Buyer :

PETROMAX REFINERY Ltd.

SUPPLY INSTALLATION & COMMISSIONING OF A CONDENSATE FRACTIONING PLANT AND CATALYTIC REFORMATE UNIT at Mongla, Bangladesh

PROCESS CALCULATION FOR COOLING WATER CIRCULATION PUMPS Document No. Rev. 209-CA-P-003

Contract No. C-209 / 2010 EQUIPMENT I.D. EQUIPMENT NAME PUMP TYPE SCENARIO SYSTEM SKETCH : : : : :

P-405 COOLING WATER CIRCULATION PUMP CENTRIFUGAL PUMPS DESIGN CASE

1.00 m 0.50 m

8 ''

OPERATING CONDITIONS 1. Pump Capacity

2. 3. 4. 5. 6.

Operation hours No of operation pumps Fluid Name Normal Temperature Normal Specific Gravity

383.00 m3/h #### gpm 57816 BPD Hours 1 Unit Condensate 30.0 C 1.000

7. Density 8. Maximum Vapor Pressure 9. Normal Viscosity 10. Line Capacity 11. Capacity Overdesign 12. Capacity Design 13. Roughness Factor DISCHARGE CONDITIONS

SUCTION CONDITIONS 1. Pipe Size Length (Note 2) Velocity

1. Pipe

Size

8.00

inch inch inch inch

15.46

m m m m

3.28

mps mps mps mps

8.00

2. Drum Pressure 3. Static Head (Note 1) (min/max) 4. Pressure Loss a. Line Loss b. Other loss c. Strainer 5.Suction Pressure (min) (max)

0.02 barg 0.5 m 0.05 bar 5.76E-02 0.00 9.00E-02 -0.08 -0.03 bar bar bar barg barg

1 m 0.10 bar

2. Pressure Loss a. Line b. Orifice, HE c. Deluge Valve d. Elbows & Fittings Sub total (a-d) 3. Maximum Destination Pressure 4. Elevation 5. Discharge Pressure

DIFFERENTIAL PRESSURE 1. Discharge Pressure 2. Suction Pressure 3. Differential Pressure 4. Safety Factor (5%) 5. Required differential pressure 6. Head NET POSITIVE SUCTION HEAD 1. Suction Pressure 2. Vapor Pressure 3. Net 4. NPSH Available

6.23 -0.08 6.31 6.31 64.4

barg barg bar bar bar m

BRAKE KILOWATT Efficiency (assumed) Hydraulic Power bkW

0.93 0.10 0.84 8.56

bara bara bara m

MAXIMUM SHUT OFF PRESSURE 1. Maximum Suction Drum Pressure 2. Maximum Liquid Static Pressure 3. Design Suction Pressure Differential Pressure Shut Off Pressure

Notes : 1. Static Head is assumed, to be confirmed later. 2. Length of pipe & equivalent length are assumption, to be updated based on isometric drawing. 3. Elevation data is assumed, to be confirmed later during site survey.

2 Equations Antoine Constants for Water A B C limit, oC 8.07131 1730.6 233 1-100

8.14019 1810.9 244 101-374 P . mmHg T .. C

Seller :

MISSIONING OF A

D CATALYTIC la, Bangladesh

PT. ISTANA KARANG LAUT

SUCTION
PRESSURE DROP OF STRAIGHT PIPE STRAIGHT PIPE

LATION

LATION PUMPS Rev. B Attachment A

Size Size Size Size

1 2 3 4

PRESSURE DROP OF FITTING AND ELBOWS FITTING AND ELBOWS Elbow, 45 Elbow, 90 Tee Foot Valve Butterfly Valve q=5% q = 40'% Diaphragm Valve Wide open Half Open Gate Valve Wide Open Half Open Ball Valve Wide Open Half Open Globe valve Wide Open Half Open Check Valve Disk Ball Swing Sudden Expansion Sudden Reduction Std Reducer Control valve

8 '' To Cooling Water Distribution Header

Vapor Pressure

1,000.00 0.096 0.72 383.00 0.00 383.00 5.00E-05

kg/m3 bara cP m3/h % m3/h Commercial steel

CONDITIONS Length (Note 2) Velocity

inch inch inch inch

119.50

m m m m bar bar bar bar bar barg m bar barg

3.28

mps mps mps mps

DISCHARGE PRESSURE DROP OF STRAIGHT PIPE STRAIGHT PIPE Size Size Size Size 1 2 3 4

Destination Pressure

3.72E-01 1.50E+00 7.26E-02 1.95E+00 4.1 2.00 0.20 6.23

(Note 3)

B
PRESSURE DROP OF FITTING AND ELBOWS FITTING AND ELBOWS Elbow, 45 Elbow, 90 Tee Foot Valve Butterfly Valve q=5% q = 40'% Diaphragm Valve Wide open Half Open Gate Valve Wide Open Half Open Ball Valve Wide Open Half Open Globe valve Wide Open Half Open Check Valve Disk Ball Swing Sudden Expansion Sudden Reduction Std Reducer Control Valve

0.60 67.14 111.89

HUT OFF PRESSURE Suction Drum Pressure Liquid Static Pressure tion Pressure

0.02 0.10 0.12 6.31

barg barg barg bar barg

-0.03

+ 1.2 x Dif Pressure

7.5

P OF STRAIGHT PIPE ID Inch 8.000

Lenght m 10

Vol. Flow m3/h 383

Velocity mps 3.281

NRe 925871

Moody Fric. (f) 0.0141

DP bar 4E-02

DP/L bar/ km 3.725

Sub Total

4E-02

3.725

P OF FITTING AND ELBOWS Size 1 Quantity Le m 2 1 1.43 2.29

0.31

Le * Qty m 2.86 2.29 0.31 5.46

Quantity

Size 2 Le m

Le * Qty m -

Quantity

Size 3 Le m

Le * Qty m -

Sub Total

Sub Total

Sub Total

dP (bar)

2.03E-02

dP (bar)

0.00E+00

dP (bar)

0.00E+00

P OF STRAIGHT PIPE ID Inch 8.000

Lenght m 100

Vol. Flow m3/h 383

Velocity mps 3.281

NRe 925871

Moody Fric. (f) 0.0141

DP bar 4E-01 -

DP/L bar/ km 3.725

Sub Total

4E-01

3.725

P OF FITTING AND ELBOWS Size 1 Quantity Le m 5 2 1.09 1.65

0.23

10.52

Sub Total dP (bar)

Le * Qty m 5.45 3.30 0.23 10.52 19.50 7.26E-02

Quantity

Size 2 Le m

Sub Total dP (bar)

Le * Qty m 0.00E+00

Quantity

Size 3 Le m

Sub Total dP (bar)

Le * Qty m 0.00E+00

Sheet No. 2 of 2

0.0094168

Quantity

Size 4 Le m

Le * Qty m -

Sub Total

dP (bar)

0.00E+00

Quantity

Le * Qty m Sub Total dP (bar) 0.00E+00

Size 4 Le m

Buyer :

PETROMAX REFINERY Ltd.

SUPPLY INSTALLATION & COMMISSIONING OF A CONDENSATE FRACTIONING PLANT AND CATALYTIC REFORMATE UNIT at Mongla, Bangladesh

PROCESS CALCULATION FOR COOLING WATER CIRCULATION PUMPS Document No. Rev. 209-CA-P-003

Contract No. C-209 / 2010 EQUIPMENT I.D. EQUIPMENT NAME PUMP TYPE SCENARIO SYSTEM SKETCH : : : : :

P-405 COOLING WATER CIRCULATION PUMP CENTRIFUGAL PUMPS DESIGN CASE

1.00 m 0.50 m

1 ''

OPERATING CONDITIONS 1. Pump Capacity

2. 3. 4. 5. 6.

Operation hours No of operation pumps Fluid Name Normal Temperature Normal Specific Gravity

m3/h gpm BPD Hours 1 Unit Condensate 30.0 C 1.000

6.50 28.62 981

7. Density 8. Maximum Vapor Pressure 9. Normal Viscosity 10. Line Capacity 11. Capacity Overdesign 12. Capacity Design 13. Roughness Factor DISCHARGE CONDITIONS

SUCTION CONDITIONS 1. Pipe Size Length (Note 2) Velocity

1. Pipe

Size

1.25

inch inch inch inch

15.46

m m m m

2.28

mps mps mps mps

1.25

2. Drum Pressure 3. Static Head (Note 1) (min/max) 4. Pressure Loss a. Line Loss b. Other loss c. Strainer 5.Suction Pressure (min) (max)

0.02 barg 0.5 m 0.05 bar 2.72E-01 0.00 9.00E-02 -0.29 -0.24 bar bar bar barg barg

1 m 0.10 bar

2. Pressure Loss a. Line b. Orifice, HE c. Deluge Valve d. Elbows & Fittings Sub total (a-d) 3. Maximum Destination Pressure 4. Elevation 5. Discharge Pressure

DIFFERENTIAL PRESSURE 1. Discharge Pressure 2. Suction Pressure 3. Differential Pressure 4. Safety Factor (5%) 5. Required differential pressure 6. Head NET POSITIVE SUCTION HEAD 1. Suction Pressure 2. Vapor Pressure 3. Net 4. NPSH Available

5.30 -0.29 5.59 5.59 57.1

barg barg bar bar bar m

BRAKE KILOWATT Efficiency (assumed) Hydraulic Power bkW

0.72 0.10 0.62 6.37

bara bara bara m

MAXIMUM SHUT OFF PRESSURE 1. Maximum Suction Drum Pressure 2. Maximum Liquid Static Pressure 3. Design Suction Pressure Differential Pressure Shut Off Pressure

Notes : 1. Static Head is assumed, to be confirmed later. 2. Length of pipe & equivalent length are assumption, to be updated based on isometric drawing. 3. Elevation data is assumed, to be confirmed later during site survey.

2 Equations Antoine Constants for Water A B C limit, oC 8.07131 1730.6 233 1-100

8.14019 1810.9 244 101-374 P . mmHg T .. C

Seller :

MISSIONING OF A

D CATALYTIC la, Bangladesh

PT. ISTANA KARANG LAUT

SUCTION
PRESSURE DROP OF STRAIGHT PIPE STRAIGHT PIPE

LATION

LATION PUMPS Rev. B Attachment A

Size Size Size Size

1 2 3 4

PRESSURE DROP OF FITTING AND ELBOWS FITTING AND ELBOWS Elbow, 45 Elbow, 90 Tee Foot Valve Butterfly Valve q=5% q = 40'% Diaphragm Valve Wide open Half Open Gate Valve Wide Open Half Open Ball Valve Wide Open Half Open Globe valve Wide Open Half Open Check Valve Disk Ball Swing Sudden Expansion Sudden Reduction Std Reducer Control valve

1 '' To Cooling Water Distribution Header

Vapor Pressure

1,000.00 0.096 0.72 6.50 0.00 6.50 5.00E-05

kg/m3 bara cP m3/h % m3/h Commercial steel

CONDITIONS Length (Note 2) Velocity

inch inch inch inch

119.50

m m m m bar bar bar bar bar barg m bar barg

2.28

mps mps mps mps

DISCHARGE PRESSURE DROP OF STRAIGHT PIPE STRAIGHT PIPE Size Size Size Size 1 2 3 4

Destination Pressure

1.76E+00 3.43E-01 2.10E+00 3.0 2.00 0.20 5.30

(Note 3)

B
PRESSURE DROP OF FITTING AND ELBOWS FITTING AND ELBOWS Elbow, 45 Elbow, 90 Tee Foot Valve Butterfly Valve q=5% q = 40'% Diaphragm Valve Wide open Half Open Gate Valve Wide Open Half Open Ball Valve Wide Open Half Open Globe valve Wide Open Half Open Check Valve Disk Ball Swing Sudden Expansion Sudden Reduction Std Reducer Control Valve

0.60 1.01 1.68

HUT OFF PRESSURE Suction Drum Pressure Liquid Static Pressure tion Pressure

0.02 0.10 0.12 5.59

barg barg barg bar barg

-0.24

+ 1.2 x Dif Pressure

6.5

P OF STRAIGHT PIPE ID Inch 1.250

Lenght m 10

Vol. Flow m3/h 7

Velocity mps 2.281

NRe 100565

Moody Fric. (f) 0.0215

DP bar 2E-01

DP/L bar/ km 17.610

Sub Total

2E-01

17.610

P OF FITTING AND ELBOWS Size 1 Quantity Le m 2 1 1.43 2.29

0.31

Le * Qty m 2.86 2.29 0.31 5.46

Quantity

Size 2 Le m

Le * Qty m -

Quantity

Size 3 Le m

Le * Qty m -

Sub Total

Sub Total

Sub Total

dP (bar)

9.62E-02

dP (bar)

0.00E+00

dP (bar)

0.00E+00

P OF STRAIGHT PIPE ID Inch 1.250

Lenght m 100

Vol. Flow m3/h 7

Velocity mps 2.281

NRe 100565

Moody Fric. (f) 0.0215

DP bar 2E+00 -

DP/L bar/ km 17.610

Sub Total

2E+00

17.610

P OF FITTING AND ELBOWS Size 1 Quantity Le m 5 2 1.09 1.65

0.23

10.52

Sub Total dP (bar)

Le * Qty m 5.45 3.30 0.23 10.52 19.50 3.43E-01

Quantity

Size 2 Le m

Sub Total dP (bar)

Le * Qty m 0.00E+00

Quantity

Size 3 Le m

Sub Total dP (bar)

Le * Qty m 0.00E+00

Sheet No. 2 of 2

0.0094168

Quantity

Size 4 Le m

Le * Qty m -

Sub Total

dP (bar)

0.00E+00

Quantity

Le * Qty m Sub Total dP (bar) 0.00E+00

Size 4 Le m