Compact hydraulic power pack type FPX 12 and FP 12

for intermittent operation

Pressure pmax 700 bar

Flow Qmax 2.1 lpm

For the pressurized oil supply of miniature consumers, e.g. for tensioning and clamping tasks on machine tools and in all types of fixtures
with short duty cycles and subsequent longer standstill periods.
Type FP 12 features a winding protective switch which is not integrated in type FPX 12.
FP(X) 12 fitted with electric motor nN = 2810 rpm

1. General information
Electrical connection cable The cover plate protrudes the tank on the slim sides to enable the power pack to be placed
3 + PE 1.5 mm2 in a carrier. An optional pan for versions to be attached to walls will catch any residual fluid
that might occur during maintenance, line or valve replacement. 1.1

Breather with male fitting M 18 x 1.5 and flat seal. Unscrew from the filler
neck to fill in oil

Oil filler neck Connection block without /

with pressure limiting valve
Basic block for connecting the pressure
dimensions line and return line.
show the For optional direct mounting
small amount of directional valve banks,
space required see table 3, page 2

232

1
12

Three-phase motor (stator

and rotor) and 2- or 3-cylin-
der radial piston pump as a
157

compact unit in open design.

Power supply 400V !,
500V ! or 230V / 50 Hz.
Type FP 12 features a wind-
ing protective switch (WSK)
Delivery flow:
0.34 to 2.1 lpm
Pressure:
700 to 180 bar
Mounted to the underside
of the cover plate.

Total tank volume approx. 2 I , approx. 1.3 I usable. Translucent, current oil level is visible
from all sides. Compact hydraulic power pack also available without oil tank. Cover plate
design for hanging in customer-furnished tank.
The oil filling absorbs the winding heat of the motor for a short time during the load
cycles and dissipates it into the environment during the standstill intervals.

HAWE HYDRAULIK GMBH & CO. KG D 7310

STREITFELDSTR. 25 • 81673 MÜNCHEN Hydraulic power pack type FP

© 1990 by HAWE Hydraulik January 2000-02

D 7310 page 2

2. Available versions
2.1 Type code, main data of the standard versions
(see sect. 2.2 and 2.3 for special versions)

Order examples: FPX 12 - H 0,56 -C5 3 + 400V 50Hz

FP 12 - H 0,85/B 1,3 - A 1/250 3 + 400V 50Hz
FPX 12 - H 0,64/K 1,3 W5 - A 3/400 - BWH 1F - H N3 - 1 - 1 - G 24 3 + 400V 50Hz

Motor voltage
Table 1: Basic type
For optional direct mounting
FPX 12 Standard motor with- of directional valve banks,
out protective wind- see sect. 4.4
ing switch
FP 12 Motor with protective Connection blocks
winding switch see appendix sect. 4.4

Table 2: Delivery flow coding Table 3: Oil tank

Total usable volume approx. 2 l
No. of Piston-# Geom. dis- Delivery flow 1) Pressure Max. approx.1.3 l
cylinders placement Vg Coding Qpu appr. pmax
(mm) (cm3/rev.) (lpm) (bar) Coding Version
4 0.13 H 0,18 0.34 700
(no coding) Cover plate version.
5 0.20 H 0,28 0.54 700 Tank is customer furnished and
2 fitted
6 0.28 H 0,43 0.77 620
7 0.38 H 0,56 1.0 450 Standard version for suspending
at two carriers.
8 0.50 H 0,73 1.37 350 Holes M 5 on the tank base for
/B 1,3
9 0.64 H 0,92 1.79 270 securing a customer furnished
drip pan
4 0.19 H 0,27 0.52 700
5 0.29 H 0,42 0.81 590 With drip pan for securing to wall.
W 5 and W 6 differ only as regards
3 6 0.42 H 0,64 1.15 410 /K 1,3 W 5 dimensions.
7 0.58 H 0,81 1.6 300 /K 1,3 W 6 The number of valve sections is
limited in case of direct valve bank
8 0.75 H 1,1 2.1 230 mounting, see sect. 3
9 0.95 H 1,35 2.67 180

1) Approx. value referred to rated speed nnom = 2810 rpm

Symbols to the order examples Order example 3

FPX 12 - H 0,64/K 1,3 W5 - A 3/400 - BWH 1F-H N3-1-1-G 24

Order example 1 Order example 2

FPX 12 - H 0,56 - C 5 FP 12 - H 0,85 / B 1,3 - A 1/250

1.0 1.6 1.15

lpm lpm lpm
 D 7310 page 3

2.2 Compact hydraulic power pack without direct. control valve for releasing spring clamping cylinders
If it is intended for the FP(X) compact hydraulic power pack to be used exclusively for supplying pressurized oil to spring clamping
cylinders when they are released (e.g. slide or table clamps) and no other additional tasks, it can be designed simply and econom-
ically completely without control valves. The electrical control is also extremely simple. Inside the tank, the pressure line is protect-
ed by a pressure limiting valve with a bypass throttle. As long as the spring clamping cylinders are held in the release
position, the pump runs and feeds back into the tank via the bypass throttle and, possibly, the pressure limiting valve, maintaining
the release pressure in the system. After the release cycle ends, the pump is switched off and the spring clamping cylinders are
emptied via the bypass throttle.
Order example: FPX 12 - H 0,73 - 0,5 A 120 / B 1,3 D1 Motor voltage Symbol to the example
3 + 400V 50Hz

Basic type Table 6: Tank size

FPX 12
FP 12 Tank B 1,3 with total and effective
(see table 1 B 1,3 D 2 volume as per table 3, cover plate
sect. 2.1) with standard breather
Same as B 1,3 D 2,
B 1,3 D 1 but provision for retrofitting of filler
neck and breather
(customer furnished)

Table 5: Pressure limiting valve throttle element

0,5 A 120 0,5 = Edge-type throttle with dashed orifice discs # 0.6
A 120 = Pressure limiting valve set to 120 bar.
Lower pressure setting on request.

Table 4: Delivery flow coding

H 0,73 pmax = 120 bar Effective flow at port P Qeff = Qpump - Qthrottle
H 0,92 pmax = 120 bar H 0,92
Pump outlet
For additional data, see table 2 sect. 2.1! flow Qpump
The effective flow apparent at P is the dif- H 0,73
ference between the pump delivery Qpump
approx. 0.66 lpm
approx. 1.0 lpm

minus the by-pass flow via the edge-type By-pass flow via
Examples

throttle Qthrottle.
at 80 bar

the edge-type
Current I (A)

throttle Qthrottle
Flow Q (lpm)

Power
consumption l

Operating pressure (bar)

2.3 Further data

2.3.1 General and hydraulic data
Nomination Fixed displacement pump
Design Compact hydraulic power pack with oil-immersed arrangement of drive motor and 2- or
3-cylinder, valve-controlled high-pressure radial piston pump.
Line connection G 1/4 DIN ISO 228/1 (BSPP) suitable for pipe fittings with male thread type B DIN 3852,
Sheet 2
Direction of rotation Any
Installation position Vertical, cover plate on top
Pressure fluid Hydraulic oil conforming DIN 51524 part 1 to 3; ISO VG 10 to 32 conforming DIN 51519.
Viscosity limits: min. approx. 4; max. approx. 500 mm2/sec;
opt. operation approx. 10... 200 mm2/sec.
Also suitable are biologically degradable pressure fluids types HEPG (Polyalkylenglycol) and
HEES (Synth. Ester) at service temperatures up to approx. +70 °C.
Attention: Not suited for water based hydraulic fluids (Danger of short-cuts)!
Temperature Ambient: approx. -40 ... +60°C; Fluid: -25 ... +80°C, Note the viscosity range !
Permissible temperature during start: -40°C (observe start-viscosity!), as long as the
service temperature is at least 20 K (Kelvin) higher for the following operation.
Biologically degradable pressure fluids: Observe manufacturer's specifications. By consid-
eration of the compatibility with seal material not over +70°C.
D 7310 page 4

2.3.2 Electric data

Nominal power PN 0.37 kW

Nominal speed nN 2810 rpm (50Hz)

Voltage 1), frequency UN/f 400V ! 50Hz 230V / 50Hz 500V ! 50Hz
(460V ! 60Hz) 2) (265V / 60Hz) 2)
Current IN 1.0 A 1.73 A 0.8 A
Start current ratio IA/IN 5.7

Power factor cos. ϕ 0.80

Isolation class B (winding)
Protection classification IEC 70 (Co) 13
Tank pump IP 54
Cover plate version IP 00

Protective winding switch WSK Bimetal snap-action switch incorporated in the winding head
(only type FP 12!) UW = 250V; 50...60Hz; IN = 1.6A (cos ϕ = 0.6)
NC contact } = 100°C * 6%

3 + 400(500)V ! 50Hz 3 + 230V / 50Hz

! or / circuitry permanent Protective winding
in the winding head switch

Connecting cable 3 + PE 1.5 mm2, Cable connecting

available 2 m (standard) or option- point (control
ally 7 m cabinet)
(state in plain text when ordering)

Load dependent current

consumption
230V 50Hz and 265V 60Hz

400V 50 Hz and 460V 60 Hz

Motor current IM (A)

Middled, calculated product of pm x Vg (bar x cm3/rev.)

pm see sect. 4.1

Vg see sect. 2.1 table 2

1) Voltage range with mains 50Hz *10% (conforming IEC 38)

with mains 60Hz *5%
These motors may be used also with mains below the specified range, but this will cause a reduced power output (reduced
max. pressure).
400 V
Example: Pump FPX12-H0,64/B1,3, pmax = 410 bar pmax ≈ ⋅ 410 bar
1,1 ⋅ 460 V
(Power supply: 400V 60Hz
Nom. voltage for the motor: 460V 60Hz) pmax , 320 bar

2) Attention: The raised motor speed with power supply 60 Hz (approx. 3400 rpm) will increase the running noise and cause
unsteady delivery when smaller piston diameters are employed.
 D 7310 page 5

3. Unit dimensions
All dimension in mm and subject to change without notice!
3.1 Cover plate version (basic pump)
Example without connection block

Cable WSK terminals Unscrew breather

4 x 1.5 mm2 (only type FP 12) for filling up

Filler neck

Paper seal
1.5 thick

Hole pattern suited for connection blocks

Type A acc. to D 6905 A/1
B acc. to D 6905 B
C acc. to D 6905 C
(For dimensions see respective pamphlets)

Mass (weight):
Basic pump = approx. 6.0 kg (2 cylinders)
= approx. 6.1 kg (3 cylinders)

Required opening for suspending the cover plate version (basic pump)
in customer-furnished oil tank

Contor of
the seal
D 7310 page 6

3.2 Tank pumps

Type FP 12 - H... / B 1,3
Example with connection block A 1/... and directional seated valve bank BWN(H) 1F-... acc. to D 7470 B/1
(VB 01FM-.. see D 7302)

See cover
plate version,
sect. 3.1,
for missing
dimensions

4 mounting threads M5, 7 deep

Only for mounting a customer furnished oil
drip pan.
No securing holes for the compact hydraulic
power pack!
(tank width)

Mass (weight):
Compact hydraulic power pack without
connecting block and oil filling = approx. 6.5 kg

1) Dimensions a and b depending on directional

seated valve, see D 7470 B/1

Type FP 12 - H... / B 1,3 D 1 acc. to sect. 2.2

Type ... / B 1,3 D 2
Connecting acc. to sect. 2.2
Elbow fitting W 6-L
(ERMETO) cable approx.
2 m long
Pipe 6x1

Tank as in
illustration
above

Mass (weight) = approx. 6.0 kg

Mounting thread M6,

3 x M5 (each 120°)
thru-hole

Mounting hole for filler neck

and breather
 D 7310 page 7

Type FP 12 - H... / K 1,3 W 5

Example with
connecting block A 1/... 1)
acc. to D 6905 A/1

Hose
connection

For missing dimensions,

see sect. 3.1 and 3.2
FP ... - H... / B 1,3!

Mass (weight):
without connecting block and oil filling
= approx. 7.5 kg

Type FP 12 - H... / K 1,3 W 6

Example with
connection block A 3/... 1)
acc. to D 6905 A/1

Hose
connection

For missing dimensions, Mass (weight):

see sect. 3.1 and 3.2 without connecting block and oil filling
FP ... - H... / B 1,3 ! = approx. 7.7 kg

1) A max. of 5 valve can be installed when valve

banks type BWN(H) 1F... or VB 01F(M)... are
mounted at drip pan versions W5 / W 6.
D 7310 page 8

4. Appendix
4.1 Operating temperature
When the FP pump is employed for a work sequence with consecutive cycles, a persistant fluid overtemperature, contrasting with
the ambient temperature prevailing in the more confined area in which the compact hydraulic power pack is installed is reached
after approx. 1 h. If possible, the actual oil temperature as a sum of the two temperatures values should not exceed 70°C. Temper-
atures over 80°C are not permissible. The oil overtemperature depends on the distribution of load and standstill time and on the
power consumption during the load phase.

 cm3 
ϑÖl (°C ) = ∆ϑB + ϑU Oil steady-state temperature ($ 70°C). Vg   Geom. displacement
 rev. 
The winding temperature of the motor is  U  acc. to table 1 sect. 2.1
approx. 10 K higher on average here.
pm (bar) Average pressure during the load
∆ϑB (K ) Oil overtemperature (steady-state)
duration tB
ϑU (°C ) Ambient temperature in area in which the
compact hydraulic power pack is installed
pm =
1
tB
(p1 t1 + p2 t2 + p3 t 3 + ... )
ts (s) Cycle duration
tB ( s ) = t1 + t 2 + t 3 + .. Load time during ts
tSt ( s ) Standstill time during ts
tB
tr (%) = ⋅ 100 Relative load duration %BD
tB + tSt (not more than 20%)
t1, t 2 ... ( s ) Cycle intervals (load) during tB with
the pressure p1, p2 .. etc., also see for pm

pm Vg (bar x cm3/rev.) Middled, calculated product

The graph below is used to make a rough estimation of the expected oil overtemperature. A temperature recalculation is usually
not necessary for duty cycles below 5%, as long as the ambient temperature is about 20°C.

Example:
In a clamping hydraulic circuit, a
FP 12 - H 0,56 (V = 0,38 cm3/rev.) operates in the cycle with
p1 = 50 bar; t1 = 3 s in feed
Oil overtemperature |}oil (K)

p2 = 350 bar; t2 = 1 s for building up the clamping pressure,

then pump off by way of pressure
switch unit
ts = 30 s as cycle duration

It follows that:
1
Average pressure pm = ( 50 ⋅ 3 + 350 ⋅ 1) = 125 bar
3 +1

Middled,
calculated pm Vg = 125 ⋅ 0,38 = 48 bar ⋅ cm3
product

3+1
Related load tr = ⋅ 100 = 13,3% BD
duration 30

From the graph und pm Vg = 48 bar ⋅ cm3

tr = 13,3% BD and
lg t ∆ϑB ≈ 32 K
foand

The oil filling will reach a temperature of approx.

}Oil = 20 + 32 , 50 ... 55°C at an ambient temperature of 20°C
Relative load duration %BD

4.2 Notes to ensure EMC (Electromagnetic compatibility)

Non permissible spikes are emitted (EN 60034-1 sect. 19) when hydraulic power packs (inductive motor acc. to EN 60034-1
sect. 12.1.2.1) are connected to a system (e.g. power supply acc. to EN 60034-1 sect. 6).
Tests regarding the conformity with EN 60034-1 sect. 12.1.2.1 and/or VDE 0530-1 are not required.
Electro-magnetic fields may be generated during switching the motor On/Off. This effect can be minimzed by means of a filter
e.g. type 23140, 3 . 400V AC 4 kW 50-60 Hz (Co. Murr-Elekronik, D-71570 Oppenweiler).
 D 7310 page 9

4.3 Running noise

The indicated ranges of the noise level are determined under realistic conditions (with
corresponding spreads).
The running noise may be increased by local, unfavorable installation conditions. Mounting
the hydraulic power pack on resonance capable machinery covers or in the corners of rooms
where noise is directed back should be avoided.

Noise level dB(A)

The compact hydraulic power pack should be mounted on "silent blocks" or other damping
devices to prevent or minimize the conduction of body sound onto other sound radiating
machinery parts. Pipes to the consumers should be connected via short hoses to the
hydraulic power unit. The silent blocks should be only opposed to lateral loads, if possible.
Further details may be found in the technical information of the manufacturer of these silent
blocks.
Conditions during the tests: Workshop, ambient sound level approx. 42 dB(A)
Point of measurement 1m above the floor
Distance to the unit 1m
Pump standing on sound deadening material,
thickness 50 mm paver
Pressure ratio
pmax
Measuring instrument: Precision sound level meter, conforming DIN IEC 651 class 1

4.4 Connection blocks (Overview)

The hydraulic power packs can be delivered together with connection blocks as well as with additional directional valves to form a
hydraulic power pack unit which is completely assembled for immediate use (see example on page 2).
For technical data, dimensions and further examples refer to the specified pamphlets.

Pamphlet Coding Port Pressure Flow Integrated function elements Brief notes Suitable
threads range Pressure Idle to the directional
DIN ISO from ... to limiting circu- Return connection block valve banks
228/1 valve lation valve for direct
(BSPP) (bar) 1) (lpm) mounting
valve

D 6905 C C5 G 1/4 700 12 no no no Simple connection

block No possibility
D 6905 B B 1/...-... G 1/4 450 (700) 8 ... 25 yes no no For single acting for mounting
6) B 2/...-... lifting or clamping
devices

D 6905 A/1 A 1/.. to G 1/4 (0) ... 700 12 yes non no Most frequently
6) A 4/.. in steps used connection
block with pres- 1
sure limiting valve

AS(V) 1/.. G 1/4 18 yes yes no With idle circulation

(0) ... 315
to valves acc. to 1
in steps
AS(V) 4/.. 5) D 7490/1

AP 1.. and G 1/4 5 ... 700 20 yes yes 2) no Proportional pressure

AP 3/.. limiting valve
1
D 6905 TÜV AX 14.. and G 1/4 80 ... 450 6 ... 10 yes no no Pressure limiting valve
AX 3.. with unit approval

D 6905 A/1 V 1/.. --- 315 20 Only via directly

Pressure limiting valve and 2/2-way directional
sect. 2.4 to valve connected in series as by-pass pressure mounted direc-
S 4/.. to return line 4) tional valve banks
;

1) It should be kept in mind that the directional valve banks which can be directly 1 BWN(H) 1F... acc. to D 7470 B/1
mounted may have a max. permissible pressure below 700 bar.
BVZP 1F... acc. to D 7785 B
2) May be used as idle circulation valve if the prop. solenoid is deenergized (approx. 5 bar)
VB 01(11)F... acc. to D 7302
4) Pressure limiting valves acc. to D 7000E/1, SWR(P) 1F... acc. to D 7450
2/2-way directional valves acc. to D 7490/1,
optional with additional check valve acc. to D 7445
5) Not with W5 and W6 (drip pan)
6) Not suited for all kind of connection block versions