You are on page 1of 7

OMAN OIL REFINERIES AND PETROLEUM INDUSTRIES COMPANY SAOC

Attachment 2 A PAINTING AND COATING SYSTEMS System no.1 , (For underside of Bottom Plates , Coupons) Surface preparation: Gritblast to SIS 05.59.00 Sa 2 1/2. Apply two component poly amide cured Coal tar epoxy - 125 Microns x 3 Coats = Total 375Micron

System no. 2, (For Internals of Tanks # T8563, T8565, T8567- except roof top Internal of floating roof tanks ) To be applied on tank internal (Tank shell , bottom plates, internal appurtenances Roof and Roof structural or as per scope of work ): Surface preparation: Gritblast to SIS 05.59.00 Sa 2 1/2 Apply two Component Amine Adduct Cured Epoxy Offering excellent resistance to wide range of chemicals - 100 Microns x 3 Coats = Total 300 Microns. Primer- Green, Undercoat-Grey, Topcoat L.Green Fill the pits on roof ,shell and floor, if any with epoxy paste (Two Compenent Solvent Free Epoxy Filler offering resistance to water and aliphatic hydrocarbons) after the application of first coat. Exact location and areas shall be marked after Inspection.

System no.3,( (For Tanks exterior#T8563 ,T8567) To be used for all external surfaces of tanks shell, floating roof, and Top one meter of shell internally, staircases, platforms, handrails, walkways, pipelines and all other external appurtenances and surfaces. Remove oil with Solvents. Water washes the surfaces with fresh sweet water and detergent. Surface preparation: Gritblast only corroded/rusted/paint flaked etc. areas to SIS 05.59.00 Sa 2 1/2. Apply two localized coats of Polymide adduct cured High build epoxy - Two Component Poly amide adduct cured high solid( @ 78% VS), high build epoxy with good wetting properties 100 Microns x 2 Coats = Total 200 Microns Grey. Abrade/roughen all the surfaces with sand paper / Wire brush One final Top coat on all the surfaces: Two Component Semi Gloss Acrylic Polyurethane cured with aliphatic iso cyanate offering good gloss and colour retention - 50 Microns x 1 Coat.) - White. System no. 4, (For repairs to external surfaces of Galvanized pipes) Clean surfaces off oil, grease, scale, rust and existing coating with Power wire brush / dry cloth. Apply two Component Poly Amide cured Zinc Rich Epoxy Coating offering cathodic protection of local mechanical damage 50 Microns x 1 Coat . System no. 5 (For Insulated pipelines up to Op. Temp. 400 Deg C) Surface preparation: Gritblast to SIS 05.59.00 Sa 2 Apply two component solvent borne self curing inorganic zinc silicate offering outstanding resistance against weathering and abrasion 1 coat x 75 Microns .

NOTES 1. Before gritblasting, remove all oily substances from the surfaces with suitable solvents or detergents. Wash with fresh sweet water to remove any salts. Gritblast when surfaces are dry. 2. In order to avoid different shades it is recommended that ORPC approval shall be taken before brand selection. Use only one paint system for primer, intermediate and final coat. Dont mix paint from different manufacturers. Same brand shall be used for any one equipment

Page 1 of 7

OMAN OIL REFINERIES AND PETROLEUM INDUSTRIES COMPANY SAOC


3. Paint technical data sheets must be presented to Inspection section for verification prior to purchase and subsequent application. 4. For details technical specification of the above mentioned systems, refer to Attachment II B 5. ORPC standard IMS/MAF/TSD/RLB/ISTA/P-03 along with requirements called by the relevant Paint Manufacture data shall govern paint application. Sheets shall govern the procedure of application, quality control assurance and safety 6. Contractor to submit Paint quality control procedures for approval. 7. Final external paint shall be white. Contractor to submit color card to ORPC inspection for approval. 8. Daily Grit-blasting and Painting reports to be submitted to ORPC Inspection. 9. Manufacturers data sheets for the above Paint systems /Belzona are available with Reliability . Copies can be given on request. 10. It is recommended to purchase the paint after getting approval from ORPC Inspection as Inspection reserves the right to change the Paint system based on inspection findings. 11. Methyl Ethylene Ketone ( MEK) solvent test shall be carried out to confirm paint full curing after 10 days of final coat.

Detailed Painting Specifications. SPECIFICATION FOR COALTAR EPOXY : Two component-Polyamide Cured Coal tar Epoxy : Long-term protection of steel & Concrete in severely Corrosive environment like seawater Expected Service Temperature : Dry : Approx: 90 deg C or more Ballast water Service : Ambient Sea Temperature Other water Services : Approx 45deg C & more Physical properties: Volume solid % : 701 Flash point : 25deg C Specific Gravity : 1.3 Kg/L Note : 1. Vendor to give all the properties and test results to be evaluated even if not mentioned above. 2. The general specification is representative only. Vendor to provide the product brand name most suitable to above specification and service. 3. Specify all the applicable standards even not included in the specification. Description Usage

SPECIFICATION FOR HIGH BUILD EPOXY

Description Usage

: Two-component High Build Epoxy paint : Long-term protection of steel in severely Corrosive environment like seawater Resistant to petroleum product like diesel oil/petrol To be used for the Tanks internal, Vessels, gas pipeline etc. Expected Service Temperature : Dry : Approx: 140 deg C or more Water Services : Approx 35deg C & more

Page 2 of 7

OMAN OIL REFINERIES AND PETROLEUM INDUSTRIES COMPANY SAOC


Physical properties: Volume solid % Flash point Specific Gravity Notes : 601 :25 deg C :1.4 Kg/L

: 1. Vendor to give all the properties and test results to be evaluated even if not mentioned above. 2. The general specification is representative only. Vendor to provide the product brand name most suitable to above specification and service. 3. Specify all the applicable standards even not included in the specification.

SPECIFICATION FOR EPOXY VARNISH

: Aromatic Amine cured low molecular weight epoxy Varnish Usage : For saturation of Cleaned concrete surface before Application of pigmented paint Expected Service Temperature : Dry : Approx: 140 deg C or more Other water Services : Approx 60deg C & more Physical properties: Volume solid % : 521 Flash point :25 deg C Specific Gravity :1-1.5 Kg/L Notes : 1. Vendor to give all the properties and test results to be evaluated even if not mentioned above. 2. The general specification is representative only. Vendor to provide the product brand name most suitable to above specification and service. 3. Specify all the applicable standards even not included in the specification.

Description

ZINC RICH PAINT

Technical Specification Application: Zinc rich paint for cathodic protection of steel against rust Composition of ingredients Zinc powder 40 60% 1-methoxy-2-propanol 10 30% Epoxy resin 10 30% Toluene 0 10% Cyclohexanone 0 10% Physical and chemical properties Boiling point approx 120 deg C Solubility in water partially soluble

Page 3 of 7

OMAN OIL REFINERIES AND PETROLEUM INDUSTRIES COMPANY SAOC


Specific gravity Vapour pressure Volatile component Flash point Flammability Flammable limits Flammable limits Notes 1.93 < 1.6 mmHg Approx 25% w/w 16 deg C Highly flammable 1.1% (LEL) 12.5% (UEL)

: 1. Vendor to give all the properties and test results to be evaluated even if not mentioned above. 2. The general specification is representative only. Vendor to provide the product brand name most suitable to above specification & service . 3. Specify all the applicable standards even not included in the specification.

Zinc Rich Epoxy Primer

Technical description: Two pack zinc rich epoxy primer with a high content of zinc to complies with the compositional requirements for SSPC Paint 20 level 2 and ISO 12944 or ASTM D520 Type II, Zinc dust. This Zinc-rich coating is to be formulated as easily applied, cold galvanizing protection against corrosion on all ferrous metals. This Zinc rich material is required to provide a rust inhibiting protection on surfaces. Requirements: To provide a galvanic protection on iron and steel surfaces. It can be used as a self-finish or as rust inhibiting primer beneath top coats. Should Protects ferrous metals against rust. Should prevent rust creep. Should be easily applied by brush or roller. Physical properties: Solids (Volume) Flash point VOC Water resistance Abrasion resistance Solvent resistance Flexibility Zinc content (volume on dry film) Zinc content (weight on dry film) Notes

: 53 % : 27C : 415 gms. / Ltr. : Excellent : Very good : Very good : Good : 61% : 90%

: 1. Vendor to give all the properties and test results to be evaluated even if not mentioned above. 2. The general specification is representative only. Vendor to provide the product brand name most suitable to above specification and service. 3. Specify all the applicable standards even not included in the specification.

Page 4 of 7

OMAN OIL REFINERIES AND PETROLEUM INDUSTRIES COMPANY SAOC


SPECIFICATION FOR TWO COMPONENT EPOXY PRIMER CONTAINING ZINC PHOSPHATE

: Two-component epoxy primer containing Zinc : For high Temperature as general purpose primer on Steel in moderately to severe corrosive environment, as Blast primer for temporary protection of steel blast Cleaned on site Expected Service Temperature : Dry : Approx: 140 deg C or more Water Services : Approx 35deg C & more Physical properties: Volume solid % : 521 Flash point : 25deg C Specific Gravity : 1.4 Kg/L Notes : 1. Vendor to give all the properties and test results to be evaluated even if not mentioned above. 2. The general specification is representative only. Vendor to provide the product brand name most suitable to above specification and service with all supporting documents. 3. Specify all the applicable standards even not included in the specification.

Description Usage

SPECIFICATION FOR TWO COMPONENTS, SEMIGLOSS ACRYLIC POLYURETHANE COATING

Description Usage

: Two component Semi gloss Acrylic Polyurethane, Paint to have good gloss and colour retention. : To be used as finishing coat on steel for protection Against severely corrosive environment

Expected Service Temperature : Dry Physical properties: Volume solid % Flash point Specific Gravity Notes : 521

: Approx: 120 deg C or more

: 31deg C : 1.2 Kg/L

: 1. Vendor to give all the properties and test results to be evaluated even if not mentioned above. 2. The general specification is representative only. Vendor to provide the product brand name most suitable to above specification and service 3. Specify all the applicable standards even not included in the specification.

SPECIFICATION FOR TWO COMPONENT SOLVENT FREE EPOXY FILLER

Description Usage

: Two component solvent free epoxy filler : As filler for metals, hardwood and other rigid material, pin holes in welding etc Expected Service Temperature

Page 5 of 7

OMAN OIL REFINERIES AND PETROLEUM INDUSTRIES COMPANY SAOC


: Dry Water Physical properties: Volume solid % Flash point Specific Gravity Notes : 100 : 92deg C : 1.6 Kg/L : Approx: 140 deg C or more : Approx: 35 deg C or more

: 1. Vendor to give all the properties and test results to be evaluated even if not mentioned above. 2. The general specification is representative only. Vendor to provide the product brand name most suitable to above specification and Service 3. Specify all the applicable standards even not included in the specification.

SPECIFICATION FOR TWO COMPONENT AMINE ADUCT CURED EPOXY PAINT

Description : Two component Amine adduct cured epoxy paint Usage : For painting of Tank internal Expected Service Temperature : Dry : Approx: 140 deg C or more Water : Approx: 50 deg C or more Physical properties: Volume solid % : 502 Flash point : 24deg C Specific Gravity : 1.4 Kg/L Notes : 1. Vendor to give all the properties and test results to be evaluated even if not mentioned above. 2. The general specification is representative only. Vendor to provide the product brand name most suitable to above specification and service 3. Specify all the applicable standards even not included in the specification.

Page 6 of 7

OMAN OIL REFINERIES AND PETROLEUM INDUSTRIES COMPANY SAOC


Attachment-2B ACRYLIC ESTER COPOLYMER EMULSION Belzona 3111 or equivalent

PROPERTIES/ USAGE 1. A single component formulated acrylic ester copolymer emulsion. 2. Shall be used in conjunction with PSC Surface Conditioner/Water Based PSC Surface Conditioner/GSC Surface Conditioner/Reinforcing Sheet. 3. This liquid base shall be able to bind suitable compound to form a tough, flexible and elastic polymeric film which can tightly follow all the surfaces. 4. The system shall provide long term weatherproofing and water-proofing and offers outstanding protection against infra-red and ultra-violet radiation, and natural and industrial pollutants. It is impermeable to liquid water, but permeable to water vapor, thus allowing a moist roof to breathe. PHYSICAL PROPERTIES Density Gel strength at 77F (25C) Freezing point Weight per gallon Volatile by volume : 1.25 - 1.28 g/cm3 80 - 110 g/cm : 32F (0C) 10.57 lbs/gal 38.0%

: : :

Elongation at Break: (After 7 days cure at 68F (20C), Test as per BS 2782 or similar test method) 20% lengthwise, 100% crosswise Tear Strength: (After 7 days cure at 68F (20C)), 188 pli (33.0 N/mm) lengthwise, 188 pli (33.0 N/mm) crosswise Tensile Strength: (After 7 days cure at 68F (20C), Test as per BS 2782 or similar test method, 1450 psi (10.0 N per sq.mm) lengthwise 580 psi (4.0 N per sq.mm) crosswise Vapor Resistance: (After 7 days cure at 68F (20C)), 33 MN/sg Water Vapor Permeability: (After 7 days cure at 68F (20C)), 6.3 grams per square meter per 24 hours at 77F(25C) Notes : 1. Vendor to give all the properties and test results to be evaluated even if not mentioned above. 2. The general specification is representative only. Vendor to provide the product brand name most suitable to above specification & service . 3. Specify all the applicable standards even not included in the specification.

Page 7 of 7

You might also like