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  • Acmv

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    Hafiz Abdullah
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    This document provides information and testing procedures for commissioning a chiller system. It includes sections for chiller information, compressor details, cooler performance data, operational data collection during testing, sequencing tests for single and dual chiller operation, and a water balancing test. The goal of the commissioning is to ensure the chiller system performs as designed and meets operational requirements for parameters like temperature, pressure, electrical load, and water flow.

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    This document provides information and testing procedures for commissioning a chiller system. It includes sections for chiller information, compressor details, cooler performance data, operational data collection during testing, sequencing tests for single and dual chiller operation, and a water balancing test. The goal of the commissioning is to ensure the chiller system performs as designed and meets operational requirements for parameters like temperature, pressure, electrical load, and water flow.

    Copyright:

    Attribution Non-Commercial (BY-NC)
    Download as PDF, TXT or read online from Scribd
    Flag for inappropriate content
    228 views8 pages

    Acmv

    Uploaded by

    Hafiz Abdullah
    This document provides information and testing procedures for commissioning a chiller system. It includes sections for chiller information, compressor details, cooler performance data, operational data collection during testing, sequencing tests for single and dual chiller operation, and a water balancing test. The goal of the commissioning is to ensure the chiller system performs as designed and meets operational requirements for parameters like temperature, pressure, electrical load, and water flow.

    Copyright:

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    of 8

    Chiller

    T&C Forms Air Conditioning System

    JKR/CKM/T & C :______________________ CAWANGAN KEJURUTERAAN MEKANIKAL JABATAN KERJA RAYA

    CHILLER TESTING AND COMMISSIONING PROCEDURE

    CHILLER Information (a) Chiller No. (b) Make (c) Model (d) Type of Refrigerant (e) Serial No. (f) Motor Type (g) Motor Starter (h) Refrigerant Capacity (i) Rated Electrical Load

    COMPRESSOR Serial No 1 2 Make Model Capacity

    KW Rating Actual

    R.P.M

    Volt R

    Amp Y B

    Capacity

    O/L

    P.F

    Compressor 1 Setting Actual Low side pressure High side pressure Oil pressure

    Compressor 2 Setting Actual

    Page 1 of 8

    Chiller

    T&C Forms Air Conditioning System

    COOLER Actual Water inlet temperature Water inlet pressure Air flowrate Air on condenser Air off condenser Acceptable Water outlet temperature Water outlet pressure _____0F db _____0F db _____0F wb _____0F wb Actual Acceptable

    KW Rating Actual Actual

    R.P.M

    Volt R

    Amp Y

    O/L B

    P.F

    1- Start Amp 2- Start Amp

    Check (a) Proper water thru cooler (b) Proper air flow thru condenser

    Satisfactory N/A Yes No

    Page 2 of 8

    Chiller

    T&C Forms Air Conditioning System

    OPERATION Chiller 1 Time Ambient Temp Oil pressure (psi) Suction pressure (psi) Chilled water temp (degree F) Compressor current % full load Chiller 2 Time Ambient Temp Oil pressure (psi) Suction pressure (psi) Chilled water temp (degree F) Compressor current

    System 1 System 2 System 1 System 2 LWT RWT System 1 System 2

    System 1 System 2 System 1 System 2 LWT RWT System 1 System 2

    Chiller 3 Time Ambient Temp Oil pressure (psi) Suction pressure (psi) Chilled water temp (degree F) Compressor current

    System 1 System 2 System 1 System 2 LWT RWT System 1 System 2

    Page 3 of 8

    Chiller

    T&C Forms Air Conditioning System

    OPERATION DATA Item 1 2 3 4 5 6 7 8 9 10 11 12 13 Description Chilled water inlet temp. Chilled water outlet temp. Condenser water inlet temp. Condenser water outlet temp. Chilled water inlet pressure Chilled water outlet pressure Starting current ( Amps ) Running current ( Amps ) Overload setting Low oil pressure cut out setting High discharge temperature safety cut out setting Low water temperature safety cut out setting High pressure cut out setting Data
    0 0

    Result Pass Fail

    Remark

    C C 0 C 0 C

    Page 4 of 8

    Chiller

    T&C Forms Air Conditioning System

    OPERATION SEQUENCING TEST 1. Single chiller operation

    Start up sequences Step Equipment Cut-in 1 2 3 4 5 6 7 8

    Load Condition

    Remark

    Start down sequences Step Equipment Cut-out 1 2 3 4 5 6 7 8

    Load Condition

    Remark

    Page 5 of 8

    Chiller

    T&C Forms Air Conditioning System

    2.

    Two chiller operation

    Start up sequences Step Equipment Cut-in 1 2 3 4 5 6 7 8 9 10

    Load Condition

    Remark

    Start down sequences Step Equipment Cut-out 1 2 3 4 5 6 7 8

    Load Condition

    Remark

    Page 6 of 8

    Chiller

    T&C Forms Air Conditioning System

    Water Balancing Test AHU No. / Balancing valve No. Model No. Balancing Valve Size (mm) Pressure Difference (PSI) In Out Water Flow Rate (L/s) Designed Measured No. of Turns

    Remarks

    Note : Drawing indicating balancing valve no. to be attached

    Page 7 of 8

    Chiller

    T&C Forms Air Conditioning System

    Checked By Contractor:

    Witness By JKR Representative:

    Sign:.. Name: Date:

    Sign : Name: Date:..

    Page 8 of 8

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