MILLER - Plasmarezaci

Spectrum 1251
Issued March 2007 Index No. PC/11.0
Air Plasma Cutting and Gouging

Cutting Capability
Rated: 1-1/4 in (32 mm) Quality: 1-1/2 in (38 mm) Sever: 1-3/4 in (44 mm)
Industrial Applications
Rated Output
(Three-phase input only) 100 A at 160 VDC, 80% Duty Cycle (380 575 V) 50% Duty Cycle (230 V), 40% Duty Cycle (208 V)
Quick Specs
Heavy Fabrication Manufacturing
Required Input Pressure/Flow

9.2 SCFM (260 L/min) at 90 PSI MIN (621 kPa) 120 PSI MAX (828 kPa)
Processes
Weight
With torch: 97 lb (44 kg)
The Power of Blue .

Auto-Line automatically connects unit to any primary input voltage from 208 to 575 volts three-phase, 50 or 60 Hz. LVC line voltage compensation provides peak performance power under variable input voltage conditions (176630 V) for steady cuts and cleaner ending cuts. Auto-Refire technology provides ultimate convenience by automatically controlling the pilot arc when cutting expanded metal or multiple pieces of metal. The pilot arc will switch in and out as fast as needed when cutting expanded metal and provides maximum power for cutting thicker metal all automatically! No need for manual re-triggering, reducing user hand fatigue. Consumables storage compartment provides convenient access to consumables and parts. Wind Tunnel Technology prevents dust and particles from damaging internal components. Also, the Fan-On-Demand cooling system only operates when needed, reducing the amount of airborne dust/dirt pulled through the unit. Superior gouging capability provides an extremely long gouging arc for those hard-to-reach, heavy applications. Plasma arc gouging produces less dust, smoke and other harmful environmental hazards compared to carbon arc gouging. CNC/robotic machine interface is standard on all units, allowing automated control and rapid changeover to mechanized operation.
Comes Complete With: ICE-100T hand-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable, or ICE-100TM machine-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable. Extra consumables supplied Heavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable 10 ft (3 m) power cord CNC/robotic remote cable kit (included w/machine-held torch pkg) Portable and powerful cuts up to 1-3/4 in (44 mm) yet weighs only 97 lb (44 kg). Starts without high-frequency so it will not interfere with or damage controls or computers. Postflow cooling circuit cools the torch and consumables with postflow air after you release the trigger, extending the life of torch and consumables. Patented Ultra-Quick Connect torch offers the fastest plasma torch connection and removal in the industry. Millers rugged ICE-100T torch provides a rated cut of 1-1/4 in (32 mm), longer consumable life, and a torch cable that is more resistant to burns and cuts. ICE-100T torch includes a drag shield that attaches to the cup and holds the tip off the workpiece. This permits the operator to drag the torch on the workpiece while cutting, which increases operator comfort and makes template cutting easier.
Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.
Miller Electric Mfg. Co.

An Illinois Tool Works Company 1635 West Spencer Street Appleton, WI 54914 USA
International Headquarters
Phone: 920-735-4505 USA FAX: 920-735-4134 Canadian FAX: 920-735-4169 International FAX: 920-735-4125
Web Site
www.MillerWelds.com
Specifications
Input Power 3-phase Rated Output 100 A at 160 VDC
(Subject to change without notice.)

Duty Cycle 80% at 380 575 V 50% at 230 V 40% at 208 V Amps Input at Rated Output, 50/60 Hz 208 V 230 V 400 V 460 V 575 V KVA KW 55 49 28 24 19 19.1 18.1 Plasma Gas Air or Nitrogen only Dimensions H: 17 in (432 mm) W: 12-1/2 in (318 mm) D: 20-1/2 in (521 mm) Net Weight with Torch Net: 97 lb (44 kg)
Mild Steel Cutting Capability

Rated
(Thickness to scale.) Sever Quality
1-1/4 in (32 mm) Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
1-1/2 in (38 mm) Maximum Quality Cutting Capacity Good-quality cut achieved at lower speeds.
1-3/4 in (44 mm) Sever Cut Capacity Maximum cut achieved in ideal conditions.
Note: Recommended maximum piercing capacity for hand-held applications is 5/8 in (16 mm). For aluminum and other metals with high thermal conductivity, cutting capabilities will be derated as much as 30%.
Control Panel
1251
60
Rated Cutting Performance

CUTTING SPEED VS. MATERIAL THICKNESS
CUTTING SPEED (Inches per Minute) 160 140 120 100 80 60 40 20 0 1/4 (6.4) 3/8 (9.5) 1/2 (12.7) 5/8 (15.8) 3/4 (19) 1 (25.4) 1-1/4 (31.8)
1
40
80
5
100
2 3 4
CUT
SET TO 75 PSI
6 7
GOUGE
SET TO 60 PSI
TO CONNECT TORCH 1. ALIGN & PUSH TO ENGAGE 2. TURN KEY TOLOCK
TO DISCONNECT TORCH 1. UNLOCK KEY 2. PUSH COLLAR TO RELEASE
MATERIAL THICKNESS Inches (mm) Aluminum Stainless Steel Mild Steel
1. Power Switch 2. Gas/Air Pressure Gauge 3. Gas/Air Pressure Control 4. Cut/Gouge Switch 5. Output Control 6. Power Light 7. Trouble Lights
Replacement Torch and Consumables

Hand-Held Cutting Machine-Held Torch Cutting
ICE-100T Hand-Held Torch #225 702 25 ft (7.6 m) #225 704 50 ft (15.2 m)

Standard Cutting - 100 Amp
Tip Drag Shield Retaining Cap #219 685 #219 684 #219 679
ICE-100TM Machine-Held Torch #225 706 25 ft (7.6 m) #225 708 50 ft (15.2 m)
Machine Cutting - 100 Amp

Machine Shield Retaining Cap Tip #219 687 #219 684 #219 679 Electrode Swirl Ring #219 678 #219 677 Electrode Swirl Ring #219 678 #219 677
Extended Cutting - 100 Amp

Deflector #212 736 Retaining Cap Tip #219 684 #219 683

Gouging - 100 Amp

Shield #212 731 Tip Retaining Cap #219 684 #219 681

Machine Shield Retaining Cap Tip #212 732 #212 733 #212 726

O-Ring #212 735


Deflector #212 736 Retaining Cap Tip #212 733 #212 728 O-Ring #212 735

Machine Shield Retaining Cap Tip #212 732 #212 733 #219 676 Electrode Swirl Ring #212 724 #212 734
Gouging - 80 Amp
Shield #212 731 Tip Retaining Cap #212 733 #212 727


Machine Cutting - 40 Amp Extended Cutting - 60 Amp

Deflector #212 736 Retaining Cap Tip #212 733 #219 682 Electrode Swirl Ring #212 724 #212 734 Machine Shield Retaining Cap Tip #212 732 #212 733 #212 725
Extended Cutting - 40 Amp Gouging - 60 Amp

Shield #212 731 Retaining Cap Tip #212 733 #219 680 Deflector #212 736 Retaining Cap Tip #212 733 #212 729


Genuine Miller Accessories

CNC/Robotic Remote Cable Kit #226 057 with 25 ft (7.6 m) torch #226 058 with 50 ft (15.2 m) torch Consists of an ICE-100TM mechanized torch and cable assemblies for CNC/Robotic interface for remote start and okay-to-move functions as well as voltage-sensing. Also includes remote pendant control with cable. Order from Miller Service Parts. Remote Pendant Control #195 513 Provides remote start and stop of the arc for the ICE-100TM machine-held torch. Order from Miller Service Parts. ICE-100T Consumable Kit #222 037 Consumable kit includes 6 electrodes (100 A), 3 tips (100 A), 2 ext tips (100 A), 1 gouge tip, 1 gouge shield, 1 retaining cup, 1 drag shield and 3 o-rings. Order from Miller Service Parts. Torch Cable Covers #231 867 25 ft (7.6 m) #231 868 50 ft (15.2 m) Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30" diameter. Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12 in diameter with ease. Motor Guard Air Filter #042 306 The filter is equipped with a 1/4 inch NPT port to match the fittings on most plasma systems; it has a rated airflow of over 45 SCFM. Replacement Filter Element #042 312 Carton of four filters for use with motor guard air filter #042 306. Order from Miller Service Parts. RTI Filter and Bracket #195 425 Dryer will remove water, dirt and oil as small as one micron with 99.9% efficiency. Can be mounted on plasma cutter or on wall. Install as close as possible to point of air consumption. RTI Replacement Filter Element #212 771 Order from Miller Service Parts. No. 30A Economy Cart w/Cord Wrap #195 093 This economical running gear provides mobility with an angle for easy front panel access and extra storage space. No. 50HD Cart #300 026 This heavy-duty cart accommodates the Spectrum 125C, 375, 625, 2050, 1000 and 1251. Protective Cover #195 424 Water-resistant, odor-free cover protects your machines finish. MIG Gloves #227 821 Small #227 822 Medium #227 823 Large #227 824 X-Large For medium-duty MIG welding and metalworking tasks. Combination of durable top grain cowhide palm and abrasion-resistant pig split back sewn with Kevlar thread. Metalworker Gloves #227 817 Small #227 818 Medium #227 819 Large #227 820 X-Large Designed for the daily demands of the metalworker and material handler. Padded, goatskin palm with textured G-Grip patch for excellent grip. Neoprene wrist with Velcro closure for improved fit. NOT intended for use while welding.
Ordering Information
Power Source and Options 1251 Three-phase, 208575 VAC, 50/60 Hz, Auto-Line Note: Each Spectrum unit includes extra consumables (2 standard electrodes, 1 standard tip, 1 gouge tip, 1 gouge shield, 1 extended tip, and 1 deflector). Replacement Torches ICE-100T Hand-Held Torch ICE-100TM Machine-Held Torch Consumables Accessories Date: * Spectrum Stock No. #907 305-01-1* #907 305-01-2* #907 305-01-3* #907 305-01-4* Description With 25 ft (7.6 m) ICE-100T hand-held torch With 50 ft (15.2 m) ICE-100T hand-held torch With 25 ft (7.6 m) ICE-100TM machine-held torch With 50 ft (15.2 m) ICE-100TM machine-held torch (Machine torch package includes CNC/Robotic remote cable kit and remote pendant) 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts Qty. Price
#225 702 #225 704 #225 706 #225 708 See page 3 See above
Total Quoted Price:
Certified to both the Canadian and U.S. Standards for welding and plasma cutting equipment.
Distributed by:
Litho in USA
Spectrum 125C
Air Plasma Cutting

Rated Output 12 A at 110 VDC, 35% Duty Cycle Max. Open-Circuit Voltage 335 VDC Weight 50 lb (22.7 kg)
Quick Specs
HVAC Sheet Metal Auto Body Repair Home Hobby
Processes
Air Plasma Cutting
The Power of Blue .

Portable for all your applications. Spectrum 125C comes complete with built-in heavy-duty compressor and only weighs 50 lb, offering the operator a high level of portability and convenience. LVC line voltage compensation provides peak performance power under variable input voltage conditions (98 to 132 volts) for steady and cleaner ending cuts. 35% duty cycle is tested at 40 C (104 F) to give you the cutting power whenever you need it. Heavy-duty work clamp. No high-frequency starts that can interfere with or damage controls or computers. Constant Pilot Arc Control helps the operator maximize tip life by eliminating the need to restart the arc at the beginning of each new cut.
Comes Complete With: ICE-12C torch with 20 ft (6.1 m) cable, 20 ft (6.1 m) work cable with clamp, and 10 ft (3 m) power cord. Built-in, heavy-duty industrial piston-driven compressor provides long life and superior airflow. Constant output cutting power. The solid-state, constant-current design offers a consistent 12 amp cutting arc for continuous quality cutting up to 3/16 in steel. Can be powered by any Miller engine drive with generator power output of 2 kW or more, such as the Bobcat or Trailblazer, or equivalent competitive equipment. ICE-12C 20 ft (6.1 m) torch with patented trigger safety guard, is ergonomically built and includes drag tips for convenient cutting on all metals.
In-Rush Current Control Circuit protects the unit in case of wrong voltage hook-up or voltage overload. Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.

Rated
1/8 in (3.2 mm)
(Thickness to scale.) Quality

3/16 in (4.2 mm) Maximum Quality Cutting Capacity Good-quality cut achieved at lower speeds.
Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
Note: Recommended maximum piercing capacity for hand-held applications is 12 gauge. For aluminum and other metals with high thermal conductivity, cutting capacities will be derated as much as 30%.

Web Site
www.MillerWelds.com
Specifications
Model 115 V, 60 Hz

Max. OpenCircuit Voltage 335 VDC Amps Input at Rated Output, 1-Phase 115 V KVA KW 20 2.4 2.0 Dimensions H: 13-1/2 in (343 mm) W: 8-1/2 in (216 mm) D: 16 in (406 mm) Weight with Torch Net: 50 lb (22.7 kg) Ship: 55 lb (24.95 kg)
Rated Output 12 A at 110 VDC
Control Panel
1. Power Switch 2. Power Light 3. Trouble Light
125C
1 2 3
Cutting Performance
To determine the maximum rated cutting thickness of mild steel, follow the line from the 10 IPM (inches per minute) point on the cutting chart. The point at which this line intersects the cutting curve determines the maximum recommended production cutting thickness of the unit.
Note: The rating is based on 10 IPM because this is the minimum speed at which the operator achieves a smooth, steady cut when using a hand-held torch.
Cutting Speed vs. Material Thickness

100 90 2.5
Cutting Speed Inches/Minute
70 60 50 40 30 20 10 0 0 18 ga. 12 ga. (1.2) (2.7) 7 ga. (4.6) 1/8 (3.2) 3/16 (4.8) 0.0 1/4 (6.4) 0.5 1.0 1.5
Mild Steel Thickness Inches (mm)
Cutting Speed Meters/Minute
80
2.0

Drag Shield #196 929 Retaining Cup #197 567 Tip #196 926 Electrode #196 925 Swirl Ring #196 927 O-Ring #196 935
ICE-12C Hand-Held Torch #195 172 20 ft (6.1 m)
O-Ring #196 934
O-Ring #196 933
Retaining Cup #196 928
Genuine Miller Options and Accessories
Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12 in diameter with ease. ICE-12C Consumable Kit #222 938 Consumable kit includes 4 electrodes, 4 tips, 1 cup, 1 drag shield, 1 o-ring and silicone grease. Order from Miller Service Parts.
No. 30A Economy Cart with Cord Wrap #195 093 This economical running gear includes a cord wrap and provides mobility with an angle for easy front panel access and extra storage space. Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30 in diameter.
Standoff Roller Guide #194 883 Helps maintain recommended standoff distance when using extended consumables. Protective Cover #195 144 Attractive, mildew-resistant, odorfree, waterproof cover protects your machines finish.
Power Source and Options Spectrum 125C Note: Each Spectrum unit includes ICE-12C, 20 ft (6.1 m) hand-held torch and extra consumables (2 standard electrodes, 2 standard tips). Replacement Torch and Consumables ICE-12C Hand-Held Torch Consumables Accessories ICE-12C Consumable Kit Standoff Roller Guide Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base No. 30A Economy Cart with Cord Wrap Protective Cover Tips Electrodes Date: *
Stock No. #907 149*
Description Single-phase, 115 VAC, 60 Hz
Qty.
Price
#195 172
20 ft (6.1 m). Order from Miller Service Parts See page 3
#222 938 #194 883 #195 981 #195 979 #195 093 #195 144 #196 926 #196 925
Includes 4 electrodes, 4 tips, 1 cup, 1 drag shield, 1 o-ring, and silicone grease. Order from Miller Service Parts
Order from Miller Service Parts Order from Miller Service Parts
Total Quoted Price:
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
NRTL/C
Distributed by:
Litho in USA
Spectrum 2050

Cutting Capability
Rated: 7/8 in (22 mm) Quality: 1 in (25 mm) Sever: 1-1/4 in (32 mm)
Rated Output
55 A at 110 VDC, 60% Duty Cycle, 3-Phase 55 A at 110 VDC, 50% Duty Cycle, 1-Phase
Quick Specs
Construction Maintenance/Repair Fabrication

6 SCFM (170 L/min) at 90 PSI MIN (621 kPa) 120 PSI MAX (828 kPa)
Processes
Weight
The Power of Blue .

Auto-Line automatically links the Spectrum 2050 to any primary input voltage from 208 to 575 V, single- or three-phase, 50 or 60 Hz. Consumables storage compartment provides convenient access to consumables and parts. Wind Tunnel Technology prevents abrasive dust and particles from damaging internal components. Also, the Fan-On-Demand cooling system only operates when needed. In dirty or dusty environments, this feature reduces the amount of airborne dust/dirt pulled through the unit. Postflow cooling circuit cools consumables and torch with postflow air after you release the trigger. This feature extends life of the torch and consumables. ICE-55C torch offers improved plasma flow characteristics for increased cutting speeds and longer consumable set life. The ICE-55C torch includes a drag shield that attaches to the cup and holds the tip 1/8 in (3.2 mm) off the workpiece. This permits the operator to drag the torch on the workpiece while cutting at full output, which increases operator comfort and makes template cutting easier.
Comes Complete With: ICE-55C hand-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable, or ICE-55CM machine-held torch with 50 ft (15.2 m) cable. Extra consumables supplied Heavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable 10 ft (3 m) power cord
A standard feature, the pilot arc switch in expanded metal mode allows operator to cut grates, chain link fence, and other perforated metals without retriggering the gun. Portable, easy-to-carry unit weighs only 86 lb (39 kg). Starts without high-frequency so it will not interfere with or damage controls or computers. Built-in gas/air filter/regulator is housed inside the power source for protection from transportation damage. A standard air connection is also provided on the back panel for easy gas or air hookup. Can be powered by any Miller engine drive with generator power (e.g. Bobcat) or equivalent competitive equipment. See page 3 for engine drive compatibility and recommended settings.

Web Site
www.MillerWelds.com
Specifications
Rated Output 55 A at 110 VDC, 60% duty cycle, 3-Phase 55 A at 110 VDC, 50% duty cycle, 1-Phase 280 VDC

Amps Input at Rated Output 208 V 230 V 380 V 400 V 415 V 460 V 575 V KVA 21 20 10 10 10 9 8 Plasma Gas Air or Nitrogen only Weight with Torch Net: 86 lb (39 kg) Ship: 93.5 lb (42.4 kg)
Max. Open-Circuit Voltage
KW
Dimensions H: 17 in (432 mm) W: 12-1/2 in (318 mm) D: 20-3/4 in (527 mm)
7.6 7.4 (7.9 @ 575 V) 7.5 7.4
36
33
16
13
Note: For any single- or three-phase voltage from 208 V to 575 V, the Amps Input at Rated Output is the same for 50 or 60 Hertz input power.

Rated
7/8 in (22 mm) Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
1 in (25 mm) Maximum Quality Cutting Capacity Good-quality cut achieved at lower speeds.
Note: Recommended maximum piercing capacity for hand-held applications is 7/16 in (11 mm). For aluminum and other metals with high thermal conductivity, cutting capabilities will be derated as much as 30%.
Control Panel
1 2 4
Cutting Performance
To determine the maximum rated cutting thickness of mild steel, follow the line from the 10 IPM (inches per minute) point on the cutting chart. The point at which this line intersects the cutting curve determines the maximum recommended production cutting thickness of the unit.
Cutting Speed vs. Material Thickness
160 150 140 130 120 110 100 90 80 70 60 50 40 30 20 10 0 0 1/8 (3.2) 1/4 (6.4) 3/8 (9.5) 5/8 (15.9) 7/8 (22.3) 4.0
5
Cutting Speed Inches/Minute
3.0
2.0
1.0
1. Gas/Air Pressure Adjustment Control 2. Gas/Air Pressure Gauge 3. Torch Connection Receptacle 4. Output Control 5. Pilot Arc Mode Switch 6. Status and Troubleshooting Lights
0.0 1 (25.4)
Material Thickness Inches (mm)

Mild Steel Aluminum Stainless
Cutting Speed Meters/Minute
Engine Drive Compatibility

Equipment Bobcat 225 Bobcat 250 Trailblazer 302 Trailblazer 302 Diesel TrailblazerPro 350 PipePro 304
Generator Power (Continuous) 8000 watts (Pre Oct. 2003) 9500 (Post Oct. 2003) 9500 watts 9500 watts 9500 watts 12,000 watts 12,000 watts
Steel Quality Cut 5/8 in 3/4 in 3/4 in 3/4 in 3/4 in 7/8 in 7/8 in
Spectrum Output Amp Setting 45 A, 240 V, full KVA plug 50 A, 240 V, full KVA plug 50 A, 240 V, full KVA plug 50 A, 240 V, full KVA plug 50 A, 240 V, full KVA plug 55 A, 240 V, full KVA plug 55 A, 240 V, full KVA plug
Includes Spectrum 2050 models manufactured after (and including) serial number KJ283702. Note: LP powered machines need to be derated 15%.

Remote Pendant Control #180 605 Provides remote start and stop of the arc for the ICE-55CM machine-held torch. ICE-55C Consumable Kit #222 941 Consumable kit includes 4 standard electrodes, 4 standard tips, 2 ext electrodes, 2 ext tips, 1 gouge tip, 1 gouge shield, 1 drag shield, 1 retaining cup, 3 o-rings and silicone grease. Order from Miller Service Parts. Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12" diameter with ease. Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30" diameter. Torch Cable Covers #231 867 25 ft (7.6 m) #231 868 50 ft (15.2 m) In-Line Air Filter Kit #228 926 Mounts to the back of the Spectrum 375 X-TREME, 375, 625, 2050, 1000, 1251. Includes male and female 1/4 in NPT quick disconnect fittings and hose for easy on/off connection. The replaceable filter element filters to .85 microns. Order from Miller Service Parts. In-Line Air Filter Replacement Element #228 928 Includes 1 replacement filter for in-line filter #228 926. Order from Miller Service Parts. Motor Guard Air Filter #042 306 This filter is equipped with a mounting bracket that allows installation on the top, side, or rear panel of most plasma cutters. The filter is equipped with a 1/4 in NPT port to match the fittings on most plasma systems; it has a rated airflow of over 45 SCFM. Replacement Filter Element #042 312 Carton of four filters for use with motor guard air filter #042 306. Order from Miller Service Parts. RTI Filter and Bracket #195 425 Dryer will remove water, dirt and oil as small as one micron with 99.9% efficiency. Can be mounted on plasma cutter or on wall. Install as close as possible to point of air consumption. RTI Replacement Filter Element #212 771 Order from Miller Service Parts. No. 50HD Cart #300 026 This heavy-duty cart accommodates the Spectrum 125C, 375, 625, 2050, 1000 and 1251. No. 30A Economy Running Gear and Cord Wrap #195 093 Economical running gear with angle for easy front panel access provides storage for gloves and tools. Protective Cover #195 271 Mildew-resistant, odor-free, waterproof cover protects your machines finish. MIG Gloves #227 821 Small #227 822 Medium #227 823 Large #227 824 X-Large For medium-duty MIG welding and metalworking tasks. Combination of durable top grain cowhide palm and abrasion-resistant pig split back sewn with Kevlar thread. Metalworker Gloves #227 817 Small #227 818 Medium #227 819 Large #227 820 X-Large Designed for the daily demands of the metalworker and material handler. Padded, goatskin palm with textured G-Grip patch for excellent grip. Neoprene wrist with Velcro closure for improved fit. NOT intended for use while welding. 3
Female Receptacle
Adapter Cord, Full KVA #300 158 NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to Spectrum 240 V plug. 240 V Plug #119 172 For connection to Bobcat, Trailblazer or Hobart Champion 10,000 with a minimum of 8 KVA auxiliary power.

Standard Cutting
Drag Shield #192 053 Retaining Cup #192 050 Standard Tip #192 051 Standard Electrode #192 047 Swirl Ring #192 049 O-ring #169 232 Extended Electrode #192 048
ICE-55C Hand-Held Torch #193 347 25 ft (7.6 m) #193 348 50 ft (15.2 m)
Extended Cutting
Retaining Deflector Cup #177 888 #192 050
Extended 40 A Tip #192 052
ICE-55CM Machine-Held Torch #193 349 50 ft (15.2 m)

Gouging
Extended 55 A Tip* #192 056 Gouge Retaining Cup Shield #192 203 #192 050 Standard Electrode #192 047
Gouge Tip #192 204
*For drag cutting with extended parts, recommended 40 amp maximum output. A 1/8 in (3 mm) standoff is required for output over 40 amps.
Power Source and Options Spectrum 2050 Single-/three-phase, 208575 VAC, 50/60 Hz Note: Each Spectrum unit includes extra consumables (2 standard electrodes, 2 standard tips, 1 ext. electrode, 1 ext. tip and 1 deflector). Replacement Torches ICE-55C Hand-Held Torch ICE-55CM Machine-Held Torch Consumables Accessories Remote Pendant Control ICE-55C Consumable Kit Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base Torch Cable Covers Adapter Cord, Full KVA 240 V Plug In-Line Air Filter Kit In-Line Air Filter Replacement Element Motor Guard Air Filter Replacement Filter Element RTI Filter and Bracket RTI Filter Replacement Element No. 50HD Cart No. 30A Economy Cart Protective Cover MIG/Metalworker Gloves Date:
*
Stock No. #903 777-01-2* #903 777-01-3* #903 777-02-2*
Description With ICE-55C, 25 ft (7.6 m) hand-held torch With ICE-55C, 50 ft (15.2 m) hand-held torch With ICE-55CM, 50 ft (15.2 m) machine-held torch (Machine torch package includes remote pendant control #180 605) 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts See page 3
Qty.
Price
#193 347 #193 348 #193 349
#180 605 #222 941 #195 981 #195 979 #300 158 #119 172 #228 926 #228 928 #042 306 #042 312 #195 425 #212 771 #300 026 #195 093 #195 271
See page 3 for contents. Order from Miller Service Parts
See page 3 Adapts engine drive 120/240 V plug to Spectrum 240 V plug
Order from Miller Service Parts Order from Miller Service Parts Order from Miller Service Parts Order from Miller Service Parts
See page 3 Total Quoted Price:
Certified by Canadian Standards Association to both Canadian and U.S. Standards.
NRTL/C
Distributed by:
Litho in USA
Spectrum 1000

Cutting Capability
Rated: 1 in (25.4 mm) Quality: 1-1/4 in (32 mm) Sever: 1-1/2 in (38 mm)
Rated Output
80 A at 150 VDC, 60% Duty Cycle (230 575 V), 50% Duty Cycle (208 V), 3-Phase 80 A at 150 VDC, 40% Duty Cycle (230 V), 30% Duty Cycle (208 V), 1-Phase
Quick Specs
Heavy Fabrication Manufacturing

Processes
Weight
With torch: 92 lb (41.7 kg)
The Power of Blue .

Auto-Line automatically connects unit to any primary input voltage from 208 to 575 volts single- or three-phase, 50 or 60 Hz. LVC line voltage compensation provides peak performance power under variable input voltage conditions (176630 V) for steady cuts and cleaner ending cuts. Auto-Refire Technology provides ultimate customer convenience by automatically controlling the pilot arc when cutting expanded metal or multiple pieces of metal. The pilot arc will switch in and out as fast as needed when cutting expanded metal and provides maximum power for cutting thicker metal all automatically! No need for manual re-triggering which reduces user hand fatigue. Consumables storage compartment provides convenient access to consumables and parts.
Comes Complete With: ICE-80T hand-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable, or ICE-80TM machine-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable. Extra consumables supplied Heavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable 10 ft (3 m) power cord CNC/Robotic remote cable kit (included w/machine-held torch pkg) Starts without high-frequency so it will not interfere with or damage controls or computers. Postflow cooling circuit cools the consumables and torch with postflow air after you release the trigger. This feature extends life of torch and consumables. Patented Ultra-Quick Connect torch offers the fastest plasma torch connection and removal in the industry. Millers rugged ICE-80T torch provides an increased rated cut of 1 in, longer consumable life, and a torch cable that is more resistant to burns and cuts. The ICE-80T torch includes a drag shield that attaches to the cup and holds the tip 1/8 in (3.2 mm) off the workpiece. This permits the operator to drag the torch on the workpiece while cutting at full output, which increases operator comfort and makes template cutting easier. The ICE-80T/TM utilizes the same consumables as the ICE-80CX.
Wind Tunnel Technology prevents abrasive dust and particles from damaging internal components. Also, the Fan-On-Demand cooling system only operates when needed, reducing the amount of airborne dust/dirt pulled through the unit. Superior gouging capability provides an extremely long gouging arc for those hard-to-reach, heavy applications. Plasma arc gouging produces less dust, smoke and other harmful environmental hazards compared to carbon arc gouging. CNC/Robotic machine interface is standard on all units, allowing automated control and rapid changeover to mechanized operation. Portable powerful package that cuts up to 1-1/2 in (38 mm) but weighs only 92 lb (41.7 kg). Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.

Web Site
www.MillerWelds.com
Specifications
Input Power 3-phase Rated Output

Duty Cycle 230 575 V at 60% 208 V at 50% 230 V at 40% 208 V at 30% Amps Input at Rated Output, 50/60 Hz 208 V 230 V 400 V 460 V 575 V KVA 41 36 21 18 14 14.6 KW 13.7 Plasma Gas Air or Nitrogen only Dimensions H: 17 in (432 mm) W: 12-1/2 in(318 mm) D: 20-1/2 in (521 mm) Net Weight with Torch Net: 92 lb (41.7 kg)
80 A at 150 VDC
1-phase
80 A at 150 VDC
69
62
14.3
14.4

Rated
1 in (25.4 mm) Rated Cutting Capacity 10 inches per minute (minimum speed at which an operator achieves a smooth, steady cut using a hand-held torch).
1-1/4 in (32 mm) Maximum Quality Cutting Capacity Good-quality cut achieved at lower speeds.
Note: For aluminum and other metals with high thermal conductivity, cutting capabilities will be derated as much as 30%.
Note: Recommended maximum piercing capacity for hand-held applications is 1/2 in (12.7 mm).
Control Panel
1000
1 5 2
Cutting Performance
To determine the maximum rated cutting thickness, follow the dashed line from the 10 IPM (inches per minute) point on the cutting chart. The point at which this line intersects the cutting curve determines the maximum recommended production cutting thickness of the unit.
CUTTING SPEED (in./min.)
200 180 160 140 120 100 80 60 40 20 10 0 1/8 1/4 3/8 1/2 5/8 3/4 7/8 1
3 4
CUT
SET TO 70 PSI
6 7
GOUGE
SET TO 60 PSI
TO CONNECT TORCH 1. ALIGN & PUSH TO ENGAGE 2. TURN KEY TOLOCK
TO DISCONNECT TORCH 1. UNLOCK KEY 2. PUSH COLLAR TO RELEASE
1. Power Switch 2. Gas/Air Pressure Gauge 3. Gas/Air Pressure Control 4. Cut/Gouge Switch 5. Output Control 6. Power Light 7. Trouble Lights
MILD STEEL THICKNESS (inches)

CNC/Robotic Remote Cable Kit #195 432 with 25 ft (7.6 m) torch #300 027 with 50 ft (15.2 m) torch Consists of an ICE-80TM mechanized torch and cable assemblies for CNC/Robotic interface for remote start and okay-to-move functions as well as voltage-sensing. Includes remote pendant control with cable. Order from Miller Service Parts. Remote Pendant Control #195 513 Provides remote start and stop of the arc for the ICE-80TM machine-held torch. Order from Miller Service Parts. Motor Guard Air Filter #042 306 The filter is equipped with a 1/4 in NPT port to match the fittings on most plasma systems; it has a rated airflow of over 45 SCFM. Replacement Filter Element #042 312 Carton of four filters for use with motor guard air filter #042 306. Order from Miller Service Parts. RTI Filter and Bracket #195 425 Dryer will remove water, dirt and oil as small as one micron with 99.9% efficiency. Can be mounted on plasma cutter or on wall. Install as close as possible to point of air consumption. RTI Replacement Filter Element #212 771 Order from Miller Service Parts. No. 30A Economy Cart with Cord Wrap #195 093 This economical running gear provides mobility with an angle for easy front panel access and extra storage space. MIG Gloves #227 821 Small #227 822 Medium #227 823 Large #227 824 X-Large For medium-duty MIG welding and metalworking tasks. Combination of durable top grain cowhide palm and abrasion-resistant pig split back sewn with Kevlar thread. Metalworker Gloves #227 817 Small #227 818 Medium #227 819 Large #227 820 X-Large Designed for the daily demands of the metalworker and material handler. Padded, goatskin palm with textured G-Grip patch for excellent grip. Neoprene wrist with Velcro closure for improved fit. NOT intended for use while welding.
ICE-80T Consumable Kit #222 942 Consumable kit includes 6 standard electrodes, 3 tips (80 A), 2 ext tips (80 A), 1 gouge tip, 1 gouge shield, 1 retaining cup, 1 drag shield and 3 o-rings. Order from Miller Service Parts.
Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12 inch diameter with ease.
No. 50HD Cart #300 026 This heavy-duty cart accommodates the Spectrum 125C, 375, 625, 2050, and 1000.
Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30" diameter. Torch Cable Covers #231 867 25 ft (7.6 m) #231 868 50 ft (15.2 m)
Protective Cover #195 424 Water-resistant, odor-free cover protects your machines finish.

Standard Cutting 80 Amp
Drag Shield #212 730 Retaining Cup #212 733 Tip #212 726 Electrode #212 724 Swirl Ring #212 734 O-Ring #212 735 Apply silicone grease (#169 231) before installing. Retaining Cup #212 733 Tip #212 725
ICE-80T Hand-Held Torch #195 223 25 ft (7.6 m) #195 225 50 ft (15.2 m)
Machine Cutting 40 Amp Cutting
Shield #212 732
Drag Shield #212 730
The ICE-80TM Machine-Held Torch Extended Cutting is also available for the Spectrum 1000. 80 Amp #195 221 25 ft (7.6 m) #223 535 50 ft (15.2 m) Note: Call Miller Service Parts for info. Extended Cutting #907 162-01-3 with 25 ft (7.6 m) torch 40 Amp #907 162-01-5 with 50 ft (15.2 m) torch Packages include Spectrum 1000 power source, Gouging ICE-80TM machine-held torch, CNC/Robotic 80 Amp remote cable kit, and remote pendant control.
Deflector #212 736
Tip #212 728
Deflector #212 736
Tip #212 729
Shield #212 731
Tip #212 727
Power Source and Options Spectrum 1000 Single-/three-phase, 208575 VAC, 50/60 Hz, Auto-Line Note: Each Spectrum unit includes extra consumables (1 standard electrode, 1 standard tip, 1 gouge tip, 1 gouge shield, 1 extended tip, and 1 deflector). Replacement Torches and Consumables ICE-80T Hand-Held Torch ICE-80TM Machine-Held Torch Consumables Accessories ICE-80TM torch with CNC/Robotic Remote Cable Kit (Includes ICE-80TM torch, cables and remote pendant control) Remote Pendant Control ICE-80T Consumable Kit Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base Torch Cable Covers Motor Guard Air Filter Replacement Filter Element RTI Filter and Bracket RTI Filter Replacement Element No. 30A Economy Cart No. 50HD Cart Protective Cover MIG/Metalworker Gloves Date: * #195 432 #300 027 #195 513 #222 942 #195 981 #195 979 #042 306 #042 312 #195 425 #212 771 #195 093 #300 026 #195 424 Stock No. #907 162-01-1* #907 162-01-2* #907 162-01-3* #907 162-01-5* Description With 25 ft (7.6 m) ICE-80T hand-held torch With 50 ft (15.2 m) ICE-80T hand-held torch With 25 ft (7.6 m) ICE-80TM machine-held torch With 50 ft (15.2 m) ICE-80TM machine-held torch (Machine torch package includes CNC/Robotic remote cable kit and remote pendant) 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts See page 3 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts Order from Miller Service Parts See page 3 for contents. Order from Miller Service Parts Qty. Price
#195 223 #195 225 #195 221 #223 535
See page 3 Box of 4. Order from Miller Service Parts
Order from Miller Service Parts
See page 3 Total Quoted Price:
Certified to both the Canadian and U.S. Standards for welding and plasma cutting equipment.
Distributed by:
Litho in USA
Spectrum 375
Air Plasma Cutting

Cutting Capability
Rated: 3/8 in (10 mm) Quality: 1/2 in (13 mm) Sever: 5/8 in (16 mm)
Process
Air Plasma Cutting

Quick Specs
Maintenance Light Construction Prototyping Body Shops Fabrication HVAC Ductwork
Rated Output
27 A at 92 VDC, 35% Duty Cycle
Weight
The Power of Blue .

Dual input voltage located in back of unit allows either 115 or 230 VAC input power and provides patented protection in case of incorrect switch position. Unit provides full cutting capacity when powered by most engine-driven welders with 240 VAC auxiliary receptacles. Starts without high-frequency so it will not interfere with controls or computers. Pilot Arc Controller increases cutting capabilities and speeds, and improves tip life. LVC line voltage compensation provides peak performance power under variable conditions (power fluctuations up to 15%) for steady cuts and cleaner ending cuts. Power factor correction expands operators work area via extension cords while minimizing nuisance trips caused by voltage drops. LED indicators for pressure, power, cup and temperature allow faster troubleshooting, eliminating unnecessary downtime. Can be powered by any Miller engine drive with generator power (e.g. Bobcat) or equivalent competitive equipment. See page 3 for engine drive compatibility and recommended settings.
Comes Complete With: ICE-27C hand-held torch with 20 ft (6.1 m) cable Heavy-duty work clamp with 20 ft (6.1 m) cable Extra consumables (3 electrodes, 3 tips and 1 air fitting) 10 ft (3 m) power cord with 115 VAC, 20 A plug Built-in gas/air filter and regulator
Consumables storage compartment provides convenient access to consumables and parts. Postflow cooling circuit extends the life of the consumables and torch by cooling them with postflow air after the trigger is released. Includes heavy-duty clamp. Ergonomic design ICE-27C torch with increased comfort, safety trigger, and improved swirl ring and cup. Accepts consumables from prior ICE-25C model torch. Gas/air filter/regulator inside the power source provides added protection during transportation. Standard air connection on back panel for easy gas or air hookup.

Web Site
www.MillerWelds.com
Specifications
Rated Output 27 A at 92 VDC, 35% duty cycle 288 VDC

Amps Input at Rated Output, 60 Hz, 1-Phase 115 V 230 V KVA KW 28* 14 3.3 3.2 Plasma Gas Air or Nitrogen only Dimensions H: 13-1/2 in (343 mm) W: 8-1/2 in (216 mm) D: 16 in (406 mm) Weight with Torch Net: 55 lb (25 kg) Ship: 61.5 lb (27.9 kg)
Max. OpenCircuit Voltage
*Recommended 30 A branch circuit for maximum performance. Performance on 20 A branch service may be limited due to breaker/line fuse. Reducing unit output amperage will minimize nuisance breaker/line fuse tripping.
Mild Steel Cutting Capability (Thickness to scale.)

Rated Quality Sever
3/8 in (10 mm)
1/2 in (13 mm)
5/8 in (16 mm)
Maximum Quality Cutting Capacity Good-quality cut achieved at lower speeds.
Sever Cut Capacity Maximum cut achieved in ideal conditions.
Note: Recommended maximum piercing capacity for hand-held applications is 3/16 in (4.8 mm). For aluminum and other metals with high thermal conductivity, cutting capacities will be derated as much as 30%.
Mild Steel Cutting Performance

Maximum Cutting Speeds at 27 Amps Output
Thickness 16 ga (1.5 mm) 3/16 in (4.8 mm) 1/4 in (6.4 mm) 3/8 in (9.5 mm) 1/2 in (12.7 mm) Approximate Travel Speeds* 188 IPM (4775 mm/min) 40 IPM (1016 mm/min) 24 IPM (610 mm/min) 14 IPM (256 mm/min) 6 IPM (152 mm/min)

Thickness 16 ga (1.5 mm) 3/16 in (4.8 mm) 1/4 in (6.4 mm) 3/8 in (9.5 mm) Approximate Travel Speeds* 162 IPM (4115 mm/min) 26 IPM (660 mm/min) 18 IPM (457 mm/min) 7 IPM (178 mm/min) * Travel speeds are approximately 80% of maximum.
Control Panel
1
1. 2. 3. 4. 5.
Status and Troubleshooting Lights Power Switch Output Control Gas/Air Pressure Gauge Gas/Air Pressure Adjustment Control

Equipment Bobcat 225 Bobcat 250 Trailblazer 302 TrailblazerPro 350 PRO 300 Blue Star 185 Generator Power Watts (Continuous) 9500 9500 9500 12,000 12,000 5500 Steel Cut (Approximate) 3/8 in 3/8 in 3/8 in 3/8 in 3/8 in 3/8 in Spectrum Output Amp Setting 27 A, 240 V, full KVA plug 27 A, 240 V, full KVA plug 27 A, 240 V, full KVA plug 27 A, 240 V, full KVA plug 27 A, 240 V, full KVA plug 27 A, 240 V, full KVA plug

Female Receptacle
Adapter Cord, Full KVA #300 158 NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to Spectrum 240 V plug. ICE-27C Consumable Kit #222 939 Consumable kit includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts. Full KVA Plug Kit #119 172 Field 240 VAC, 50 amp plug (NEMA 14-50P) to fit full KVA receptacle on Bobcat. 115 VAC, 20 A Receptacle #141 432 Field Receptacle matches 20 amp plug supplied with Spectrum 375 (#903 891/903 871). 115 VAC, 15 A Plug Kit #073 690 Field Allows connection to 15 amp household receptacle. In-Line Air Filter Kit #228 926 Mounts to the back of the Spectrum 375 X-TREME, 375, 625, 2050, 1000, 1251. Includes male and female 1/4 in NPT quick disconnect fittings and hose for easy on/off connection. The replaceable filter element filters to .85 microns. Order from Miller Service Parts. In-Line Air Filter Replacement Element #228 928 Includes 1 replacement filter for in-line filter #228 926. Order from Miller Service Parts. RTI Filter and Bracket #195 425 Dryer will remove water, dirt and oil as small as one micron with 99.9% efficiency. Can be mounted on plasma cutter or on wall. Install as close as possible to point of air consumption. RTI Replacement Filter Element #212 771 Order from Miller Service Parts.
No. 50HD Cart #300 026 This heavy-duty cart accommodates the Spectrum 125C, 375, 625, 2050, 1000 and 1251. No. 30A Economy Running Gear and Cord Wrap #195 093 Economical running gear with angle for easy front panel access provides storage for gloves and tools. Protective Cover #195 144 Mildew-resistant, odor-free, waterproof cover protects your machines finish. MIG Gloves #227 821 Small #227 822 Medium #227 823 Large #227 824 X-Large For medium-duty MIG welding and metalworking tasks. Combination of durable top grain cowhide palm and abrasion-resistant pig split back sewn with Kevlar thread. Metalworker Gloves #227 817 Small #227 818 Medium #227 819 Large #227 820 X-Large Designed for the daily demands of the metalworker and material handler. Padded, goatskin palm with textured G-Grip patch for excellent grip. Neoprene wrist with Velcro closure for improved fit. NOT intended for use while welding. 3
Plasma Standoff Roller Guide #194 883 Helps maintain recommended standoff distance to maximize cutting performance and improve tip life.
Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30 inch diameter.

Retaining Cup 202 808 O-ring 169 232 Tip 176 656 Electrode 176 655 Swirl Ring 202 809
Drag Shield 225 616
Retaining Cup, Tip, Drag Shield Drag Shield 225 672 225 671
ICE-27C Hand-Held 20 ft (6.1 m) Torch #195 014
Power Source Spectrum 375
Stock No. #903 891*
Description 115/230 VAC, 60 Hz, with ICE-27C 20 ft (6.1 m) hand-held torch
Qty.
Price
Replacement Torch and Consumables ICE-27C Hand-Held Torch Consumables Accessories ICE-27C Consumable Kit Silicone Grease Plasma Standoff Roller Guide Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base Adapter Cord, Full KVA Full KVA Plug Kit 115 VAC, 20 A Receptacle 115 VAC, 15 A Plug Kit In-Line Air Filter Kit In-Line Air Filter Replacement Element RTI Filter and Bracket RTI Filter Replacement Element No. 50HD Cart No. 30A Economy Running Gear and Cord Wrap Protective Cover MIG Gloves Metalworker Gloves Date: *
NRTL/C
#195 014
#222 939 #169 231 #194 883 #195 981 #195 979 #300 158 #119 172 #141 432 #073 690 #228 926 #228 928 #195 425 #212 771 #300 026 #195 093 #195 144
Includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ring, and silicone grease. Order from Miller Service Parts
Adapts engine drive 120/240 V plug to Spectrum 240 V plug Field Field Field
Order from Miller Service Parts Order from Miller Service Parts Order from Miller Service Parts
See page 3 See page 3 Total Quoted Price:
Certified by Canadian Standards Association to both Canadian and U.S. standards.
Distributed by:
Litho in USA
Spectrum 375 X-TREME
Air Plasma Cutting

Process
Air Plasma Cutting
Cutting Capability
Quick Specs
Maintenance Light Construction Prototyping Body Shops Fabrication HVAC Ductwork
Rated Output
27 A at 92 VDC, 35% Duty Cycle
Weight
With torch: 18 lb (8.2 kg)
The Power of Blue .

X-TREME Protection X-CASE provides ultimate protection during transport and storage. Additional space ideal for MVP plugs, consumable box, as well as gloves, eye protection, etc. X-TREME Portability Portable in the shop or at the job site at 18 lb the shoulder strap allows the end user to easily move from location to location. Can be powered by any Miller engine drive with generator power (e.g. Bobcat) or equivalent competitive equipment. See page 3 for engine drive compatibility and recommended settings. LED indicators for pressure, power, cup and temperature allow faster troubleshooting, eliminating unnecessary downtime. Includes heavyduty clamp. Ergonomic design ICE-27T torch with increased comfort, safety trigger, and improved swirl ring and cup. Factory pre-set air no need to adjust the air pressure! The unit automatically regulates the air pressure to the torch.
Comes Complete With: ICE-27T hand-held torch with 12 ft (3.7 m) cable Heavy-duty work clamp with 12 ft (3.7 m) cable X-CASE provides protection in transport and storage MVP plugs 5-15P (115 V, 15 A), 6-50P (230 V, 50 A) Consumables box with 3 electrodes, 3 tips and air fitting 10 ft (3 m) MVP power cord Cable Management System (X-CASE package only) LVC line voltage compensation provides peak performance power under variable conditions (power fluctuations up to 15%) for steady cuts and cleaner ending cuts. Gas/air filter/regulator inside the power source provides added protection during transportation. Standard air connection on back panel for easy gas or air hookup. Starts without highfrequency so it will not interfere with controls or computers.
X-TREME Versatility Auto-Line provides state-of-the-art flexibility to the end user. The Auto-Line circuitry automatically connects to 115230 VAC, single-phase power, 50/60 Hz, without removing the covers to relink the power source. No longer is there a concern if you have the correct machine for the shop or job site.
Millers exclusive multi-voltage plug (MVP) allows connection to 115 or 230 V receptacles without toolschoose the plug that fits the receptacle and connect it to the power cord. Power source is warranted for 3 years, parts and labor. ICE torch is warranted for 1 year, parts and labor.

Web Site
www.MillerWelds.com
Specifications (Subject to change without notice.)

Input Power 240 V 120 V (20 A) 120 V (15 A) Rated Output 27 A at 92 VDC, 35% duty cycle 27 A at 92 VDC, 20% duty cycle 20 A at 88 VDC, 35% duty cycle Amps Input at Rated Output, 50/60 Hz, 1-Phase 13.9 28.8 20.6 KVA 3.4 3.4 2.5 KW 3.2 3.2 2.3 Plasma Gas Air or Nitrogen only Dimensions H: 9 in (229 mm) W: 5-1/2 in (140 mm) D: 13-1/4 in (337 mm) Weight with Torch Net: 18 lb (8.2 kg) Ship: 23 lb (10.5 kg)
*Recommended 30 A branch circuit for maximum performance. Performance on 20 A branch service may be limited due to breaker/line fuse. Reducing unit output amperage will minimize nuisance breaker/line fuse tripping.
Mild Steel Cutting Capability (Thickness to scale.)

Cutting at 27 Amps (115 V, 20 A service with 5-20P MVP or 230 V 6-50P MVP)
Rated
Quality
Sever
3/8 in (10 mm)
1/2 in (13 mm)
5/8 in (16 mm)
Note: Recommended maximum piercing capacity for hand-held applications is 3/16 in (4.8 mm).
Cutting at 20 Amps (115 V, 15 A service with 5-15P MVP)
Rated
Quality
Sever
1/4 in (7 mm)
5/16 in (8 mm)
3/8 in (10 mm)
Note: Recommended maximum piercing capacity for hand-held applications is 1/8 in (3.2 mm). For aluminum and other metals with high thermal conductivity, cutting capacities will be derated as much as 30%.
Cutting Performance
Mild Steel
Thickness 16 ga (1.5 mm) 3/16 in (4.8 mm) 1/4 in (6.4 mm) 3/8 in (9.5 mm) 1/2 in (12.7 mm) Approximate Travel Speeds* 188 IPM (4775 mm/min) 40 IPM (1016 mm/min) 24 IPM (610 mm/min) 14 IPM (256 mm/min) 6 IPM (152 mm/min)
Control Panel
3

Thickness 16 ga (1.5 mm) 3/16 in (4.8 mm) 1/4 in (6.4 mm) 3/8 in (9.5 mm) Approximate Travel Speeds* 162 IPM (4115 mm/min) 26 IPM (660 mm/min) 18 IPM (457 mm/min) 7 IPM (178 mm/min)
* Travel speeds are approximately 80% of maximum.
1. 2. 3. 4.
Status and Troubleshooting Lights Output Control Range for 120 V, 15 A, 5-15 P, MVP Range for 120 V, 20 A, 5-20 P, MVP or 230 V, 50 A, 6-50 P, MVP

Equipment Bobcat 225 Bobcat 250 Trailblazer 302 Trailblazer Pro 350 D PRO 300 Blue Star 185 Generator Power Watts (Continuous) 9500 9500 9500 12,000 12,000 5500 Steel Cut (Approximate) 3/8 in 3/8 in 3/8 in 3/8 in 3/8 in 3/8 in Spectrum Output Amp Setting 27 A, 240 V, full KVA plug 27 A, 240 V, full KVA plug 27 A, 240 V, full KVA plug 27 A, 240 V, full KVA plug 27 A, 240 V, full KVA plug 27 A, 240 V, full KVA plug

X-CASE #300 184 Sturdy case provides ultimate protection for transport and storage. Also features convenient top carrying handle and side recessed hand grips. Store the Spectrum 375 X-TREME, accessories and gear in this generous case to be ready to go at any time. Dimensions: 13 in H x 10-1/2 in W x 30-5/8 in D (330 x 267 x 778 mm). MIG Gloves #227 821 Small #227 822 Medium #227 823 Large #227 824 X-Large For medium-duty MIG welding and metalworking tasks. Combination of durable top grain cowhide palm and abrasion-resistant pig split back sewn with Kevlar thread. Metalworker Gloves #227 817 Small #227 818 Medium #227 819 Large #227 820 X-Large Designed for the daily demands of the metalworker and material handler. Padded, goatskin palm with textured G-Grip patch for excellent grip. Neoprene wrist with Velcro closure for improved fit. NOT intended for use while welding.
Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30 inch diameter. Cable Management System #228 941 Controls cables while in transit. Adjustable nylon web straps with quick-release clips and Velcro straps keep cables bundled together. System quickly screws onto Spectrum 375 X-TREME case. Order from Miller Service Parts. ICE-27T Consumable Kit #222 939 Consumable kit includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts. Plasma Standoff Roller Guide #194 883 Helps maintain recommended standoff distance to maximize cutting performance and improve tip life.
Female Receptacle
MVP Adapter Plugs

Order from Miller Service Parts.
#219 258 For Power Cable 6-50P (230 V/50 A). Included with machine.
Adapter Cord, Full KVA #300 158 Field NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to Spectrum 240 V plug. In-Line Air Filter Kit #228 926 Mounts to the back of the Spectrum 375 X-TREME, 375, 625, 2050, 1000, 1251. Includes male and female 1/4 in NPT quick disconnect fittings and hose for easy on/off connection. The replaceable filter element filters to .85 microns. Order from Miller Service Parts. In-Line Air Filter Replacement Element #228 928 Includes 1 replacement filter for in-line filter #228 926. Order from Miller Service Parts.
#219 261 For Power Cable 5-15P (115 V/15 A). Included with machine.
#219 259 For Power Cable 5-20P (115 V/20 A). Optional.

Retaining Cup 202 808 O-ring 169 232 Tip 176 656 Electrode 176 655 Swirl Ring 202 809
Drag Shield 225 616
Retaining Cup, Tip, Drag Shield Drag Shield 225 672 225 671
ICE-27T Hand-Held 12 ft (3.7 m) Torch #225 615
Power Source and Options Spectrum 375 X-TREME with X-CASE Spectrum 375 X-TREME (only) X-CASE (only) Replacement Torch and Consumables ICE-27T Hand-Held Torch Consumables Accessories Cable Management System ICE-27T Consumables Kit Silicone Grease Plasma Standoff Roller Guide Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base Adapter Cord, Full KVA In-Line Air Filter Kit In-Line Air Filter Replacement Element MIG Gloves Metalworker Gloves MVP Adapter Plugs Date:
NRTL/C
Stock No. #907 339 #907 303 #300 184
Description 115 230 VAC, 50/60 Hz, with ICE-27T 12 ft (3.7 m) hand-held torch and X-CASE 115 230 VAC, 50/60 Hz, with ICE-27T 12 ft (3.7 m) hand-held torch Carrying case for Spectrum 375 X-TREME
Qty.
Price
#225 615
#228 941 #222 939 #169 231 #194 883 #195 981 #195 979 #300 158 #228 926 #228 928
Field. Order from Miller Service Parts Includes 5 electrodes, 5 tips, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts
Adapts engine drive 120/240 V plug to Spectrum 240 V plug
See page 3 See page 3 See page 3. Order from Miller Service Parts Total Quoted Price:
Distributed by:
Litho in USA
Spectrum 625

Cutting Capability
Process

6 SCFM (170 L/min) at 90 PSI MIN (621 kPa) 120 PSI MAX (828 kPa)
Quick Specs
Maintenance Light Construction Prototyping Body Shops Fabrication
Rated Output
40 A at 140 VDC, 50% Duty Cycle at 40 C/104 F
Weight
The Power of Blue .

LVC line voltage compensation provides peak performance power under variable input voltage conditions (187 264 V) for steady and cleaner ending cuts. Wind Tunnel Technology prevents abrasive dust and particles from damaging internal components. Also, the Fan-On-Demand cooling system only operates when needed. In dirty or dusty environments, this feature reduces the amount of airborne dust/dirt pulled through the unit. Consumables storage compartment provides convenient access to consumables and parts. Power Factor Correction (PFC) circuitry draws up to 30% less amperage for the same cutting range as compared to the competition. PFC expands operators work area via extension cord, while minimizing nuisance circuit breaker trips caused by voltage drops. Pilot Arc Controller improves tip life and maintains uninterrupted operation when cutting expanded metal or grating. LED indicators for pressure, power, cup and temperature allow faster troubleshooting, eliminating unnecessary downtime.
Comes Complete With: ICE-40C hand-held torch with 25 ft (7.6 m) or 50 ft (15.2 m) cable Heavy-duty work clamp with 25 ft (7.6 m) or 50 ft (15.2 m) cable Extra consumables (3 electrodes, 3 tips and 1 air fitting) 12 ft (3.7 m) industrial power cord and plug
Gas/air filter/regulator inside the power source provides added protection during transportation. Standard air connection on back panel provides easy gas or air hookup. Postflow cooling circuit extends the life of the consumables and torch by cooling them with postflow air after the trigger is released. Ergonomically designed ICE-40C handle provides increased comfort while cutting. Safety trigger prevents accidental starts. Starts without high-frequency so it will not interfere with or damage controls or computers. Can be powered by any Miller engine drive with generator power (e.g. Bobcat) or equivalent competitive equipment. See page 2 for engine drive compatibility and recommended settings.

Web Site
www.MillerWelds.com
Specifications
Rated Output 40 A at 140 VDC, 50% duty cycle 260 VDC

Amps Input at Rated Output, 50/60 Hz, 1-Phase 208 V 230 V KVA KW 33 30 6.9 6.7 Plasma Gas Air or Nitrogen only Dimensions H: 15-1/4 in (387 mm) W: 10-3/8 in (264 mm) D: 17-1/4 in (438 mm) Weight with Torch Net: 60 lb (27 kg) Ship: 67.5 lb (30.6 kg)
Max. OpenCircuit Voltage

Rated
(Thickness to scale.) Quality Sever
1/2 in (13 mm)
5/8 in (16 mm)
7/8 in (22 mm)
Note: Recommended maximum piercing capacity for hand-held applications is 1/4 in (6.4 mm). For aluminum and other metals with high thermal conductivity, cutting capacities may be derated as much as 30%.
Control Panel
1. Gas/Air Pressure Gauge 2. Power Switch 3. Gas/Air Pressure Adjustment Control 4. Output Control 5. Status and Troubleshooting Lights
1 4 2
Rated Cutting Performance

400 CUTTING SPEED (Inches per Minute) 350 300 250 200 150 100 50 0 16GA (0.060) 1/8 (3.2) 1/4 (6.4) 3/8 (9.5) 5/8 (15.8)

Equipment Bobcat 225 Bobcat 250 Trailblazer 302 Trailblazer 302 Diesel Trailblazer Pro 350 D PipePro 304 Generator Power Watts (Continuous) 8000 (Pre Oct. 2003) 9500 (Post Oct. 2003) 9500 9500 9500 12,000 12,000 Steel Quality Cut 5/8 in 5/8 in 5/8 in 5/8 in 5/8 in 5/8 in Spectrum Output Amp Setting 40 A, 240 V, full KVA plug 40 A, 240 V, full KVA plug 40 A, 240 V, full KVA plug 40 A, 240 V, full KVA plug 40 A, 240 V, full KVA plug 40 A, 240 V, full KVA plug
MATERIAL THICKNESS Inches (mm)

Female Receptacle
Adapter Cord, Full KVA #300 158 NEMA 14-50P to NEMA 6-50R. Adapts engine drive 120/240 V plug to Spectrum 240 V plug. ICE-40C Consumable Kit #222 940 Consumable kit includes 3 standard electrodes, 3 standard tips, 1 ext electrode, 1 ext tip, 1 gouge tip, 1 gouge shield, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts. Full KVA Plug Kit #119 172 240 VAC, 50 amp plug (NEMA 14-50P) to fit full KVA receptacle with a minimum of 8 KVA generator power. In-Line Air Filter Kit #228 926 Mounts to the back of the Spectrum 375 X-TREME, 375, 625, 2050, 1000, 1251. Includes male and female 1/4 in NPT quick disconnect fittings and hose for easy on/off connection. The replaceable filter element filters to .85 microns. Order from Miller Service Parts. In-Line Air Filter Replacement Element #228 928 Includes 1 replacement filter for in-line filter #228 926. Order from Miller Service Parts. Motor Guard Air Filter #042 306 This filter is equipped with a mounting bracket that allows installation on the top, side, or rear panel of most plasma cutters. The filter is equipped with a 1/4 in NPT port to match the fittings on most plasma systems; it has a rated airflow of over 45 SCFM. Replacement Filter Element #042 312 Carton of four filters for use with motor guard air filter #042 306. Order from Miller Service Parts. RTI Filter and Bracket #195 425 Dryer will remove water, dirt and oil as small as one micron with 99.9% efficiency. Can be mounted on plasma cutter or on wall. Install as close as possible to point of air consumption. RTI Replacement Filter Element #212 771 Order from Miller Service Parts.
No. 50HD Cart #300 026 This heavy-duty cart accommodates the Spectrum 125C, 375, 625, 2050, 1000 and 1251. No. 30A Economy Running Gear and Cord Wrap #195 093 Economical running gear with angle for easy front panel access provides storage for gloves and tools.
Plasma Standoff Roller Guide #194 883 Helps maintain recommended standoff distance to maximize cutting performance and improve tip life.
Protective Cover #195 145 Mildew-resistant, odor-free, waterproof cover protects your machines finish. MIG Gloves #227 821 Small #227 822 Medium #227 823 Large #227 824 X-Large For medium-duty MIG welding and metalworking tasks. Combination of durable top grain cowhide palm and abrasion-resistant pig split back sewn with Kevlar thread. Metalworker Gloves #227 817 Small #227 818 Medium #227 819 Large #227 820 X-Large Designed for the daily demands of the metalworker and material handler. Padded, goatskin palm with textured G-Grip patch for excellent grip. Neoprene wrist with Velcro closure for improved fit. NOT intended for use while welding.
Plasma Circle-Cutting Guide #195 981 Cut straight lines or circles up to 12 in diameter with ease.
Suction/Magnetic Pivot Base #195 979 Add this to your cutting guide for convenient attachment to all flat surfaces. The extended arm accommodates holes up to 30 in diameter. Torch Cable Covers #231 867 25 ft (7.6 m) #231 868 50 ft (15.2 m)

Standard Cutting
Standard Drag Shield Retaining Cup Standard Tip Electrode #204 325 #204 323 #192 050 #192 047 Swirl Ring O-Ring #192 049 #169 232
Extended Cutting
1/8 in (3 mm) stand-off recommended
Deflector #177 888
Extended Retaining Cup 40 A Tip #192 050 #192 052
Extended Electrode #192 048
Apply very light coating of silicone grease (#169 231) before installing.
ICE-40C Hand-Held Torch #195 110 25 ft (7.6 m) #195 111 50 ft (15.2 m)
Gouging
Gouge Shield Retaining Cup Gouge Tip #204 332 #192 203 #192 050
Standard Electrode #192 047
For best gouging results, set machine air pressure at 55 PSI.
Power Source and Options Spectrum 625 Replacement Torch and Consumables ICE-40C Hand-Held Torch Consumables Accessories ICE-40C Consumable Kit #222 940 Includes 3 standard electrodes, 3 standard tips, 1 ext electrode,, 1 ext tip, 1 gouge tip, 1 gouge shield, 1 swirl ring, 1 retaining cup, 1 o-ring and silicone grease. Order from Miller Service Parts #195 110 #195 111 25 ft (7.6 m). Order from Miller Service Parts 50 ft (15.2 m). Order from Miller Service Parts See page 3 Stock No. #907 058* #907 058-01-1* Description 208/230 VAC, 50/60 Hz, with ICE-40C 25 ft (7.6 m) Hand-Held Torch 208/230 VAC, 50/60 Hz, with ICE-40C 50 ft (15.2 m) Hand-Held Torch Qty. Price
Silicone Grease Plasma Standoff Roller Guide Plasma Circle-Cutting Guide Suction/Magnetic Pivot Base Torch Cable Covers Adapter Cord, Full KVA Full KVA Plug Kit In-Line Air Filter Kit In-Line Air Filter Replacement Element Motor Guard Air Filter Replacement Filter Element RTI Filter and Bracket RTI Filter Replacement Element No. 50HD Cart No. 30A Economy Running Gear and Cord Wrap Protective Cover MIG Gloves Metalworker Gloves Date: *
NRTL/C
#169 231 #194 883 #195 981 #195 979 See page 3 #300 158 #119 172 #228 926 #228 928 #042 306 #042 312 #195 425 #212 771 #300 026 #195 093 #195 145 See page 3 See page 3 Total Quoted Price: Box of four Adapts engine drive 120/240 V plug to Spectrum 240 V plug
Order from Miller Service Parts
Distributed by:
Litho in USA

MILLER - Plasmarezaci

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MILLER - Plasmarezaci

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Spectrum 1251

Issued March 2007 Index No. PC/11.0

Air Plasma Cutting and Gouging

Heavy Fabrication Manufacturing

Required Input Pressure/Flow

The Power of Blue .

Miller Electric Mfg. Co.

(Subject to change without notice.)

Mild Steel Cutting Capability

(Thickness to scale.) Sever Quality

Rated Cutting Performance

TO CONNECT TORCH 1. ALIGN & PUSH TO ENGAGE 2. TURN KEY TOLOCK

TO DISCONNECT TORCH 1. UNLOCK KEY 2. PUSH COLLAR TO RELEASE

MATERIAL THICKNESS Inches (mm) Aluminum Stainless Steel Mild Steel

Replacement Torch and Consumables

ICE-100T Hand-Held Torch #225 702 25 ft (7.6 m) #225 704 50 ft (15.2 m)

ICE-100TM Machine-Held Torch #225 706 25 ft (7.6 m) #225 708 50 ft (15.2 m)

Machine Cutting - 100 Amp

Extended Cutting - 100 Amp

Extended Cutting - 100 Amp

Gouging - 100 Amp

Machine Cutting - 80 Amp

Standard Cutting - 80 Amp

O-Ring #212 735

Extended Cutting - 80 Amp

Extended Cutting - 80 Amp

Machine Cutting - 60 Amp

Extended Cutting - 60 Amp

Standard Cutting - 60 Amp

Machine Cutting - 40 Amp Extended Cutting - 60 Amp

Extended Cutting - 40 Amp Gouging - 60 Amp

Standard Cutting - 40 Amp

Extended Cutting - 40 Amp

Genuine Miller Accessories

Total Quoted Price:

Issued March 2007 Index No. PC/13.0

Air Plasma Cutting

The Power of Blue .

Mild Steel Cutting Capability

(Thickness to scale.) Quality

Miller Electric Mfg. Co.

(Subject to change without notice.)

Rated Output 12 A at 110 VDC

Cutting Speed vs. Material Thickness

Cutting Speed Inches/Minute

Mild Steel Thickness Inches (mm)

Cutting Speed Meters/Minute

Replacement Torch and Consumables

ICE-12C Hand-Held Torch #195 172 20 ft (6.1 m)

O-Ring #196 934

O-Ring #196 933

Retaining Cup #196 928

Genuine Miller Options and Accessories

Stock No. #907 149*

Description Single-phase, 115 VAC, 60 Hz

20 ft (6.1 m). Order from Miller Service Parts See page 3

Certified by Canadian Standards Association to both Canadian and U.S. Standards.

Issued March 2007 Index No. PC/7.0

Air Plasma Cutting and Gouging

Construction Maintenance/Repair Fabrication

Required Input Pressure/Flow

The Power of Blue .

Miller Electric Mfg. Co.