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he(ane >@
heptane A@
5eed stage
Distribution of components in Distribution of components in
multicomponent distillation process multicomponent distillation process
. 2 3 4 , - C 2 1 .+
octane
pentane
;on-dst!"#ted
heavy non-key
component
;on-dst!"#ted
>ght non-key
component
&illiland correlation" 5umber of ideal &illiland correlation" 5umber of ideal
plates at the operating reflux plates at the operating reflux &6 &6! !AA
#ens$e #ens$e equation for multicomponent equation for multicomponent
Distillations Distillations &6 &6! !77
5on $ey component distribution from 5on $ey component distribution from
the the #ens$e #ens$e equation equation &6 &6! !. .
Minimum reflux ratio analysis" Minimum reflux ratio analysis"
%nderwood equations %nderwood equations &6 &6! !D D
(ir$bride (ir$bride equation" #eed stage location equation" #eed stage location &6 &6! !88
Stage efficiency analysis Stage efficiency analysis &6 &6! !##
Stage efficiency analysis" )9.onnell (,:;1 Stage efficiency analysis" )9.onnell (,:;1
Stage efficiency analysis" <an =in$le (,:>? Stage efficiency analysis" <an =in$le (,:>?
.olumn diameter .olumn diameter &6 &6! !& &
&illiland correlation" 5umber of ideal &illiland correlation" 5umber of ideal
plates at the operating reflux plates at the operating reflux
|
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\
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+
=
+
1 1
min
D
Dm D
R
R R
f
N
N N
&illiland correlation" 5umber of ideal &illiland correlation" 5umber of ideal
plates at the operating reflux plates at the operating reflux
|
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+
=
+
1 1
min
D
Dm D
R
R R
f
N
N N
;;
mn
<
mn
<=./,<
mn
;
#ens$e #ens$e equation for multicomponent equation for multicomponent
distillations distillations
Assumption" relative volatilities of components remain constant
throughout the column
ln
, ,
(
HK B LK D
x x
>@ D &ght component
A@ D heavy component
1
ln
ln
,
,
,
,
,
min
(
=
HK LK
HK D
HK B
LK B
LK D
x
x
x
x
N
A@ D heavy component
) (
) (
) (
,
T K
T K
T
HK
LK
HK LK
=
#ens$e #ens$e equation for multicomponent equation for multicomponent
distillations distillations
) (
) (
) (
,
T K
T K
T
HK
LK
HK LK
=
.hoices for relative volatility"
D
B
-
.' <e&atve vo&at&ty at sat#!ated )eed condton .' <e&atve vo&at&ty at sat#!ated )eed condton
) (
,
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F
HK LK
T
HK LK
=
2' Geomet!c mean !e&atve vo&at&ty
) ( ) (
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, B
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T T
HK LK HK LK
=
3
,
) ( ) ( ) (
, , ,
B
B
D
D
F
F
HK LK
T T T
HK LK HK LK HK LK
=
%hy geomet!c mean9
5on $ey component distribution from 5on $ey component distribution from
the the #ens$e #ens$e equation equation
(
(
=
+
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HK D N
HK i
i B
i D
x
x
x
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, 1
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min
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i
HK i
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K
=
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=
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HK B
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HK i i F
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Bx
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5o! a gven 3, and the )eed composton
%e a!e &ookng )o! A sats)es ths e3#aton
$#s#a&&y s "et%een @
2(
and @
3(
'
= = +
i
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mnm#m !e)&#( !ato
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Minimum reflux ratio analysis" Minimum reflux ratio analysis"
%nderwood equations %nderwood equations
=
i
HK i
i F HK i
x
,
, ,
0
./42
Minimum reflux ratio analysis" Minimum reflux ratio analysis"
%nderwood equations %nderwood equations
= = +
i
HK i
i D HK i
m
x
D
V
R
,
, ,
1
Minimum reflux ratio analysis" Minimum reflux ratio analysis"
%nderwood equations %nderwood equations
= = +
i
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i D HK i
m
x
D
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./42
2/33
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he(ane >@
heptane A@
5eed stage
Distribution of components in Distribution of components in
multicomponent distillation process multicomponent distillation process
. 2 3 4 , - C 2 1 .+
octane
pentane
;on-dst!"#ted
heavy non-key
component
;on-dst!"#ted
>ght non-key
component
(ir$bride (ir$bride equation" #eed stage location equation" #eed stage location
206 . 0
2
,
,
,
,
(
(
|
|
\
|
|
|
\
|
=
D
B
x
x
x
x
N
N
HK D
LK B
LK F
HK F
S
R
, ,
(
\ \
D x x N
HK D LK F S
.omplete short cut design" .omplete short cut design"
#ens$e #ens$e! !%nderwood %nderwood! !&illiland method &illiland method
&iven a multicomponent distillation problem" &iven a multicomponent distillation problem"
a' ?dent)y &ght and heavy key components
"' G#ess sp&ts o) the non-key components and compostons
o) the dst&&ate and "ottoms p!od#cts
c' Ca&c#&ate
c' Ca&c#&ate
d' Fse 5enske e3#aton to )nd ;mn
e' Fse Fnde!%ood method to )nd <
Dm
)' Fse G&&&and co!!e&aton to )nd act#a& n#m"e! o) dea& stages
gven ope!atng !e)&#(
g' Fse @!k"!de e3#aton to &ocate the )eed stage
HK LK,
=
n n
n n
mv
y y
y y
E
Act#a& sepa!aton
Sepa!aton that
%o#&d have "een
acheved on an
dea& t!ay
:ont e))cency
Stage efficiency analysis Stage efficiency analysis
Dependng on the &ocaton on the t!ay
the pont e))cency %&& va!y
stagnaton ponts
0he ove!a&& p&ate e))cency can
"e cha!acte!6ed "y the B#!ph!ee
p&ate e))cency4
hgh concent!aton
g!adents
&o% concent!aton
g!adents
p&ate e))cency4
1
*
1
+
+
=
n n
n n
mV
y y
y y
E
8hen "oth the vapo#! and &3#d
phases a!e pe!)ect&y m(ed the p&ate
e))cency s e3#a& to the pont
e))cency
mv mV
E E =
Stage efficiency analysis Stage efficiency analysis
?n gene!a& a n#m"e! o)
emp!ca& co!!e&atons e(st
that !e&ate pont and p&ate
e))cences
Z
2
:ec&et n#m"e!
c e
L
Pe
t D
Z
N
2
=
&ength o) &3#d
)&o% path
eddy d))#svty
!esdence tme o) &3#d
on the t!ay
Stage efficiency analysis" )9.onnell (,:;1 Stage efficiency analysis" )9.onnell (,:;1
$Snnott'
Stage efficiency analysis" <an =in$le (,:>? Stage efficiency analysis" <an =in$le (,:>?
$Snnott'
Stage efficiency analysis Stage efficiency analysis
! ! AI.38 method AI.38 method
! ! #air #air! !.han .han
Chan, A/, H/</ 5a!,I :!edcton o) :ont E))cences )o! Seve 0!ays, ./ Bna!y SystemsI,
?nd Eng/ Chem/ /:!ocess Des/ Dev/, ?A, 2.4-2.1 $.124'
Chan, A/, H/</ 5a!, ,I :!edcton o) :ont E))cences )o! Seve 0!ays, ./ B#&t-component SystemsI,
?nd Eng/ Chem/ /:!ocess Des/ Dev/, ?A, 22+-22C $.124'
$Snnott'
Stage efficiency analysis Stage efficiency analysis
5na&&y the ove!a&& e))cency o) the p!ocess de)ned as
actual
l theoretica
O
N
N
E =
?) no access to the data4 E+=+/, $/e/ do#"&e the n#m"e! o) p&ates'
.olumn diameter+ etc .olumn diameter+ etc
Snnott,
Hm Do#g&as, Concept#a& desgn o) chemca& p!ocess
.olumn diameter+ etc .olumn diameter+ etc
.olumn diameter+ etc .olumn diameter+ etc
Multi!.omponent Distillation
Phase equilibrium For multi-components
7ubble point calculations
Gven the tota& p!ess#!e and &3#d mo&e
)!acton --J 0 and y
?te!ate ove! tempe!at#!e t&& so&#ton s )o#nd ca&c#&ate the vapo! mo&e )!acton )!om
component xi Ki xi
Butane
Pentane
Hexane
Heptane
0.4
0.25
0.2
0.15
1.68
0.63
0.245
0.093
6.857
2.571
1.0
0.38
2.743
0.643
0.2
0.057
Total 3.643
A liquid stream at 405.3 kPa with 40% butane, 25% pentane, 30% hexane and 15%
heptane is fed to a distillation column. Find the bubble point and the corresponding
vapor composition in equilibrium with the liquid.
Total 3.643
Using the K-value diagram we build this Table:
Let K-hexane be the reference component
Let T = 65 oC
A &3#d st!eam at 4+,/3 k:a and .++ mo&e7h %th 4+* "#tane $A', 2,*
pentane $B', 3+* he(ane $C' and .,* hepatne $D' s )ed to a dst&&aton
co&#mn/ 1+* o) B is recovered in distillate and 90% of C is the bottom,
calculate
$a' mo&e and composton o) dst&&ate and "ottom
$"' De% pont o) the dst&&ate and "#""&e pont o) the "ottom
$c' mnm#m stages )o! tota& !e)&#(
$d' mnm#m !e)&#( !ato
$e' n#m"e! o) theo!etca& stage %o!kng at ./,<m $e' n#m"e! o) theo!etca& stage %o!kng at ./,<m
$)' &ocaton o) )eed t!ay
$a' so&ve the mate!a& "a&ance
mo&e "a&ance on "#tane
2, = nBD + nBB
K nBD = 0.9(25 = 22.5 mole !!" nDD = 2.5 mole
mo&e "a&ance on he(ane
3+ = nCD + nCB
K ncB = 0.9(20 = #$ mole !!" nCD = 2 mole
Ass#me a&& % in distillate !!" n%D = &0 mole !!" n%B = 0
Ass#me a&& D in bottom !!" n%D = &0 mole !!" n%B = 0
:a!t "'
part ( c
&et B li'ht com(onent) &et C heav* com(onent
L
>D
= 2/,M L
>B
= 2/+4
part (d
So&ve "y t!a&-and-e!!o!
N = ./2+1-
pa!t $d'
+ = #.5+m = #.5(0.,95 = 0.59,
+-(++# = 0.,.2,
+m-(+m+# = 0.2$,
Fsng the cha!t ;m7; = +/41 ; = ;m7+/41 ; = ,/47+/41 = ..
pa!t $e'
;e7;s = ./.24
;eO;s = ..
;e = - M ;s = ,