

3.3VREG (External:PTP Tr)

KD-S743R/KD-S741R

Pin function Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 Symbol VIN1-A VIN1+A VCCP1 VO1+ VO1VO2+ VO2VO3+ VO3VO4+ VO4VCCP2 VIN4 VIN4G VIN3 VIN3G VIN2 VIN2G REGIN 3.3VREG VCCS VREFIN MUTE VIN1_SW S_GND VIN1+B VIN1-B VIN1 CH1 input AMP_inverted input CH1 input AMP_non-inverted input CH1 and CH2 power stage power supply Output pin(+)for channel 1 CH1 output pin (-) for channel 1 Output pin(+)for channel 2 Output pin(-)for channel 2 Output pin(+)for channel 3 Output pin(-)for channel 3 Output pin(+)for channel 4 Output pin(-)for channel 4 CH3 and CH4 power stage powr supply Input pin for channel 4 Input pin for channel 4(for gain adjustment) Input pin for channel 3 Input pin for channel 3(for gain adjustment) Input pin for channel 2 Input pin for channel 2(for gain adjustment) External PNP transistor base connection 3.3VREG output pin external PNP transistor,collector connection Signal system GND Reference voltage application pin Output ON/OFF pin CH1 input OP AMP_changeover pin Signal system GND CH1 AMP_B non-inverted input pin CH1 AMP_B inverted input pin CH1 input pin input OP_AMP output pin Function

(No.49810)1-31

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4.4 LC75823W (IC601) : LCD driver Pin Layout

S1 S2 S3 S4 S5 S6 S7 S8 S9 S10 S11 S12 S13 S14 S15 S16

64 63 62 61 60 59 58 57 56 55 54 53 52 51 50 49 1 48 2 47 3 46 4 45 5 44 6 43 7 42 8 41 9 40 10 39 11 38 12 37 13 36 14 35 15 34 16 33 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 S17 S18 S19 S20 S21 S22 S23 S24 S25 S26 S27 S28 S29 S30 S31 S32

DI CL CE OSC Vss VDD2 VDD1 INH VDD COM3 COM2 COM1 S52 S51 S50 S49

S48 S47 S46 S45 S44 S43 S42 S41 S40 S39 S38 S37 S36 S35 S34 S33

Pin function Pin No. 1 to 52 53 to 55 56 57 Symbol S1 to S52 COM1 to COM3 VDD INH I/O Functions O Segment output pins used to display data transferred by serial data input. O Common driver output pins. The frame frequency is given by : t0=(fosc/384)Hz. -- Power supply connection. Provide a voltage of between 4.5 and 6.0V. I Display turning off input pin. INT="L" (Vss) ----- off (S1 to S52, COM1 to COM3="L" INT="H" (VDD)----- on Serial data can be transferred in display off mode. Used for applying the LCD drive 2/3 bias voltage externally. Must be connected to VDD2 when a 1/2 bias drive scheme is used. Used for applying the LCD drive 1/3 bias voltage externally. Must be connected to VDD1 when a 1/2 bias drive scheme is used.

58 59 60 61 62 63 64

VDD1 VDD2 Vss OSC CE CL DI

I I

-- Power supply connection. Connect to GND. I/O Oscillator connection. An oscillator circuit is formed by connecting an external resistor and capacitor at this pin. I I I Serial data interface connection to the controller. Serial data interface connection to the controller. Serial data interface connection to the controller. CE : Chip enable CL : Sync clock DI : Transfer data

1-32 (No.49810)

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4.5 SAA6579T-X(IC71):RDS detecter Pin layout

QUAL DATA Vref MUX Vdd GND CIN SCOUT 1 2 3 4 5 6 7 8 16 CLK 15 T57 14 OSCO 13 OSCI 12 Vdd 11 GND 10 TEST 9 MODE

Block diagram
13 14 12

ANTIALIASING FILTER

57 kHz BAND PASS (8th ORDER)

RECONSTRUCTION FILTER

OSCILLATOR AND DIVIDER

QUALITY BIT GENERATOR

CLOCKED COMPARATOR

COSTAS LOOP VARIABLE AND FIXED DIVIDER

BIPHASE SYMBOL DECODER

DIFFERENTIAL 2 DECODER 15

VP1 CLOCK REGERATION AND SYNC

REFERENCE VOLTAGE

TEST LOGIC AND OUTPUT SELECTOR SWITCH

15

10

11

Pin function Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Symbol QUAL DATA Vref MUX Vdd GND CIN SCOUT MODE TEST GND Vdd OSCI OSCO T57 CLK RDS data output Reference voltage output (0.5VDDA) Multiolex signal input +5V supply voltage for analog part Ground for analog part (0V) Sub carrier input to comparator Sub carrier output of reconstruction filter Oscillator mode / test control input Test enable input Ground for digital part (0V) +5V supply voltage for digital part Oscillator input Oscillator output 57 kHz clock signal output RDS clock output Description Quality indication output

(No.49810)1-33

KD-S743R/KD-S741R

4.6 TA2157FN-X(IC501):RF amp Terminal layout

24

13

1
Block diagram

12

13

20k

20k

PEAK 50k 15k

12

14 20k 15 10pF 15k 20k 40k 20k 10pF 40k

11

10

16

20k

50 A 12k 12k 1.3V 2k 50k

17 20k 18 40k BOTTOM PEAK

1k 14k 2k

19 240k 15pF 20 20k 21 30k 180k 40pF 240k 15pF

1.75k x0.5 K x2

x0.5 1 x2 94k

22

60k

22k 94k 22k

180k 23 40pF 3k 3k

60k

24

PIN VCTRLPIN VCC HiZ GND

SEL (APC SW) APC ON APC ON APC OFF (LDO=H)

TEB (TE BAL) -50% 0% 50%

RFGC (AGC Gian) +12dB +6dB 0dB

TEB (TE BAL) Normal mode (0dB) Normal mode (0dB) CD-RW mode (+12dB)

1-34 (No.49810)

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Pin function Pin No. 1 2 3 4 5 6 7 8 Symbol VCC FNI FPI TPI TNI MDI LDO SEL I/O I I I I I O I 3.3V power supply pin Main-beam amp input pin Main-beam amp input pin Sub-beam amp input pin Sub-beam amp input pin Monitor photo diode amp input pin Laser diode amp output pin APC circuit ON/OFF control signal, laser diode (LDO) control signal input or bottom/peak detection frequency change pin. Function

SEL GND Hiz VCC

9 TEB I

APC circuit OFF ON ON

LDO Connected VCC through 1k resistor Control signal output Control signal output

Tracking error balance adjustment signal input pin Adjusts TE signal balance by eliminating carrier component from PWM signal (3-state output, PWM carrier = 88.2kHz) output from TC94A14F/FA TEBC pin using RC-LPF and inputting DC. TEBC input voltage:GND~VCC Tracking error signal generation amp negative-phase input pin Tracking error signal generation amp output pin. Combining TEO signal RFRP signal with TC94A14F/FA configures tracking search system. RF signal peak detection output pin AGC/FE/TE amp gain change pin

10 11 12 13

TEN TEO RFDC GVSW

I O O I

GVSW GND Hiz VCC

14 15 16 17 18 19 20 VRO FEO FEN RFRP REIS RFGO RFGC O O I O I O I Reference voltage (VRO) output pin *VRO=1/2VCC When VCC=3.3V Focus error signal generation amp output pin

Mode CD-RW Normal

Focus error signal generation amp negative-phase input pin Signal amp output pin for track count Combining RFRP signal and TEO signal with TC94A14F/FA configures tracking search system. RF signal amplitude adjustment amp output pin RF amplitude adjustment control signal input pin Adjusts RF signal amplitude by eliminating carrier component from PWM signal (3-state output, PWM carrier=88.2kHz)output fromTC94A14F/14FA *RFGC pin using RC-LPF and inputting DC. *RFGC input voltage:GND~VCC RF signal amplitude adjustment amp input pin RF signal generation amp output pin RF signal generation amp input pin GND pin

21 22 23 24

AGCIN RFO RFI GND

I O I -

(No.49810)1-35

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4.7 TC94A14FA (IC521) : DSP & DAC Terminal layout & block daiagram
48 49 50 51 52 53 54 55 56 ROM 47 46 45 44 43 42 41 40 39 38 37 36 35 34 33

32

Clock generator LPF 1-bit DAC

PWM

D/A

31 30

Servo control

A/D

29 28 27

Address circuit Correction circuit

Digital equalizer automatic RAM adjustment circuit

26 25

57 58 59 60 61 62 63 64 Microcontroller interface

16 k RAM

CLV servo

Data slicer

24 23 22

Synchronous guarantee EFM decoder Audio out circuit Digital output Sub code decoder

VCO

21 20

PLL TMAX

19 18 17

10

11

12

13

14

15

16

Pin function Pin Descroption No Symbol I/O 1 BCK O Bit clock output pin.32fs48fsor 64fs selectable by command. 2 LRCK O L/R channel clock output pin."L" for L channel and "H" for R channel. Output polarity can be inverted by command. 3 AOUT O Audio data output pin. MSB-first or LSB-first selectable by command. 4 DOUT O Digital data output pin.Outputs up to double-speed playback. 5 IPF O Correction flag output pin. When set to "H" AOUT output cannot be corrected by C2 correction processing. - Digital 3.3V power supply voltage pin. 6 VDD3 - Digital GND pin. 7 VSS3 8 SBOK O Subcode Q data CRCC result output pin. "H" level when result is OK. 9 CLCK O Subcode P-W data read I/O pin. I/O polarity selectable by command. 10 DATA O Subcode P-W data output pin. 11 SFSY O Playback frame sync signal output pin. 12 SBSY O Subcode block sync signal output pin. "H" level at S1 when subcode sync is detected. 13 HSO I/O General-purpose input / output pins.Input port at reset. 14 UHSO - PLL-only 3.3V power supply voltage pin. 15 PVDD3 16 PDO O EFM and PLCK phase difference signal output pin. 1-36 (No.49810)

KD-S743R/KD-S741R

Pin Symbol I/O No 17 TMAX O TMAX detection result output pin.

Descroption

TMAX Detection Result Longer than fixed period Within fixed period Shorter than fixed period
18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 LPFN LPFO PVREF VCOF AVSS3 SLCO RFI AVDD3 RFCT RFZI RFRP FEI SBAD TEI TEZI FOO TRO VREF RFGC TEBC SEL I O O O I I I I I I I I O O O O O

TMAX Output "PVDD3" "HiZ" "AVSS3"

39 AVDD3 40 FMO O 41 DMO O 42 VSS3 43 VDD3 44 TESIN I 45 XVSS3 46 XI I 47 XO O 48 XVDD3 49 DVSS3R 50 RO O 51 DVDD3 52 DVR 53 LO O 54 DVSS3L 55 ZDET O 56 VSS5 57 BUS0 58 BUS1 59 BUS2 I/O Microcontroller interface data I/O pins. 60 BUS3 61 BUCK I Microcontroller interface clock input pin. 62 /CCE I Microcontroller interface chip enable signal input pin.At "L", BUS0 to BUS3 are active. 63 /RST I Reset signal input pin. At reset, "L". - Microcontroller interface 5V power supply pin. 64 VDD5 (No.49810)1-37

Inverted input pin for PLL LPF amp. Output pin for PLL LPF amp. PLL-only VREF pin. VCO filter pin. Analog GND pin. DAC output pin for data slice level generation. RF signal input pin. Zin selectable by command. Analog 3.3V power supply voltage pin. RFRP signal center level input pin. RFRP signal zero-cross input pin. RF ripple signal input pin. Focus error signal input pin. Sub-beam adder signal input pin. Tracking error input pin. Inputs when tracking servo is on. Tracking error signal zero-cross input pin. Focus equalizer output pin. Tracking equalizer output pin. Analog reference power supply voltage pin. RF amplitude adjustment control signal output pin. Tracking balance control signal output pin. APC circuit ON/OFF signal output pin. At laser on, high impedance with UHS="L", H output with UHS="H". Analog 3.3V power supply voltage pin. Feed equalizer output pin. Disc equalizer output pin. Digital GND pin. Digital 3.3V power supply voltage pin. Test input pin. Normally, fixed to "L". System clock oscillator GND pin. System clock oscillator input pin. System clock oscillator output pin. System clock oscillator 3.3V power supply voltage pin. DA converter GND pin. R-channel data forward output pin. DA converter 3.3V power supply pin. Reference voltage pin. L-channel data forward output pin. DA converter GND pin. 1 bit DA converter zero detection flag output pin. Microcontroller interface GND pin.

KD-S743R/KD-S741R

4.8 TEA6320T-X (IC161) : E.volume Pin layout

SDA GND OUTLR OUTLF TL B2L B1L IVL ILL QSL IDL MUTE ICL IMD IBL IAL 1 2 3 4 5 6 7 8 9 10 11 12 13 CD-CH 14 15 TAPE 16 TUNER 32 31 30 29 28 27 26 25 24 23 22 21 20 19 18 17 SCL VCC OUTRR OUTRF TR B2R B1R IVR ILR QSR IDR Vref ICR CAP IBR IAR

Block diagram
10 8 9 7 6 5 12

21 31 2 19

POWER SUPPLY

MUTE FUNCTION ZERO CROSS DETECTOR VOLUME 1 +20 to -31 dB LOUDNESS LEFT BASS LEFT +15 dB TREBLE LEFT +12 dB

VOLUME 2 0 to 55 dB BALANCE FENDER REAR

VOLUME 2 0 to 55 dB BALANCE FENDER FRONT

16 15 13 11 14 22 20 18 17

LOGIC
SOURCE SELECTOR VOLUME 1 +20 to -31 dB LOUDNESS RIGHT BASS RIGHT +15 dB TREBLE RIGHT +12 dB

HC BUS REC

32 1

VOLUME 2 0 to -55dB BALANCE FENDER FRONT

29

VOLUME 2 0 to -55dB BALANCE FENDER REAR

30

23

25

24

26 27

28

Pin functions Pin No. 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 Symbol SDA GND OUTLR OUTLF TL B2L B1L IVL ILL QSL IDL MUTE ICL IMO IBL IAL I/O O O I I I O I I I Functions Ground. output left rear. output left front. Treble control capacitor left channel or input from an external equalizer. Bass control capacitor left channel or output to an external equalizer. Bass control capacitor left channel. Input volume 1. left control part. Input loudness. left control part. Output source selector. left channel. Not used Not used Input C left source. Not used Input B left source. Input A left source. Pin No. 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 Symbol IAR IBR CAP ICR Vref IDR QSR ILR IVR B1R B2R TR OUTRF OUTRR Vcc SCL I/O I I I O I I O I O O I Functions Input A right source. Input B right source. Electronic filtering for supply. Input C right source. Reference voltage (0.5Vcc) Not used Output source selector right channel. Input loudness right channel. Input volume 1. right control part. Bass control capacitor right channel Bass control capacitor right channel or output to an external equalizer. Treble control capacitor right channel or input from an external equalizer. Output right front. Output right rear. Supply voltage. Serial clock input.

I/O Serial data input/output.

1-38 (No.49810)

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4.9 NJM4565M-WE (IC571) : CD L.P.F.

A OUTPUT 1

V+

A - INPUT 2

7 B OUTPUT

A+INPUT 3 V- 4

B - INPUT

B+INPUT

(No.49810)1-39

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4.10 UPD178078GF-593 (IC701) : System CPU Pin layout

80 81 ~ 100 1 ~ 30 ~ 51 50 ~ 31

Pin function Pin No. 1 2~8 9 10 11 12 13 14,15 16 17 18 19~22 23 24 25 26 27 28 29 30,31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 1-40 (No.49810) Symbol STEERING REMOTE NC VOL-DA VOL-CLK NC LCD-DA LCD-CLK NC LCD-CE SW2 PSW NC KEY0 KEY1 KEY2 LEVEL AVDD SM SQ NC AVSS REGCPU VDD REGOSC X2 X1 GND0 SD/ST GND2 NC IFC VDDPLL OSC INPUT NC GNDPLL AM E.OUT FM E.OUT IC(VPP) I/O I O O O O I I I I I I I I I I I I I O O Steering remote input No use VOL IC communication line No use LCD driver communication line LCD driver communication line No use LCD driver communication line CD mech switch CD mech switch Not use Key input Key input Key input Audio level input Power supply Signal level meter input SQ level input Not use Connect to GND Connect to GND with capacitor Power supply Connect to GND with capacitor System clock System clock Connect to GND Station detector & Stereo indicator Connect to GND No use IF count input --FM, AM OSC input No use --PLL error output for AM PLL error output for FM Setting to write for flash Function

I/O VOL IC communication line

KD-S743R/KD-S741R

Pin No. 50 51 52 53 54 55 56 57 58~67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 82 83 84 85 86 87 88,89 90 91 92~97 98 99 100

Symbol RESET SW1 REMOCON NC TEL MUTING POWER CD-ON MUTING NC CD-RW LM MOTOR SEL BUCK CCE BUS0 BUS1 BUS2 BUS3 RST PS1 PS2 DETACH RDS SCK GND1 MONO SEEK/STOP FM/AM AF CK RDS DA NC IFC CONT UNLOCK NC DIMMER OUT VDDPORT GNDPORT

I/O I I I I O O O O O O O O System reset CD mecha switch Remocon input No use Tel muting input Power control CD power control Muting control No use

Function

RF gain control L = CD-RW, H = CD-DA Disc loading and ejecting control Motor select Clock output for CD LSI CE output for CD LSI

I/O Data output and input 0 for CD LSI I/O Data output and input 1 for CD LSI I/O Data output and input 2 for CD LSI I/O Data output and input 3 for CD LSI O I I I I O O O O I O O O CD LSI communication line ACC detection input Memory detection Detach detection RDS clock input Connect to GND Mono by force Switching SEEK & STOP Band switch AF check output RDS data input Not use IF out control PLL unlock monitor output Not use Dimmer control output Vdd Connect to GND

(No.49810)1-41

KD-S743R/KD-S741R

VICTOR COMPANY OF JAPAN, LIMITED AV & MULTIMEDIA COMPANY 10-1,1chome,Ohwatari-machi,Maebashi-city,371-8543,Japan

(No.49810)

Printed in Japan 200302WPC